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34 Power Engineering International September 2013 www.PowerEngineeringInt.com
S
olar power looks set to become
a greater part of the energy mix
in Asia.
Growing populations and
economies are pushing up
the demand for energy, and
governments throughout the region are
realising it will be impossible to satisfy this
demand through their already hard-pressed
power generation infrastructures and deliver
electricity at manageable cost.
With solar energy systems now more
affordable than ever, and solar irradiation
levels that are the envy of other regions of
the world that spend many months of the
year under gloomy skies, Asia is looking to
renewable energy, particularly solar, as the
way forward.
Factor in environmental concerns about
nuclear or fossil fuel, and the strong imperative
to substitute expensive diesel generators in
regions that are off grid, and Asia could be the
new powerhouse for the global solar industry,
leapfrogging other regions in terms of speed
of uptake.
With growth stalling in the traditional solar
power markets, the Asia-Pacifc (APAC) region
presents the industry with great opportunities:
by 2015, capacity in the region (excluding
China) is expected to reach 11 GW.
Good ft for challenges
Despite huge disparity between the countries
in the APAC region from the highly developed
market of Japan, which is driving forward
solar investment as a way to escape reliance
on nuclear, to countries seeking to reduce
dependence on expensive power imports,
or, like India, struggling to get power to their
populations the common denominator is
solar irradiation.
Solar energy is a good ft for many of the
imperatives across Asia. At one end of the
scale, it provides clean, green energy as
an alternative energy source. At the other,
it delivers power to the many people in the
region who have no access whatsoever to
national grids.
By moving straight from (often rickety)
diesel generators to solar, large parts of
the region can potentially bypass the step
of installing power gridlines, or upgrading
substandard infrastructure.
Markets in Asia are in fact developing in
two directions. Price is at the heart of both,
and is proving key to making solar such a
predominant part of the energy mix.
Some markets are still upheld by subsidies;
others are beginning to be driven by grid parity,
the cost level at which solar is competitive
with conventional sources of energy. This will
completely change the market dynamics as
solar is more able to stand on its own.
One reason why grid parity is now within
reach is that system costs for solar power
generation have fallen sharply in the past
three years, reducing the capital expenditure
of projects and making the move to solar an
increasingly viable option for many countries
to meet power needs.
The levelised cost of electricity for solar
is already in the range of $0.120.15/kWh,
making it more than able to match diesel
on cost. In the Philippines, for example, the
average electricity price is $0.26/kWh. If we
also consider the cost of carbon, this could
push up the price of fossil energy even
further, making solar energy even more cost-
competitive.
So how is the solar industry faring across
the region? How are manufacturers and
providers addressing the opportunities in such
disparate countries? Weve highlighted a few
of the common trends and challenges.
Power alternatives in India
Like many countries in the region, India has
an infrastructure that is unable to keep pace
with energy demand. The historic blackout
in India in July 2012 was the greatest power
outage in history. Its impact was felt by over 600
million people, with an estimated capacity loss
of 32 GW.
India knows to its cost what will happen
if the country remains excessively reliant
on a centralised grid and fossil fuels. Given
the huge demand for electricity and the
countrys high irradiation levels, the outlook
for Indias solar market is highly positive.
Solar power in Asia
Credit: Dreamstime
Sunrise in
the east
Asia could be heading for pole position in solar power uptake according to
Tim Ryan at Norwegian company REC
34 Power Engineering International September 2013 www.PowerEngineeringInt.com
1309pei_34 34 8/27/13 11:26 AM
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36 Power Engineering International September 2013 www.PowerEngineeringInt.com
Solar power in Asia
There is strong growth in the utility-scale
solar market, with growing opportunities in
rooftop commercial and industrial markets, as
well as broad potential for offering solutions
to electrify remote spots and replace or
complement diesel installations, which are
nowhere near as cost-effcient as solar energy.
The cost of a unit power from an off-grid
solar system is $0.18 to $0.21 per kWh lower
than power from diesel generators at $0.30
to $0.33 per kWh. Moreover, solar energy is
actually available when needed, during peak
hours in strong contrast to grid power, where
an overloaded network can fail precisely
when it is needed most.
Despite the apparent logic of moving to
solar in regions that have little or no access
to grid power, a major challenge facing
would-be installers is the diffculty of securing
fnancing.
One reason is that this is still a young
market, and there is no single country-wide
feed-in-tariff to provide investors with a secure
ROI projection. However, as less experienced
players exit the market and best practices
begin to take hold, solar projects are likely
to have an easier time securing fnancing,
paving the way for a solar future in the country.
In addition, Indian anti-dumping tariffs are
creating uncertainty in the market, and this to
some extent is slowing investment.
Thailands ambitious targets
Another country aiming high with solar
power is Thailand. As things stand, Thailand
meets around half of its primary energy
needs through imports, so the country is
understandably keen to generate more of its
energy itself.
The aim is to have a quarter of energy
needs met by renewable sources, including
solar, by 2021. Thailand was one of the frst
countries in Asia to launch incentive schemes
to promote power generation from renewable
sources, and operates Power Purchase
Agreements guaranteeing premiums on feed-
in tariffs to incentivise new solar installations.
In contrast to India, the programmes
succeeded in creating stable, predictable
conditions (and revenue streams) for investors
to sell their solar-generated electricity into the
grid.
New policy packages were recently
approved to renew support for solar power
in the country, with preferential feed-in tariffs
for rooftop and ground-mounted solar
systems, demonstrating Thailands continued
commitment to scaling up the percentage
of power generated from renewable sources:
with the country targeting a solar generation
capacity of 2000 MW by 2022, it is therefore
no surprise the country is a magnet for solar
investment.
Japans appetite for renewables
At the other end of the scale is Japan. Prior
to the Fukushima nuclear disaster, Japan had
neglected solar and other renewable sources,
despite the countrys high levels of irradiation,
instead favouring nuclear power.
Since Fukushima, the country has had
a far greater appetite for renewable energy
programmes. New schemes are in place
with generous feed-in tariffs to promote solar
investment, and these measures are set to
take Japan into the top three solar markets
globally this year.
A report by Bloomberg New Energy
Finance predicts that Japans solar capacity
will double by the end of 2013, making it the
second fastest growing solar market in the
world after China.
Japan aims to cover around one ffth of
its energy mix through renewable sources in
the next decade. The feed-in tariffs are helping
promote investment in the sector, creating
excellent opportunities for industry players
right along the value chain.
What it takes to thrive
The huge price reductions that are spurring
solar uptake in Asia are inevitably creating
challenging conditions for the solar industry.
The main cost pressure for a long time has
been on module manufacturers due to
overcapacity. This is now easing.
System prices will continue to fall, but the
pace of reduction is likely to slow. Cost pressure
has now shifted away to other components in
the system, notably the inverter industry, where
we are seeing some consolidation, following
takeovers in 2013 of two of the top ten industry
players.
The systems business of REC has completed
more than 130 MW of systems designed and
executed by REC teams, and can handle
the full life cycle for the customer, from solar
panels to system design to EPC.
REC also arranges fnance solutions
and oversees long-term operations and
maintenance for the facilities we install.
REC is convinced that a local presence
also makes all the difference to success in Asia.
REC has opened its own offce in Bangkok as
part of its commitment to capturing growth
opportunities in Thailands fast-growing
solar market. The company also has its own
offces in Japan and India, and employs over
1000 people at an integrated, state-of-the-art,
800 MW production facility in Singapore.
Since opening in 2010, the factory has
demonstrated via high standardisation and
automation that its production costs can
compete with any plant in the world. The
company also continues to invest in and build
our Asian sales and engineering teams to
meet rising demand.
Work still to do
Solar energy may already have gained
traction in Asian markets, but there is some
way to go before it can unleash its full power.
Financing, for instance, remains a
stumbling block. Even though the fnance
REC solar panels being assembled in Singapore
Credit: REC
1309pei_36 36 8/27/13 11:26 AM
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38 Power Engineering International September 2013 www.PowerEngineeringInt.com
Solar power in Asia
community has understood and is beginning
to embrace solar, and no longer views solar
energy initiatives as excessively risky, no
investment will be forthcoming without robust
evidence to demonstrate ROI commensurate
with the risk of the project and the length of
its term.
This means presenting a solid business
case and long-term performance data.
Investors will therefore prefer installations with
high quality, high-performing solar panels from
a manufacturer who is fnancially stable and
certain to stay around.
We are proud that REC fulfls these
requirements: we produce high-performing
solar panels in our Singapore plant and
offer an industry-leading product and power
output warranty. REC is well positioned to
manage these challenging market conditions
and has a strong fnancial position compared
to our industry peers.
REC, as an environmentally responsible
company, also feels much more can be
done to improve energy effciency in Asia.
Measures can be small-scale and still be
effective everything from improved insulation
in housing, to educating people on both the
private and commercial levels as to why and
how they should save energy.
This will slow the energy demand, ease the
strain on hard-pressed grids, and make for an
environmentally sustainable solution.
Another challenge for the industry not
just in Asia is the dependence on subsidies.
Subsidies do have a vital role to play in
getting a country to the position on its solar
development trajectory where it would like to
be. This holds true for a variety of countries
across the Asia region, where energy policies
and incentive programmes such as those
in Japan are bold in scale, framed by the
nuclear disaster of early 2011.
However, with prices now lower, solar
energy can increasingly compete without
subsidies. This is a challenge to many of the
players in the market and inevitably many
will not survive once the fow of subsidies dries
up. To be viable into the future, solar will have
to work toward a world without subsidies, with
technology that is able to survive alone.
This is a key opportunity for the strong
players and we count REC among them to
show the value of solar.
Making solar mainstream
Much work also remains on overcoming the
reluctance of utility companies to accept
solar power. This may in fact be more of an
issue in advanced markets such as Japan
rather than in the emerging economies in
Asia; utility companies in these countries,
casting around for innovative ways to resolve
energy challenges, are only too aware that
a completely fresh approach, such as solar,
is an answer. Could Asian utilities leapfrog
their equivalent companies in Europe, and
fully embrace smart grids? As solar energy
gains more ground in markets such as India,
there will be myriad smaller, distributed power
generation facilities some in previously un-
electrifed spots feeding power into the grid,
and smart grid technology provides greater
fexibility for handling these complex network
topologies with infeeds from many small-scale
sources. New approaches to demand-side
management and power storage will also be
key in better managing the peaks in energy
consumption.
These solutions take solar energy to a
new level. The industry will create value by
providing customers with complete solutions
for their energy needs. Manufacturers who
have acquired broad experience with
projects in strong markets in Europe, and can
contribute their experience and expertise
in new emerging markets looking for fresh
approaches, are those who are likely to reap
the benefts as Asias journey to solar energy
gathers speed.
Tim Ryan is senior vice-president of Sales
for the Asia Pacifc region at REC, For more
information, visit www.recgroup.com.
Silicone production at RECs plant in Singapore
Credit: REC
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1309pei_39 39 8/27/13 11:26 AM
Brazilian electricity sector
40 www.PowerEngineeringInt.com Power Engineering International September 2013
Brazilian electricity sector
A
s one of the BRIC nations,
Brazil is a major emerging
economy in the world. It is
also the largest economy in
the Latin Amercian region.
However, more recently
conerns have been raised over its continued
economic growth.
According to a recent forecast from its
cental bank, the economy is only expected
to grow 2.2 per cent this year, with a slight
rise to 2.6 per cent next year, although Guido
Mantega, Brazils fnance minister, gave a
positive signal last month, reporting that
economic growth accelerated in the second
quarter from the beginning of the year.
Like most countries, its electricity sector
will play a fundamental role in helping Brazils
continue its economic development. Here,
on our behalf, Focus Reports spoke to key
stakeholders in the sector: ANEEL, the regulator
of the electricity sector, Norte Energia, which
heads up the consortium building the
11.3 GW Belo Monte dam in the Amazon, and
ONS, which operates the national grid.
Romeu Rufno, President, ANEEL
ANEELs hydro development vision indicates
a bright future for hydro, but what about the
exploitation of other renewable sources?
Brazil is one of the best places on earth to
invest in renewable and green energies, and
our mission is to achieve this goal. In addition
to our unique hydro resource we have great
potential to utilise other renewables.
PROINFA a renewable energy incentive
programme was established because of
the governments fundamental desire to grow
these energies. It has been very successful,
enabling wind, solar and biomass to all
become more competitive in energy auctions.
Recent work by EPE the state-owned
energy research company show that wind
power has the potential to generate close to
The electricity sector
in Brazil is undoubtedly
one of the most exciting
and dynamic in world,
yet it is also one of the
most challenging. We get
an insiders view of the
sector from its regulator,
the company leading the
controversial Belo Monte
hydroelectric dam project
and the national grid
operator.
Brazils power sector:
An inside view
The construction of the 11.3 GW Belo Monte hydroelectric dam in the Amazon is in full swing
Credit: R. Santos/Norte Energia
1309pei_40 40 8/27/13 11:26 AM
www.PowerEngineeringInt.com 41 Power Engineering International September 2013
Brazilian electricity sector
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350 GW, which represents nearly three times
the current total level of power generation in
Brazil. Wind auctions to date have shown real
promise, so it is only a matter of time before
success for the wind industry is realised.
Solar energy is still at an early stage in its
development, yet it has incredible potential.
Our country, particularly in the north, has
a fantastic solar potential all year round.
Investing in solar plants in these areas
undoubtedly represents a secure investment.
We just need to provide the appropriate
regulation to develop this market.
Biomass is already strong here. Brazil is a big
producer of sugarcane, so biomass derived
from this industry bagasse is a source of
power that refects our cultural roots. It will
grow along with thermal plants as they look
for alternative sources to fuel their turbines.
Overall, renewable energies will grow in the
future. I believe we will soon conduct auctions
by source and by region, which will enable
these energies to fourish rapidly. Managing
auctions in this manner is fundamental to the
sustainability of our energy matrix.
ANEEL has many responsibilities. Nonetheless,
one of its most important roles is to establish
electricity tariffs. How is this done?
ANEELs role in determining electricity
tariffs is highly transparent. A large part of
establishing a tariff focuses on the concession
contract and defning the time of concession
granted for the company winning the
auction, as well as the tariffs applied across
this period.
For instance, the last tariff introduced
for distribution companies took a year. We
consulted with all stakeholders to assess which
regulation improvements should be applied
to the tariffs. This regulation provides the basis
for the tariffs. When dealing with specifc
companies, tariff readjustments are made
when consumers need to be compensated or
to avoid price variations over time.
In the end, we at ANEEL are the guardians
of the regulations developed by governmental
bodies to consolidate and establish fair rules
for the sector. Regulatory stability is our priority.
Brazil is recognised as having one of the
highest electricity tariffs in the world. Can
these tariffs be reduced?
It is clear that our electric power tariffs are
too high, particularly given the tax burden on
consumers. In this sense, one third of the fnal
electricity tariff represents the cost of state and
federal taxes: ICMS taxes on the circulation of
merchandises and services; COFINS [social
security contribution] and the PIS Program for
social integration. Another third corresponds
to the actual cost of generating the electricity,
and the fnal third corresponds to transmission
and distribution costs.
Brazil has 63 distribution companies
covering very different geographical areas.
For instance, Brasilia is one concession area
that is extremely privileged its market is
highly concentrated, with a high per-capita
consumption but a small transmission area.
Therefore tariffs there are below average. In
contrast, if we take Celpa, in the Para region,
it has a diffuse population, resulting in a large
transmission area. This, and its low per-capita
consumption, increases tariffs substantially.
In real numbers, the best concession area
has half the cost of the worst. In some states,
the ICMS reaches up to 42 per cent of the
total electricity price. We must, therefore,work
towards reducing these taxes as much as
possible because in the end it is our citizens
who suffer.
With so many decisions to be taken in regard
to the future of Brazils electric power mix,
what will ANEEL be focusing on over the next
fve years?
Romeu Rufno
President of ANEEL
1309pei_41 41 8/27/13 11:26 AM
42 www.PowerEngineeringInt.com Power Engineering International September 2013
Brazilian electricity sector
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Brazil still lacks good electricity supply
services, and it must be our priority to improve
this situation. Other countries have invested
in underground electrical lines, bringing
safety and reliability, as well as reducing the
systems environmental burden. We must work
to accomplish similar results and show the
rest of the world why Brazil is the sixth largest
economy in the world.
In addition to this goal, ANEEL will remain
a strong regulatory agency, implementing
the government directives, ensuring that new
regulations are adhered to and providing a
fair electric power market for all stakeholders,
including all our citizens.
We shall remain the guardians of Brazils
energy policy and collaborate with other
government and non-government bodies to
focus on improving the sector. This is ANEELs
key aim.
Duilio Diniz de Figueiredo,
President, Norte Energia
How is your wealth of industry experience
helping to ensure that Belo Montes starts
operations on schedule?
In my 42 years of experience in the power
sector, I have seen frst-hand the reforms
and adaptations that our industry and Brazil
have gone through. At the beginning of
my career, Brazil was behind in technology
and innovation, but today I can proudly say
that we have some of the most advanced
technology and are capable of managing
some of the most complex hydro projects
ever seen.
Belo Monte defnes my appetite for new
challenges and I am honoured to be part
of such a marvelous project, which is a
momentous part of Brazils legacy for future
generations.
With a capacity of 11.3 GW, Belo Monte will
be the third largest hydroelectric dam in the
world. What does it represent for Brazil?
Belo Monte is in the Para region, which in
fact is bigger than many European countries.
Our municipal area Altamira is almost as
big as Portugal.
Even though 90 per cent of the construction
work for Belo Monte takes place in Victoria
de Xingu, which has 10 000 inhabitants, it
is the Altamira area, which has seen the
biggest changes. Prior to our arrival, Altamira
had 100 000 inhabitants.
However, this region is logistically
challenging because the river does not have
a linear shape and is surrounded by dense
tropical forest. To ease the movement of
materials, we constructed a port to reduce
the costs incurred by transporting goods by
land.
New laws for hydropower projects and
Norte Energias vision to improve the region
go hand-in-hand with the governments
sustainable development plan for the
regions, resulting in environmental and social
compensations being awarded over time.
Because of this a council was established
the Regional Plan for Sustainable
Development of the Xingu where all
stakeholders, including federal and state
government and local communities are
represented. Norte Energia is one out of 30
representatives with the right to vote. Given
we have one of 30 votes in this council, other
stakeholders have key infuence over the
shaping of this project.
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www.PowerEngineeringInt.com 43 Power Engineering International September 2013
Brazilian electricity sector
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Could you outline the above-mentioned
compensations to elaborate on the social
and environmental benefts of Belo Monte?
Compensation for the communities and
funding for environmental protection are
signifcant, and cover health, education,
public safety, sanitation and housing, as well
as the local fora and fauna.
In terms of health, Altamira will receive a
modern 100-bed hospital. We will also make
improvements to the local hospital at Sao
Rafael, transforming it into a maternity hospital.
Norte Energia also donated 11 ambulances
and four rescue boat teams, which will provide
a fast response to communities living along
the river. Furthermore, malaria is a serious
threat in this region, so our health teams have
been involved in addressing this problem.
From January to June this year, malaria
incidents fell by 77 per cent, compared to the
same period in 2011.
With regard to our education plan, 44
schools have been built and 22 are under
construction. These new facilities, built to
national standards, will give 8500 students the
chance to have a solid education.
Since 2010, Norte Energia has established
new job location services helping communities
fnd a position on the construction site. This has
helped to register over 25 000 people, out of
which only 6000 are migrants.
Our participation has also improved the
regions sanitary conditions and infrastructure.
Around $250 million will be invested in water
and sewage networks connecting Altamira to
Vitoria do Xingu. New neighbourhoods have
also been constructed. By 2014, this will total
4100 living units.
One key component of our activities in this
region is our local support for indigenous tribes.
We have put real emphasis and priority on
the matter of preserving these communities,
their cultural identity, ethnic development,
and protection of their land. We will assist
them with a tailor-made programme, covering
health, education, environmental protection,
infrastructure and territorial management.
We are fully aware of their expectations and
are doing our best efforts to meet their land,
culture and freedom requirements.
Norte Energia has also invested in 14
environmental programmes to protect the
regions unique wildlife and plants. Beyond
species protection, we are undertaking a
number of scientifc studies, with the aim
of taking real steps forwards in terms of our
understanding. This will help further protect the
future of the natural fauna and fora. We have,
for example, undertaken a fsh biotelemetry
project, using combined acoustic and radio
telemetry, to learn more about their migration
and behavioral patterns before and after Belo
Monte was initiated.
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President of Norte Energia
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Brazilian electricity sector
Overall these actions highlight Norte
Energias care for local communities, which is
underpined by our belief that hydropower is
a powerful source of multilateral development
for a region.
If we were to meet again in fve years time,
how would you like us to view Norte Energia?
Norte Energia should not be seen only
as a generator of electricity. It is also a social
development tool, promoting education,
health, public sanitation, public safety and
environmental development. We have invested
more than $500 million in environmental and
social projects in the area, as well as supporting
neighbouring communities. By the end of the
Belo Monte project, the investment is expected
to reach $1.8 billion. Our investments are a
testimony to our belief in the development
potential of this region.
In fve or six years, the region will be
transformed and Belo Monte will be part of the
landscape. Hence, the biggest transformation
will be social, granting families dignity, and for
the frst time will give locals better opportunities
in life.
Hermes Chipp, General Director,
ONS
A countrys electricity transmission network
represents its backbone, ensuring supply
and sustainability. What are your views on the
Brazilian transmission system?
In Brazil, the transmission grid does not
simply connect generation sites to load
centres: rather it is a fundamental tool to
enable us to take advantage of the diversity
of hydrological behavior of the countrys
river basins, and thereby maximise the use of
available hydro resources.
The expansion of new hydro projects in
the Amazon region brought with them the
challenge of transporting their power over a
distance of 2500 km to the major load centres,
located in the southeast and northeast of the
country. Therefore, HVDC technology was the
obvious solution. Our engineering capabilities,
technology used and expertise in high-voltage
transmission make Brazil highly competitive in
this domain.
In recent years, the country has achieved
landmarks in the integration of electric power
systems. The states of Acre and Rondonia
were integrated into the grid in 2009 and, this
year, we will complete the interconnection of
Amazonas and Amapa. We expect to integrate
the last remaining state, Roraima, by 2016.
Innovation is a fundamental part of being
able to establish a highly-effcient and
reliable power system. What is the status of
technology developments in this area?
Due to the unique characteristics of the
Brazilian power system, it was necessary
to develop our own solutions to manage
the countrys energy resources. CEPEL, the
electric power research centre, together
with our major universities, play an important
role in the development of tools to achieve
optimisation.
The Brazilian power sector closely follows
the international development of technologies
for control centres and grid management,
and many fruitful national and international
partnerships have helped us to reach a high
standard in power system operation.
Controlling the operations of generation and
transmission companies is a very challenging
For more information, enter 26 at pei.hotims.com
1309pei_44 44 8/27/13 11:26 AM
www.PowerEngineeringInt.com 45 Power Engineering International September 2013
Brazilian electricity sector
For more information, enter 27 at pei.hotims.com
task. How has ONS been successful in this
initiative, and what are the measures that
need to be taken to assist these companies?
ONS is pleased to be a member of the
GO 15 Reliable and Sustainable Power
Grids, comprising major grid operators from
rigth across the globe. The main aim of this
special association is to discuss the necessary
transition and adaptation of power systems
to make grids more effcient through new
technologies and to discuss the future of
energy markets.
Together these operators represent more
than 70 per cent of the worlds electricity
demand and are discussing above all else
what reforms need to happen to increase the
participation of renewable energies for the
sustainability of their own energy models.
What we are observing today is that
operators that own their grid have total control
over what their equipment achieves. Here, in
Brazil, this is not the situation. Nowadays we rely
on 25 grid codes and our objective is always
to build on and improve these procedures, in
order to help us control and coordinate our
complex grid.
Collaboration is a must in any industry and
should be embraced to enable the sharing
of experience, and even assets. This is exactly
what GO 15 aims to do. These representatives
are CEOs with clear ideas about the necessary
reforms that need to be put in place to
improve grid reliability right across the globe.
Therefore bilateral agreements have been
signed and currently we are in an agreement
process with Spain for wind technology
transfer in return for our expertsie in HVDC.
In conclusion, what would you say are the
future priorities and ambitions of ONS?
Our frst priority is to achieve our institutional
mission, which is to guarantee the economic
and reliable supply of power to all consumers,
taking into account the increasing operational
complexity of the power system because
of the diversity of energy resources and the
continental size of the transmission grid.
Secondly, our ambition is to be up to
date with new technological advances in
power system operation, such as smart grids,
demand-side management, solar panels
and electrical vehicles. All these issues will
very soon become part of ONS day-to-day
reality.
In partnership with Focus Reports, we will be
publishing an in-depth report on the Brazilian
electricity sector this year scheduled for the
November issue. For more information on
Focus Reports, visit www.focusreports.net
Visit www.PowerEngineeringInt.com
for more information
i
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Its a long list. And its still growing. As well as EMEC in Orkney, the
world's lrsr grid conncrd rsr cnrr ond rh Scorrish Covrnmnr's
10m Solrir Friz Chollng lor morin lcrriciry gnrorion, dozns
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rhor's prcisly why componis invsr in Scorlond.
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General Director of ONS
1309pei_45 45 8/27/13 11:26 AM
46 Power Engineering International September 2013 www.PowerEngineeringInt.com
V
ietnams economy has been
transformed by ongoing
market-oriented reforms
and recent rapid economic
growth of over 7 per cent
between 1990 and 2011.
GDP has increased from $6.4 billion in 1990 to
$141.6 billion in 2012. Demand for electricity
in Vietnam is now at an all-time high due
to the rapid growth in the last decade and
expansion of the countrys economy. Many
challenges have stood in the way of improving
the countrys power system. Between 2007 and
2012 an average of less than 2000 MW were
added annually, which was not enough to
meet current demand, and with government
projections of over 50 000 MW needed by
2020, Vietnam must address issues hampering
the development of its power sector.
Vietnam
For the past decade
Vietnam has witnessed
GDP growth in excess of
7 per cent, but this has
not been matched by an
increase in generation
capacity. In order to
achieve its ambitious
capacity expansion goals
Vietnam will need to
restructure its regulatory
policies, power tariffs and
fuel linkages, as well as
expand its fnancing and
attract foreign investment,
argues Ravi Krishnan.
A land of both
opportunities
and challenges
Son La Dam: power generation in Vietnam
is dominated by hydro and natural gas
Credit: Alstom
5% Others & Imported
35% Hydro 37% Gas & Oil
23% Coal
Figure 1: A breakdown of Vietnams current fuel mix
1309pei_46 46 8/27/13 11:26 AM
www.PowerEngineeringInt.com 47 Power Engineering International September 2013
Vietnam
For more information, enter 28 at pei.hotims.com
Figure 2: Structure of Vietnams power industry
Ministry of Industry and Trade
Policy Making
Development guidelines
Industry regulator
Prime Minister
Final approval of policies
and guidelines
Independent Power PLants
(IPPs)
Local IPP developers
Foreign IPP developers
Independent Power
Distribution Companies
Develop and operate rural
low-voltage networks
Rural Customers
Rural cooperatives
Rural households
10 million Customers
Industrial & commercial
Urban households
Electricity of Vietnam
Generation: 50.7%
Transmission: 100%
Distribution: 95%
Sells electricity to
customers
Sells electricity to
customers
Buy electricity via PPA
Sell electricity to customers
proven
t r ust ed wor l dwi de
i nt egr at ed ener gy model si mul at i on sof t war e
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i nnovat i ve and r obust
e n e r g y e x e m p l a r . c o m
Electric power market simulation and price forecasting
Capacity expansion planning in electric and natural gas systems
Co-optimization of ancillary services and energy dispatch
Natural gas pipeline and storage simulation
Renewable generation integration and fexible resource assessment
Generation adequacy and system reliability calculations
Risk analysis
Multi-stage stochastic hydro reservoir optimization
Energy storage evaluation
Demand response valuation
Mixed integer programming unit commitment
System operations and real time dispatch
Deterministic, Monte Carlo, and stochastic optimization
Flexible, intuitive, object-oriented user interface
Common database for long and short-term simulations
Parallel and cluster computing
1309pei_47 47 8/27/13 11:26 AM
48 Power Engineering International September 2013 www.PowerEngineeringInt.com
Vietnam
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The Vietnamese government is in the process of deregulating
the power industry which will increase competition and effciency
in the marketplace. While advances have already been made, the
full realisation of a competitive retail market is not expected until
2022. Other contributing factors to the current shortfalls in capacity
addition that must still be overcome are the shortage in domestic coal
production, high prices for imported coals, administered natural gas
prices discouraging investment, and water scarcity.
Low-reserve margins
Vietnam currently has approximately 23,000 MW of installed capacity
and its annual power production is approximately 115 000 GWh.
Vietnam has one of the lowest electricity consumption rates in Asia
at just over 1000 kWh per capita. The current annual GDP growth
rate is approximately 6 per cent, however the growth of electricity
consumption is 12 per cent per year. This gap will continue to widen
if construction of new power plant capacity does not increase. In the
fve-year span from 2007 to 2012, the total power generation capacity
of Vietnam increased by 9500 MW. Yearly additions averaged under
2000 MW, which is well short of the average annual target of 4000 MW.
Looking forward, the power demand is projected to increase
about 4100 MW every year between 2013 and 2015 based on an
annual 7 per cent average GDP growth. The shortfall in power supply
is especially prevalent at times of peak demand. Thirty-fve per cent
of the countrys installed capacity is provided by hydroelectric power
plants which exacerbates the already poor situation during the dry
season. One recent example was the 2010 drought, which resulted
in signifcantly reduced availability at hydroelectric power plants,
which in turn caused rolling blackouts and periodic load shedding,
particularly in the major cities.
Not keeping up with demand
Vietnams ambitious plans to increase power capacity are marked
by a proposed rapid build-out of thermal power plants. The long-term
target by the government is to achieve 75,000 MW by 2020. According
to the base case scenario of the 7th Power Development Plan, the
overall domestic power demand is forecasted to increase by 1416 per
cent annually in 201115, and by over 11.5 per cent per year between
2016 and 2020.
On the other hand, the growth rate of the total power supply in
the periods of 201115, and 20162020 are at least required to reach
about 14 per cent and 10 per cent respectively. Within the eight
years from now, Vietnam must construct an additional 53,000 MW
to meet this goal. New coal-fred capacity requirement is targeted at
28,000 MW by 2020. New oil- and gas-fred capacity is targeted at
14,700 MW by 2020. In 2020, the frst nuclear power plant with the
designed productivity of 2000 MW in Ninh Thuan will commence
operation. As per the Power Development Plan, by 2030, coal-based
generation will increase to 56 per cent while hydropower and gas will
drop by 15 per cent and 13 per cent.
Challenges to overcome
The bulk of Vietnams power challenges stem directly from how
the countrys power sector is structured. The power industry is still
dominated by public ownership. In its attempt to increase private
1309pei_48 48 8/27/13 11:26 AM
www.PowerEngineeringInt.com 49 Power Engineering International September 2013
Vietnam
sector participation, the country split its power sector operations
into three state-owned companies in the mid-1990s: PetroVietnam,
Vinacomin (former Vinacoal), and Electricity of Vietnam (EVN). Today,
EVN and its affliates generate 80 per cent of the nations electricity, 40
per cent of which come from hydropower.
EVN is a state-owned enterprise which reports directly to the prime
minister, and is currently the major producer of electricity. EVN also
holds a practical monopoly on electricity transmission and distribution.
This makes it effectively the controller of the existing energy businesses
and prevents introduction of new players.
In 2006, the government approved a roadmap for establishing a
competitive power market and began to restructure the sector, starting
with establishing EVN as a private holding company.
This restructuring involves a move from the system of state-owned
rms having direct market control to a system in which the energy
supply and demand is decided by the market. The restructuring is
intended to encourage fair and efcient competition, and some
results have been achieved. Private investors are being encouraged
to participate in power generation projects and trade in petroleum
products. Prices are being benchmarked against international prices
in the downstream market for coal, and benchmarking of oil and gas
is planned to be established by 2015.
In accordance with the Vietnam Electricity Law, a roadmap
has been set up that includes three phases for power market
development. The rst phase for a competitive power generation
market, commenced in 2009, and is slated for completion in 2014. This
will be followed by the second phase, beginning in 2014 and ending
in 2022, establishing a competitive market in bulk power. Finally, the
third phase is the introduction of a competitive retail power market,
scheduled to take place from the year 2022.
The process of deregulation has been plagued by continuous
delays due to bureaucracy and hold-ups in generating units in
installing the required systems and processes to enable collection and
processing of information to calculate their power prices
One of the biggest challenges for Vietnam is to satisfy the swelling
coal requirement. A country that in 2008 produced 40 million tonnes of
coal a year and exported nearly 80 per cent of it will witness a growing
domestic demand for coal but cannot guarantee its future supply. The
coal requirement for 2020 and 2030 will be around 78 million tonnes
and 170 million tonnes respectively based on current projections.
Vietnams indigenous supply of coal increases only 58 per cent
annually. Inadequate domestic supply will continue to challenge
capacity expansion issues. It is estimated that over 30 billion tonnes
are located in the northern Red River basin, but these are untapped
because the region is one of the countrys largest rice-growing area.
Additionally, Vietnam does not have the capital to develop new mines.
Another reason cited is the high cost of producing Vietnams primary
coal anthracite at $230/tonnes compared with an average $110/
tonne for steam or thermal coal.
Imported sub-bituminous coal from Indonesia is the most likely
source of coal to meet domestic shortfall. However, use of imported
fuel will require tariff revisions. Either EVN has to implement a retail tariff
mechanism that passes these costs to consumers or else government
guarantees are needed. Domestic supply of coal is becoming more
expensive and likely to be reaching production limits by 2020. Therefore,
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1309pei_49 49 8/27/13 11:27 AM
50 Power Engineering International September 2013 www.PowerEngineeringInt.com
Vietnam
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the government needs to develop policy that
adjusts power prices to refect the cost and a
reasonable rate of return for private producers.
Additionally, Vietnams ability to take equity
positions in overseas coal mines is limited.
The government strictly regulates electricity
retail prices, with adjustments recommended
by the Ministry of Trade and Industry (MoIT)
and requiring approval by the prime minister.
A unifed tariff is applicable across the
country and is low in comparison with other
regional countries. Both average urban and
rural residential rates are cross subsidized
by higher rates for industry, commerce, and
foreign consumers.
To attract more investment from the private
sector in developing IPP projects, MoIT and
EVN have been working on a roadmap for
price increases and gradual elimination of
governments control. Any initiative to increase
tariff rates can be politically risky for the
government. To harness foreign fuels, EVNs
average tariff needs to be 3035 per cent
higher than current levels to make EVN a secure
counter-party. Subsidies and price ceilings can
potentially make EVN a risky off-taker.
Natural gas prospects are presently
impacted by depressed prices paid to
developers and poor pipeline infrastructure.
Furthermore, meeting future power generation
targets will be subject to gas volume and supply
confrmation from southeast and southwest
Vietnam. The policy of maintaining the low gas
price tends to discourage investment in gas
exploration and development.
As a result, gas supply will not be suffcient
for economic development in the coming
years, especially after 2015. Vietnam needs to
make structural changes such as:
Instituteacomprehensivenational
natural gas policy;
Establishacomprehensivegaslaw;
Openaccessandwholesalecompetition;
Removegaspricecontrols;
Reducepressureongasdemand.
Today, power generation in Vietnam
is dominated by hydro and natural gas.
However, looking into the future, this southeast
nations current Power Development Plan
(PDP) is setting its sights on coal-fred power
generation with proposed rapid build-out of
thermal power plants.
Faster commissioning
The long-term forecast as per Vietnams Master
Year 2007 2008 2009 2010 2011 2012
Total installed capacities (MW) 12,510 13,850 15,539 18,540 20,040 22,044
Increase on previous year (MW) 240 1340 1689 3001 1500 2004
Growth in Vietnamese generating capacity, 2007-12
1309pei_50 50 8/27/13 11:27 AM
www.PowerEngineeringInt.com 51 Power Engineering International September 2013
Vietnam
Plan VII is targeting 75,000 MW of installed
capacity by 2020 and 158,000 MW by 2030.
Power projects will have to be commissioned
at signifcantly faster rates as capacity grew by
only 12,000 MW in the last ten years.
Several challenges will need to be
overcome, including diversifying its energy
mix, securing future fuel supplies, increasing
domestic coal production, power tariff
revisions, raising investor capital to build new
projects and controlling corruption. Due to
subsidies, domestically-produced coal and
natural gas are priced substantially lower than
imports, which are at international levels. Dual
pricing makes it diffcult to determine the true
cost of electricity. Further, electricity tariffs are
still regulated by the central government, and
are underpinned by signicant cross-subsidies.
This causes distortions in the energy market
system dissuading international investment.
Additionally, the dominance of state-
owned enterprises makes them effective
controllers of the existing energy businesses
and prevents the introduction of new players.
Therefore, along with the deregulation,
additional measures such as monopoly
prevention, equitisation, and privatisation
are needed in order to develop an effcient
energy market.
About the author Ravi Krishnan is managing
director of Krishnan & Associates Incorporated,
a US-based market advisory frm providing
market information, analysis, regulatory and
technology assessments on various global
energy markets. For more information, visit
www.krishnaninc.com.
Visit www.PowerEngineeringInt.com
for more information
i
Wholesale Competitive Market Retail Market
Genration Competitive Market
(Single Buyer)
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Preparing for Single
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For more information, enter 32 at pei.hotims.com
Road map for Vietnamese power sector deregulation
1309pei_51 51 8/27/13 11:27 AM
52 Power Engineering International September 2013 www.PowerEngineeringInt.com
U
sing current technology to
capture the carbon in fue gas
at fossil fuel power plants would
increase the cost of electricity
they produce by between 35
per cent and 85 per cent, but
a simulation shows that using supported
amine sorbents (SASs) instead could be a less
expensive solution.
SASs would reduce these facilities capital
expenditure on a capture facility because
the adsorber which contains these materials
would be about 60 per cent smaller in volume
than the absorber that would be required if
the monoethanolamine (MEA) solutions of
todays technology were used to perform the
same task. This is because the SAS system
avoids the slow mass transfer associated with
dissolution and diffusion in the liquid in the
MEA system. And these cost savings come on
top of energy savings.
Today capture and compression costs
contribute to around 80 per cent of the total
cost of carbon capture and storage (CCS)
[1]
.
But excluding compression, thermal energy
consumption and other operational costs
dominate capture costs, as shown in Figure
1, and the capital expenditure, 28 per cent, is
mainly made up of the cost of the absorption
unit, covering almost 50 per cent of the total
CAPEX.
Figure 2 breaks down the energy
requirement fraction (44 per cent of the total
cost of CO
2
capture) into contributions for
reaction or desorption heat, sensible heat and
solvent evaporation.
A large part of the energy requirement
of an MEA process arises in the heating
of the amine solution from the absorption
temperature to the desorption temperature,
and in the evaporation of solvent in the
desorber column, so replacing the water
phase with an SAS greatly reduces the energy
required for regeneration. An adsorption-
based capture process could reduce the
net energy requirement for CO
2
capture from
roughly 3.3 GJ/tonneCO
2
(GJ/tCO
2
)
[4]
to
below 2 GJ/tCO
2
, assuming that 75 per cent
of the heat contained by the regenerated
sorbent is recovered for heating the sorbent
before it enters the desorber.
If co-adsorption of water can be prevented
and no water has to be evaporated in the
desorber, the process energy requirement
could even be 1.7 GJ/tCO
2
.
Another advantage of using SAS
would be the reduction of the emissions
of toxic degradation compounds such as
nitrosamines and nitramines.
Cost-effective carbon capture
Supported amine sorbents (SAS) could make post-combustion carbon capture
less costly. So says A. B. M. Heesink, R. Veneman, G. Magneschi and D. W. F. Brilman,
who outline a conducted simulation that points to this conclusion.
Cutting
the cost of
carbon capture
Figure 1: Typical cost breakdown for MEA-based
carbon capture
[2,3]
Figure 2: Typical energy breakdown for NEA-based
carbon capture
[2,3]
Cost breakdown
28% OPEX (other)
28% CAPEX 44% Energy req.
45% Sensible heat
15% Evaporation
Energy requirement
36% Reaction heat
1309pei_52 52 8/27/13 11:27 AM
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1309pei_53 53 8/27/13 11:27 AM
54 Power Engineering International September 2013 www.PowerEngineeringInt.com
Cost-effective carbon capture
Simulation
Our simulation employed DNV KEMA Energy
& Sustainabilitys Spence
fowsheeting tool,
which determines power plant performance
accurately. Data about the sorbent has
come from SAS that the University of
Twente in the Netherlands has produced
through the physical impregnation of
polymethylmethacrylate, (PMMA) in this case
Diaion HP-2MG, with tetraethylenepentamine
(TEPA) and polyethyleneIimine (PEI) of different
molecular weights and chain lengths.
Our analysis calculated the effciency of
a typical natural gas-fred combined-cycle
(NGCC) plant of 446 MWe and a ultra
supercritical pulverised coal (PC) plant of
1069 MWe, each equipped with either an
MEA-based capture facility or an SAS-based
one, providing four cases. The analysis
compared the amount of energy consumed
per kg of CO
2
captured in each case.
SAS characteristics
SAS consist of a support material of high
surface area with amine functional groups on
their surface
[5]
. The universitys sorbent material
had a CO
2
capacity of 3.8 mol/kg sorbent [6].
Figure 3 shows adsorption isobars for a
typical developed sorbent. The sample was
heated from 40C to 140C at a rate of 0.1
K/min in fractions by volume of 1 per cent, 5
per cent, 10 per cent and 80 per cent CO
2
atmosphere (balance N
2
) at a total fow rate
of 100 ml/min. From the selected adsorption
and regeneration conditions the sorbent
operating capacities were calculated for CO
2
capture at NGCC and PC plants.
Flue gas from an NGCC plant typically
contains 47 per cent of CO
2
by volume,
whereas from a PC plant it contains 10 to 15
per cent.
The sorbent working capacity is the
difference between the CO
2
loading under
adsorption conditions and the loading under
desorption conditions. During capture, when
the fue gas contains 10 per cent of CO
2
by
volume and desorbing is at 130C, working
capacities of around 3.1 mol/kg can be
achieved with the developed sorbent. For
capture from fue gas containing 5 per cent
CO
2
, working capacities of about 2.6 mol/kg
can be achieved under these conditions.
Process analysis
The Spence fowsheeting tool calculated how
much thermal energy each case of power
plant would require for regeneration of the
solvent or sorbent and what the resulting drop
in power from the plant would be. This thermal
energy would come from low-pressure steam
at 4.6 bara (460 kPa) for the NGCC plant and
3.5 bara for the PC fred plant.
Table 1 shows general information about
the carbon capture facility. The boundary
of interest of the system excludes CO
2
transport and storage systems but includes
compression.
The models
The modelled MEA-based capture facility was a
standard regenerative absorption-desorption
system, with a net thermal energy input of
3 GJ/CO
2
. Values for the heat requirement of
leading absorption technologies are between
2.73.3 GJ/tCO
2
[4]
. Operational assumptions
for the absorber and desorber column were
110 kPa and 40C, and 170 kPa and 118C,
respectively. The fue gas side pressure drop
was 8.15 kPa for the PC system and 4 kPa for
the NGCC system.
The electrical energy requirement of the
capture facility came from three types of
equipment: the fue gas blower, the pumps to
circulate the absorption liquid and the CO
2
product compression equipment.
The SAS model was also a regenerative
system in which sorbent material circulated
between the adsorber and desorber columns,
the operating temperatures in which were
60C and 130C, respectively, and the pressure
atmospheric in both cases.
Calculation of the thermal energy input
of this facility relied on the work of Li et al
[7]
and sums the desorption heat, equal to
1.5 GJ/tCO
2
[8]
, and the sensible heat required
to raise the sorbent from the adsorption
temperature to the desorption temperature,
Figure 3: Adsorption isobars for 1 per cent, 5 per cent, 10 per cent and 80 per cent of CO
2
by volume
(P
total
= 100 kPa). The sorbent was 38 per cent by weight TEPA on PMMA
Parameters NGCC PC
Flue gas CO
2
content (vol.%) 4.4 13.7
CO
2
captured (kg/s) 38.0 202.3
Capture effciency (%) 90 90
CO
2
purity (%) 95 95
Pressure CO
2
product stream (bar) 110 110
Table 1: Capture plant data for selected cases
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1309pei_55 55 8/27/13 11:27 AM
56 Power Engineering International September 2013 www.PowerEngineeringInt.com
Cost-effective carbon capture
which depends on the heat capacity of
the sorbent (1.5 KJ/kg/K), the temperature
difference between the adsorption and
desorber columns (70 K) and the cyclic CO
2
capacity of the sorbent.
Figure 4 shows the net thermal energy
requirement of the process as a function of
sorbent working capacity. For the selected
adsorption and regeneration conditions,
this is about 1.7 GJ/tCO
2
at sorbent working
capacities of 2.63.1 mol/kg when heat
integration is applied, or 40 per cent lower
than in MEA-based systems with advanced
stripper confgurations typically 3 GJ/tCO
2
.
At working capacities higher than 2 mol/
kg the reaction heat dominates the thermal
energy demand. Furthermore, increasing the
sorbent working capacity beyond 4 mol/kg
does not improve the overall performance.
Heat integration (lean/rich heat
exchanger) is more important in aqueous
solvent based processes, as fgure 5 shows.
In the calculations underlying Figure 4 the
assumption was made that 75 per cent of the
sensible heat required for heating the sorbent
can be recovered. Possible co-adsorption of
water in the adsorber column was not taken
into account.
The calculation of the electrical energy
required summed the energy consumed by
the fue gas blower, sorbent circulation and
CO
2
compression. Generally compression of
captured carbon accounts for 2025 per cent
of the total electrical energy requirement
[9]
. The
experimental work at the University of Twente
shows sorbent regeneration at elevated
pressure of up to 1000 kPa can further improve
the energy effciency of an SAS-based capture
process in a CCS setting. Releasing CO
2
at 500
kPa, for example, would reduce the electrical
energy required for compression signifcantly
and eliminate one compression stage.
The fue gas side pressure drop in the
absorber depends strongly on the type
of contactor chosen. Fixed bed operation
leads to very high pressure drops and is not
a realistic option. Moving bed and fuidisation
technologies are more suitable options.
From an ongoing process optimisation
study by Veneman et al
[6]
the most promising
option appears to be a countercurrent gas-
solid (GS) trickle bed contactor. The pressure
drop for this contactor is estimated to be
around 6.4 kPa. Our energy calculations used
a value of 7.5 kPa. On the regenerator side the
pressure drop is less critical and a (staged)
fuid bed confguration might be a more cost-
effective option.
The installation of a capture facility at a
power plant results in a decrease in electrical
power output because steam is extracted
from the plant for the regeneration of the
solvent or sorbent. Table 2 shows the effect.
However, the lower thermal energy
requirement of the SAS-based process means
the loss in gross power is less than in the case
of a solvent-based process.
A PC power plant emits 2.7 times more CO
2
per MWh than an NGCC plant, so application
of carbon capture at a PC plant has a higher
impact on the power output.
Figure 6 plots the energy demand in
GJ/tCO
2
of the capture facility for each case.
The columns labelled Thermo min. work show
the thermodynamic minimum amount of work
required for CO
2
separation and compression
to 11,000 kPa.
The desorption energy fraction is related to
the decrease in the electrical energy output
of the power plant caused by the extraction
Figure 4: Thermal energy input for an SAS facility in a process simulation. Heat integration yields 75 per cent
of the energy needed to raise the sorbent temperature from that of adsorption to that of desorption.
Figure 5: Importance of capture plant heat integration for MEA and SAS. For MEA it is assumed that the
pinch in the rich-lean heat exchanger is 10C
1309pei_56 56 8/27/13 11:27 AM
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1309pei_57 57 8/27/13 11:27 AM
58 Power Engineering International September 2013 www.PowerEngineeringInt.com
Cost-effective carbon capture
of low-pressure steam for the regeneration of
sorbent/solvent. The electrical energy fraction
includes energy for the circulation of sorbent
or solvent and the power demand of the fue
gas blower. The compression energy fraction
is related to the power consumption of the
CO
2
compressor.
Figure 6 shows that an SAS-based capture
facility at an NGCC plant would be 32 per
cent more effcient than an MEA-based one.
For a PC plant an SAS-based plant is 35 per
cent more effcient.
Additional savings could be reached by
further reduction of the fue gas side pressure
drop and possibly via high-pressure sorbent
regeneration, which could save up to 10 per
cent of the CO
2
compression energy. A value
of 65 kJ/molCO
2
for the reaction heat was
assumed here, typical for secondary amines.
The values reported by Gray et al of 47.5 and
51.6 kJ/molCO
2
for immobilised PEI would
reduce the reaction heat contribution by
another 0.30.4 GJ/tCO
2
to below 1.5 GJ/tCO
2
and reduce the overall energy consumption by
0.1 GJ/tCO
2
.
Process design & CAPEX
Figure 7 shows the breakdown of purchased
equipment costs for an MEA-based capture
unit at a 500 MWe PC plant (excluding the CO
2
compressor). Almost 30 per cent of the costs is
associated with the absorber
[10]
. The size of the
absorber is predominantly determined by the
residence time of the fue gas.
The application of SAS could potentially
reduce the size of the absorber column
because GS systems have a higher overall
mass transfer rate.
For conventional MEA scrubbers, overall
mass transfer rates depend on the type of
packing but are 10
-2
to 10
-1
(k
L
a/s)
[11].
Typical
values for GS systems are 10
1
k
G
a/s [12]. So
CO
2
uptake rates are expected to be higher
than for the MEA benchmark technology,
even though CO
2
absorption is signifcantly
enhanced by the chemical reaction
between CO
2
and the dissolved MEA.
The enhancement factor E
A
can be as
high as 10
2
. This means an SAS-based facility
could be equipped with an adsorption
Figure 6: Electricity consumption for capture facilities studied
Plant Data NGCC PC
No capture MEA SAS No capture MEA SAS
Heat input (MWth) 756.7 756.7 756.7 2307.3 2307.3 2307.3
Gross power (MWe) 452.4 408.2 431.1 1116.7 935.9 1031.8
Net power (MWe) 445.5 384.2 403.8 1068.6 804 897
Power plant auxiliaries (MWe) 6 5.1 5.6 45.9 46 45.9
Capture plant electricity demand (MWe) - 6 7.3 - 19.9 14.2
CO2 Compression (MWe) - 12.1 13.6 - 64.5 72.9
Power output reduction (MWe) - 61.3 41.7 264.6 171.6
Net plant effciency (%) 58.9 50.8 53.4 46.3 34.8 38.9
Effciency penalty (%-points) - 8.1 5.5 - 11.5 7.4
Emitted CO
2
(kg/s) 42.2 4.2 4.2 224.8 22.5 22.5
Captured CO
2
(kg/s) 0 38 38 0 202.3 202.3
Emission rate (tCO
2
/MWh) 0.34 0.04 0.04 0.76 0.10 0.09
CO
2
capture energy requirement (GJ
el
/tCO
2
) - 1.61 1.10 - 1.31 0.85
Table 2: Simulation results
1309pei_58 58 8/27/13 11:27 AM
www.PowerEngineeringInt.com 59 Power Engineering International September 2013
Cost-effective carbon capture
column smaller than the absorption
column of an MEA-based facility.
When applying SAS, a GS trickle fow
reactor could perform as well as a CO
2
adsorber. It allows for counter-current GS
contacting and can be operated at gas
velocities equal to or higher than those
in an MEA scrubber, without resulting in
unacceptable pressure drops. Preliminary
sizing of a GS trickle fow adsorber was
performed using the hydrodynamic model for
trickle fow reactors developed by Dudukovic
et al
[13]
.
Table 3 compares SAS and MEA systems
for productivity, pressure drop in view of
electricity consumption for the fue gas blower,
Figure 7: Breakdown of the costs of purchased
equipment of an MEA-based capture facility
(excluding the compressor) at a 500 MWe coal
fred power plant
[10]
Technical comparison (MEA) Fisher et al
[10]
(SAS) current work
Flue gas fow rate (m
3
/s) 576.4 579.2
CO
2
captured (kg/s) 115.2 115.2
Solvent/Sorbent capacity (mol/kg) 0.96 3.6
Solvent/Sorbent fow rate (kg/s) 2739 873
Ab-/adsorber volume (m
3
) 4713 2387
Number of ab-/adsorption units 4 2
Ab-/adsorber dimension
height: 15 metres,
diameter: 10 metres
height 11 metres,
diameter: 12 metres
Adsorber productivity (mol/m
3
/s) 0.56 1.2
Gas velocity (m/s) 1.83 2.55
Pressure drop (kPa) 10.3 6.42
NTU 2.2 3.32
HTU (m) 6.82 3.04
(E
A
)k
m
a/(s) 0.27 0.84
Table 3: Design for absorber or adsorber for capturing 90 per cent of the CO
2
emitted by a
500 MWe PC-fred power plant
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1309pei_59 59 8/27/13 11:27 AM
60 Power Engineering International September 2013 www.PowerEngineeringInt.com
Cost-effective carbon capture
and operating velocity in view of the footprint
of the absorber/adsorber. Productivity was
defned as the amount of CO
2
captured per
second per m
3
of installed reactor volume,
which is a measure of compactness and,
therefore, of capital expenditure.
Expectations are that a gas-solid trickle
bed adsorber would outperform an MEA
scrubber column in productivity (1.20 mol/
m
3
/s versus 0.56 mol/m
3
/s). The total installed
reactor volume is expected to be two to three
times smaller primarily because of the higher
mass transfer rates in trickle bed reactors.
Recommendations
Table 4 compares a sorbent-based capture
process with state-of-the-art capture
technology that employs aqueous amine
solvents.
Co-adsorption of water by a sorbent results
in extra energy consumption during capture
and complicates sorbent regeneration
because CO
2
water separation would
be needed. However, frst measurements
performed by the University of Twente have
shown that CO
2
capacity is not negatively
affected by the presence of water.
A second recommendation is to determine
possible sorbent degradation by traces of
NOx and SOx in the fue gas, as well as the
potential presence of nitrosamines and
nitramines in the treated fue gas and, with this,
the need for a washing section.
The mechanical stability of the sorbent
should also be examined to determine the
maximum number of cycles that can be
attained with a single batch.
Sorbent regeneration under elevated
pressure needs further examination too.
Pressurised regeneration would enable further
energy savings as CO
2
compression would
consume less energy and one compression
stage can be omitted.
A fnal recommendation is to prepare a
conceptual design of a full-scale sorbent-
based carbon capture unit to provide a more
detailed estimate of what the savings will be in
energy and capital expenditure.
Parameter/feature
Aqueous amine
solvent (reference)
SAS
Energy consumption +/- ++
Potential for further energy savings +/-
+ (high-pressure
regeneration)
Solvents / sorbents handling +/- -
Solvent/sorbent degradation +/- +/-
Bare equipment costs (CAPEX) +/- +
Emissions of toxic nitrosamines/
nitramines
+/- (not known)
Table 4: Comparison of aqueous amine solvents and SAS
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www.PowerEngineeringInt.com 61 Power Engineering International September 2013
Cost-effective carbon capture
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References
1.Brunetti A, Scura F, Barbieri G, Drioli E,
Membrane technologies for CO2 separation,
J. of Membrane Science, 359 (2010) 115-125.
2. Abu-Zahra M R M, Schneiders L H J, Niederer
J P M, Feron P H M, Versteeg G F, CO2 capture
from power plants: Part I. A parametric
study of the technical performance based
on monoethanolamine, Int. Journal of
Greenhouse Gas Control, 1 (2007), 37-46
3. Abu-Zahra M R M, Niederer J P M, Feron P
H M, Versteeg G F, CO2 capture from power
plants. Part II. A parametric study of the
economical performance based on mono-
ethanolamine, Int. Journal of Greenhouse
Gas Control, 1 (2007), 135-142
4. Mathieu P, The IPCC special report on
carbon dioxide capture and storage, ECOS
2006: Proceedings of the 19th International
Conference on Effciency, Cost, Optimisation,
Simulation and Environmental Impact of
Energy Systems, Vols 1-3, (2006) 1611-1617.
5. Ebner A D, Gray M L, Chisholm N G, Black Q T,
Mumford D D, Nicholson MA, Ritter JA, Suitability
of a solid amine sorbent for CO2 capture by
pressure swing adsorption, Industrial and
Engineering Chemistry Research, 50 (2011)
5634-5641.
6. Veneman R, Li Z S, Hogendoorn J A, Kersten
S R A, Brilman D W F, Continuous CO2 capture
in a circulating fuidised bed using supported
amine sorbents, Chemical Engineering
Journal, (2012).
7. Li Z S, Cai N S, Croiset E, Process analysis
of CO2 capture from fue gas using
carbonation/calcination cycles, AIChE J, 54
(2008) 1912-1925.
8. Fauth D J, Gray M L, Pennline H W, Krutka H
M, Sjostrom S, Ault A M, Investigation of porous
silica supported mixed-amine sorbents for
post-combustion CO2 capture, Energy and
Fuels, 26 (2012) 2483-2496.
9. Rochelle G, Chen E, Freeman S, Van Wagener
D, Xu Q, Voice A, Aqueous piperazine as the
new standard for CO2 capture technology,
Chemical Engineering Journal, (2011).
10. Fisher K S, Beitler C, Rueter C, Searcy K,
Rochelle D G, Jassim D M, Integrating MEA
regeneration with CO2 compression and
peaking to reduce CO2 capture costs,
DOE/NETL report, Contract No. DE-FG02-
04ER84111, (2005).
11. Jassim M S, Rochelle G, Eimer D, Ramshaw
C, Carbon dioxide absorption and desorption
in aqueous MEA solutions in a rotating
packed bed, Industrial and Engineering
Chemistry Research, 46 (2007) 2823-2833
12. Kiel J H A, Prins W, van Swaaij W P M,
Mass Transfer between gas and particles
in a gas solid trickle fow reactor, Chemical
Engineering Science, 48 (1993), 117-125
13. Dudukovic A P, Nikacevic N M, Petrovic D
L, Predojevic Z J, Solids holdup and pressure
drop in gas fowing solids-fxed bed contactors,
Industrial & Engineering Chemistry Research,
42 (2003), 2530-2535.
A. B. M. Heesink and G. Magneschi are from
DNV KEMA, based in the Netherlands, and
R. Veneman and D. W. F. Brilman are researcher
at the Dutch University of Twente.
This article is based on a Best Paper Awards
winner at POWER-GEN Europe 2013.
1309pei_61 61 8/27/13 11:27 AM
62 Power Engineering International September 2013 www.PowerEngineeringInt.com
India grid development
A
year after the worlds most
extensive blackout, India
has avoided a repetition
and can claim to have
addressed many of the
issues that led to it.
The blackouts last July occurred in the
northern and northeastern regional grids and
affected an estimated 600 million people,
although the widespread use of backup
generators in a country familiar with rolling
blackouts did soften the impact.
The outage resulted from an unanticipated
imbalance between regions, caused by a
combination of extreme weather, human error,
underinvestment and poor regulation and
system management.
The power grid failure refected an
extreme situation created by drought, which
resulted in very heavy electricity demand for
agricultural irrigation pumps combined with
low hydro power production, as well as poor
power demand management for the states
linked to the grid, says Rajiv Biswas, Asia
chief economist at consultancy IHS Global.
The result was to expose weak links such as
inadequate fail-safe systems for preventing
cascading failures and a lack of proper
outage planning all in a cash-strapped
transmission system that has historically been
at a disadvantage to generators in competing
for already scarce funds.
Since then, according to Harish Agarwal,
chief executive of Supreme & Co, a
Kolkata-based power infrastructure supplier,
the government has been tackling these
issues with a variety of measures, including
a tightening of the grid frequency band
to ensure states dont overdraw, auditing
protection systems to improve grid health,
power islands and demand management.
Biswas says since the blackout, there had
been much closer management of supply
and demand for power by Power Grid Corp
of India Ltd (PGCIL) together with the states in
line with planned schedules, which had so far
helped avert another grid collapse. Attention
has also been paid to the fnancial health
of distributors, which have frequently been
squeezed by political considerations and
upon which the sector depends for income.
In addition, considerable funds are being
pumped into grid development. Power
Grid is undertaking a large-scale investment
programme over the current fve-year plan
period ending in 2017, with an estimated
$18 billion of new investment planned to
double its transmission capacity and upgrade
its existing transmission networks, says Biswas.
By early next year, the southern grid which
is currently connected to the rest of Indias
grid by HVDC links will be fully connected at
AC level. And India is upgrading nearly 1700
critical electricity transmission stations and is
installing high-voltage lines to transmit power
over long distances.
One of the key investments PGCIL is
undertaking to deal with peak load capacity
India grid development
The shortcomings
of Indias electricity
infrastructure were
thrown into sharp
focus by last years
blackouts. Twelve months
on, Jeremy Bowden
discovers that multi-
billion programmes
have been initiated to
ensure the countrys
lights stay on.
Beating the
blackouts
Since last years blackout there has been much closer
management of supply and demand of power in India
Credit: PGCIL
1309pei_62 62 8/27/13 11:27 AM
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64 Power Engineering International September 2013 www.PowerEngineeringInt.com
India grid development
shortages is to create a national energy
transmission grid by linking the grid for
southern India with the four regional grids
in the north, which are already connected,
said Biswas. This is intended to better manage
peak load shortages and is expected to be
implemented by early 2014, according to
Indias Power Minister, Jyotiraditya Scindia.
Inter-regional power transmission capacity
is estimated to increase from 27,750 MW in
2012 to 65,550 MW by 2017, along with almost
140,000 km of transmission lines.
According to Suba Arunkumar at
consultancy Frost & Sullivan, PGCIL is
planning on spending one trillion rupees on
improving the infrastructure and grid system
to ensure such blackouts do not happen
in future. The company is developing 11
high-capacity transmission corridors to
connect power from various projects across
Indias electricity producers to the network.
However, it is politically diffcult to secure
right-of-way for new transmission lines, so
power utilities have focused on upgrading
existing corridors.
Rohit Pandit, director of the Indian Electrical
& Electronics Manufacturers Association
(IEEMA), says the focus for power sector
investment over the years has typically been
in the generation segment, and more money
needs to go to the grid to keep pace.
Generating capacity is expanding rapidly,
despite coal shortages and other constraints.
In the last fscal year, the target was
16,500 MW, which at 20,450 MW was exceeded
by a third, according to Power Minister Scindia,
who forecasts a rise from a 228 GW demand
now to 400 GW by 2022 and 800 GW by 2032.
This will be driven by increases in per capita
consumption, which is currently very low
at around 600 kWh compared to a world
average of 2700 kWh as well as expanding
to include 300 million unconnected citizens.
In July 2012, there was a gap of about
9 per cent between the countrys energy
requirement and the amount available,
according to Indias Central Electricity
Authority (CEA). Based on the statistics as of
31 March 2013, the gap remains stable, and
not growing, notes Arunkumar.
However, increasing network capacity will
be critical, because most of Indias demand
is growing in the western states, while most of
the suitable locations for new plants are in the
east. PGCIL has embarked on a signifcant
fnancing programme for the new investment,
including new debt issuance, as well as new
equity raising, according to Biswas.
Pandit notes that what is being achieved
is currently ahead of schedule: From April
2012 to June 2013, the actual achievement
has been a total of 20,009 km of transmission
lines against a target of 19,118 km for this
period. Similarly, from April 2012 to June 2013,
the actual achievement has been a total of
72,700 MVA of sub-stations against a target of
33,319 MVA.
Balancing state grids
According to Biswas and Agarwal, since the
July 2012 grid failure, there has been much
more careful management by PGCIL of power
supply and demand by individual states linked
to the grid, to avoid situations where states are
either supplying or drawing power signifcantly
different to planned power schedules.
To help manage demand more effectively
at state level, larger penalties under the
availability based tariff (ABT) system, known
as unscheduled interchange (UI) rates, have
been introduced by the Central Electricity
Regulatory Commission (CERC) for state
distribution companies that inaccurately
estimate their daily call on the grid.
In addition, states must also make those
estimates more accurate, narrowing the
required frequency band which is an
indication of how close a grid is to balancing
supply and demand to to 49.750.2 Hz from
the existing 49.550.2 Hz. If power is overdrawn,
then band volatility rises. CERC has also been
pushed to cap market prices to ensure no one
can take advantage of system vulnerabilities.
Mumbai: the city avoided the July 2012
blackout thanks to its use of islanding
Credit: MERC
1309pei_64 64 8/27/13 11:27 AM
www.PowerEngineeringInt.com 65 Power Engineering International September 2013
India grid development
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India plans to have an integrated national
grid. The target frequency prescribed by the
Indian Electricity Rule is 50 Hz, says Agarwal.
All states are now participants in the central
ABT scheduling mechanism.
These changes had been proposed in
draft form in March before the blackouts,
and now that they are implemented,
should provide strong fnancial incentives to
discourage states from providing the sort of
faky estimates that led to the mismatch in
supply and demand last year.
To ensure accurate estimates and a
narrow frequency band, states must be able
to quickly react to changes in supply and
demand within their area by changing power
output or shedding load, rather than just
increasing their call on the wider grid. Indias
power minister has authorised the national
transmission authorities to shut down power
fow to states which deviate too far from
their estimated grid call. So far this year the
government says states are responding well to
the new fnancial discipline.
However, transmission and distribution
losses in the Indian power sector remain high,
at levels estimated to be around 26 to 28 per
cent of total electricity generated, compared
to a range of around 4 to 8 per cent in most
developed economies, according to Biswas.
Indias electricity grid reform programme
R-APDRP has committed $3.7 billion
to strengthen the distribution system and
mitigate losses. Under the programme, if a
utility cannot reduce ineffciency losses by 15
per cent, its grant will be reduced.
PGCIL power pact
Every year PGCIL signs an agreement with the
Ministry of Power, indicating its role, and state
utilities make arrangements with PGCIL, which
is steadily increasing its share of the transmis-
sion network, as state distribution companies
(Discoms) fail to make required investments.
PGCIL is planning to boost its market
share to 70 per cent from the existing 50 per
cent by 2017, by increasing spending on
strengthening infrastructure, says Arunkumar.
Revenue is also expected to rise sharply
according to senior PGCIL management,
who claim a doubling of expenditure on
transmission projects in the fve years to March,
2017, will quadruple income once completed.
PGCIL continues to be dependent on
Indias state generators and distribution
companies (discomms) for business. Should
producers fail to meet expansion targets,
as has been the case for the last 50 years,
PGCIL could fall short of its investment target,
according to local observers.
Chetan Varma, general manager of PGCIL,
says that the present state of distribution
companies is due to high losses, old and
unreliable distribution network and ineffcient
metering, billing and collection effciency.
To improve the picture, he explains central
government schemes like APDRP and R-APDRP
for urban and semi-urban area and RGGVY
for rural areas were envisaged and are under
implementation and they are all aimed to
improve the technical and fnancial condi-
tions of the distribution companies.
Pandit says: The poor fnancial state of
state discoms is a major hindrance in up
gradation of the power infrastructure at the
state level.
Politically-motivated electricity pricing has
lowered rates and dried up revenue, thereby
1309pei_65 65 8/27/13 11:27 AM
66 Power Engineering International September 2013 www.PowerEngineeringInt.com
India grid development
limiting funds to invest in the grid. Clearly, coal
shortage and the poor fnancial health of
discoms have slowed down the sector. There
has been fnancial shortage for key projects,
resulting in less investment, says Biswas.
Recently, indexation of coal prices and
reforms steps have been announced to
make discoms fnancially viable, he adds.
The central government is also helping state
governments with over $5 billion in fnance to
expand distribution.
Arunkumar says funding had not been a
major constraint on transmission investments
in the last year, although Pandit cautions
that projects often failed to be completed.
Help has also come from outside India, with,
for example, the Asian Development Bank
planning a second loan to upgrade state
power grids in India to help solar plants
sell electricity. Such intervention can speed
capacity development as it saves developers
the cost of connecting to the grid individually.
Smart grid roll out
The R-APDRP electricity reform programme
should help pave the way for a successful
smart grid rollout. Indias Ministry of Power has
invested in smart grid projects, but so far a
mix of power theft, supply shortfalls, and inef-
fciency in metering and bill collection are
making it rather pointless.
Despite this, the India Smart Grid Task Force
is seeking government approval for 14 smart
grid pilots to develop a proven blueprint that
can be rolled out nationally, says Varma. He
says PGCIL is developing a consumer-utility
interactive pilot smart grid/city project in
Pondicherry. A smart grid control centre has
been established. Under this pilot, already 650
consumers are covered under advanced
metering infrastructure solution, which will
enable demand management.
While smart grids could play a part in
the future, without more peak-load plants,
Indias immediate need is for demand-side
management (DSM) to offset peak demand
and load growth.
The 12th Five Year Plan targets a reduction
in the energy consumption of small and
medium enterprises [SMEs] by 5.75 per cent
in energy intensive manufacturing process,
says Arunkumar. Efforts to implement energy
effcient manufacturing process are enforced
in these energy intensive SMEs.
However, many of the DSM initiatives are
from IPPs. For example, Tata Power in Mumbai
has launched thermal energy storage and
DSM initiatives that has supported peak
load shifting by high end consumers. These
initiatives have helped the participating
industries to reduce electricity consumption
by 30 to 40 per cent, says Arunkumar.
Greater use of HVDC will also help
strengthen Indias national grid. Varma says:
HVDC systems have always been known
for their higher effciency and improved
economics for long distance bulk power
transmission. In addition, they also provides
controllability of power fow, enhancing system
stability, maintaining grid parameters, and
facilitating integration of renewables from
different resource areas.
He adds HVDC will play a major role in
the growing interconnections and envisaged
synchronisation of the southern region.
The blackouts have shown that even
within Indias large, interconnected grid, it
is useful to have some local generation in
case of emergency, and this is major driver
of distributed generation. Large companies
have started introducing micro-grids due to the
persistent power outages in most urban areas.
The proliferation of micro-grids in both rural
communities and new urban developments
could therefore play a signifcant role in
addressing Indias electricity shortages over
the next decade, says Biswas.
Mumbai avoided the 2012 blackout and
uses a scheme called islanding to avoid
large outages, by ensuring it has enough
local generation to allow it to disconnect from
the grid and keep essential services running.
Now Delhi is considering a similar islanding
scheme.
Visit www.PowerEngineeringInt.com
for more information
i
The India Smart Grid Task Force is trying
to get 14 polot schemes off the ground
Credit: MERC
ELECRAMA 2014
While India has set aside huge
investments to upgrade to new
technology in its T&D segment, the
forthcoming ELECRAMA 2014, to be held
8-12 January next year in Bangalore, will
offer major opportunities to visitors to
experience frsthand wide-ranging, world-
class domestic electrical products at
competitive prices.
ELECRAMA is Indias largest T&D Power
Sector equipment exhibition and IEEMAs
biennial fagship event.
The concurrent events at ELECRAMA
2014 will also allow stakeholders from the
global power, transmission and distribution
sectors to participate and present their
views.
The TRAFOTECH 2014 event will provide
transformer designers, manufacturers, users
and consultants with a common platform
to review the latest advances and future
trends, share operational experiences and
discuss the requirements of transformers for
smart grid systems.
For more information, visit www.
elecrama.com.
1309pei_66 66 8/27/13 11:27 AM
For more information, enter 41 at pei.hotims.com
1309pei_67 67 8/27/13 11:27 AM
68 Power Engineering International September 2013 www.PowerEngineeringInt.com
T
o meet Chinas growing need for
electric power generation, the
Guohua Ninghai power plant of
Shanghai has a total planned
operating capacity of 4 x 600 MW.
The plant is in the Ninghai
township, Ningbo city, in Zhejiang province,
and serves the regions electricity needs.
The Ninghai plant relies on coal-fred
steam-driven turbines to generate electricity,
with six sets of HP-983 medium speed coal
mills supporting a tangentially corner-fred
boiler. This makes the plants large production
operations complex.
Coal is frst fed from silos at the plant to mill
pulverizers, which grind the coal into a fne
powder. A fan blends and forces a primary
fow of mixed ambient cold air and pre-
heated hot air into the coal mill.
This air is mixed with the coal powder
creating a combustion air supply for the
furnace heating water in the boiler. The boiler
produces steam to drive power-generating
turbines. The plants sophisticated, energy-
effcient boiler technology requires accurate
and responsive air fow measurement for its
control system.
Critical requirements
The boilers steam production effciency is
controlled by adjusting a precise fow of
blended primary ambient air and pre-heated
air which fow from separate ducts.
Each of the duct air fows is controlled by
louvered dampers located inside the ducts.
The primary air, which is a precise blend of
cold and hot air, fows into the coal mills and
afterwards to the boiler.
Accurate, responsive and reliable air fow
measurement is critical to the automated
control of the dampers and the effciency of
the boiler, which also ensures safe operation
of the boiler and reduces plant operation
energy costs.
Boiler optimisation
Hu Yaqi and Steve Craig
explain how an in depth
testing programme
demonstrated that
thermal mass fow meters
provided the solution
to help maximize the
operation of the boilers
at the Guohua Ninghai
power plant in China.
Versatile
fow meter
delivers boiler
performance
The four-unit Guohua Ninghai power plant utilises
complex and effcient tangentially corner-fred boilers
1309pei_68 68 8/27/13 11:27 AM
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70 Power Engineering International September 2013 www.PowerEngineeringInt.com
Boiler optimisation
The temperature of the pre-heated air fed
to the boiler is 270C (518F) and the primary
ambient air temperature is 30C.
The size of the primary air duct is 1200 x
1200 mm (47x47 inches), the pre-heated air
duct has the same dimensions (1200 x 1200
mm), and the ambient forced draft air duct is
500 x 800 mm.
The air fow to the coal mills and into the
boiler is controlled by the plants distributed
control system (DCS), which requires accurate
and responsive air fow measurement data to
control the dampers and keep the primary air
fow to the coal mill entrance at precise and
effcient levels. Figure 1 shows the primary air
duct at the entrance to the coal mill.
Engineers from the China Electric Power
Research Institute (CEPRI) and the Guohua
Ninghai power plant researched several
fow meter technologies for accuracy and
responsive performance, as well as the
overall suitability for the unique application
conditions in their air feed lines.
Then they further considered existing
installations and reference applications at
other power plants in China. From these
criteria they narrowed their choices to two
technologies for further evaluation, thermal
mass fow meters also known as thermal
dispersion - and averaging pitot tube fow
meter (or differential pressure, dP).
Both of these technologies were further
evaluated and compared with actual on-site
installed performance testing. With the large
duct sizes involved, the technologies were
deployed in a multi-point design.
The engineers determined that the key
criteria for the fow meter technology ultimately
selected would be the one that was most
accurate, responsive and impervious to large
temperature fuctuations that allowed them to
best control the air fow automatically via the
dampers in the ducts using the plants DCS.
These application criteria can be diffcult to
achieve because of the large cross-sectional
Figure 1: Confguration of primary air duct at the coal mill entrance
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1309pei_70 70 8/27/13 11:28 AM
area of the air ducts and the temperature stratifcation in the primary air
duct caused by the mixing of the pre-heated and ambient air.
For the fow measurement test programme, the two different types of
fow meters were installed on coal mills C and D, which feed boiler 3.
Thermal mass fow meters with multiple sensing points were installed in
each of the pre-heated and ambient air ducts. This installation eliminates
the large temperature fuctuations that are present in the main primary
air duct because of the mixing of the pre-heated and ambient air. It also
provides a more precise and responsive damper control within the air
ducts.
The averaging Pitot tube fow meter was installed in the main primary
air duct downstream from the preheated and ambient air ducts.
The output readings from the two thermal mass fow meters were
compared to the averaging Pitot tube fow meter and to the changes
in the dampers.
Based on the result of the test programme, the thermal mass fow
meters provided the best system control. The thermal mass fow meters
on the duct for boiler 3 provided an accurate and responsive output of
the air fow rate, which was consistent with the damper positioning. See
Figure 2 for the air fow measurements recorded at mill D.
Both the averaging pitot tube fow meter and the thermal mass fow
meter tracked the damper positioning changes in this test and their
air fow readings were within 1 per cent accuracy of each other. While
the averaging pitot tube fow meter provided a similar accuracy and
was responsive, its accuracy was adversely affected when the air fow
pressure dropped.
The tests showed the fow rate output of the thermal mass fow meter
matched the set position of the cold and hot air dampers, and the
thermal mass fow meter provided the response time required of the
automatic control feedback loop within the DCS.
The thermal mass fow meters responsiveness was enhanced by an
anticipator algorithm programmed into the DCS. The DCS PID parameter
proportion factor was adjusted from 0.3 to 0.4 and the integration
factor was reduced from 300 to 150. The accuracy performance of the
averaging pitot tube fow meter, however, was greatly degraded by low
air pressure conditions and low air fows.
Due to the low pressure in the test the averaging pitot tube fow meter
installed on mill C did not track well with the damper position changes.
Boiler optimisation
FCI MT86 Series fow meters
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1309pei_71 71 8/27/13 11:28 AM
72 Power Engineering International September 2013 www.PowerEngineeringInt.com
In addition, averaging pitot tube fow meters
require signifcantly more maintenance
because their sensor design includes small
air inlets, which can clog in the fy ash laden
air fow inside the ducts. A plus for the thermal
mass fow meters is they do not have small air
inlets nor any moving parts, so they impervious
to the fy ash laden air fow conditions
and do not require routine or preventative
maintenance.
After completion of the test programme,
Fluid Components Internationals (FCI) Model
MT86 Series multi-point thermal mass fow
meters (see image on p.71) were selected
for installation at the Guohua Ninghai power
station.
Maximising effciency
After testing and evaluating both fow meter
technologies, the engineers from CEPRI and
the Guohua Ninghai power plant solved the
challenge of fnding the most accurate air
fow measurement technology which would
be responsive enough for automatic damper
control of the mix of preheated and ambient
air fowing into the coal mills.
The FCI thermal mass fow meters air fow
accuracy and responsiveness provided the
necessary fow data to automatically control
the dampers and maximise the effciency
of Boiler 3. Their non-clogging sensors and
rugged design ensured the lowest overall
maintenance and longest service life.
Hu Yaqi is an automation & process control
engineer at Zhejiang Guohua Zheneng
Power Generation Company Limited in
China and Steve Craig is senior engineer
at Fluid Components International LLC (FCI)
in the US. For more information, visit www.
fuidcomponents.com.
Visit www.PowerEngineeringInt.com
for more information
i
Boiler optimisation
The solution: MT Series fow meters
These precision air fow meters are installed
and operating around the world in numerous
electric power generation plants in similar
applications because of their accurate,
stable and reliable fow measurement over
wide temperatures and variable pressures.
The FCI Model MT86 Series meters can
be supplied with up to eight discrete thermal
mass fow sensors.
These sensors can be installed along a
single probe assembly or on multiple probes,
whatever is optimal for the application and
installation conditions.
An MT Series fow meter is ideal for
use in both thermal and nuclear power
generation applications, as well as in other
heavy process or manufacturing industries
with large diameter pipes or large duct
applications. It provides very high air and
gas fow measurement performance in
applications such as these coal-fred
combustion air systems, as well as in HVAC
systems, fues, and stacks.
MT Series fow meters are highly versatile,
with a wide turndown range available from
5:1 to 1000:1 and fow sensitivity from 0.25 SFPS
(0.08 NMPS) to 150 SFPS. With its smart digital
fow transmitter and advanced thermal
dispersion fow sensing element(s), the MT86
Series, and its sister product MT91, meet a
wide range of environmental monitoring
requirements worldwide, including CEMS
and QAL1.
They have a no-moving parts design
with no orifces to plug or foul, FCIs thermal
mass fow sensing technology places
two thermowell protected platinum RTD
temperature sensors in the process stream.
One RTD is heated while the other senses the
actual process temperature. The temperature
differential between these two sensors is
measured and is directly proportional to the
mass fow rate of the fuid. The sensor outputs
are fully temperature compensated resulting in
high accuracy and repeatability in changing
media and ambient installation conditions.
Outputs include multiple 420 mA and relays
and units can be powered by either AC mains
(85265 Vac) or 24 Vdc.
Thermal dispersion principle of operationxxxxx
Figure 2: Test data for the thermal mass fow meter
1309pei_72 72 8/27/13 11:28 AM
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A diesel genset from FPT Industrial: the Italian frm
predicts a dominant role for diesel gensets.
Credit: FPT
Diesel genset market
Diesel innovates
as gas closes gap
The global diesel generator set market is more than holding its own against gas
rivals, boosted by demand in emerging countries and technology innovation.
A
ccording to a new report,
the global diesel genset
market will grow and be
worth $41 billion by 2018
despite competition from
natural gas gensets.
The analysis by Navigant Research of
the US found that diesel gensets will remain
one of the least expensive, most reliable
technologies available today for commercial
facilities like hospitals and data centres that
require mission-critical power in the event of
a grid outage.
Navigant says in the short term, countries
with strong economic and/or population
growth rates that increasingly suffer blackouts
such as Nigeria, India, Chile and South
Africa will continue to drive diesel sales.
The report highlights India as an example
of a country where industries have become
highly dependent on diesel due to power
outages spanning as much as 16 hours per
day, making them more vulnerable to price
volatility. The market for diesel gensets in
India is growing at a rapid pace and recent
data expects its total revenues to pass $3.3
billion by the end of 2018. Southern India
accounts for most diesel genset sales, with
Bangaloreand Chennai the foremost users.
Yet Navigant Research warns that diesels
grip on the market is gradually waning.
Although providers of diesel gensets can
expect to see continued growth over the next
several years, they face rising competition
from natural gas gensets, says Dexter
Gauntlett, a Navigant research analyst.
Over the next decade, the increase
in unconventional gas resources and
tightening emissions regulations for stationary
generators will favour clean-burning natural
gas systems over their diesel counterparts in
North America.
And Navigant says that globally, gas
gensets are poised for rapid growth,
particularly in markets where inexpensive
natural gas is widely available. Navigant
forecasts that natural gas genset installations
will reach 13.2 GW per year by 2018 and
produce nearly $45 billion in cumulative
revenue between now and then.
Nonetheless the diesel genset market
continues to thrive because of the growing
energy needs of so many developing
countries and the ease of which diesel
solutions can address these needs.
On top of that, the diesel genset
technology is still evolving apace, as vendors
develop next-generation generators in a
bid to differentiate their products to get a
competitive edge.
The companies that dominate the market
include Caterpillar, Cummins and Kohler
while other players include Siemens, GE,
Mitsubishi Heavy Industries and FPT Industrial.
Some manufacturers are developing
generators with comprehensive control and
Power Engineering International September 2013 www.PowerEngineeringInt.com 74
1309pei_74 74 8/27/13 11:28 AM
CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
2013 Caterpillar. All Rights Reserved.
The Cat
heat
exchangers
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must withstand elevated temperatures
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1309pei_76 76 8/27/13 11:28 AM
www.PowerEngineeringInt.com 77 Power Engineering International September-October 2013
Diesel genset market
For more information, enter 47 at pei.hotims.com
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High performance applications
Flexible, safe, modular
AUMA offer a complete range of multi-turn and part-turn
actuators as well as linear thrust units. The sophisticated
requirements of power plants are met with absolute
reliability in compliance with international regulations.
Standardised interface to DCS for all actuator sizes and
types
High torques for high pressure valves
Fieldbus technology
Integration into Plant Asset Management Systems
Reliable in long-term duty
Globally recognised service quality
Actuators for the power plant industry
Diesel at heart of innovation
Two recent projects highlight how diesel gensets are still the frst
choice for key projects in Europe and the US.
Caterpillar Incorporated won a deal to provide equipment for
emergency standby power generation at New York Citys historic
Grand Central Terminal.
The facility was outftted with two 2000 kW Cat 3516 diesel gensets
and paralleling switchgear to add signifcantly more backup
generating capacity.
The New York Power Authority (NYPA) managed the design,
procurement and installation of the two generators and switchgear.
The project for the Metropolitan Transportation Authority was
intended to provide an additional level of security to Grand Central
Terminal in case of problems on the electric power grid that could
affect the transportation hubs electricity service.
The new backup generators accept ultra low-sulphur fuel,
in correlation with MTAs air-permitting restrictions. Another NYPA
provision was that the generators, switchgear and load bank were
required to be completely factory tested to ensure all emergency
power, load sharing and paralleling capabilities were fully functioning
together prior to shipment, to avoid complications that could arise
in an underground rail tunnel. All components were transported to
Grand Central Terminal on rail cars and then reassembled on site.
Meanwhile, in a $21 million project, Mattala Rajapaksa
International Airport in Sri Lanka has installed a pair of Cummins
Power Generation diesel gensets to act as standby power provision
in the event of outages.
Project contractor China Harbour Engineering Company (CHEC)
installed two 939 kVA stand-alone Cummins Power Generation
C1000 D5 gensets.
Because the generator set for the airports cargo unit had to be
installed within the cargo building itself, noise management was a
key consideration. Soundproofng the genset to achieve a level of
70 decibels at a distance of 1 metre from the room proved to be an
effective solution.
Opened in March 2013, Mattala is the second international
airport in Sri Lanka that serves domestic and international fights.
It acts as a hub for air and sea cargo trans-shipments together
with Magampura Port and as the airport is located in the rural area
of Hambantota, it was crucial for the generators to be installed to
ensure continuous supply of power in the event of an emergency.
Grand Central Terminal
Credit: MTA
1309pei_77 77 8/27/13 11:28 AM
78 Power Engineering International September 2013 www.PowerEngineeringInt.com
Q&A
As ABB Turbocharging embarks on a
major upgrade contract in Brazil, the
companys Reinier Bakker outlines the
challenges and subsequent success
stories of the upgrade process.
New fuel-saving
options offer
rapid payback
and payoff
ABB Turbocharging is carrying out major
upgrades to a series of power plants in Brazil.
The deal is part of the companys collaboration
with Wrtsil and will result in the upgrading of
30 turbochargers in a series of plants operated
by the Finnish frm.
Every upgrade and every customer is
different, says ABB Turbochargings senior
manager of OEM Service Sales, Reinier Bakker,
and here he outlines what makes the Brazilian
deal unique.
Q:
What role do upgrades play in a country such
as Brazil, which is heavily investing to expand
and rejuvenate its power systems?
A:
Upgrades play a big role. With these packages,
you have an upgrade of the installation with
an added beneft of fuel saving, and thats
what everyone is looking at these days, so the
project essentially pays for itself. The return on
investment is typically three years.
Q:
Outline the upgrades you are carrying out in
Brazil?
A:
There is a conversion of something like 15
engines and these power plants supply to
the grid. We are talking about upgrading
30 cartridges and one spare cartridge on
multiple plants. So this upgrade is a great
way to meet or even increase productivity
above and beyond what youd be able to
do in the engine. And for engine providers
who have to show their customers that their
engines will be as productive as possible,
this type of additional gain constitutes a real
advantage, especially for companies with
contracts stipulating productivity targets.
Q:
What is notable about the Brazil upgrades?
A:
The turbocharger stays on the engine
basically everything happens inside the
turbocharger. The turbocharger and the
housing stay the same. You just take out the
cartridge, put your new cartridge in, and it is
done within one day. The deal is between ABB
Brazil and the engine builder in Brazil, and our
team will implement it all on the engine. Our
guys are also doing the regular maintenance,
but the turbochargers and engines
themselves are under an O&M agreement
with the engine builder.
Q:
Had this sale been long in the planning?
A:
Well, the customer had only our simulation,
and then all of a sudden, their Brazilian sales
organization put in an order for 31 cartridges
and wanted to know when we could supply.
The orders are all in, and the frst conversions
began in the summer. Normally, customers are
cautious about trying new solutions a small
change here or there, to see how it goes. In
Brazil they want to combine this order with
an upcoming SIKO exchange, which is an
exchange of key rotating components at a
set time for safety reasons.
Q:
What did you frst learn in the process of
developing the upgrades?
A:
That we had to collaborate closely with the
engine builder to make the concept work. It
was our work together with the engine maker
who was also interested in upgrades as an
option that enabled us to see that with the
right modifcations to both the turbocharger
and the engine, we would in certain cases
be able to achieve up to 3 per cent in fuel
savings.
Q:
When did you put things in motion?
A:
We started with an upgrade in 2011 that
required a complete change on the engine,
and the engine OEM introduced Miller timing
with a new cam-shaft. Putting in a new
turbocharger made that possible. You almost
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80 Power Engineering International September 2013 www.PowerEngineeringInt.com
could say that a matching process was
implemented with the new turbocharger. And
practice confrmed our theory about these
new modifcations we achieved over 2 per
cent fuel savings as a result of matching the
turbocharger and the engine together in a
completely new combination.
Q:
Outline the frst meetings between ABB
Turbocharging and the engine builder?
A:
There were two sessions in which we looked for
the frst time at the real technical, matching,
engine and turbocharger data to fnd out
what new operating values we would be
able to achieve. The turbocharger and the
engine need to ft together as well as possible
in the given environment, so you minimise
the amount of effciency lost through pipe
connections. So we worked a lot to optimise
the positioning of the turbocharger and our
work did confrm a new engine-turbocharger
combination in those two sessions, so they
were very productive.
Q:
What was the most crucial technical fnding to
come out of your talks?
A:
Probably that we needed to make sure that
our solution would operate within the right
boundary conditions. We didnt know in detail
what our partners on the engine side wanted
to do in terms of tuning the engine and what
introducing Miller timing could bring with
respect to fuel savings.
Q:
How is speed margin affected by upgrades?
A:
A turbocharger is always designed to run at a
particular rotation speed, but it can operate
effciently at higher speeds at least up to a
point. Speed margin is the range between
a turbochargers standard operating speed
and the maximum speed at which it can still
run effciently. When ambient temperature
increases to, say, 45C from 23C, the rotor
has to turn faster in order to pump the same
amount of air into the turbocharger. Speed
margin allows the turbocharger to increase
its rotation speed and pump more air into the
engine at varying temperatures. A power plant
at sea level will have a different turbocharger
specifcation than one at high altitude. In
practical terms, then, if you increase the speed
margin with an upgrade it means you have
more fexibility in the turbocharger operation
in different environments, including altitude
and temperature.
Q:
How signifcant is the drop in temperature
achieved through an upgrade?
A:
Its a very signifcant drop. Normally, engines
run at a very constant temperature, and only
vary plus or minus 5C. With an upgrade, you
can achieve a drop in temperature of up to
35C. A signifcant drop would be -20C, so fall
of -35C is absolutely huge. If youre able to
get the same engine output with a reduced
temperature, it will have a positive impact on
thermal fatigue, and it will also have a positive
effect on the fouling of the turbocharger.
Q:
Your frst upgrades happened outside of Brazil.
What sticks in your mind about the very frst
technical sessions for those upgrades?
A:
During those sessions with the engine maker,
we did simulations about the potential
improvements that could be reached with
the upgrades we were proposing. Those were
simulations on fuel savings, temperature
reduction and on pressure. Since it was our
frst upgrade project, there was no chance
to confrm the simulation with actual feld
measurements. Your frst couple of run-
throughs become your points of reference.
By now we know with the upgrades that
weve done just how accurate that frst
simulation was. So when we talk about doing
an upgrade, were talking about providing a
better turbocharging solution by simulating
both the old and new situation with a high
degree of accuracy.
Q:
When you say high degree, what sort of per
cent are you talking about?
A:
We were within 10 per cent of the actual
measurements of the simulated value. Actually,
the measurements were slightly better than the
simulation and that is incredible. That is also
true for the temperature or fuel-savings curves,
they are measured as a function of the engine
load. So you simulate it at 50, 60, 70, 80, 90, 100
per cent of the possible load, and then you do
the measurement in the same way. And what
we saw was a good correlation between the
simulation and the measurements.
Q:
How do these fgures compare with a regular
overhaul?
A:
With a regular overhaul, you also get some
savings, as a result of cleaning the engine and
turbocharger. But here, in the measurements
that we did, we cleaned everything before
we began to measure our comparative data.
The 2 per cent fuel savings is calculated
through the comparison between the old
turbocharger once it had been cleaned
versus a clean, new one.
Q:
And what did doing the upgrade mean in
terms of operational benefts?
A:
It was an improvement in every way: lower fuel
consumption, higher speed margin and lower
engine exhaust temperature. The upgrade
enabled new, more fexible, wider boundary
conditions that allowed us to make changes
that were ultimately all good, and only good.
Visit www.PowerEngineeringInt.com
for more information
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Q&A
1309pei_80 80 8/27/13 11:28 AM
ADVANCING ASIAS ENERGY FUTURE
2 4 October 2013
IMPACT Exhibition & Convention Centre
Bangkok, Thailand
www.powergenasia.com
OWNED AND PRODUCED BY: PRESENTED BY: SUPPORTED BY: OFFICIAL SUPPORTER: SUPPORTING ORGANIZATIONS:
Department of Alternative
Energy Development and Effciency
POWER-GEN Asia, co-located with Renewable Energy World Asia, is the regions leading exhibition and
conference dedicated to the power generation, renewable energy and transmission and distribution industries.
Attracting 7,000 delegates and attendees from over 60 countries from South East Asia and around the world,
nowhere else gives you the opportunity to reach and meet senior executives and industry professionals in one
place at the same time, providing key networking and business opportunities.
The POWER-GEN Asia conference has become the major annual platform for the industry to discuss the topics
and issues of today and is regularly contributed to with keynote speeches from Government Ministers and
Governors of the regions utility companies.
POWER-GEN ASIA INDUSTRIAL WATER DAY
For the frst time POWER-GEN Asia will include an Industrial Water Day on Thursday 3 October. You can register for this full conference
track via the One Day Pass, for just $700. Visit www.powergenasia.com for further information.
JOINT OPENING KEYNOTE SESSION WEDNESDAY 2 OCTOBER 2013 9AM
Dr. Twarath Sutabutr, Deputy Director-General, Department of Alternative Energy Development
and Effciency, Thailand
Mr. Soonchai Kumnoonsate, Governor of Electricity Generating Authority of Thailand, Thailand
Dr. Piyasvasti Amranand, Chairman, Energy for Environment Foundation, Thailand
Mr. Markus Lorenzini, Head of Energy Sector, ASEAN Pacifc Cluster, Siemens, Indonesia
TOPICS DISCUSSED AT THE CONFERENCE INCLUDE:
REGISTER TO ATTEND NOW AT: WWW.POWERGENASIA.COM
JOIN US IN BANGKOK, THAILAND ON 2 - 4 OCTOBER 2013
EXHIBITION OPENING HOURS:
Wednesday 2 October 2013: 10:30 18:00
Thursday 3 October 2013: 10:00 18:00
Friday 4 October 2013: 10:00 16:00
LEADING INDUSTRY EXHIBITION
Discover new ideas, technologies and developments at
the regions foremost exhibition for the conventional power
and renewable energy generation industries from leading
companies and suppliers from around the world.
REGISTER TO ATTEND POWER-GEN ASIA
Trends, Finance & Planning
Power Plant Technologies
Operation, Optimization & Servicing
Industrial Water
Environmental Challenges, Fuel Options &
Distributed Generation
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82 Power Engineering International September 2013 www.PowerEngineeringInt.com
Diary Diary
Hydrogen & Fuel Cells Energy
Summit
3031 October
Berlin, Germany
www.wplgroup.com/aci
November
RenewableUK Annual Conference
& Exhibition
56 November
Birmingham, UK
www.renewableuk.com
International VDI Conference:
Operational Flexibility and
Effciency Increase in Power Plants
67 November
Berlin, Germany
www.vdi-international.com/powerplants
Nuclear Power International 2013
1214 November
Orlando, US
www.nuclearpowerinternational.com
POWER-GEN International
1214 November
Orlando, US
www.power-gen.com
Renewable Energy World
North America
1214 November
Orlando, FL, US
www.renewableenergyworld-events.com
POWER-GEN International Financial
Forum
1314 November
Orlando, FL, US
www.powergenfnancialforum.com
VGB Conference Challenges of
Biomass Combustion
1314 November
Berlin, Germany
www.vgb.org
December
Global Energy 2013
35 December
Geneva, Switzerland
www.globalenergygeneva.com
2nd International Conference on
Power Science and Engineering
2021 December
Paris, France
www.icpse.org
2014
January
International Conference on
Electrical Energy and Networks
45 January
Phuket, Thailand
www.iceen.org
World Future Energy Summit
2022 January
Abu Dhabi, UEA
www.worldfutureenergysummit.com
DistribuTECH Conference &
Exhibition
2830 January
San Antonio, US
www.distributech.com
February
World Biomass Power Markets
35 February
Amsterdam, the Netherlands
www.greenpowerconferences.com
VGB Conference Maintenance in
Power Plants
1920 February
Dresden, Germany
www.vgb.org
October
POWER-GEN Asia
24 October
Bangkok, Thailand
www.powergenasia.com
Renewable Energy World Asia
24 October
Bangkok, Thailand
www.renewableenergyworld-asia.com
Africa Electricity 2013
911 October
Johannesburg, South Africa
www.africaelectricity.com
COGENERATION DAYS 2013
1315 October
Cestlice, Prague, Czech Republic
www.cogen.cz
22nd World Energy Congress
1317 October
Daegu, South Korea
www.daegu2013.kr
13th Annual Outage Restoration
and Response Conference
2223 October
San Antonio, TX, US
www.marcusevans-conferences-
northamerican.com
Grid Analytics Europe
2324 October
London, UK
www.gridanalytics-europe.com
Utilities Operations & Service
Management
28 October
San Diego, CA, US
www.wbresearch.com/utilitiesfeldservice/
Visit www.PowerEngineeringInt.com
for more information
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1309pei_82 82 8/27/13 11:28 AM
POWERING
INDIAS GROWTH
Join experts from the Indian and international power industry for the joint annual POWER-GEN India & Central Asia,
Renewable Energy World India, HydroVision India and DistribuTECH India 2014 conference and exhibition as the event
returns to New Delhi under the theme Powering Indias Growth.
POWER-GEN India & Central Asia has an unrivalled reputation for attracting senior executives and industry leaders from
across the globe. This is your opportunity to impart your knowledge and experience and join this informative, quality event
reaching the regions key decision makers.
We invite you to be a part of the rapid investment in India & Central Asia by speaking at this event and adding to the debate
about key implementation challenges for Indias electricity sector and long term sustainable energy supplies, as growth and
demand for power intensifes.
5-7 MAY 2014
PRAGATI MAIDAN
NEW DELHI, INDIA
POWER-GEN India & Central Asia
DistribuTECH India
Samantha Malcolm
Conference Manager
T: +44 (0) 1992 656 619
E: samantham@pennwell.com
Renewable Energy World India
HydroVision India
Amy Nash
Conference Manager
T: +44 (0) 1992 656 621
E: amyn@pennwell.com
Event Organizer: Presented by: Supporting Organization:
www.power-genindia.com www.renewableenergyworldindia.com
www.distributechindia.com www.hydrovisionindia.com
CALL FOR PAPERS
SUBMISSION DEADLINE: FRIDAY 25 OCTOBER 2013
FOR DETAILS ON SPONSORSHIP AND EXHIBITING OPPORTUNITIES
VISIT THE WEBSITE TODAY.
SUBMIT YOUR ABSTRACT TODAY:
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84 Power Engineering International September 2013 www.PowerEngineeringInt.com
Diary
VGB Conference
Maintenance of
Wind Power Plants
1920 February
Dresden, Germany
www.vgb.org
Wave & Tidal 2014
2627 February
Belfast, Northern Ireland
www.renewableuk.com
March
HydroVision Russia
46 March 2014
Moscow, Russian Federation
www.hydrovision-russia.com
Russia Power
46 March 2014
Moscow, Russian Federation
www.russia-power.org
EWEA 2014
1013 March
Barcelona, Spain
www.ewea.org
POWER-GEN Africa
1719 March 2014
Cape Town, South Africa
www.powergenafrica.com
DristribuTECH Africa
1719 March 2014
Cape Town, South Africa
www.distributechafrica.com
2014 WTUI Conference
2326 March
Palm Springs, US
http://wtui.com
Intersolar China
2528 March
Beijing, PR China
www.intersolarchina.com
April
April Power & Electricity World Asia
2225 April
Singapore
www.terrapinn.com
Smart Electricity World Asia
2225 April
Singapore
www.terrapinn.com
May
DistribuTECH India
57 May
New Delhi, India
www.distributechindia.com
HydroVision India
57 May
New Delhi, India
www.hydrovisionindia.com
POWER-GEN India & Central Asia
57 May
New Delhi, India
www.power-genindia.com
Renewable Energy World India
57 May
New Delhi, India
www.renewableenergyworldindia.com
VGB Conference Steam Turbines
and Operation of Steam Turbines
2122 May
Koblenz, Germany
www.vgb.org
June
Eurelectric Annual Convention
23 June
London, UK
www.eurelectric.org
Intersolar Europe
36 June
Munich, Germany
www.intersolar.de/en/intersolar.html
POWER-GEN Europe
35 June
Cologne, Germany
www.powergeneurope.com
Renewable Energy World Europe
35 June
Cologne, Germany
www.renewableenergyworld-europe.com
IDEAs 105th Annucla Conference &
Trade Show
811 June
Miami, US
www.districyenergy.com
July
Intersolar North America
710 July
San Francisco, US
www.intersolar.us/en/intersolar.html
HydroVision International
2225 July
Nashville, US
www.hydroevent.com
August
COAL-GEN
2022 August
Charlotte, US
www.coal-gen.com
October
POWER-GEN Middle East
1920 October
Abu Dhabi, UAE
www.power-gen-middleeast.com
1309pei_84 84 8/27/13 11:28 AM
POWER GENERATION WEEK
NOVEMBER 1214, 2013 | ORANGE COUNTY CONVENTION CENTER | ORLANDO, FL, USA
Covering every aspect of the power generation industry, POWER-GEN International, NUCLEAR POWER International,
Renewable Energy World Conference & Expo North America and POWER-GEN Financial Forum converge in 2013 to
form POWER GENERATION WEEK. Beneft from fve days packed with pre-conference workshops, technical tours,
over 70 conference sessions, panel discussions, three exhibition days and multiple networking events. Like never
before, youll have access to nearly every facet of the market all under one roof.
4 Events. 5 Days. 1 Roof.
Owned & Produced by Presented by Supported by
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Metso wins deal for
worlds biggest
gas-to-liquids plant
Metso has won a deal for the largest gas-to-
liquids plant in the world.
Qatar Shell has awarded a service contract
to Metso supporting an earlier delivery of
valves and intelligent positioners to the Pearl
gas to liquids (GTL) project in Ras Laffan
Industrial City.
Jointly developed by Qatar Petroleum and
Shell, Pearl GTL is the biggest such plant in the
world and the largest energy project in Qatar.
As part of the capital project, Metso
delivered more than 2500 valves and 1200
ND9000 positioners. As the plant is designed
to run 24 hours, Shell took advantage of
streamlining the spare part procurement
process to ensure competitive pricing and
speedy order delivery. The fve-year spare parts
agreement with Metso covers more than 1000
items.
Sami Alatalo, Metso service manager in
Doha, said the agreement provides Shell and
their service contractor with a frm basis to
plan valve service actions with delivery times
and agreed prices.
Project Update
Emerson upgrades Iberdrola CHP plant
US-based Emerson Process Management has
upgraded the control systems at Iberdrolas
EnergyWorks Cartagena combined heat and
power plant in Spain with the latest version of
its Ovation expert control system.
The gas-fred plant is on the south eastern
coast and the 95 MW, combined-cycle
cogeneration facility supplies process steam
and power to a neighboring polycarbonate
factory.
The existing control systems needed to be
upgraded to improve plant responsiveness,
extend the life of the plant and maximise
production effciencies.
Plant manager Carlos Gonzlez Costea
said: We needed to use this opportunity to
upgrade our systems to enable the plant
to continue to provide effcient production.
However, this had to be balanced against our
obligation to maintain the supply of steam to
our customer.
Emerson supplied four pairs of redundant
Ovation controllers, installed the operating
software and implemented the changeover
during a 10-day planned shutdown of the
plant.
The upgrade was scheduled in two phases
to minimise revenue lost due to the power
station being off-line and ensure a continuous
supply of steam to the plastics factory.
Since the project was completed, Emerson
says reliability and effciency has improved
and faster system response has enabled the
plant to react more quickly to changes in
demand.
The control systems are in two sections,
one covering the CHP plant and the other
covering the separate package boilers. While
the CHP plant was modernised, the package
boilers generated the steam required by the
plastics factory.
Steam generation then reverted to the CHP
plant during the upgrade of the package
boilers.
This allowed Emerson to ensure the steam
supply was uninterrupted and local operation
of auxiliary services was maintained.
This was a particularly challenging
migration project with a very tight timeframe,
said Bob Yeager, president of Emerson Process
Managements Power & Water Solutions.
86 Power Engineering International September 2013 www.PowerEngineeringInt.com
Areva to provide fuel assemblies to nuclear plant in Switzerland
French nuclear company Areva has been
awarded a contract for the fabrication of fuel
assemblies for fve reloads at Gosgen nuclear
power plant in Switzerland.
The company will deliver 180 fuel
assemblies to the plants owners, Swiss utility
Gosgen-Daniken, starting in 2018.
Areva was involved in the building of the
1020 MW plant which produces district
heating as well as power and has been
fabricating its fuel elements since it was
commissioned in 1979.
The company is currently retroftting
the reactors instrumentation and control
technology.
Gosgen is one of fve reactors operating
in Switerland. In 2011 following the Fukushima
disaster in Japan, the Swiss government
Gosgen: Areva will deliver 180 fuel assemblies
1309pei_86 86 8/27/13 11:28 AM
www.PowerEngineeringInt.com 87 Power Engineering International September 2013
Mitsubishi Heavy clinches India
and China contracts and
completes SCR testing in US
Mitsubishi Heavy Industries (MHI) has won an order to supply core
components for two sets of a 660 MW supercritical coal-fred boiler
and steam turbine to be installed at an Indian power plant.
The components will be ftted in two new high-effciency coal fred
units at Chhabra power station, approximately 300 kilometers south-
southwest from Jaipur.
The plant is owned by RRVUNL and the new units are due to be
operational in 2016.
The boilers and turbine generators will be built and supplied by
L&T-MHI Boilers and L&T-MHI Turbine Generators, two joint ventures
set up by MHI in conjunction with Larsen & Toubro, Indias largest
construction company and heavy machinery manufacturer.
MHI will manufacture the core components of the boilers and
turbines while Mitsubishi Electric Corp will supply the core generator
components.
RRVUNL was formed in 2000 when the Rajasthan government
unbundled its state electricity board into fve companies, including
RRVUNL.
MHI has also won an order for a steam turbine with a capacity of
around 90 MW for a pulp and paper plant in China.
The plant in Rizhao, Shandong Province, is owned and operated
by Indonesian manufacturer Asia Symbol (Shandong) Pulp and
Paper.
MHI previously delivered two steam turbines to Rizhao plant in
2008 and the latest order is slated to go on-stream in 2015.
The turbine will be used primarily for in-house power generation
to accommodate demand associated with augmentation of the
plant facility.
Meanwhile, Mitsubishi Power Systems Americas (MPSA), the
business base for MHIs power systems operations in the US, has
successfully completed verifcation testing of a large-scale selective
catalytic NOx reduction (SCR) system.
The system is to be installed at an 800 MW large-size gas turbine
simple-cycle power generation plant.
The testing was carried out at the Marsh Landing Generating
Station in the San Francisco Bay Area, California, which operates on
four Siemens 200 MW gas turbines, and MPSA said its SCR system
reduced gas emissions, including nitrogen oxides (NOx) and
ammonia, within compliance limits.
MPSA said the testing marked a milestone achievement for the
SCR system, demonstrating its capability to meet emission limits with
a 200 MW class simple-cycle gas turbine.
MPSA said its SCR system successfully demonstrated the ability
to keep within emission limits during quick starts and load changes
and with gas turbine loads across the entire zero to100 per cent
range.
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A Global Power Company
Braden Systems for
Gas Turbines
For over 45 years, Braden has designed, engineered
and manufactured hundreds of GT auxiliary systems
as the preferred supplier for turbine OEMs.
Comprehensive Retrofit Solutions
Bradens full array of engineers (structural, mechanical,
electrical and acoustical) scrutinize every aspect of
your retrofit design. Braden also installs complete
intake and exhaust systems.
www.braden.com
Air Filtration
Inlet Cooling/Heating
Silencing
Exhaust & Inlet
Ductwork
Diverter Dampers
Expansion Joints
Bypass Stacks
Diffusers and Plenums
Installation
Inspection and
Reporting Services
SCR & CO Catalyst
Systems
Filter House
Exhaust Bypass
Inlet
SCR & CO Catalyst Systems
Diverter Damper
Exhaust Stacks
1309pei_87 87 8/27/13 11:28 AM
88 Power Engineering International September 2013 www.PowerEngineeringInt.com
Project Update
Ingeteam to supply
inverters to one of
Africas largest
photovoltaic plants
Spanish electronics company Ingeteam is
to supply its 1 MW central inverters to one of
the largest photovoltaic plants in the African
continent.
The project, Jasper PV, is to be built by a
consortium formed by Iberdrola Engineering
and Construction South Africa and Group
Five, a South African construction company.
This plant is to have an installed output of
96 MW to be delivered to South Africas grid
via the 78 INGECON SUN PowerMax central
inverters which Ingeteam is to supply inside its
40ft, 2 MW power station shelters.
Ingeteam is also to provide the plant with
its INGECON EMS Plant Manager control
system, which will be responsible for ensuring
compliance with all requirements of the grid
operator and South African regulations.
The Jasper project will be equipped with
325 000 polycrystalline modules covering 180
hectares in the province of Northern Cape.
Underwater cable delivered for
UK and Ireland HVDC link
ABB has announced delivery of what it calls the worlds highest
capacity high voltage direct current (HVDC) light underwater power
link to Eirgrid, the Irish transmission system operator.
The 500 MW cable is to operate as a link between Ireland and
the UK, and enables leveraging of wind energy and facilitates power
fows between the two countries and is based on voltage source
converter (VSC) technology.
The cable will enhance grid reliability and security of electricity
supplies and facilitates power trading between the two countries
and connects Ireland to the European grid.
As Ireland expands its wind power capacity, it can export surplus
electricity to the UK, and can import power when required.
A 262 km cable system connects Woodland in County Meath,
Ireland and Deeside in north Wales. The cables are equipped with
extruded polymeric insulation that provides strength and fexibility to
endure the severe conditions of the Irish Sea. HVDC Lights black start
capability can help restore power quickly in the event of an outage,
without the aid of external energy sources.
HVDC Light is an evolution of HVDC technology that helps address
the needs of long distance underground and subsea transmission. It
is increasingly being deployed across many applications, including
integration of renewable energies from land-based and offshore
wind farms, mainland power supply to islands and offshore oil and
gas platforms, and interconnections, often across seas.
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Project Update
www.PowerEngineeringInt.com 89 Power Engineering International September 2013
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GE celebrates Estonian
wind turbine debut
GE has opened the 45 MW Paldiski wind farm
on the Pakri peninsula in north western Estonia.
With 18 GE 2.5-100 wind turbines, the wind
farm operated by Eesti Energia and Nelja
Energia marks the commercial debut of the
companys wind turbine technology in the
country.
Cliff Harris, general manager of
GE Renewable Energy Europe, said:
Advancements in serviceability and grid
integration from earlier GE turbine models
make the 2.5-100 turbine a great ft for Estonias
robust wind conditions.
Estonia erected a record number of wind
turbines last year with a total capacity of 86
MW that resulted in an overall capacity of 269
MW.
1309pei_89 89 8/27/13 11:29 AM
90 Power Engineering International September 2013 www.PowerEngineeringInt.com
Chinese hydropower
milestone for Voith
Voith has announced the commissioning of
the frst of three Francis turbine-generators with
an installed capacity of 784 MW, at Xiluodu
hydropower plant in China.
The Xiluodu plant, which lies on the Jinsha
River, experienced a successful 72-hour test
run prior to Voiths handover to China Three
Gorges Corporation.
With 784 MW the output of the generator-
turbine unit in Xiluodu is higher than that of
the worlds largest hydropower plants and
consequently sets new standards, according
to Voith.
Upon completion, the total capacity of
the three Voith units for Xiluodu will be roughly
the same as the output of Germanys largest
nuclear power plant.
Voith Hydro chairman Roland Munch
said the commissioning of the frst turbine
generator is a milestone towards the frst 1 GW
unit.
When Xiluodu is fully connected to the grid
in June 2014, it will have a nominal capacity
of 13.86 GW, making it the worlds third largest
hydropower plant.
Project Update
Malaysian utility breaks four-minute mile of certifcation
Malaysias largest utility has achieved a
leading asset management certifcation.
Tenaga Nasional Berhad (TNB) has been
certifed by Lloyds Register to the Publicly
Available Specifcation PAS 55-1:2008 (PAS
55) making it the frst company in South East
Asia to win the certifcation.
TNB is the largest electricity utility in
Malaysia and one of the biggest in Asia. It
is the national transmission system operator
responsible for the Malaysias main grid.
Its president Y.Bhg Datuk Seri Ir Azman
Mohd said: In these modern and challenging
times, we have to make sure our ability is still
relevant in the industry.
We must also strengthen our position to
progress and make TNB a company that is
dominant domestically and a champion
regionally. I believe PAS 55 is an enabler for
this ambition.
We are very proud to be the frst company
in South East Asia to achieve this certifcation.
He compared trying to achieve the
certifcation to the four-minute mile,
which initially was thought of as physically
impossible, and added: Our certifcation
will set an example and Im expecting many
more companies in the region to follow our
approach to achieve this milestone.
Lloyds Registers work in the certifcation
process involved a two-stage assessment
before recommending TNBs transmission
division for certifcation. This process included
an examination of the design of TNBs asset
management system and processes,
followed by a second review where the asset
management system was tested across the
companys transmission division.
Mohd Azhar Sulaiman, managing director
of Lloyds Register Technical Services in Kuala
Lumpur, said: As TNB is the frst company
in South East Asia to achieve this type of
certifcation, it sets a glowing example to other
businesses throughout the world that good
asset management is an important factor
in any business and should be recognised
from a companys daily operations to the
boardroom agenda.
1309pei_90 90 8/27/13 11:29 AM
Project Digest
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expansion project only online with the Power Engineering International Project Digest
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Technology Update
Vattenfall hails wind farm radar breakthrough
Swedish energy company Vattenfall has
invested in innovative radar technology to
enable it to go ahead with extending one of
its offshore wind farms in the UK.
Vattenfall claims that its deal with
American frm C Speed marks the
worlds frst ever permanent installation
of a fully wind farm-capable radar
system.
The system, called C Speed LightWave
radar, is currently on trial at Manston Airport
in Kent, England, which is the nearest
airport to Vattenfalls Kentish Flats offshore
wind farm.
Kentish Flats was built in 2005 and
comprises 30 Vestas turbines. Vattenfall
wants to add a further 17 turbines to the
site but there were concerns on the impact
this would have on air traffc at Manston,
which is mainly used by Dutch airline KLM
to fy to The Netherlands, France, Italy and
Portugal.
The airport is also to be used as a base
by BA for its Airbus A380, the worlds largest
passenger plane, where it will be used to
train pilots and cabin crew.
Vattenfalls solution was to contract C
Speed to design and install its system at
the airport, where it is currently gathering
data. If it proves successful it will be the
frst time that a wind farm-capable radar
has been installed, integrated and then
submitted to regulator the Civil Aviation
Authority for approval.
Vattenfalls project manager for Kentish
Flats, Goran Loman, said: We gained
consent for this scheme earlier this year
on condition we tackle this radar issue
effectively. Vattenfall is confdent the C
Speed system will mitigate the potential
impact of our project on Manston Airport
and we look forward to getting the
condition discharged to allow the wind
farm and the airport to safely co-exist.
He added: If this technology works, as
we expect, its hoped the UK government
will be satisfed this issue has been dealt
with.
Time for T? New T-pylon could debut at Hinkley Point
An innovative new electricity pylon could be
used for the frst time at the site of Hinkley Point
C new nuclear power station in the UK.
The T-pylon is the brainchild of Danish
engineering frm Bystrup and in 2011 won an
international design competition run by the
Royal Institute of British Architects to fnd a new-
look pylon for the 21st century.
It could make its operational debut as
part of the Hinkley Point C Connection, which
will run between Bridgwater and Avonmouth
in England and will carry electricity for the
southwest of the country.
The connection which is to be built by
British transmission operator National Grid
will include Hinkley Point C power station,
which EDF wants to build next door to existing
Hinkley reactors.
Communities living in the area feared
that the new 400,000 volt pylons needed
to carry the connections wires would be
much higher than those on the existing
132,000 volt line currently running along the
route.
However, at 36 metres high, the T-pylon is
nearly one third shorter than the traditional
400,000 volt lattice design and engineers
from National Grid are now working with
landscape experts to identify sections along
the connections route where the new pylon
would have the most beneft.
It will then be included in the next round
of public consultations on the connection in
September.
Peter Bryant, National Grids project
manager, said:The steel lattice pylon has
served us well and will continue to be used
where appropriate but in September were
looking forward to hearing peoples views on
the T-pylon and where along the route it would
be the best choice.
UK Energy Secretary Ed Davey said: To
see T-pylon becoming a reality just 20 months
after winning the competition is a fantastic
achievement for National Grid and Bystrup.
He said the T-pylon was a graceful, refned
structure ft for the needs of our low carbon,
21st century and would give communities a
radical departure from the traditional lattice.
1309pei_92 92 8/27/13 11:29 AM
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94 Power Engineering International September 2013 www.PowerEngineeringInt.com
Technology Update
Green Energy picks
Metso for African
plant valve order
Metso has won its 10th repeat order from
Norwegian company Green Energy Group
for its Neles rotary control valves and triple
eccentric disc valves.
The valves were tested in the companys
geothermal pilot plant in Kenya, where they
will control the steamy process fow coming
from the boreholes drilled into the ground.
The loosened soil from the ground can
include silica and sand, which sets special
requirements on the valves to be able
provide accurate control ability in such rough
conditions. One of the challenges in these
applications is the silica scaling.
Not many valves are able to operate in
this type of environment, said Snorri Einarsson,
steam systems product manager at Green
Energy Group.
He added that the next step will be to
get all the plants hooked up to the Metso
FieldCare Device and Asset Management
software to carry out predictive maintenance
with live monitoring of the valve performance.
Green Energy Group delivers a power plant
system that is prefabricated in ready modules
and commissioned on-site in weeks. This year
the company is delivering four geothermal
power plants and has received an order for
fve more for next year.
ABB launches iPad wind energy app
ABB has launched a dedicated Wind Energy
Landscape app for iPads as a free download.
The app encapsulates ABBs portfolio
of products and services for onshore and
offshore wind energy projects and was
developed originally by ABB for use on its
stands at renewable energy events.
However, the company said that it has
proved so popular that ABB has now decided
to make it available to the general public.
The app enables users to explore ABBs
commercial wind power solutions from within
an interactive 360 virtual landscape. The user
is initially presented with the option to explore
any of the three virtual wind solution areas:
onshore, offshore (near), offshore (far).
After selecting their entry point, the
user is presented with a virtual landscape
containing all of ABBs relevant wind solutions.
Each solution is tagged with interactive icons
that indicate further information is available
for each subcomponent. Using traditional
touch screen gestures, the user can activate
the icons to reveal further product information.
The application uses animations to
describe some of the essential technical and
operational features of ABBs products and
related services.
Most powerful wind test bench is operational
Vestas has activated what it calls the most
powerful test bench in the wind industry at its
global testing centre in Aarhus, Denmark.
The 20 MW test bench is capable of testing
the full nacelle of the V164-8.0 MW, validating
the performance, robustness and reliability of
the turbine over a simulated 25-year lifetime.
The test bench is 42 meters long and 9
meters wide. Its total weight, including the
motors, wind simulator and generators is
nearly 700 tonnes. Vestas installed 50 m deep
concrete foundations to support the weight.
Motors powering the bench produce 20 MW
- the equivalent of 26 820 brake horsepower,
and the torque exerted on the components
of the turbine can be up to a massive 18
meganewton metres.
The enormous test bench will stress the
drivetrain, including the gearbox, main shaft
and generator of the V164-8.0 MW - in a
controlled environment - reproducing the
harsh wind conditions in the North Sea, using
a comprehensive and rigorous test regime
based on experience and data gathered
from over 25 000 turbines.
Chief technology offcer Anders Vedel said:
Vestas has invested in the industrys most
powerful test bench to ensure the turbine
will perform in challenging conditions for 25
years.
1309pei_94 94 8/27/13 11:29 AM
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