DAILY WORK

DATE
5-Jan briefing session on tata motors (presentations) department allocation done briefing of P.E DESIGN department started with CATIA (sketcher) practice of sketcher and part RECON visit with sir work on tackle 1 started in RECON (dimensions+improvement+part design) started product. Created specimen 1 IBF visit for pallet of rear axle(brake actuator) vice assembly created practiced product IBF visit for process study preparation of excel and flow chart of process study manufacturing department visit briefing of tanaka machine+machining+heat treatment studied PFD and SOP from Q star work on tackle 6 started(RECON) (dimensioning+improvements+product) started drafting (literature study) PFD study complete drafting done of tackle for lifting 6BT cylinder head learnt welding command , mass calculation by applying material understanding of notes of tackle in drawing sheet done Visit to the suggestion fair for cost reduction in assembly hall RECON VISIT . Started work on tackle for lifting gearbox 600(dimensioning + modifications inputs given) Modified tackle for lifting 6BT cylinder head(center distance) read Indian Standards for short link chain Created work plan for RECON tackles for standardisation created parts in CATIA for tackle (GB 600) COMPLETED PRODUCT OF TACKLE GB 600 STARTED WITH SKETCHING.

TASK

6-Jan

7-Jan

9-Jan

10-Jan

11-Jan 12-Jan

13-Jan

14-Jan 16-Jan

17-Jan

18-Jan

19-Jan

20-Jan

21-Jan

23-Jan

24-Jan

25-Jan

COMPLETED DRAWING OF LIFTING TACKLE FOR RECON. COMPLETED DRAFTING OF TACKLE GB 600. learnt to call product from PLM learnt to copy notes in sheet released drawing of tackle GB 600 as 130420391000 started project in IBF regarding flexibility of line for LCV'S work started on stand for 6BT engine IBF PROJECT STARTED DIFFERENCE IN FACILITIES IDENTIFIED FOR DIFFERENT LCV'S STATION WISE FACILITIES IDENTIFIED FOR LCV 407 IBF VISIT FOR FRAME STUDY OF LP 407 AIM :FIXTURE OF 407 AND 909 TO BE MADE SAME FIXTURE DEVELOPMENT STARTED concept of guideway made in CAD IBF VISIT : 3 FIXTURE STUDY(2 DTC , 1 HI DECK) AXLE TILT PROBLEM IN IBF LINE work on flexible fixture started DRAWING OF LOCKING ARR COMPLETED FLEXIBLE FIXTURE W I P base assy of flex. Fixture done clamping arrangement done created main fixture (front and rear table) drawing of stand assy made MAIN FIXTURE CREATED(FLEXIBLE) roller guideways studied work starts on this fixture from step 0:base assy visit of heft fixture selection b/w sq. tube and two channel sections made base assy completed 1500x1000

30-Jan

31-Jan

1-Feb

2-Feb 3-Feb

4-Feb

6-Feb

7-Feb base plate levelling discussed rail guideway varieties found AND STUDIED THE PDF rail guideway model finalled EGH 35 CA BASE ASSY MADE AGAIN , NOW WITH CHANNEL SECTION AND PLATE (125X65) satish sir visit till lunch - went to eastern base plate fitted on base guideway made in CAD guideway fitted on base toggles and last clamp fitted levelling done and plates connected base assy completed finally(with guides) carriage work started cariiage work in progress heft visit - for carriage

8-Feb

9-Feb

10-Feb

11-Feb

13-Feb

14-Feb

14-Feb

15-Feb

cariiage work in progress heft visit - for carriage completed base assy again as it got deleted carriage work in progress main fixture work started carriage work done base assy completed after checking from sir frames procured from plm fixture discussed with avinash sir , amendments made

16-Feb

17-Feb cranking portion completed overhang part done skewness part done (locking arrg.) mapping done frames analysed in detail resting for end cross member done for all frames resting of end cranked part done for all frames toggle sliding revised again frames placede on fixture and interference seen amendments made mapping of frames done and locking positions decided locking to prevent skewness assy made dia.35 for all overall ht. of resting pads inc. by 25 holes made in base plates for locking of guiderails(after calling each stand assy again separately) locking holes of dia. 35 assy made locking arrangement complete fixture complete from my side trolley project started visit of cv-cx line for trolley for frame from shop to line ibf visit -- trolley seen dtc rear module trolley modification started ibf visit for handle problem ht. of resting pad increased; handle problem eliminated locking arrg. Adjusted hinge part done of resting assy side stopping assy made again trolley amendment done from my side trolley discussed with shailesh sir shortcomings rectified hinge mechanism modified another alternative modification started and completed all rectifications done both modifications complete ppt. started ppt. completed amendments made pending facilities at ibf project cad data of various parts for pending facilities at ibf downloaded from PLM npi deptt. Visit for getting part nos. lp 909 parts completed

18-Feb

20-Feb

21-Feb

22-Feb

23-Feb

24-Feb

25-Feb

27-Feb

28-Feb

29-Feb

1-Mar

2-Mar

3-Mar

3-Mar

cad data of various parts for pending facilities at ibf downloaded from PLM npi deptt. Visit for getting part nos. lp 909 parts completed PLM Parts obtained of other LCV's CNG cylinder tackle almost done-modelling TACKLE MOD. COMPLETED DRAFTING DONE IBF VISIT FOR STG. GEARBOX CAD DATA FROM PLM TACKLE CONCEPTS DISCUSSED IBF VISIT FOR SEEING BATTERY , RADIATOR CAD DATA OBTAINED FROM PLM CYL. TACKLE WORK STARTED AGAIN cyl. Tackle modified and discussed with ashish sir amendments made license problem cyl. Tackle modified amendments made

5-Mar

6-Mar

12-Mar

13-Mar

14-Mar

15-Mar drafting started of tackle done from my side drawing discussed with ashish sir after amendments;drawing released ppt for review started

16-Mar

17-Mar

19-Mar

20-Mar

ppt work (REVIEW) tackle for radiator started ibf visit for exact model modelling done amendments in model made ibf visit for 1:1 profile checking ibf visit for radiator tackle rad. Tackle on hold b'coz concept rejected due to lack of strength battey tackle started battery tackle almost complete wid drafting my concept rejected b'coz it tilts another concept made tackle drafting complete drg. Released tackle for stg. Gb started IBF visit for stg. Gb 5 concepts made 2 drawn in cad IBF visit for stg GB with ashish sir new concept of tackle from hook made in CAD DRG. RELEASED OF STG. GB SOP MADE DRAFTING DONE OF GAUGE-130440883000 SOP also made of battery tackle concept of tackle picking from hook rejected

21-Mar

22-Mar

23-Mar

24-Mar

26-Mar

27-Mar

28-Mar

28-Mar

DRG. RELEASED OF STG. GB SOP MADE DRAFTING DONE OF GAUGE-130440883000 SOP also made of battery tackle concept of tackle picking from hook rejected my tackle for stg. GB rejected IBF visit for SOP training of tack welding fixture stg. GB tackle old one (1996) approved modelling done of old LCV LP 909 tackle drafting also complete work started on trolley for cng bank LP 909 IBF visit for trolley for CNG bank assy concepts discussed and PDF obtained of bank assy modelling started

29-Mar

30-Mar

31-Mar

2-Apr

done modelling of trolley-my concept modelling with simulatuion complete from my side my concept of trolley very heavy new hinge concept thought of modelling of new concept done another concept 3 thought of(sliding channel in vertical channels) modelling done of this ppt. made of all the three concepts-given to avinash sir

3-Apr

4-Apr work on trolley for SFC 407(load body) started IBF visit for the same old trolley for 407 taken in cad-sfc model fitted on it

5-Apr

9-Apr

IBF Visit for commonising SFC 407 CNG Bank;trolley for load body SFC 407 new work started on special tool-middle structure working plateform for hybrid modelling complete and drawing made IBF visit for actual seeing platform work on commonising trolley for SFC 407 going on modelling of various concepts done amendments made in trolley and concept sent to IBF work started again on tackle for stg. GB simulation of all 3 cyl. Models done on trolley modelling almost done, strengthening and handle left IBF visit for trial of previous trolley for load body SFC 407

10-Apr

11-Apr 12-Apr

13-Apr strengthening done of trolley from my side tackle of stg. GB made again-modelling and 90% drafting done from my side modifications done in stg. GB after discussions with sir drafting done drawing finally released

14-Apr

16-Apr

16-Apr

modifications done in stg. GB after discussions with sir drafting done drawing finally released work on tackle for radiator done trolley for load body - modelling almost complete IBF visit for dimensioning of stopper in trolley - ashish sir modelling complete of trolley for load body drafting done work started on hingable stopper in trolley IBF visit for hingable stopper trial done on trolley after rotating module work on hingable stopper done work startred on sp. Tool - 12 mm gap

17-Apr

18-Apr

19-Apr

20-Apr

12 MM GAP TOOL DONE ; DRAWING RELEASED WORK ON RADIATOR TACKLE STARTED AGAIN- MODELLING various amendments made in the model for radiator tackle model almost complete bee sting -- MEDICAL modelling complete for tackle for stg. GB drafting also done but then; concept rejected b'coz its rod type plate one started

21-Apr

23-Apr

24-Apr

modelling complete of tackle (plate type) IBF visit for physical dimensioning of the radiator( CD and 12 mm plate fitting into t modelling changed correspondingly ; discussed with ashish sir HIRA point of hingable stopper in trolley done - modelling complete discussed with ashish sir and amendments made radiator tackle discussed with avinash sir concept of handle in radiator tackle done drafting done of HIRA point drg. Released of HIRA point radiator tackle modified drafting complete ; drg. Released load body modifications done drafting complete IBF visit for stand for load body and CNG cylinders stand for load body started modelling in process concept 1 ready of stand discussed with avinash sir hinge type preferred by sir - work started hinge type model completed simulation of both load bodies done discussed with avinash sir - amends made

25-Apr

26-Apr

27-Apr

2-May

3-May

4-May

4-May

5-May

hinge type model completed simulation of both load bodies done discussed with avinash sir - amends made modelling done with amends for stand discussed with avinash sir amends made again drafting started

7-May

Drafting almost complete of stand for load body drafting also started for trolley for cng bank - ashish sir

8-May

DRAFTING COMPLETE OF TROLLEY FOR CNG BANK - ASHISH SIR TACKLE FOR ENGINE DROPPING FOUND FROM TRACINGS MODELLING MADE OF THIS

9-May

amends made in drafting of trolley for cng bank modelling complete for tackle for engine drafting started for this Drafting complete for tackle for engine dropping MARCOPOLO VISIT WITH ASHISH SIR IBF VISIT FOR ENGINE TACKLE DETAILS work started on BIW fixture for roof spot welding BIW visit for physical dimensioning of the fixture all day long modelling started of fixture

10-May

11-May

12-May

modelling in process of fixture learnt surfacing in CATIA modelling in process of fixture-almost complete BIW visit for some dimensions and clamps detail

14-May amends made in model of fixture modelling almost complete simulation of roof done approximately simulation done of sleeper part shimming of back part done in two directions shimming done of remaining resting parts front resting made from surfacing again

15-May

16-May

28-May

29-May

shimming modified of various resting points after discussion with uday s front resting made from surfacing again front resting set again acc. To cab profile shimmings adjusted acc. To 10mm back and forth shimmings fixed on fixture

30-May

31-May

SHIMMING DONE OF TOGGLE CLAMPS PNEUMATIC CLAMPS MADE AGAIN(MODIFIED) SHIMMIMG DONE OF PNEUMATIC CLAMPS fixture discussed with uday sir modifiacations made in various parts all shimmings bolted instead of welding locator modified rear shimming bolted again BIW visit for measuring pneumatic cylinders

1-Jun

2-Jun

4-Jun

pneumatic cylinder obtained from smc CD cylinder fitted on to the clamp on a new basis

5-Jun

simulation done of pneumatic clamp after constraining in a new way ran in greenathon

6-Jun

started with ppt as sir coming on 08/06/2012 learnt photoscape(animation)

7-Jun

made ppt. for tomorrow review

8-Jun

review done by satish sir

ILY WORK
TASK

cations inputs given)

D PLATE (125X65)

h stand assy again separately)

m PLM

m PLM

SFC 407 for hybrid

m my side

g complete of trolley for load body drafting done rted on hingable stopper in trolley F visit for hingable stopper e on trolley after rotating module rk on hingable stopper done tartred on sp. Tool - 12 mm gap

TOOL DONE ; DRAWING RELEASED OR TACKLE STARTED AGAIN- MODELLING

ents made in the model for radiator tackle model almost complete bee sting -- MEDICAL ng complete for tackle for stg. GB drafting also done concept rejected b'coz its rod type plate one started

ng complete of tackle (plate type) of the radiator( CD and 12 mm plate fitting into the radiator) correspondingly ; discussed with ashish sir

e stopper in trolley done - modelling complete ith ashish sir and amendments made tackle discussed with avinash sir of handle in radiator tackle done rafting done of HIRA point rg. Released of HIRA point

radiator tackle modified ing complete ; drg. Released ad body modifications done drafting complete

tand for load body and CNG cylinders tand for load body started modelling in process

concept 1 ready of stand discussed with avinash sir pe preferred by sir - work started

nge type model completed ation of both load bodies done d with avinash sir - amends made

nge type model completed ation of both load bodies done d with avinash sir - amends made ing done with amends for stand discussed with avinash sir amends made again drafting started

most complete of stand for load body arted for trolley for cng bank - ashish sir

E OF TROLLEY FOR CNG BANK - ASHISH SIR INE DROPPING FOUND FROM TRACINGS ODELLING MADE OF THIS

ade in drafting of trolley for cng bank ng complete for tackle for engine drafting started for this

mplete for tackle for engine dropping OPOLO VISIT WITH ASHISH SIR FOR ENGINE TACKLE DETAILS

d on BIW fixture for roof spot welding ical dimensioning of the fixture all day long modelling started of fixture

odelling in process of fixture learnt surfacing in CATIA n process of fixture-almost complete some dimensions and clamps detail

ends made in model of fixture modelling almost complete tion of roof done approximately

mulation done of sleeper part of back part done in two directions

g done of remaining resting parts sting made from surfacing again

arious resting points after discussion with uday sir sting made from surfacing again

ting set again acc. To cab profile djusted acc. To 10mm back and forth shimmings fixed on fixture

NG DONE OF TOGGLE CLAMPS C CLAMPS MADE AGAIN(MODIFIED) G DONE OF PNEUMATIC CLAMPS

ure discussed with uday sir acations made in various parts mmings bolted instead of welding

locator modified ear shimming bolted again for measuring pneumatic cylinders

ic cylinder obtained from smc CD ted on to the clamp on a new basis

neumatic clamp after constraining in a new way ran in greenathon

th ppt as sir coming on 08/06/2012 arnt photoscape(animation)

ade ppt. for tomorrow review

review done by satish sir