Mix Design Chart

Material:Type I Portland Cement Ratio: 60% Rock, 40% Sand by Volume Sack Powder Powder Powder Mix (cu-ft) (m3) Weight (LBS) 1 1 1/2 2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 8 1/2 9 9 1/2 10
NOTES: 1. This design chart assumes industry standard aggregate and sand bulk densities and is for reference only. 2. See Mixer Calibration section of the manual in order to calibrate the machine for your exact materials. 3. Cement auger rotates 1.5 revolutions for every 1 revolution of conveyor belt and click of the counter. 4. Cement auger dispenses 4lbs powder per revolution of the screw. 5. Cement screw turns 1.5 times for every click of the counter. 6. 6 lbs of powder is produced per click of the counter. 7. 1:2 gear ratio for lower sack mix designs requires the FLOW FILL upgrade package. Call Factory for details. 8. 2:1 gear ratio for higher sack mix designs requires the HIGH CEMENT CONTENT upgrade package. Call Factory for details.

Powder Weight (kg) 43 64 85 85 106 128 149 170 192 213 234 255 277 298 319 341 341 362 383 405 426

Cement Rock Gate Rock Gate Sand Gate Sand Gate Gear (LBS/Click)* Clicks/YD (in) (cm) (in) (cm) Ratio 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 16 24 31 31 39 47 55 63 71 78 86 94 102 110 118 125 125 133 141 149 157 3.625 3.125 2.625 5 4.75 4.5 4.25 4 3.75 3.5 3.25 3 2.75 2.5 2.25 2 3.75 3.25 2.75 2.25 1.75 9.2 7.9 6.7 12.7 12.1 11.4 10.8 10.2 9.5 8.9 8.3 7.6 7.0 6.4 5.7 5.1 9.5 8.3 7.0 5.7 4.4 3.125 2.625 2.125 4.5 4.25 4 3.75 3.5 3.25 3 2.75 2.5 2.25 2 1.75 1.5 3.25 2.75 2.25 1.75 1.25 7.9 6.7 5.4 11.4 10.8 10.2 9.5 8.9 8.3 7.6 7.0 6.4 5.7 5.1 4.4 3.8 8.3 7.0 5.7 4.4 3.2 1:2 1:2 1:2 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 2:1 2:1 2:1 2:1 2:1

1 1.5 2 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8 8.5 9 9.5 10

0.03 0.05 0.06 0.06 0.08 0.09 0.11 0.12 0.14 0.15 0.17 0.18 0.20 0.21 0.23 0.24 0.24 0.26 0.27 0.29 0.30

94 141 188 188 235 282 329 376 423 470 517 564 611 658 705 752 752 799 846 893 940

Ticket Layout
Inputs Field Company Name Truck # Operator Job # Customer Name Batch #1 Cement or Fly Ash Batch Mix Design Admixture #1 Admixture #2 Admixture #3 Admixture #4 PSI Date Start Time End Time Total Concrete (CU YD) Total Cement (LB) Total Coarse Agg (LB) Total Fine Agg (LB) Total Water (GAL) Batch #2 Cement or Fly Ash Batch Mix Design Admixture #1 Admixture #2 Admixture #3 Admixture #4 PSI Date Start Time End Time Total Concrete (CU YD) Total Cement (LB) Total Coarse Agg (LB) Total Fine Agg (LB) Total Water (GAL) Batch #3 Cement or Fly Ash Batch Mix Design Characters 30 10 30 15 30 Input/Output Input Input Input Input Input Default previous entry previous entry previous entry blank previous As shown previous previous previous previous previous previous previous Font Arial Arial Arial Arial Arial Size 18 12 12 10 10 Bold Yes No No no no yes yes yes no no no no no

n/a n/a 30 30 30 30 5

from drop down Input from menu Input by user Input by user Input by user Input by user Input by user Output Output Output Output Output Output Output Output

Arial Arial Arial Arial Arial Arial Arial

10 10 10 10 10 10 10

n/a n/a 30 30 30 30 5

from drop down Input from menu Input by user Input by user Input by user Input by user Input by user Output Output Output Output Output Output Output Output

As shown previous previous previous previous previous previous previous

Arial Arial Arial Arial Arial Arial Arial

10 10 10 10 10 10 10

yes yes yes no no no no no

n/a n/a

from drop down Input from menu

As shown previous previous

Arial Arial

10 10

yes yes yes

Admixture #1 Admixture #2 Admixture #3 Admixture #4 PSI Date Start Time End Time Total Concrete (CU YD) Total Cement (LB) Total Coarse Agg (LB) Total Fine Agg (LB) Total Water (GAL) Batch #4 Cement or Fly Ash Batch Mix Design Admixture #1 Admixture #2 Admixture #3 Admixture #4 PSI Date Start Time End Time Total Concrete (CU YD) Total Cement (LB) Total Coarse Agg (LB) Total Fine Agg (LB) Total Water (GAL)

30 30 30 30 5

Input Input Input Input Input

by user by user by user by user by user

previous previous previous previous previous

Arial Arial Arial Arial Arial

10 10 10 10 10

no no no no no

Output Output Output Output Output Output Output Output As shown previous previous previous previous previous previous previous yes yes yes no no no no no

n/a n/a 30 30 30 30 5

from drop down Input from menu Input by user Input by user Input by user Input by user Input by user Output Output Output Output Output Output Output Output

Arial Arial Arial Arial Arial Arial Arial

10 10 10 10 10 10 10

Drop Down List no no no no no

Notes

yes yes (use sack mix column from design table) no no no no no From computer From computer From computer Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table

yes yes (use sack mix column from design table) no no no no no From computer From computer From computer Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table

yes yes (use sack mix column from design table)

no no no no no From computer From computer From computer Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table

yes yes (use sack mix column from design table) no no no no no From computer From computer From computer Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table Calculated from mix design table

Batch Mix Design Table Cement # of input pulses/YD of Concrete 55 63 71 78 86 94 102 110 118 125 LB of cement/input pulse 6 6 6 6 6 6 6 6 6 6 LB of Course Agg/input pulse 27 23 20 18 16 14 13 12 11 10 LB of Fine Agg/input pulse 30 26 23 20 18 16 15 14 12 11 Gal of Water/input pulse

Sack Mix 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8

Fly Ash 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8