SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Pressure Vessels (Re-Instatement)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2012
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

Instructions on use of this checklist: 1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be listed in the Contractor's Re-Instatement Punchlist Form, SATR-A-2011. 2. Column "Y/N" is used to pre-determine each respective item as required for start-up ( Y), or not required for start-up (N). Final designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection. 3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before the requested time for Mechanical Completion Punchlisting. ITEM No. A A1

ACCEPTANCE CRITERIA Equipment Documentation Safety Instruction Sheet (Form SA 2694-ENG) for the vessel is complete. The EIS (Equipment Inspection Schedule) is complete and included in the Inspection Record Book as part of the Project Record Book. (NOTE: The EIS shall be submitted for approval 60 days prior to mechanical completion .)

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

SAES-D-001, Para. 15.4 SAEP-20, Para. 5.1.1

A2

A3

NMR-7919-1, Nonmaterial Requirements are complete. (Refer to SAIC-D- 32-SAMSS-004, 2022) Para. 20.1 Test and Inspection Plan (SATIPs) and Inspection Checklists for field installation as detailed in SATIP-D-001-01were verified to be complete and accepted. All non-conformance reports and worksheets have been resolved to the satisfaction of Inspection Department. All log book entries have been resolved to the satisfaction of Inspection Department. All equipment fabrication documents, inspection record books and Equipment Instrument Schedules (EIS) are available for review. P&ID Check / Walkthrough All vessel components are installed in their respective locations as shown in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, spectacle plates, blinds, flange spacers, etc) All in-line equipment & Instruments are installed in their respective locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, temperature indicators, sample probes, etc) Installed Relief Valves were verified and the corresponding Form 3099A signed. Pressure gages installed are of the same range as shown in the P&ID. GI-2.710 Para. 4.1.1.2 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.6

A4

A5

A6

Y/N

A7

B1

P&ID # ____________

B2

P&ID # ____________ SAES-J-600, Sec. 10 P&ID # ____________

B3

Y Delete if covered by Instrumentation

B4

Page 1 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Pressure Vessels (Re-Instatement)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2012
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. B5

ACCEPTANCE CRITERIA Pressure gages are installed with block and bleed valves. (The bleed valve shall be plugged.) Temperature Gages installed are of the same range as shown in the P&ID. Thermowells are provided with chained plug and plug installed where temperature indicators are not provided. (SASD AB-36019) Curing and dry-out of castable liningsare complete. All tower, reactor and drum internals are installed and leak tested. Internal cleanliness and vessel closure has been performed. Form SATR-D-2003 has been completed. A detailed inspection performed on vessel internals includes holiday detection of internal coating & installation of mechanical internals. Properly close up all vessel internal manways and openings per the proper torquing procedures, after final inspection or after charging of chemicals, catalysts, etc., is completed. Install all relief valves after Aramco or approved Agency, sets and test them. Paint and/or tag all relief valves, car sealed valves and safety equipment per Aramco Standards. All new fire protection equipment, systems and facilities are commissioned. Structural Items: All access areas including platforms, walkways, stairs, ladders are free of debris, tools and extraneous materials which would impede operation or cause an unsafe condition. All lifting equipment are tested and witnessed by the Inspection Department's Crane Inspection Representative and are provided with a current inspection sticker of the successful tests. Access platforms, ladders, stairs, walkways and handrails are complete. (Inspect using SAIC-M-2011). Access gratings are firmly anchored with a minimum of 2 fasteners at each support with a minimum of 4 fasteners per panel. (Note: Non-compliance shall be identified as "YES" item in the Facility Exception Item List for the MCC.) Associated Piping/Trim Pipe bolted to nozzles are resting fully on pipe supports. Shims are installed and seal welded to pipe supports to maintain contact where required. Pipe clamps are tightened and in full contact with the pipe. Jack screw bolts installed in flanges with spectacle plates. (NOTE: With concurrence from the proponent, jack screw bolts may be deleted if flange spreader is available. )

REFERENCE SAES-J-200' Para. 6.1 & 6.4 P&ID #

PASS

FAIL

N/A

Y/N

RE-INSP DATE Delete if covered by Instrumentation Delete if covered by Instrumentation Delete if covered by Instrumentation

B6

Y ____________ SAES-J-400, Para. 5.2.5 GI-2.710-06, Item 5.10c GI-2.710-06, Item 5.10d GI-2.710-06, Item 5.10e GI-2.710-06, Item 5.10f GI-2.710-06, Item 5.10h GI-2.710-06, Item 6 e GI-2.710-06, Item 6 g GI-2.710-06, Item 6 k N

B7

B8 B9 B10 B11

Y Y Y Y

B12

B13 B14 B15 C

Y Y Y

C1

GI-2.710-06, Item 1e GI-2.710-06, Item 1i GI-2.710-06, Item 2c 12-SAMSS-007, Para. 6.1.16

C2

C3

C4

D1

SAES-L-350, Para. 14.2.2 SAES-L-350, Para. 14.2.2 SAES-L-350, Para. 10.5

D2

D3

Y/N

Page 2 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Pressure Vessels (Re-Instatement)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2012
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. D4 D5

ACCEPTANCE CRITERIA Standpipe and individual level instruments are connected directly to vessels and not to inlet or outlet piping. Standpipe is not connected to the bottom of vessels especially where settlement of solids are expected. A 2" dia. block valve is installed at the top and bottom connection of the standpipe to the vessel. (Saudi Aramco Library Drawing DC-950045.) Type of block valve installed is in conformance with the project drawing or P&ID. Vent valve with plug installed on the top blind flange and drain valve on the bottom blind flange of the standpipe. (Saudi Aramco Library Drawing DC-950045.) Standpipe is rigidly supported on the vessel. Diagonal bracing in horizontal and/or vertical plane may be required to avoid vibration. (Saudi Aramco Library Drawing DC-950045.) All pressure instrument installations are equipped with vent/drain valves. Atmospheric drain and vent valves shall be provided with a plug or blind on the discharge side. Pressure test of field installed piping and components are complete.

REFERENCE SAES-J-300, Par. 4.1 SAES-J-300, Par. 4.1

PASS

FAIL

N/A

Y/N Y Y

RE-INSP DATE

D6

SAES-J-300, Par. 4.5.1

D7

SAES-J-300, Par. 4.5.1 SAES-J-300, Par. 4.5.1 SAES-J-200, Par. 6.4 SAES-L-108, Para. 7.7 GI-2.710-6, Item 4a GI-2.710-6, Item 1.j. GI-2.710-6, Item 1.j.

D8

D9

D10

D11

D12

All nuts and bolts of flange connections are fully engaged. Flange joints for piping Class ANSI 600# and above were verified to be tightened using the applicable Torque procedure. Painting Works Identification of all equipment are provided. Identification numbers shall be legible from 50 feet away for process equipment. Painting are complete enough so that an excessive amount of scaffolding is not left still standing in the areas where the operators must work to start up the plant. Coating on structural items is complete and conforms with the project coating requirements. Safety yellow-and-black stripes are painted on obstructions that present bump hazards. (concrete supports at the base of stairways or ladders, passageway pinch points, unguarded edges, tripping hazards). Stripes shall be 100 mm wide. Lifting equipment and devices shall be painted safety yellow and clearly marked with the rated capacity of the equipment in Arabic and English in metric tons. Insulation works/Fire Proofing All fire proofing are complete. Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-00102

D13

E1

GI-2.710-06, Item 1a GI-2.710-06, Item 1d

Y/N

E2

Y/N

E3

Scope of Work

E4

SAES-B-067, Para. 4.2.3 a

E5

SAES-B-067, Para. 4.4

F F1 F2

GI-2.710-06, Item 1c Scope of Work

Y Y

Page 3 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Final Inspection of Pressure Vessels (Re-Instatement)
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2012
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. REMARKS:

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

Y/N

RE-INSP DATE

REFERENCE DOCUMENTS: 1. G.I.-2.710 (13 July, 2004) Mechanical Completion and Performance Acceptance of Facilities 2. 3. 4. 5. 6. 7. 8. 8. SAES-D-001 (30 March 2005) Design Criteria for Pressure Vessels SAEP-20, Equipment Inspection Schedule, (29 January, 2003) SAES-M-001(30 June, 2004) Structural Design Criteria for Non-Building Structures SAES-L-350 (30 September, 2003), Construction of Plant Piping SAES-J-200 (31 May, 2003), Pressure SAES-J-600 (30 March, 2005) Pressure Relief Devices SAES-B-054 (15 March, 2006) Access, Egress, and Materials Handling for Plant Facilities SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)

10. SAES-J-400, Temperature, (31 May, 2004) 11. SAIC-M-2011, Saudi Aramco Inspection Checklist for System Punchlisting of Structural Installation, Rev. 0

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 4 of 4