Professional Documents
Culture Documents
PROFILE
Universal Cables Limited (UCL) was established in the special applications such as Flamuni range FRLS
year 1962 as a modern mass production unit for the Cable, 1.1kv XLPE Cable, etc.
manufacture of paper insulated power cables in
In 1983, UCL embarked on a joint venture with
technical collaboration with the world's largest cable
MPAVN for manufacture of Jelly Filled Telephone
producer BICC, UK. Late Shri. M. P. Birla, who had
Cable in technical collaboration with one of the world's
adorned the chair of the company from the day of its
leading manufacturers of Telephone Cable, M/s
inception for over 25 years enabled the company to
Ericsson Cable AB of Sweden. This unit is named M/s.
flourish in a highly competitive world, while
VINDHYA TELELINKS LIMITED and is situated at
distinguishing itself by the latest technological tie ups
Rewa, only 50 KM away from the Power Cable Plant at
with the foremost leaders in the world of this industry
Satna.
and the most up-to-date technology.
Since 1985, M/s. ASEA BROWN BOVERI CABLE AB,
SWEDEN is further assisting this company in
manufacture of Fluoro-plastic Cables, specifically for
very high temperature operation and high frequency
signalling circuitry.
TABLE-2
SINGLE CORE CABLES – 110 KV
Area Approx. Insulation Screen Area Outer Approx. Approx Wt/KM
Conductor Thickness Sheath Overall With Al. With Cu.
Diameter (sq. mm) Thickness Diameter Conductor Conductor
(sq. mm.) (mm) (mm) (mm) (mm) (Kg) (Kg)
TABLE-3
SINGLE CORE CABLES – 132 KV
Area Approx. Insulation Screen Area Outer Approx. Approx Wt/KM
Conductor Thickness Sheath Overall With Al. With Cu.
Diameter (sq. mm) Thickness Diameter Conductor Conductor
(sq. mm.) (mm) (mm) (mm) (mm) (Kg) (Kg)
TABLE-4
CONDUCTOR RESISTANCE
Cross Section Maximum D. C. Resistance at 20ºC (Ohm/KM)
(Sq. mm) Aluminium Copper
TABLE-6
APPROXIMATE INDUCTANCE FOR SINGLE CORE CABLES
LAID IN TREFOIL FORMATION (mH/KM)
Area Rated Voltage of the Cable
(Sq. mm) 66 KV 110 KV 132 KV
185 0.42 - -
240 0.40 - -
300 0.39 - -
400 0.38 0.41 0.43
500 0.36 0.40 0.41
630 0.35 0.38 0.40
800 0.34 0.37 0.38
1000 0.33 0.36 0.37
TABLE-7
APPROXIMATE DIELECTRIC LOSSES, WATT/KM/PHASE, AT RATED VOLTAGE
Area Rated Voltage of the Cable
(Sq. mm) 66 KV 110 KV 132 KV
185 73 - -
240 82 - -
300 86 - -
400 95 203 272
500 104 228 290
630 113 253 326
800 127 291 363
1000 136 304 381
TABLE-8
APPROXIMATE CHARGING CURRENT, AMPS/KM, AT RATED VOLTAGE
Area Rated Voltage of the Cable
(Sq. mm) 66 KV 110 KV 132 KV
185 1.9 - -
240 2.1 - -
300 2.3 - -
400 2.5 3.2 3.6
500 2.7 3.6 3.8
630 3.0 4.0 4.3
800 3.3 4.6 4.8
1000 3.6 4.8 5.0
SCREEN BONDING METHODS In this case, a voltage will be induced between screen
and earth, but no current will appear. The maximum
BOTH-ENDS BONDING
induced voltage will appear at the link boxes for cross-
Both-ends bonding of screens, means that the screens
bonding, see figure. This method permits a cable
are connected and earthed at both ends of the cable
current-carrying capacity as high as with single-point
route. In this case a current will appear in the screen.
bonding but longer route lengths than the latter. It
This will cause losses in the screen, which reduces the
requires screen separation and additional link boxes,
cable current-carrying capacity. These losses are
though.
smaller for cables in trefoil formation than in flat
formation.
CURRENT RATING
The cables should at least have a cross section
adequate to meet the system requirements for power
transmission capacity. The evaluation of the overall
cost of a cable system should include the capitalized
cost of losses, both on load and no load losses. Since
the cost of losses is normally evaluated based on the
marginal cost of energy and installed power, overall
optimization may often lead to using larger cable cross
sections than the minimum ones meeting current
carrying requirements.
SINGLE-POINT BONDING
Single-point bonding of screens, means that the
screens are connected and earthed only at one end of On load losses are basically the ohmic losses in the
the cable route. In this case, a voltage will be induced conductor and the metallic screen. The XLPE cables
between screen and earth, but no current will appear. can be loaded continuously to a conductor temp, of
This induced voltage is proportional to the cable length 90°C. However, to keep a safety margin, or to keep the
and current. Single-point bonding can only be used for losses lower, or to avoid possible thermal instability
limited route lengths. due to drying out the surrounding soil, it may be
advantageous to limit the operating temp, to, say,
65°C.
Cross
Cables in Ground Cables in Air
Section
Flat Formation Trefoil Formation Flat Formation Trefoil Formation
Cond- Screen
uctor SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends
Sq. Sq.
mm mm. 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC
185 35 235 300 220 280 225 285 225 285 305 410 295 395 290 395 290 395
240 35 275 350 250 320 260 330 260 330 360 485 335 460 340 460 340 460
300 35 310 395 280 360 295 375 290 370 415 555 385 525 390 525 390 525
400 35 355 450 310 400 335 430 330 420 480 645 440 610 455 620 450 610
500 35 405 515 345 445 385 490 380 485 555 755 505 695 525 715 520 710
630 35 460 590 380 490 440 560 430 545 650 880 575 795 610 830 600 820
800 35 525 665 415 545 495 630 485 615 745 1010 650 905 700 950 685 935
1000 35 590 745 445 585 545 700 530 685 850 1160 720 1010 785 1075 770 1055
TABLE-10
CURRENT RATING FOR 66 KV CABLES WITH COPPER CONDUCTOR
Cross
Cables in Ground Cables in Air
Section
Cond- Flat Formation Trefoil Formation Flat Formation Trefoil Formation
Screen
uctor SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends
Sq. Sq.
65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC
mm mm.
165 35 305 385 275 350 290 370 290 365 390 525 365 500 375 505 370 505
240 35 350 445 305 395 335 425 335 420 455 620 420 580 435 595 430 590
300 35 395 505 335 435 375 480 370 475 525 715 475 655 500 680 495 670
400 35 450 575 370 480 425 540 420 535 610 820 535 740 575 780 565 770
500 35 515 650 405 525 485 615 475 605 710 960 610 845 660 905 650 890
630 35 580 740 435 570 545 595 530 675 815 1110 685 950 755 1035 735 1015
TABLE-11
CURRENT RATING FOR 110 KV & 132 KV CABLES WITH ALUMINIUN CONDUCTOR
Cross
Cables in Ground Cables in Air
Section
Cond- Flat Formation Trefoil Formation Flat Formation Trefoil Formation
Screen
uctor SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends
Sq. Sq.
65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC
mm mm.
400 95 350 445 275 360 335 420 325 415 480 645 425 580 450 610 440 600
500 95 400 510 300 390 380 485 365 470 555 750 475 650 525 705 510 690
630 95 455 580 320 420 430 550 415 525 645 875 530 735 605 815 580 795
800 95 520 665 345 450 490 620 460 590 765 995 585 810 690 935 660 905
1000 95 570 735 360 480 540 690 505 650 845 1145 645 900 775 1060 735 1015
TABLE-12
CURRENT RATING FOR 110 KV & 132 KV CABLES WITH COPPER CONDUCTOR
Cross
Cables in Ground Cables in Air
Section
Cond- Flat Formation Trefoil Formation Flat Formation Trefoil Formation
Screen
uctor SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends SPB / CB Both Ends
Sq. Sq.
65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC 65ºC 90ºC
mm mm.
400 95 445 560 320 415 420 535 405 515 610 815 505 695 570 770 550 750
500 95 505 645 335 440 475 610 445 580 705 950 555 775 655 890 625 915
630 95 570 730 360 470 535 685 500 645 810 1095 610 860 745 1020 710 975
RATING FACTORS
1. RATING FACTOR FOR CROSS SECTION OF METAL SCREEN:
Single core cables in Trefoil Formation, Screen Bonded at Both Ends. For Singe Point Bonding or Crossbonding no
rating factor applies.
Single Core Cables partially installed Single Core Cables in separate Single Core Cables in a common
in separate Pipes* Pipes. Pipe.
The rating factor given for single core cables partially installed in separate pipes, applies only when a cable section
between screen earthing points are partially laid in pipes under the following conditions
- The cables are laid in trefoil formation over the major portion of the section
- The pipes are laid in fiat formation
- The pipe length is not more than 10% of the section between earthing points
- One cable per Pipe
- The Pipe diameter is two times the cable diameter.
SHORT-CIRCUIT CURRENTS
The permissible short-circuit current of a cable is determined by the maximum permissible conductor temperature
(250°C), and by the duration of the short-circuit current At high peak currents the dynamic forces between the
conductors must be taken into account
TABLE-14