Guide Specification Dealer Information Name: Address: Phone Number: Prepared By: Email: Package Generator Set 1.

1 General

1.1.1 References and Standards The generator set covered by these specifications shall be designed, tested, rated, assembled and installed in strict accordance with all applicable standards below: CSA C22.2 No14 CSA 282 CSA 100 EN61000-6 EN55011 FCC Part 15 Subpart B ISO8528 IEC61000 UL508 UL2200 UL142 Designed to allow for installed compliance to NFPA 70, NFPA99 and NFPA 110 1.2 1.2.1 1.2.2 1.3 Related Sections Division 3 - Concrete Division 15 - Mechanical Work Included

1.3.1 Installation The work includes supplying and installing a complete integrated generator system. The system consists of a diesel generator set with related component accessories and automatic transfer switches specified under a separate section. 1.3.2 Fuel System The CONTRACTOR shall provide a full tank of diesel fuel for the completion of all testing. 1.3.3 System Test A complete system load test shall be performed after all equipment is installed. Guidelines in the Start-up Section. 1.3.4 Requirements, Codes and Regulations The equipment supplied and installed shall meet the requirements of the NEC and all applicable local

codes and regulations. All equipment shall be of new and current production by a MANUFACTURER who has 25 years of experience building this type of equipment. Manufacturer shall be ISO9001 certified. 1.4 Substitution

Proposed deviations from the specifications shall be treated as follows: 1.4.1 Substitution Time Requirement Requests for substitutions shall be made a minimum of ten (10) days prior to bid date. Manufacturers catalog data shall accompany each request and authorized acceptance shall be addenda only. 1.4.2 Substitution Responsibility The power system has been designed to the specified manufacturer's electrical and physical characteristics. The equipment sizing, spacing, amounts, electrical wiring, ventilation equipment, fuel, and exhaust components have all been sized and designed around CATERPILLAR supplied equipment. Should any substitutions be made, the CONTRACTOR shall bear responsibility for the installation, coordination and operation of the system as well as any engineering and redesign costs, which may result from such substitutions. 1.5 Submittals

Engine-generator submittals shall include the following information: 1. Factory published specification sheet. 2. Manufacturer's catalog cut sheets of all auxiliary components such as battery charger, control panel, enclosure, etc. 3. Dimensional elevation and layout drawings of the generator set, enclosure and transfer switchgear and related accessories. 4. Weights of all equipment. 5. Concrete pad recommendation, layout and stub-up locations of electrical and fuel systems. 6. Interconnect wiring diagram of complete emergency system, including generator, switchgear, day tank, remote pumps, battery charger, control panel, and remote alarm indications. 7. Engine mechanical data, including heat rejection, exhaust gas flows, combustion air and ventilation air flows, fuel consumption, etc. 8. Generator electrical data including temperature and insulation data, cooling requirements, excitation ratings, voltage regulation, voltage regulator, efficiencies, waveform distortion and telephone influence factor. 9. Generator resistances, reactances and time constants. 10. Generator locked rotor motor starting curves. 11. Manufacturer's documentation showing maximum expected transient voltage and frequency dips, and recovery time during operation of the generator set at the specified site conditions with the specified loads. 12. Manufacturer's and dealer's written warranty. 1.7 System Responsibility

1.7.1 Generator Set Distributor The completed engine generator set shall be supplied by the Manufacturer's authorized distributor only. 1.7.2 Requirements, Codes and Regulations The equipment supplied and installed shall meet the requirements of NEC and all-applicable local codes and regulations. All equipment shall be new, of current production. There shall be one source responsibility for warranty; parts and service through a local representative with factory trained service

personnel. 1.7.3 Automatic Transfer Switch The automatic transfer switch(es) specified in another section shall be supplied by the generator set manufacturer in order to establish and maintain a single source of system responsibility and coordination. 1.8 Warranty

1.8.1 Two Year Standby (ISO 8528-1: ESP) Generator Set Warranty The manufacturer's standard warranty shall in no event be for a period of less than two (2) years from date of initial start-up of the system and shall include repair parts, labor, reasonable travel expense necessary for repairs at the job site, and expendables (lubricating oil, filters, antifreeze, and other service items made unusable by the defect) used during the course of repair. Running hours shall be limited to 500 hours annually for the system warranty by both the manufacturer and servicing distributor. Submittals received without written warranties as specified will be rejected in their entirety.

1.9

Parts and Service Qualifications

1.9.1 Service Facility The engine-generator supplier shall maintain 24-hour parts and service capability within 100 miles of the project site. The distributor shall stock parts as needed to support the generator set package for this specific project. The supplier must carry sufficient inventory to cover no less than 80% parts service within 24hrs and 95% within 48 hours. 1.9.2 Service Personnel The dealer shall maintain qualified factory trained service personnel. 1.9.3 Product Support

1.9.3.1 Preventive Maintenance Agreement The authorized Caterpillar dealer shall provide a preventive maintenance agreement using qualified factory trained service personnel, for a period of 1-year minimum. The dealer shall provide genuine Caterpillar parts and filters, shall provide all recommended fluids, dealer labor, travel labor and travel mileage to complete the suggested preventive maintenance as defined in the manufacturers Operation and Maintenance Manual.

2 2.1

Product Specifications General Requirements

2.1.1 Genset Requirements The generator set shall be Standby Duty rated at 1,400.0 ekW, 1,750.0 kVA, 1500 RPM, 0.8 power factor, 400 V, 3-Phase, 50 hertz, including radiator fan and all parasitic loads. Generator set shall be sized to operate at the specified load at a maximum ambient of 104.0F (40C) and altitude of 500.0 feet

(152.4 m).

Standby Power Rating: Power is available for the duration of an emergency outage Average Power Output = 70% of standby power Load = Varying Typical Hours/Year = 200 Hours Maximum Expected Usage = 500 hours/year Typical Application = Standby

2.1.2 Material and Parts All materials and parts comprising the unit shall be new and unused.

2.1.3 Engine The engine shall be diesel fueled, four (4) cycle, water-cooled, while operating with nominal speed not exceeding 1800 RPM. The engine will utilize in-cylinder combustion technology, as required, to meet applicable EPA non-road mobile regulations and/or the EPA NSPS rule for stationary reciprocating compression ignition engines. Additionally, the engine shall comply with the State Emission regulations at the time of installation/commissioning. Actual engine emissions values must be in compliance with applicable EPA emissions standards per ISO 8178 D2 Emissions Cycle at specified ekW / bHP rating. Utilization of the Transition Program for Equipment Manufacturers (also known as Flex Credits) to achieve EPA certification is not acceptable. The in-cylinder engine technology must not permit unfiltered exhaust gas to be introduced into the combustion cylinder. Emissions requirements / certifications of this package: LOW BSFC

2.1.3.1 Engine Governing

The engine governor shall be a electronic Engine Control Module (ECM) with 24-volt DC Electric Actuator. The ECM shall be enclosed in an environmentally sealed, die-cast aluminum housing which isolates and protects electronic components from moisture and dirt contamination. Speed droop shall be adjustable from 0 (isochronous) to 10%, from no load to full rated load. Steady state frequency regulation shall be +/- 6 RPM. Speed shall be sensed by a magnetic pickup off the engine flywheel ring gear. A provision for remote speed adjustment shall be included. The ECM shall adjust fuel delivery according to exhaust smoke, altitude and cold mode limits. In the event of a DC power loss, the forward acting actuator will move to the minimum fuel position.

2.2 2.2.1

Generator Generator Specifications

2.2.2

Voltage Regulator

2.2.2.1 Digital Voltage Regulator The digital voltage regulator shall be microprocessor based with fully programmable operating and protection characteristics. The regulator shall maintain generator output voltage within +/- 0.25% for any constant load between no load and full load. The regulator shall be capable of sensing true RMS in three phases of alternator output voltage, or operating in single phase sensing mode. The voltage regulator shall include a VAR/Pf control feature as standard. The regulator shall provide an adjustable dual slope regulation characteristic in order to optimize voltage and frequency response for site conditions. The voltage regulator shall include standard the capability to provide generator paralleling with reactive droop compensation and reactive differential compensation. The voltage regulator shall communicate with the Generator Control Panel via a J1939 communication network with generator voltage adjustments made via the controller keypad. Additionally, the controller shall allow system parameter setup and monitoring, and provide fault alarm and shutdown information through the controller. A PC-based user interface shall be available to allow viewing and modifying operating parameters in a windows compatible environment. 2.2.3 Motor Starting Provide locked rotor motor starting capability of ___ skVA at 30% instantaneous voltage dip as defined per NEMA MG 1. Sustained voltage dip data is not acceptable. 2.3 Circuit Breaker

2.3.1 Circuit Breaker Specifications Provide a generator mounted 100% circuit breaker, molded case, Qty.( ) _ _ _ amp trip, 3 pole, NEMA 1/IP22. Breaker shall utilize a solid state trip unit. The breaker shall be of IEC construction and connected to engine/generator safety shutdowns. Breaker shall be housed in an extension terminal box which is isolated from vibrations induced by the generator set. Mechanical type lugs, sized for the circuit breaker feeders shown on drawing, shall be supplied on the load side of breaker.

2.4 Controls Generator Set Mounted (EMCP 4.2) Provide a fully solid-state, microprocessor based, generator set control. The control panel shall be

designed and built by the engine manufacturer. The control shall provide all operating, monitoring, and control functions for the generator set. The control panel shall provide real time digital communications to all engine and regulator controls via SAE J1939. 2.4.1 Environmental The generator set control shall be tested and certified to the following environmental conditions: 1. 40C to +70C Operating Range 2. 100% condensing humidity, 30C to 60C 3. IP22 protection for rear of controller; IP55 when installed in control panel 4. 5% salt spray, 48 hours, +38C, 36.8V system voltage 5. Sinusoidal vibration 4.3G's RMS, 24-1000Hz 6. Electromagnetic Capability (89/336/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, BS EN 50081-2, 50082-2) 7. Shock: withstand 15G 2.4.2 Functional Requirements The following functionality shall be integral to the control panel. 1. The control shall include a minimum 33 x 132 pixel, 24mm x 95mm, positive image, transflective LCD display with text based alarm/event descriptions. 2. The control shall include a minimum of 3-line data display 3. Audible horn for alarm and shutdown with horn silence switch 4. Standard ISO labeling 5. Multiple language capability 6. Remote start/stop control 7. Local run/off/auto control integral to system microprocessor 8. Cooldown timer 9. Speed adjust 10. Lamp test 11. Emergency stop push button 12. Voltage adjust 13. Voltage regulator V/Hz slope - adjustable 14. Password protected system programming 2.4.3 Digital Monitoring Capability The controls shall provide the following digital readouts for the engine and generator. All readings shall be indicated in either metric or English units

Engine 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Engine oil pressure Engine oil temperature Engine coolant temperature Engine RPM Battery volts Engine hours Engine crank attempt counter Engine successful start counter Service maintenance interval Real time clock Engine exhaust stack temperature Engine main bearing temperature

Generator 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Generator AC volts (Line to Line, Line to Neutral and Average) Generator AC current (Avg and Per Phase) Generator AC Frequency Generator kW (Total and Per Phase) Generator kVA (Total and Per Phase) Generator kVAR (Total and Per Phase) Power Factor (Avg and Per Phase) Total kW-hr Total kVAR-hr % kW % kVA % kVAR Generator bearing temperature Generator stator winding temperature

Voltage Regulation 1. Excitation voltage 2. Excitation current

2.4.4 Alarms and Shutdowns The control shall monitor and provide alarm indication and subsequent shutdown for the following conditions. All alarms and shutdowns are accompanied by a time, date, and engine hour stamp that are stored by the control panel for first and last occurrence: Engine Alarm/Shutdown 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Low oil pressure alarm/shutdown High coolant temperature alarm/shutdown Loss of coolant shutdown Overspeed shutdown Overcrank shutdown Emergency stop shutdown Low coolant temperature alarm Low battery voltage alarm High battery voltage alarm Control switch not in auto position alarm Battery charger failure alarm

Generator Alarm/Shutdown 1. Generator phase sequence 2. Generator over voltage 3. Generator under voltage 4. Generator over frequency 5. Generator under frequency 6. Generator reverse power (real and reactive) 7. Generator overcurrent

Voltage Regulator Alarm/Shutdown 1. Loss of excitation alarm/shutdown 2. Instantaneous over excitation alarm/shutdown 3. Time over excitation alarm/shutdown 4. Rotating diode failure 5. Loss of sensing 6. Loss of PMG 2.4.5 Inputs and Outputs

Programmable Digital Inputs The Controller shall include the ability to accept programmable digital input signals. The signals may be programmed for either high or low activation using programmable Normally Open or Normally Closed contacts. Programmable Relay Outputs The control shall include the ability to operate programmable relay output signals, integral to the controller. The output relays shall be rated for 2A @ 30VDC and consist of six (6) Form A (Normally Open) contacts and two (2) Form C (Normally Open & Normally Closed) contacts. Programmable Discrete Outputs The control shall include the ability to operate two (2) discrete outputs, integral to the controller, which are capable of sinking up to 300mA. 2.4.6 Maintenance All engine, voltage regulator, control panel and accessory units shall be accessible through a single electronic service tool. The following maintenance functionality shall be integral to the generator set control 1. Engine running hours display 2. Service maintenance interval (running hours or calendar days) 3. Engine crank attempt counter 4. Engine successful starts counter 5. 40 events are stored in control panel memory 6. Programmable cycle timer that starts and runs the generator for a predetermined time. The timer shall use 7 user-programmable sequences that are repeated in a 7-day cycle. Each sequence shall have the following programmable set points: a. Day of week b. Time of day to start c. Duration of cycle 2.4.7 Remote Communications

Remote Communications The control shall include Modbus RTU communications as standard via RS-485 half duplex with configurable baud rates from 2.4k to 57.6k.

Remote Monitoring Software The control shall provide Monitoring Software with the following functionality 1. Monitor up to eight (8) generator sets, plus ATS and UPS.

2. Provide access to all date and events on generator set communications network 3. Provide remote control capability for the generator set(s) 4. Ability to communicate via Modbus RTU or remote modem 2.4.8 Local and Remote Annunciation

Local Annunciator (NFPA 99/110, CSA 282) Provide a local, control panel mounted, annunciator to meet the requirements of NFPA 110, Level 1. 1. Annunciators shall be networked directly to the generator set control 2. Local Annunciator shall include a lamp test pushbutton, alarm horn and alarm acknowledge pushbutton 3. Provide the following individual light indications for protection and diagnostics a. Overcrank b. Low coolant temperature c. High coolant temperature warning d. High coolant temperature shutdown e. Low oil pressure warning f. Low oil pressure shutdown g. Overspeed h. Low coolant level i. EPS supplying load j. Control switch not in auto k. High battery voltage l. Low battery voltage m. Battery charger AC failure n. Emergency stop o. Spare p. Spare Remote Annunciator (NFPA 99/110, CSA 282) Provide a remote annunciator to meet the requirements of NFPA 110, Level 1. 1. The annunciator shall provide remote annunciation of all points stated above and shall incorporate ring-back capability so that after silencing the initial alarm, any subsequent alarms will sound the horn. 2. Ability to be located up to 4000 ft from the generator set

2.5

Cooling System

The generator set shall be equipped with a rail-mounted, engine-driven radiator with blower fan and all accessories. The cooling system shall be sized to operate at full load conditions and 110 F* ambient air entering the room or enclosure (If an enclosure is specified). The generator set supplier is responsible for providing a properly sized cooling system based on the enclosure static pressure restriction.

2.6

Fuel System

2.6.1 Fuel System The fuel system shall be integral with the engine. In addition to the standard fuel filters provided by the engine manufacturer, there shall also be installed a primary fuel filter/water separator in the fuel inlet line to the engine. All fuel piping shall be black iron or flexible fuel hose rated for this service. No galvanized piping will be permitted. Flexible fuel lines shall be minimally rated for 300 degrees F and 100 psi.

2.6.2 Fuel Sub Base Tank Provide a double wall sub-base tank constructed to meet all local codes and requirements. A fuel tank base of 24 hour capacity shall be provided as an integral part of the enclosure. It shall be contained in a rupture basin with 110% capacity. The tank shall meet UL142 standards. A locking fill cap, a mechanical reading fuel level gauge, low fuel level alarm contact, and fuel tank rupture alarm contact shall be provided.

2.7 2.7.1

Exhaust System (Indoor Installations Only) Silencer

A industrial grade silencer, companion flanges, and flexible stainless steel exhaust fitting properly sized shall be furnished and installed according to the manufacturer's recommendation. Mounting shall be provided by the contractor as shown on the drawings. The silencer shall be mounted so that its weight is not supported by the engine nor will exhaust system growth due to thermal expansion be imposed on the engine. Exhaust pipe size shall be sufficient to ensure that exhaust backpressure does not exceed the maximum limitations specified by the engine manufacturer.

2.8

Starting System

2.8.1 Starting Motor A DC electric starting system with positive engagement shall be furnished. The motor voltage shall be as recommended by the engine manufacturer. 2.8.2 Jacket Water Heater Jacket water heater shall be provided and shall be sized to insure that genset will start within the specified time period and ambient conditions. 2.8.3 Batteries Batteries - A lead-acid storage battery set of the heavy-duty diesel starting type shall be provided. Battery voltage shall be compatible with the starting system.

2.8.4 Battery Charger Battery Charger - A current limiting battery charger shall be furnished to automatically recharge batteries. The charger shall be dual charge rate with automatic switching to the boost rate when required. The battery charger shall be mounted on the genset package or inside the genset

enclosure/room.

2.8.5 Generator Set Start Module Supplied with an AC source from a UPS, the Generator Set Start Module will supply 1725 cold cranking amps @ 24 VDC to assist and backup the generator set starting batteries for improved system reliability. Generator Set Start Module shall have operating temperatures of (-20deg C to 50deg C). Generator Set Start Module to be supplied from generator set equipment supplier. This will ensure system integration. 2.9 2.9.1 Enclosure Standard Weatherproof Enclosure

The complete diesel engine generator set, including generator control panel, engine starting batteries and fuel oil tank, shall be enclosed in a factory assembled, weather protective enclosure mounted on the fuel tank base. 1. A weather resistant enclosure of steel with electrostatically applied powder coated baked polyester paint. It shall consist of a roof, side walls, and end walls. Fasteners shall be either zinc plated or stainless steel. Handles shall be key lockable, all doors keyed alike, and hinges shall be zinc die cast or stainless steel. Access doors shall be hinged and can be lifted off after opening 90 degrees. Intake openings shall be screened to prevent the entrance of rodents or pests. Lube oil and coolant drains shall be extended to the exterior of the enclosure and terminated with drain valves. Cooling fan and charging alternator shall be fully guarded to prevent injury.

2.

3 3.1

Execution Installation

Install equipment in accordance with manufacturer's recommendations, the project drawings and specifications, and all applicable codes. 3.2 Start-Up and Testing

Coordinate all start-up and testing activities with the Engineer and Owner. After installation is complete and normal power is available, the manufacturer's local dealer shall perform the following: Perform a 4 hour load bank test at a 0.8 PF at full nameplate rating. Loadbank, cables and other equipment required for this test to be supplied by the genset supplier.

3.3

Operation and Maintenance Manuals

Provide two (2) sets of operation and maintenance manuals covering the generator, switchgear, and auxiliary components. Include final as-built wiring interconnect diagrams and recommended preventative maintenance schedules.

3.4

Training

3.4.1 On-Site Training Provide on-site training to instruct the owner's personnel in the proper operation and maintenance of the equipment. Review operation and maintenance manuals, parts manuals, and emergency service procedures.

SECTION 16429E EMERGENCY TRANSFER AND LOAD MANAGEMENT SWITCHBOARD LOW VOLTAGE

PART 1

GENERAL

1.1

SCOPE A. The Contractor shall furnish and install, where indicated on the drawings, a complete standby power generation and load management power distribution and control system.

B. The Emergency Power System consists of the following as applicable: 1. Generator sets 2. Generator Control Switchboard (with associated monitoring and distribution equipment) 3. Automatic Transfer Switches 4. Uninterruptible Power Supply Systems 5. Load Banks 6. Battery Systems

A. The Emergency Power System Supplier shall be an authorized service provider for all
components of the Emergency Power System. In order to assure maximum equipment uptime and best service response to the owner, the Emergency Power System Supplier shall be an factory-authorized dealer with complete Emergency Power System parts and service 1 available on a 24 hour emergency basis within a 1__________ mile radius of the project site. D. The Generator Control Switchboard specified in this section shall be a dead front type, low voltage switchboard construction. The Generator Control Switchboard shall be by the same manufacturer as the generator sets and furnished with the generator sets by the Emergency Power System Supplier (EPSS) as a total system. The switchboard and circuit breakers utilized in the Generator Control Switchboard shall be the same manufacturer as the circuit breakers provided in the assemblies for the normal and emergency distribution as specified under other sections of the specifications. E. The Generator Control Switchboard specified includes overcurrent and protective devices. The Emergency Power System Supplier shall provide a Short Circuit and Coordination Study, performed by a qualified professional engineer, as specified in the contract documents and described in Part 3 below. 1.02 RELATED SECTIONS A. Section 16496 Automatic Transfer Switches B. Section 16911 Power Monitoring and Control System C. Section
12

_____ Uninterruptible Power Supply System

D. Section _____ Generators E. Section _____ Load Bank F. Section _____ Battery Systems G. Section 16015 Short Circuit / Coordination Studies H. Section 16016 Arc Flash Study 1.03 REFERENCES A. The low voltage distribution switchboards and all components shall be designed, manufactured and tested in accordance with the latest applicable following standards:

1. 2.

NEMA PB-2 UL Standard 891.

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B. The Emergency Power System shall meet or exceed the applicable requirements for the following standards as required: 1. UL 2. CSA

3. 4. 5. 6.
1.04

IEC NFPA 70 NFPA 99 NFPA 110

SUBMITTALS FOR REVIEW/APPROVAL A. The following information shall be submitted to the Engineer: 1. Master drawing index 2. Front view elevation 3. Floor plan 4. Top view 5. Single line 6. Schematic diagram 7. Nameplate schedule 8. Component list 9. Conduit entry/exit locations 10. Assembly ratings including: a. Short-circuit rating b. Voltage c. Continuous current 11. Major component ratings including: a. Voltage b. Continuous current c. Interrupting ratings 12. Circuit Breaker Schedule a. Cable terminal sizes 13. Product data sheets. 14. Sequence of operation description B. Where applicable, the following additional information shall be submitted to the Engineer: 1. Busway connection 2. Connection details between close-coupled assemblies 3. Composite floor plan of close-coupled assemblies 4. Key interlock scheme drawing and sequence of operations.

1.05

SUBMITTALS FOR CONSTRUCTION

A. The following information shall be submitted for record purposes: 1. Final as-built drawings and information for items listed in paragraph 1.04 2. Wiring diagrams 3. Certified production test reports 4. Installation information 5. Seismic certification and equipment anchorage details. B. The final (as-built) drawings shall include the same drawings as the original construction drawings and shall incorporate all changes made during the manufacturing process. 1.06 QUALIFICATIONS

A. The manufacturer of the assembly shall be the manufacturer of the circuit protective devices
within the assembly.

B. For the equipment specified herein, the manufacturer shall be ISO 9001 or 9002 certified.
C. The manufacturer of this equipment shall have produced similar electrical equipment for a minimum period of ten (5) years. When requested by the Engineer, an acceptable list of installations with similar equipment shall be provided demonstrating compliance with this requirement. D.
3

Provide Seismic tested equipment as follows:

1. The equipment and major components shall be suitable for and certified to meet all applicable seismic requirements of International Building Code (IBC) for zone 4 applications. Guidelines for the installation consistent with these requirements shall be provided by the switchboard manufacturer and be based upon testing of representative equipment. The test response spectrum shall be based upon a 5% minimum damping factor, IBC: a peak of 2.45gs (3.2-11 Hz), and a ZPA of 0.98gs applied at the base of the equipment. The tests shall fully envelop this response spectrum for all equipment natural frequencies up to at least 35 Hz. -- OR -1. The equipment and major components shall be suitable for and certified to meet all applicable seismic requirements of the California Building Code (CBC) through zone 4 applications. Guidelines for the installation consistent with these requirements shall be provided by the switchboard manufacturer and be based upon testing of representative equipment. The test response spectrum shall be based upon a 5% minimum damping factor, CBC: a peak of 2.15gs, and a ZPA of 0.86gs applied at the base of the equipment. The tests shall fully envelop this response spectrum for all equipment natural frequencies up to at least 35 Hz. -4

OR --

1. The manufacturer may certify the equipment based on a detailed computer analysis of the entire assembly structure and its components. Guidelines for the installation consistent with these requirements shall be provided by the switchboard manufacturer and be based upon testing of representative equipment. The equipment manufacturer shall document the requirements necessary for proper seismic mounting of the equipment.

3 Note to Spec. Writer Optional 4 Note to Spec. Writer Select one

2. The following minimum mounting and installation guidelines shall be met, unless specifically modified by the above referenced standards. a. The Contractor shall provide equipment anchorage details, coordinated with the equipment mounting provision, prepared and stamped by a licensed civil engineer in the state. Mounting recommendations shall be provided by the manufacturer based upon approved shake table tests used to verify the seismic design of the equipment. b. The equipment manufacturer shall certify that the equipment can withstand, that is, function following the seismic event, including both vertical and lateral required response spectra as specified in above codes. c. The equipment manufacturer shall document the requirements necessary for proper seismic mounting of the equipment. Seismic qualification shall be considered achieved when the capability of the equipment, meets or exceeds the specified response spectra. 1.07 REGULATORY REQUIREMENTS A. The low-voltage switchboard shall be UL labeled. 1.08 DELIVERY, STORAGE AND HANDLING

A. Equipment shall be handled and stored in accordance with manufacturers instructions. One
(1) copy of these instructions shall be included with the equipment at time of shipment.

B. Each switchboard assembly shall be split into shipping groups for handling as determined
during the shop drawing phase jointly with the installing contractor. Shipping groups shall be designed to be shipped by truck, rail or ship. Shipping groups shall be bolted to skids, and covered with tarps for protection from weather. Accessories shall be packaged separately. 1.09 OPERATION AND MAINTENANCE MANUALS A. Equipment operation and maintenance manuals shall be provided with each assembly shipped and shall include instruction leaflets, instruction bulletins and renewal parts lists where applicable, for the complete assembly and each major component.

PART 2 2.01

PRODUCTS

MANUFACTURERS A. Caterpillar B. 5_________ C. __________ The listing of specific manufacturers above does not imply acceptance of their products that do not meet the specified ratings, features and functions. Manufacturers listed above are not relieved from meeting these specifications in their entirety.

2.02

RATINGS

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A. The assembly shall be rated to withstand mechanical forces exerted during short-circuit conditions when connected directly to a power source having available fault current of [(65,000) (100,000) (150,000) amperes symmetrical at rated voltage] [as shown on the drawings]. B. Voltage rating to be as indicated on the drawings. 2.03 CONSTRUCTION

A. Switchboard shall consist of the required number of vertical sections bolted together to form a rigid assembly. The sides and rear shall be covered with removable bolt-on covers. All edges of front covers or hinged front panels shall be formed. Provide adequate ventilation within the enclosure. B. All sections of the switchboard shall be front and rear aligned with depth as shown on drawings. All generator main protective devices shall be individually mounted. All distribution protective devices shall be group mounted. Devices shall be front removable and load connections front and rear accessible. Rear access shall be provided. C. The assembly shall be provided with adequate lifting means. D. The switchboard shall be equal to Caterpillar utilizing the components herein specified and as shown on the drawings. E.
7

The switchboard shall be suitable for use as service entrance equipment and be labeled in accordance with UL requirements.

2.04

BUS A. All bus bars shall be [silver-plated copper] [tin-plated aluminum]. Main horizontal bus bars shall be mounted with all three phases arranged in the same vertical plane. Bus sizing shall be based on NEMA standard temperature rise criteria of 65 degrees C over a 40 degrees C ambient (outside the enclosure). B. Provide a full capacity neutral bus where a neutral bus is indicated on the drawings. C. A copper ground bus (minimum 1/4 x 2 inch) shall be furnished firmly secured to each vertical section structure and shall extend the entire length of the switchboard. D. All hardware used on conductors shall be high-tensile strength and zinc-plated. All bus joints shall be provided with conical spring-type washers.

2.05

WIRING/TERMINATIONS

A. Small wiring, necessary fuse blocks and terminal blocks within the switchboard shall be
furnished as required. Control components mounted within the assembly, such as fuse blocks, relays, pushbuttons, switches, etc., shall be suitably marked for identification corresponding to appropriate designations on manufacturers wiring diagrams. B. NEMA 2-hole 8[mechanical-] [crimp-] type lugs shall be provided for all line and load terminations suitable for copper or aluminum cable rated for 75 degrees C of the size indicated on the drawings.

6Note to Spec. Writer Select one 7 Note to Spec. Writer Optional 8 Note to Spec. Writer Select one

C. Lugs shall be provided in the incoming line section for connection of the main grounding conductor. Additional lugs for connection of other grounding conductors shall be provided as indicated on the drawings. D. All control wire shall be type SIS, bundled and secured with nylon ties. Insulated locking spade terminals shall be provided for all control connections, except where saddle type terminals are provided integral to a device. All current transformer secondary leads shall first be connected to conveniently accessible short-circuit terminal blocks before connecting to any other device. All groups of control wires leaving the switchboard shall be provided with terminal blocks with suitable numbering strips. Provide wire markers at each end of all control wiring. E. Where individual conductors cross switchboard/switchgear shipping splits they shall be fitted with plug-together connectors for reliable field assembly. 2.06 INSULATED CASE CIRCUIT BREAKERS GENERATOR MAIN BREAKERS AND CONTROLLED (LOAD SHED) DISTRIBUTION BREAKERS A. Protective devices shall be drawout UL1066 low-voltage insulated case circuit breakers. Frame ratings shall be 800, 1200, 1600, 2000, 2500, 3000, 4000, 5000, or 6000 amperes. All breakers shall be UL1066 listed for application in their intended enclosures for 100% of their continuous ampere rating. B. Circuit breakers shall be electrically operated and equipped with auxiliary contacts, bell alarm contacts, and microprocessor based trip units. C. Electrically operated breakers shall be complete with 24VDC shunt trips, and 120V AC motor operators, the charging time of the motor shall not exceed 6 seconds. D. All circuit breakers shall have a minimum symmetrical interrupting capacity of [50,000] [65,000] [85,000] [100,000] [150,000] amperes. E. All insulated case circuit breakers shall be provided with trip units as specified in section 2.07. F. To facilitate lifting, the insulated case circuit breaker shall have integral handles on the side of the breaker. The insulated case circuit breaker shall have a closing time of not more than 3 cycles. The primary contacts shall have an easily accessible wear indicator to indicate contact erosion. G. The insulated case circuit breaker shall have three windows in the front cover to clearly indicate any electrical accessories that are mounted in the breaker. The accessory shall have a label that will indicate its function and voltage. The accessories shall be plug and lock type and UL listed for easy field installation. They shall be modular in design and shall be common to all frame sizes and ratings. H. The breaker control interface shall have color-coded visual indicators to indicate contact open or closed positions as well as mechanism charged and discharged positions. Manual control pushbuttons on the breaker face shall be provided for opening and closing the breaker. The insulated case circuit breaker shall have a Positive On feature. The breaker flag will read Closed if the contacts are welded and the breaker is tripped or opened. I. The current sensors shall have a back cover window that will permit viewing the sensor rating on the back of the breaker. A rating plug will offer indication of the rating on the front of the trip unit.

J. A position indicator shall be located on the faceplate of the breaker. This indicator shall provide color indication of the breaker position in the cell. These positions shall be Connect (Red), Test (Yellow), and Disconnect (Green). The levering door shall be interlocked so that when the breaker is in the closed position, the breaker levering-in door shall not open. K. Each insulated case circuit breaker shall offer sixty (60) front mounted dedicated secondary wiring points. Each wiring point shall have finger safe contacts, which will accommodate #10 AWG maximum field connections with ring tongue or spade terminals or bare wire. L. The breaker cell shall be equipped with drawout rails and primary and secondary disconnecting contacts. The stationary part of the primary disconnecting devices for each insulated case circuit breaker shall consist of a set of contacts extending to the rear through a glass polyester insulating support barrier; corresponding moving finger contacts suitably spaced shall be furnished on the insulated case circuit breaker studs which engage in only the connected position. The assembly shall provide multiple silver-to-silver full floating highpressure point contacts with uniform pressure on each finger maintained by springs. 1. The secondary disconnecting devices shall consist of plug-in connectors mounted on the removable unit and engaging floating plug-in connectors at the front of the compartment. The secondary disconnecting devices shall be gold-plated and pin and socket contact engagement shall be maintained in the connected and test positions. 2. The removable insulated case circuit breaker element shall be equipped with disconnecting contacts, wheels and interlocks for drawout application. It shall have four (4) positions: CONNECTED, TEST, DISCONNECTED, and REMOVED all of which permit closing the compartment door. The breaker drawout element shall contain a worm gear levering in and out mechanism with removable lever crank. Mechanical interlocking shall be provided so that the breaker is in the tripped position before allowing access to the levering mechanism for levering in or out of the cell. Interlock systems that trip the breaker when accessing the levering mechanism will NOT be acceptable. The breaker shall include an optional provision for key locking open to prevent manual or electric closing. Padlocking shall provide for securing the breaker in the connected, test, or disconnected position by preventing levering. 2.07 MICROPROCESSOR TRIP UNITS - INSULATED CASE CIRCUIT BREAKERS *Note to Spec. Writer: Digitrip RMS trip units are available in four (4) models: Digitrip RMS 520 Basic protection select paragraph 2.05 A through I. Digitrip RMS 520M Basic protection with local current metering, select paragraph 2.05 A through K. Digitrip RMS 520MC Basic protection with local current metering and remote communications, select paragraph 2.05 L through X. Digitrip RMS 1150 Advanced protection, metering, LED display and remote communications, select paragraph 2.05 A through E, H through J, and L through X. A. Each low voltage insulated case circuit breaker shall be equipped with a solid-state tripping system consisting of three current sensors, microprocessor-based trip device and fluxtransfer shunt trip. Current sensors shall provide operation and signal function. The trip unit

shall use microprocessor-based technology to provide the basic adjustable time-current protection functions. True RMS sensing circuit protection shall be achieved by analyzing the secondary current signals received from the circuit breaker current sensors and initiating trip signals to the circuit breaker trip actuators when predetermined trip levels and time delay settings are reached. Interchangeable current sensors with their associated rating plug shall establish the continuous trip rating of each circuit breaker. B. The trip unit shall have an information system that provides LEDs to indicate mode of trip following an automatic trip operation. The indication of the mode of trip shall be retained after an automatic trip. A reset button shall be provided to turn off the LED indication after an automatic trip. C. The trip unit shall be provided with a display panel, including a representation of the time/current curve that will indicate the protection functions. The unit shall be continuously self-checking and provide a visual indication that the internal circuitry is being monitored and is fully operational. D. The trip unit shall be provided with a making-current release circuit. The circuit shall be armed for approximately two cycles after breaker closing and shall operate for all peak fault levels above 25 times the ampere value of the rating plug. E. Trip unit shall have selectable thermal memory for enhanced circuit protection. F. Complete system selective coordination shall be provided by the addition of the following individually adjustable time/current curve shaping solid-state elements:

1. All circuit breakers shall have adjustments for long delay pickup and time. 2. 3. 4.
Main circuit breakers shall have individual adjustments for short delay pickup and time,and include It settings. Main circuit breakers shall have an adjustable instantaneous pickup. [All circuit breakers] [Circuit breakers, where indicated on the drawings,] shall have individually adjustable ground fault current pickup and time, and include I 22t settings or ground alarm only.
9

G. The trip unit shall have provisions for a single test kit to test each of the trip functions. H. The trip unit shall provide zone interlocking for the short-time delay and ground fault delay trip functions for improved system coordination. The zone interlocking system shall restrain the tripping of an upstream breaker and allow the breaker closest to the fault to trip with no intentional time delay. In the event that the downstream breaker does not trip, the upstream breaker shall trip after the present time delay. 10Factory shall wire for zone interlocking for the insulated case circuit breakers within the switchboard. I. The trip unit shall have an information system that utilizes battery backup LEDs to indicate mode of trip following an automatic trip operation. The indication of the mode of trip shall be retained after an automatic trip operation. The indication of the mode of trip shall be retained after an automatic trip. A test pushbutton shall energize a LED to indicate the battery status. [All circuit breakers] [Circuit breakers, where indicated on the drawings,] shall have individually adjustable ground fault alarm only.

J.

9Note to Spec. Writer Select one 10Note to Spec. Writer Optional

K. The trip unit shall have a 4-character LCD display showing phase, neutral, and ground current. The accuracy of these readings shall be +/- 2% of full scale. L. The trip unit shall be equipped to permit communication via a network twisted pair for remote monitoring and control. M. The trip unit shall include a power/relay module which shall supply control to the readout display. Following an automatic trip operation of the circuit breaker, the trip unit shall maintain the cause of trip history and the mode of trip LED indication as long as its internal power supply is available. An internal relay shall be programmable to provide contacts for remote ground alarm indication. N. The trip unit shall include a voltage transformer module, suitable for operation up to 600V, 50/60 Hz. The primary of the power relay module shall be connected internally to the line side of the circuit breaker through a dielectric test disconnect plug. O. The display for the trip units shall be a 24-character LED display. P. Metering display accuracy of the complete system, including current sensors, auxiliary CTs, and the trip unit, shall be +/- 1% of full scale for current values. Metering display accuracy of the complete system shall be +/- 2% of full scale for power and energy values. Q. The unit shall be capable of monitoring the following data: 1. Instantaneous value of phase, neutral and ground current 2. Instantaneous value of line-to-line voltage 3. Minimum and maximum current values 4. Watts, VARs, VA, watt-hours, var-hours, and VA hours. R. The energy-monitoring parameter values (peak demand, present demand, and energy consumption) shall be indicated in the trip units alphanumeric display panel. S. The trip unit shall display the following power quality values: crest factor, power factor, percent total harmonic distortion, and harmonic values of all phases through the 31st harmonic. T. An adjustable high load alarm shall be provided, adjustable from 50 to 100% of the long delay pickup setting. U. The trip unit shall contain an integral test pushbutton. A keypad shall be provided to enable the user to select the values of test currents within a range of available settings. The protection functions shall not be affected during test operations. The breaker may be tested in the TRIP or NO TRIP test mode. V. Programming may be done via a keypad at the faceplate of the unit or via the communication network. W. System coordination shall be provided by the following microprocessor-based programmable time-current curve shaping adjustments. The short-time pickup adjustment shall be dependant on the long delay setting. 1. Programmable long-time setting 2. Programmable long-time delay with selectable IT or I24T curve shaping 3. Programmable short-time setting 4. Programmable short-time delay with selectable flat or I 2T curve shaping, and zone selective interlocking

5. Programmable instantaneous setting 6. Programmable ground fault setting trip or ground fault setting alarm 7. Programmable ground fault delay with selectable flat or I 2T curve shaping and zone
selective interlocking. X. The trip unit shall offer a three-event trip log that will store the trip data, and shall time and date stamp the event. Y.
11

The trip unit shall have the following advanced features integral to the trip unit:

1. Adjustable under voltage release 2. Adjustable over voltage release 3. Reverse load and fault current 4. Reverse sequence voltage alarm 5. Under frequency 6. Over frequency 7. Voltage phase unbalance and phase loss during current detection 2.08 MOLDED-CASE CIRCUIT BREAKERS NON-CONTROLLED DISTRIBUTION BREAKERS A. Protective devices shall be fixed-mounted, molded case circuit breakers with inverse time and instantaneous tripping characteristics. B. Circuit breakers shall be operated by a toggle-type handle and shall have a quick-make, quick-break over-center switching mechanism that is mechanically trip-free. Automatic tripping of the breaker shall be clearly indicated by the handle position. Contacts shall be nonwelding silver alloy and arc extinction shall be accomplished by means of DE-ION arc chutes. A push-to-trip button on the front of the circuit breaker shall provide a local manual means to exercise the trip mechanism. C. Circuit breakers shall have a minimum symmetrical interrupting capacity 12[of (65,000) (100,000) (150,000) amperes symmetrical at rated voltage] [as shown on the drawings]. D. Circuit breakers [250-] [400-] [600-] [800-] ampere frame and below shall be thermalmagnetic type trip units and inverse time-current characteristics. E. Circuit breakers [400-] [600-] [800-] ampere through 2500-ampere frame shall be microprocessor-based RMS sensing type trip units. F. G. H.
13

Ground fault protection shall be provided where indicated.

Where indicated circuit breakers shall be current limiting. Where indicated provide UL listed circuit breakers for applications at 100% of their continuous ampere rating in their intended enclosure.

2.09

MICROPROCESSOR TRIP UNITS MOLDED-CASE DISTRIBUTION CIRCUIT BREAKERS A. Each molded case circuit breaker microprocessor-based tripping system shall consist of three (3) current sensors, a trip unit and a flux-transfer shunt trip. The trip unit shall use

11Note to Spec. Writer Optional 12 Note to Spec. Writer Select one 13 Note to Spec. Writer Optional

microprocessor-based technology to provide the adjustable time-current protection functions. True RMS sensing circuit protection shall be achieved by analyzing the secondary current signals received from the circuit breaker current sensors, and initiating trip signals to the circuit breaker trip actuators when predetermined trip levels and time-delay settings are reached. B. An adjustable trip setting dial mounted on the front of the trip unit, or interchangeable ratings plugs shall establish the continuous trip ratings of each circuit breaker. Rating plugs shall be fixed or adjustable as indicated. Rating plugs shall be interlocked so they are not interchangeable between frames, and interlocked such that a breaker cannot be closed and latched with the rating plug removed. C. System coordination shall be provided by the following microprocessor-based time-current curve shaping adjustments: 1. Adjustable long-time setting (set by adjusting the trip setting dial or rating plug) 2. Adjustable short-time setting and delay with selective curve shaping 3. Adjustable instantaneous setting 4. Adjustable ground fault setting and delay. D. The microprocessor-based trip unit shall have both powered and unpowered thermal memory to provide protection against cumulative overheating should a number of overload conditions occur in quick succession E. When the adjustable instantaneous setting is omitted, the trip unit shall be provided with an instantaneous override. F. Where internal ground fault protection is specified, adjustable settings shall not exceed 1200 amperes. Provide neutral ground fault sensor for four-wire loads. G. Breakers shall have built-in test points for testing the long-time delay, instantaneous, and ground fault functions of the breaker by means of a test set. 14 [Provide one test set capable of testing all breakers 250-ampere frame and above]. 2.10 ACCESSORIES A. Provide shunt trips, bell alarms and auxiliary switches as shown on the contract drawings. B. Provide a 15 [traveling type circuit breaker lifter, rail-mounted on top of switchgear] [floor running portable circuit breaker transfer truck with manual lifting mechanism]. 2.11 MISCELLANEOUS DEVICES A. Key interlocks shall be provided as indicated on the drawings. B. Control power transformers with primary and secondary protection shall be provided, as indicated on the drawings, or as required for proper operation of the equipment. [Control power transformers shall have adequate capacity to supply power to the transformer cooling fans.] C. Each section of the switchboard shall be provided with a space heater [thermostatically controlled]. Power for the space heaters shall be obtained [from a control power transformer

14 Note to Spec. Writer Optional 15 Note to Spec. Writer Select one

within the switchboard] [from a source as indicated on the drawings]. Supply voltage shall be [120] [240] volts AC. 2.12 ENCLOSURES A. NEMA 1 Enclosure B. Outdoor Walk-in Enclosure 1. Switchgear shall be enclosed in an outdoor walk-in NEMA 3R enclosure conforming to all applicable requirements of UL and designed to withstand wind velocities of [110] [125] mph. The enclosure shall have a roof sloping toward the rear. Outer sections shall be the same widths as indoor structures except the end sections of a walk-in enclosure shall be wider than the inner sections to permit opening the inner door. Each end of the outdoor structure shall have an end trim. Front aisle depth for walk-in structures shall be 42 inches, minimum. 2. The enclosure shall be provided with rear hinged padlockable doors with wind stops for each section. Aisle doors shall be supplied with provisions for padlocking. A steel floor shall be provided in walk-in aisle space. [Steel floor plates shall be provided in the rear cable compartment.] An anti-skid floor strip shall be provided in the aisle. Ventilating openings shall be provided complete with replaceable fiberglass air filters which are removable from the exterior of the enclosure. Provide necessary space heaters thermostatically controlled for breaker, bus and cable compartments of adequate wattage to prevent the accumulation of moisture within the compartments. 3. Provide panic door hardware on aisle doors at each end of the line-up. External padlocking of the aisle doors shall not prevent operation of the panic hardware from the interior of the enclosure. The construction of the enclosure shall be modular so future sections can be added without affecting NEMA 3R integrity. Provide interior aisle fluorescent lights, 3-way switches and GFI protected receptacles. 4. The enclosure shall be provided with undercoating applied to all members in contact with the foundation surface to retard corrosion. 5. Power for the space heaters, lights and receptacles shall be obtained from a 16[control power transformer within the switchgear] [source as indicated on the drawings]. Supply voltage shall be 120 volts AC. 6. An overhead circuit breaker lifter shall be provided in the aisle of the enclosure. 7. Each shipping section shall be shipped completely assembled. C. Outdoor Non-Walk-in Enclosure 1. Switchgear shall be enclosed in an outdoor non-walk-in NEMA 3R enclosure conforming to all applicable requirements of UL and designed to withstand wind velocities of [110] [125] mph. The enclosure shall have a roof sloping toward the rear. Outer sections shall be the same widths as indoor structures except the end sections of a non-walk-in enclosure shall be wider than the inner sections to permit opening the inner door. Each end of the outdoor structure shall have an end trim. 2. The enclosure shall be provided with front and rear hinged padlockable doors with wind stops for each section. Aisle doors shall be supplied with provisions for padlocking.

16 Note to Spec. Writer Optional Note to Spec. Writer Select one

[Steel floor shall be provided in the rear cable compartment.] Ventilating openings shall be provided complete with replaceable fiberglass air filters which are removable from the exterior of the enclosure. Provide necessary space heaters thermostatically controlled for breaker, bus and cable compartments of adequate wattage to prevent the accumulation of moisture within the compartments. 3. The construction of the enclosure shall be modular so future sections can be added without affecting NEMA 3R integrity. Provide interior fluorescent lights, switches and GFI protected receptacles. 4. The enclosure shall be provided with undercoating applied to all members in contact with the foundation surface to retard corrosion. 5. Power for the space heaters, lights and receptacles shall be obtained from a [control power transformer within the switchgear] [source as indicated on the drawings]. Supply voltage shall be 120 volts AC. 6. A portable overhead circuit breaker lifter shall be provided to assist in removal of the circuit breakers from the enclosure. 7. Each shipping section shall be shipped completely assembled. 2.13 NAMEPLATES

A. Engraved nameplates, mounted on the face of the assembly, shall be furnished for all main
and feeder circuits as indicated on the drawings. Nameplates shall be laminated plastic, black characters on white background. Characters shall be 3/16-inch high, minimum. Nameplates shall give item designation and circuit number as well as frame ampere size and appropriate trip rating.

B. Furnish master nameplate giving switchboard designation, voltage ampere rating, shortcircuit rating, manufacturers name, general order number, and item number. C. Control components mounted within the assembly, such as fuse blocks, relays, pushbuttons, switches, etc., shall be suitably marked for identification corresponding to appropriate designations on manufacturers wiring diagrams. 2.14 FINISH A. All exterior and interior steel surfaces of the switchboard shall be properly cleaned and provided with a rust-inhibiting phosphatized coating. Color and finish of the switchboard shall be ANSI 61 light gray. 2.15
17

TRANSIENT VOLTAGE SURGE SUPPRESSION

A. Provide transient voltage surge suppression as specified in Section 16671. 2.16 EMERGENCY POWER SYSTEM (EPS) AUTOMATION & CONTROLS A. The automation and control system shall facilitate overall EPS operation including automatic standby operation, monitoring and control of the generator sets including start/stop, alarm/fault monitoring, synchronizing, generator kW load sharing, generator kVAR load sharing, generator loading/unloading, load shed/add, and protective relaying.

17 Note to Spec. Writer Optional

B. The EPS Automation and Controls shall utilize true redundant, distributed processing technology to maximize system reliability and fault tolerance. The distributed processing system shall include separate processors for each power source, and a separate processor dedicated to touchscreen Human/Machine Interface (HMI) operation. C. The EPS Automation and Controls shall be by the same manufacturer as the switchgear and generator sets. It shall be furnished with the generator sets by the Emergency Power System Supplier as a total coordinated and integrated system. *Note to Spec. Writer: Choose one of the HMI Options below, depending on usage of PowerLynx 1000, PowerLynx 2000, and PowerLynx 3000 product

2.17

HMI HUMAN/MACHINE INTERFACE [PowerLynx 1000 HMI]

A. EPS Automation interface shall be via a touchscreen with the following characteristics: 1. Monochrome display capable of displaying both text and graphics. a. 6 diagonal for EPSs with one (1) Generator Set. b. 10 diagonal for EPSs with two (2) or more Generator Sets. 2. Resistive touchscreen interface. a. The display shall support a minimum resolution of 320x240 pixels in 6 diagonal size, black and white. b. The display shall support a minimum resolution of 640x480 pixels in 10 diagonal size, black and white. 3. Integral Alarm and Event Recording. -18OR-

2.17

HMI HUMAN/MACHINE INTERFACE [POWERLYNX 2000 HMI] A. EPS Automation interface shall be via a touchscreen with the following characteristics: 1. Color, 12 (diagonal) TFT LCD display capable of displaying both text and graphics. a. Resistive touchscreen interface. b. The display shall support a minimum resolution of 800x600 pixels, 256 displayable colors. 2. Integral Alarm and Event Recording. -19OR-

2.17

HMI HUMAN/MACHINE INTERFACE [POWERLYNX 3000 HMI] A. EPS system interface shall be via a touchscreen with the following characteristics:

18 Note to Spec. Writer Select one 19 Note to Spec. Writer Select one

1. Color, 15 inch (diagonal) TFT LCD industrial display capable of displaying both text and graphics. 2. The touch screen shall be clear glass, with light transmission of 95% or better, furnished with a Surface Acoustic Wave touch interface. 3. The display shall support a minimum resolution of 1024 x 768 pixels, 16 million displayable colors, 24~60kHZ horizontal scan rate, 56-75HZ refresh rate. 4. An EPS Touch Screen Processor shall be provided and shall provide the following additional features: a. System Report Generation 1. The EPS Automation shall be capable of displaying and printing the following reports: i. System Settings Report ii. Generator Settings Report iii. Plant Test Report including all current operational parameters iv. [NFPA compliant JCAHO report] v. Alarm Summary Report 20 b. Provide a printer for local printing of system reports. c. Integral Alarm and Event Recording d. Integral Short Term Trending e. alarm Log shall be exportable to floppy disk drive. f. The EPS Touchscreen Processor shall operate with the following minimum characteristics: 1. Minimum environmental requirements: temperature 0-55 deg. C, Protection Class IP20, Shock resistant up to 5Gs. 2. Industrial Processor shall have 24 Vdc power supply fed from best source system.

2.18

HMI SCREEN LISTING

A. The EPS Automation shall provide the following screens. The screens shall provide all of the
information, metering, control, annunciations settings and indications listed below: 1. Main Menu Screen with a complete listing of major screens. 2. System Overview Screen with a dynamic graphic display of the electrical one line. 3. System Control Screen 4. System Metering Screen with graphical presentation of all functions. 5. System Settings Screen. 6. Generator Control Screen for each generator 7. Generator Metering Screen for each generator with graphical presentation of all functions specified. 8. Generator Settings Screen. 9. Generator Demand Priority Control and Status Screen.

20 Note to Spec. Writer Optional

10. Generator Load Shed Control Screen. 11. Engine Monitoring (Engine Meter/Gauge) Screen for each generator that shall contain a graphical representation of all of the engine gauges and data specified a. Generator Engine Air / Cool Screen. b. Generator Engine Oil / Fuel Screen. 12. Utility Control Screen for each Utility Main. 13. Utility Metering Screen that shall contain graphical representations of all the electrical metering functions specified. 14. Utility Setting Screen that shall contain all of the adjustments specified. 15. Annunciator Menu Screen a. System Annunciation Screen that shall contain all of the Status, Lamp Test and Alarm points specified. b. Generator Annunciator Screen for each generator that shall contain: Status, Lamp Test, Pre-Alarms and Shutdown faults specified. c. Utility Annunciation Screen that shall contain all of the Status, Lamp Test and Alarm points specified. 16. Report Menu Screen a. Generator Settings Report Screen b. Utility Settings Report Screen c. Plant Test Settings Report Screen 17. Password Entry screen that shall contain a numeric keypad for password entry. 18. Alarm Summary Screen that shall contain a time/date stamped System Alarm Summary. *Note to Spec. Writer: The additional HMI Screens listed below apply to PowerLynx 3000 only

19. System Trend Screen that shall contain trending information described below. 20. Generator Trending Screen that shall contain trending information described below. 21. 21Engine Historical Trending Screen that shall contain trending information described
below under Long Term Historical Trending. *Note to Spec. Writer: (for systems with Generator Bus Tie Breakers) The additional HMI Screens listed below apply to PowerLynx 2000 and 3000 only

22. Tie control Screen for each Utility Main. 23. Tie Metering Screen that shall contain graphical representations of the all the electrical
metering functions specified.

24. Tie Setting Screen that shall contain all of the adjustments sspecified.
2.19 EMERGENCY POWER SYSTEM (EPS) FEATURES A. The EPS Automation and Controls shall consist of the hardware and software required for the control of the Engine-Generator plant and associated Utility, Tie, and Distribution Circuit

21 Note to Spec. Writer Optional

Breakers. The System shall include all Processors, HMI (Human / Machine Interface) Touchscreens, Power Transducers, Supervisory Network and all ancillary control equipment necessary to automatically execute the specified Functional Sequence of Operations. B. The EPS Automation shall be provided with an HMI consisting of a Touchscreen display. 1. The HMI shall provide all metering, status, monitoring, and control information to the operator. 2. The HMI shall serve only as an Operator Interface. The EPS must continue to function normally with a complete HMI failure. C. The EPS Automation and Controls shall be designed to eliminate single points of failure. 1. For redundancy, multiple processors shall be utilized. 2. At a minimum, the EPS Controls shall utilize a separate automation processor for each generator power source, each utility power source, and each HMI. 3. Control systems utilizing a single processor are not acceptable. D. For redundancy, all Master Control automation functions shall be capable of being executed from any of multiple distributed processors. If the automation processor executing Master Control automation functions should fail, the next available automation processor shall automatically assume control of all Master Control automation functions shall be equal to the number of generators in the system. The redundant automation processors shall each consist of a fully redundant power supply and CPU. Transfer of Master Control functions to a redundant processor shall be bumpless. The Master Control automation functions shall include: 1. Automatic start of the generator plant when a run request is received 2. First-up and dead-bus control logic 3. Automatic synchronizing and paralleling of the generator plant 4. Automatic generator load and VAR sharing controls 5. Automatic generator Demand Priority control logic 6. Automatic Load Shed / Add control logic E. An I/O rack with I/O cards or a distributed I/O block shall be provided for all required Master Control I/O including Load Shed relay outputs, annunciation inputs and outputs, etc. [A second (redundant) Master Control I/O rack with I/O cards (or a distributed I/O block) shall be provided with redundant I/O points for all Master Control I/O requirements.] F. A separate Load Shed distributed I/O block shall be provided for each group of up to (7) electrically operated distribution circuit breakers (as indicated on the drawings) to control the opening and closing of distribution circuit breakers when signaled by the Master Control Automatic Load Shed Control Logic and to monitor the open and closed status of distribution circuit breakers. 22[A second (redundant) Load Shed distributed I/O block shall be provided for each group of up to (7) distribution circuit breakers.]

G. Each Utility Circuit Breaker shall be provided with a separate primary automation processor and a redundant automation processor. The redundant automation processor shall consist of a fully redundant power supply, CPU and I/O point hardware. Failure of the primary utility automation processor shall result in a bumpless transfer to the redundant utility automation

22Note to Spec. Writer Optional

processor. For systems with tie breakers, the redundant utility automation processors shall also provide control of all tie breaker functions. The utility processor functions shall include: 1. Automatic sensing of loss and return of utility 2. Automatic transfer between utility and generator source. 3. Automatic synchronizing of generator source to utility source. 4. Automatic control of the open and close signals to the utility or tie circuit breakers. H. The EPS automation and Controls shall be capable of surviving a fault of any one of its automation processors. The failure of any single Master Control, or Utility Circuit Breaker automation processor shall in no way hinder the full automatic operation of the entire EPS Automation and Control System. The failure of any single generator power source automation processor shall only cause loss of automatic operation of a single generator. *Note to Spec. Writer: The following additional control network redundancy (Paragraph I) applies only to PowerLynx 2000 and 3000 Systems. I. To eliminate single points of failure, the EPS automation processors shall coordinate their control functions via a dedicated fully redundant supervisory network. The redundant supervisory network shall have a 1Mbs data rate or higher and shall be configured so that failure of the primary network shall result in the system operating on the secondary network without any loss of manual or automatic functionality. The EPS Automation control power shall be protected against single point of failure by the utilization of a 24 Vdc, Best Source DC system.

J.

1. Each Engine battery and a Station Battery shall be connected to a common DC bus. 2. Each Engine battery and the Station Battery shall be furnished with a separate battery charger.
3. An 80 amp diode and 40 amp circuit breaker will connect each battery to the common DC bus to protect the common DC bus from the catastrophic failure of any DC source. 4. All controls and protective relays shall be powered from this Best Source DC bus. K. The EPS Controls shall be provided with an Instant Auto Selector Switch. The Instant Auto Selector Switch will shift the EPS to the fully automatic mode. This insures the EPS, even in the event of a touchscreen failure, is returned to the fully automatic mode. L. Each Generator, Utility, and Tie Circuit Breaker processor shall be furnished with a Power Transducer. The Power Transducer shall accept 3 phase Voltage and Current inputs from the associated source, and single phase Voltage input from the load side of the Circuit Breaker. The Power Transducer shall provide all critical power related data to the source processor at least once every 100ms. M. The EPS Automation shall log all events and alarms with device, condition, and time/date stamp. N. Real Time Trending 1. The EPS Automation shall support real time trending. 2. Real Time Trending shall display the following:

a. b. c. d.

Utility Average Voltage Utility Average Current Utility kW Utility kVAR *Note to Spec. Writer:

The following additional trending parameters apply to PowerLynx 3000 Systems only. e. f. g. h. i. j. k. l. m. n. Load kW Individual Generator kW Individual Generator kVAR Individual Generator Voltage Individual Generator Amps per phase Individual Generator frequency Individual Engine RPM Individual Engine Battery Voltage Individual Engine Oil Pressure Individual Engine Water Temperature

O. Each EPS Automation and Control component (nominal 24vdc) shall be rated to operate at 40vdc (typical for open circuited 24vdc chargers). To eliminate single points of failure, external overvoltage protection components are not acceptable. P. In the event of a failure of all EPS controls occur, Generator Set frequency and voltage is switched to manual, preset, potentiometer control. 2.20 EPS AUTOMATION & CONTROLS ENVIRONMENTAL SPECIFICATIONS A. The EPS Automation and Control System shall meet or exceed the following environmental requirements: 1. Control Power 16 to 40vdc (24vdc nominal) 2. Operating Temperature 0 - 55 C 3. Humidity 5 95% non-condensing 2.21 EPS METERING A. All metering functions shall be 0.5% accuracy or better. 1. The following meters shall be provided for the system bus, each individual utility, tie, and generator: a. Voltmeter with 4-position selector switch to select three phases of voltage. b. Ammeter with 4-position selector switch. c. Kilowatt meter d. Kilovar meter e. Frequency Meter f. Power Factor Meter g. Synchroscope B. The following additional metering shall be provided for each Engine:

1. Engine RPM Meter 2. Engine Battery Voltage Meter 3. Engine Oil Pressure Gauge 4. Engine Coolant Temperature Gauge 5. Engine Running Hour Meter 6. Engine Start Counter 7. Percent Engine Load 8. Local Control Switch Position *Note to Spec. Writer: Include the following metering when using a Caterpillar, B series or higher, Diesel engine, with ADEM II or III. 9. Atmospheric Pressure 10. Boost Pressure 11. System Battery Voltage 12. Left Turbo Inlet Pressure 13. Right Turbo Inlet Pressure 14. Engine Hour meter 15. Filter Engine Oil Pressure 16. Engine Coolant Level Status 17. Overspeed Switch Status 18. Remote Emergency Stop Actuated status 19. Oil Filter Pressure Differential 20. Fuel Filter Pressure Differential

19. Engine coolant Temperature 20. Left Exhaust Temperature 21. Crankcase Air Pressure 22. Filtered Fuel Pressure 23. Right Air Filter Differential 24. Left Air Filter Differential 25. Fuel Consumption Rate
-23 OR -

*Note to Spec. Writer: Include the following metering when using a Caterpillar, B series or higher, Natural Gas engine, with ADEM II or III.
9. Oil Pressure Differential 10. Gas Flow

23 Note to Spec. Writer Select one Note to Spec. Writer Optional

11. Total Engine Hours 12. Unfiltered Oil Pressure 13. Coolant Pressure 14. Fuel Temperature 15. Air/Fuel Ratio 16. Inlet Air Pressure 17. Inlet Air Temperature 18. Inlet Air Flow 19. Individual Cylinder Ignition Timing

20. Individual Cylinder Temperature (where available)

C. The following metering shall be provided for each distribution breaker: 1. Voltmeter with 4-position selector switch to select three phases of voltage. 2. Ammeter with 4-position selector switch. 3. Kilowatt meter 4. Kilovar meter 5. Frequency Meter 6. Power Factor Meter D. Additional Metering 1. Where indicated on the drawings, provide a separate customer metering compartment with front hinged door. 2. Furnish and install current transformers for each meter. Current transformers shall be wired to shorting-type terminal blocks. 3. Furnish and install 24 [potential transformers including primary and secondary fuses with disconnecting means] [fused potential taps as the potential source] for metering as shown on the drawings. Note to Spec. Writer: See Section 16901 Microprocessor Based Metering for functional descriptions. 2.22 PROTECTIVE RELAYS A. The switchboard manufacturer shall furnish and install, in the metal-enclosed switchboard, the quantity, type and rating of protection relays as indicated on the drawings and described hereafter in this specification. B. Protective Relaying shall be microprocessor, high reliability, as specified below. C. GENERATOR PROTECTIVE RELAYING 1. As a minimum, the following protective functions shall be provided for each Generator: a. Under/Over Voltage (27/59) Relay, 3-phase, percent adjustable, percent reset, with time delay. b. Over/Under Frequency (81 O/U) Relay, single phase, percent adjustable, percent reset, with time delay.

24Note to Spec. Writer Select one

c. d. e. f. g. h.

Reverse Power (32) Relay, 3-phase, percent adjustable with time delay. Loss of Field (Reverse VAR, 40) Relay, 3-phase, percent adjustable with time delay. Microprocessor Engine Governor Load Sharing and Soft Loading Control (65). Automatic Synchronizer (15/25), adjustable sync window and sync window dwell time Manual Paralleling Synch Check (25). Var/Power Factor Controller (90 PF).

D. UTILITY PROTECTIVE RELAYING 1. As a minimum, the following protective functions shall be provided for each Utility Point of Common Coupling (PCC): a. Under/Over Voltage (27/59) Relay, 3-phase, percent adjustable, percent reset, with time delay. b. Over/Under Frequency (81 O/U) Relay, single phase, percent adjustable, percent reset, with time delay. c. Phase Sequence/Phase Failure (47) Relay, 3-phase, percent adjustable, with time delay d. Reverse Power (32) Relay, 3-phase, percent adjustable with time delay. e. Reverse Direction Overcurrent (32/51) Relay (Utility Grade), 3-phase, percent adjustable, with time delay. f. Utility Lock-out (86) Relay (Utility Grade), manual reset g. Utility Re-close Lock-out Switch with lockable cover. h. Manual Paralleling Synch Check Relay (25), Industrial Grade i. Automatic Synchronizer (15/25), adjustable sync window and sync window dwell time. j. Manual Paralleling Synch Check (25). -OR-

1. Each Utility Circuit Breaker shall be provided with a [Multilin SR-750], [Schweitzer SEL 351S], [Basler BE1-951],drawout, utility grade, multi-function protective relay.
E. TIE PROTECTIVE RELAYING (Where applicable) 1. As a minimum, the following protective function shall be provided for each Distribution Circuit Breaker: a. Instantaneous/Time Overcurrent (50/51) Relay, 3-phase, percent adjustable, lutilizing ANSI trip curves.

b. Lock-out (86) Relay (Utility Grade), manual reset. c. Two Manual Paralleling Synch Check Relay (25), Industrial Grade.
--25OR1. Each Tie Circuit Breaker shall be provided with a [Multilin MIF II], [Schweitzer SEL 551], [Basler BE1-851], [Siemens 7SJ602], utility grade, multi-function, protective relay. a. Lock-out (86) Relay (Utility Grade), manual reset.

25Note to Spec. Writer Select one

b. Two Manual Paralleling Synch Check Relay (25), Industrial Grade.

B. DISTRIBUTION PROTECTIVE RELAYING

1. As a minimum, the following protective function shall be provided for each Distribution Circuit Breaker. a. Instantaneous/Time Overcurrent (50/51) relay, 3-phase, percent adjustable, utilizing ANSI trip curves. b. Lock-out (86) Relay (Utility Grade), manual reset. --ORa. Each Distribution Circuit Breaker shall be provided with a [Multilin MIF II], [Schweitzer SEL 551], [Basler BE1-851], [Siemens 7SJ602], utility grade, multi-function, protective relay. b. Lock-out (86) Relay (Utility Grade), manual reset. 2.23 EPS ANNUNCIATION SYSTEM A. The EPS shall be provided with Annunciators to monitor and display critical status, fault, and shutdown information. Two (2) distinct Annunciator types shall be provided: 1. Generator Annunciator One (1) shall be provided for each generator. 2. System Annunciator One (1) shall be provided for each system. B. Annunciation shall comply with NFPA 110 requirements and shall conform to Instrument Society of America (ISA) F3A standards. The Annunciation System shall be provided with five (5) distinct types of annunciation points:

1. Status Points These annunciation points will show the status of critical system or
generator set components. Status Annunciation points shall not sound the Annunciation System Horn. They will not require acknowledgement.

2. Generator Pre-Alarm Points These annunciation points shall show fault conditions that
could jeopardize the ability of the EPS to function properly without immediate attention. Generator Pre-Alarm Annunciation points shall sound the Annunciation System Horn. They will require acknowledgement. Generator Pre-Alarm Annunciation Points shall reset automatically as the alarm condition is cleared.

3. Generator Shutdown Alarm Points - These annunciation points shall show fault
conditions that have caused the shutdown of one (1) or more generator sets. Generator Shutdown Annunciation points shall sound the Annunciation System Horn. They shall require acknowledgement. Generator Shutdown Annunciation points shall cause the generator set to shutdown and the generator main to trip open. The generator main is then locked out until the cause of the shutdown is corrected, the Engine Control Switch is placed in Off/Reset, and then placed back in Auto or Manual operation.

4. Utility Alarm Points These annunciation points will indicate Utility related fault
conditions. Utility Annunciation points shall sound the Annunciation System Horn. They shall require acknowledgement.

5. EPS Alarm Points These annunciation points will indicate system wide fault conditions.
EPS Annunciation points shall sound the Annunciation System Horn. They will require acknowledgement.

C. The Annunciation System shall be equipped with a fast pulse horn (rated 80-95 dbA at two feet), a Horn Silence Push-button and an Acknowledge Push-button. Any Generator PreAlarm, Generator Shutdown Alarm, or EPS Alarm shall cause the Alarm Horn to sound until the Horn Silence button is depressed. Any subsequent alarms shall re-sound the horn. The display shall operate such that any alarm point shall flash until acknowledged. One press of the Acknowledge button shall return alarm points to steady on except the first in alarm, which shall remain flashing. A second press of the Acknowledge button shall return the first in alarm point to steady on. D. The following Annunciator Points shall be furnished for each generator set: 1. Status Annunciation Points a. Local Engine Control Switch Position b. EPS Engine Control Switch Position c. EPS Synchronization Selector Switch Position d. Emergency Mode e. Generator Circuit Breaker Open/Closed f. Engine Running/Stopped 2. Pre-Alarm Annunciation Points a. High Coolant Temperature b. Low Oil Pressure c. Low Coolant Temperature d. Engine Battery Low Voltage e. Engine Battery High Voltage f. Battery Charger Failure g. Engine Low Fuel [Applies to Diesel only] h. Generator Failed to Synchronize i. Local Engine Control Switch not in Auto j. EPS Engine Control Switch not in Auto k. EPS Synchronization Selector Switch not in Auto l. Ground Fault Alarm m. Communications Module Alarm n. Rupture Basin Alarm [Applies to Diesel only] o. Synchronizer block fault p. Low controller Battery 3. Shutdown Alarm Points a. Engine Overcrank b. Engine Overspeed c. Engine Low Oil Pressure d. Engine High Coolant Temp e. Engine Low Coolant Level f. Engine Remote Emergency Shutdown g. Generator Circuit Breaker Tripped h. Generator Loss of Field i. Generator Reverse Power j. Generator Undervoltage

k. Generator Over voltage l. Generator Under frequency m. Generator Over frequency n. Emergency Stop o. Ground Fault p. Critical Low fuel shutdown [Applies to Diesel only] q. Hi Winding temperature Trip E. The following Annunciator Points shall be furnished for each Utility: 1. Status Annunciation Points a.EPS Synchronization Selector Switch Position b.Emergency Mode c.Utility Close Lock-out Switch Position d.Utility Circuit Breaker Open/Closed 2. Utility Alarm Points a.Utility Failure b.Utility Control not in Auto c.Utility Circuit Breaker Reverse Power d.Utility Fail to Synchronize e.Utility Circuit Breaker Failed to Close/Open f. Utility Circuit Breaker Tripped g.Utility Protective Relay Failure F. The following Annunciator Points shall be furnished for each EPS: 1. Status Annunciation Points a. Engine Status (1 for each Engine) b. Engine Priority (1 for each Engine) c. Master Mode Selector Switch position d. EPS Test Switch Position e. Load Shed Enabled f. Load Shed Active g. Load Shed Override h. Gen Demand Priority Enabled i. Gen Demand Priority Active 2. EPS Alarm Points a. System in Emergency Mode b. System not in Auto c. Load Shed Override d. Generator Bus Underfrequency e. Master Shutdown f. Controller Fault g. Low Controller Battery h. System Battery Charger Fault

2.24

EPS (CONTROL, SYNCHRONIZER, POWER TRANSDUCER AND PROTECTIVE SETTINGS.

A. EPS Setting changes and adjustments shall be password protected and easily adjustable in
selectable increments. 1. System Settings 2. Generator Settings 3. Generator demand and Load Shed Settings 4. Utility Settings 2.25 FUNCTIONAL SEQUENCE OF OPERATIONS A. The EPS Automation shall be provided with the following Modes of Operation: 1. Automatic/Standby Mode a. The utility main breaker is closed serving utility power to the generator/load bus. b. The generator main breakers are open. c. The automation is standing by to act in response to a utility failure. 2. Emergency Mode a. Utility Failure 1. Utility protective relaying senses utility voltage or frequency out of tolerance. 2. The utility main breaker is opened. 3. A run request is sent to the generator plant. 4. The first generator up to voltage and frequency is closed to the bus. 5. 26[With Generator Bus Tie Breaker] The generator bus tie breaker is closed . 6. The remaining generators are synchronized and paralleled to the bus as they come up to voltage and frequency. 7. The system is now in Emergency Mode. b. Utility Restoration and Exit from Emergency Mode 1. Utility protective relaying senses utility voltage and frequency within tolerance. 2. Following an adjustable time delay (which can be abbreviated by the operator) to assure that the utility power source is stable, the generator plant is passively synchronized and paralleled to the utility source by closing the utility main breaker. 3. The generator plant is soft ramp unloaded until the utility source is nominally serving the entire system load. 4. The generator breakers are opened. 5. The generators are allowed to run for their programmed cool down period. 6. The system is now back in Automatic/Standby Mode. 3. Transfer to Emergency Mode a. Entry 1. The operator places the System Mode Selector Switch into the Closed Xfer to Emergency position. 2. A run request is sent to the generator plant. 3. The first generator up to voltage and frequency is closed to the bus at no load.

26 Note to Spec. Writer Optional

4. The remaining generators are synchronized and paralleled to the bus at no load as they come up to voltage and frequency. 5. When all generators are on the bus they are soft ramp loaded until the generator plant is serving nominally the entire load on the bus and the utility main breaker is opened. --27OR5. [With Generator Bus Tie Breaker] When all generators are on the bus, they are paralleled across the generator bus tie breaker. They are then soft ramp loaded until the generator plant is serving nominally all of the load on the bus and the utility main is opened. 6. The system is now running in Emergency Mode. b. Exit from Emergency Mode 1. The operator removes the System Mode Selector Switch from Transfer to Emergency position and returns it to the Auto position. 2. Following an adjustable time delay (which can be abbreviated by the operator), the generator plant is passively synchronized and paralleled to the utility source by closing the utility main breaker. 3. The generator plant is soft ramp unloaded until the utility source is nominally serving the entire system load. 4. The generator breakers are opened. --OR4. [With Generator Bus Tie Breaker] The generator bus tie breaker is opened and then all of generator breakers are opened. 5. The generators are allowed to run for their programmed cool down period. 6. The system is now back in Automatic/Standby Mode. 4. Load Management Mode a. Entry 1. Select one of the modes of operation: i. Import Limit - The user places the Import/Export toggle switch in the Import position and places the Base Load/Utility Tracking toggle switch in the Utility Tracking position. The user sets the Utility Import Set point to the desired amount of kW that they want to import through the Utility Circuit Breaker during Load Management Mode. ii. Export Limit - The user places the Import/Export toggle switch in the Export position and places the Base Load/Utility Tracking toggle switch in the Utility Tracking position. The user sets the Utility Export Set point to the desired amount of kW that they want to export through the Utility Circuit Breaker during Load Management Mode. iii. Base Load Import - The user places the Import/Export toggle switch in the Import position and places the Base Load/Utility Tracking toggle switch in the Base Load position. The user sets the Base Load Set point to the desired amount of kW that they want the generator plant to assume during Load Management Mode. The controls will not allow the generator plant to export

27Note to Spec. Writer Select one

kW through the Utility Circuit Breaker and will always maintain a nominal amount of Utility kW imported through the Utility Circuit Breaker. iv. Base Load Export - The user places the Import/Export toggle switch in the Export position and places the Base Load/Utility Tracking toggle switch in the Base Load position. The user sets the Base Load Set point to the desired amount of kW that they want the generator plant to assume during Load Management Mode. The controls will allow the generator plant to export kW through the Utility Circuit Breaker. 2. The user places the System Mode Selector Switch in the Load Management position. 3. A run request is sent to the generator plant. 4. The generators are allowed to run for a five-minute warm-up time (which can be abbreviated by the operator). 5. The generators are synchronized and paralleled to the bus at no load after completion of the warm-up time. 6. When all generators are on the bus they are soft ramp loaded until the generator plant is serving nominally the required amount of the load on the bus to meet the mode of operation selected. 7. The generator output is dynamically adjusted to maintain the set point to meet the mode of operation selected. If at any time the system is unable to maintain the setpoint then a Set point Exceeded alarm shall be sounded. 8. Should the utility fail at any time during Load Management operation, the utility protective relays shall cause the utility main to open and be locked out, thus placing the system in Emergency Mode until the Utility is restored (as described in Emergency Mode exit). b. Exit 1. The operator removes the System Mode Selector Switch from Load Management position and returns it to the Auto position. 2. The generator plant is soft ramp unloaded until the utility source is nominally serving the entire system load and the generator main breakers are opened. 3. The generators are allowed to run for their programmed cool down period. 4. The system is now back in Automatic/Standby Mode. 5. No Load Test Mode a. Entrance into No Load Test Mode 1. The No Load Test Switch is placed in the ON position. 2. All available generators are started. 3. All generators come up to voltage and frequency and remain running disconnected from the bus. 4. The system is now in No Load Test Mode. b. Exit from No Load Test Mode 1. The No Load Test Switch is placed in the OFF position. 2. The generators are allowed to run for their programmed cool down period. 3. The system is now back in Automatic/Standby Mode. 6. Utility Fail Test Mode a. Entrance into Utility Fail Test Mode

1. The Utility Fail Test Switch is placed in the ON position. 2. Voltage sensing at the utility protective relay is opened, which simulates a loss of utility. 3. The system enters into Emergency Mode as described in the Emergency Mode sequence above. b. Exit from Utility Fail Test Mode 1. The Utility Fail Test Switch is placed in the OFF position. 2. Voltage sensing at the utility protective relay is restored, which simulates the return of utility power. 3. The system exits from Emergency Mode as described in the Emergency Mode sequence above. B. When the Generator Sets are carrying the facility load, the EPS Automation shall support two (2) sub-modes: Load Shed/Load Add, and Generator Demand Priority. 1. Load Shed Control a. The System Controls shall include a Load Shed Control function to control the loads served by the generator plant. b. The Load Shed Control shall have one Essential Load Shed Priority Level for each generator in the system plus one Non-Essential Load Shed Priority Level (which is always shed in the Emergency Mode of operation). c. The Load Shed Control shall control each of the distribution circuit breakers that are shown on the drawings. Distribution circuit breakers to be controlled shall be electrically operated. Each electrically operated distribution circuit breaker shall be field selectable to be assigned to any of the available Load Shed Priority Levels. 1. Provide the following controls for each Essential Load Shed Priority Level i. Shed Delay Timer, adjustable from 0 to 1024 seconds ii. Add Delay Timer, adjustable from 0 to 1024 seconds iii. Load Shed Override Selector (shed/auto//add) iv. Status indicators to show whether the Priority Level is Added or Shed 2. Provide the following controls for each Non-Essential Load Shed Priority i. Load Shed Override Selector (shed/auto//add) ii. Status indicators to show whether the Priority Level is Added or Shed 3. Additionally, the Load Shed Controls shall have: i. Load Shed Control Switch (On/Off) ii. User-settable Load Shed % (as a function of on-line generator capacity) iii. User-settable Load Shed Time Delay iv. User-settable Load Add % (as a function of on-line generator capacity) v. User-settable Load Add Time Delay vi. User-settable Bus Under frequency Set point vii. User-settable Bus Under frequency time delay viii. Bus Under frequency Reset Pushbutton ix. Bus Under frequency indicator 4. Conditional Load Shed: Upon entrance into Emergency Mode of operation, the Load Shed Control shall shed all Essential and Non-Essential loads. As generators come to the bus, Essential Priority Level loads shall be added

conditionally based on the number of generators on line. When the first generator comes to the bus, Priority Level 1 loads shall be added; Second generator, priority 2, etc. After a time delay that allows all operational generators to come to the bus, Load Shed Mode shall shift to Load Sensitive Mode. 5. Load Sensitive Load Shed After all generators have been given sufficient time to come to the bus, load shed shall shift to Load Sensitive mode. The system shall compare current generator on-line capacity (in kW) to current load requirements. If surplus capacity is greater than the calculated Load Add setpoint, after the Load Add Time Delay the next Load Shed Priority will be added. This calculation will continue until all Sheddable Loads are added, or until surplus capacity is less than the calculated Load Add setpoint. If surplus capacity is less than the calculated Load Shed setpoint, after the Load Shed Time Delay the next Load Shed Priority will be shed. This calculation will continue until all Sheddable Loads are shed, or until surplus capacity is greater than the calculated Load Shed setpoint. The Load Shed Control, in its automatic shedding and adding of loads, shall not override any manual load shed/add operation. 6. Should the load bus frequency fall below the user selected bus underfrequency setpoint for a period longer than the bus underfrequency time delay, then all Priority Level loads shall be shed and load addition shall not resume until the operator has depressed the Bus Underfrequency Reset button. The bus underfrequency protection shall override any manual load add operation. Note to Spec. Writer: The following on applies to systems with two or more generators 2. Generator Demand Priority Control a. The System Controls shall include a Generator Demand Priority Control function to automatically match the on-line generator capacity to the loads to avoid unnecessary operation of all the generators when the loads are low. b. The following controls shall be provided for each generator: 1. User-settable Generator Priority Selector 2. Status indicator for the Generator Priority Selected 3. Status indicator for generator On-line or Off-line c. The Generator Demand Priority Control shall have the following controls: 1. Generator Demand Priority Control Switch (On/Off) 2. User-settable Generator Remove % (as a function of a single generator capacity) 3. User-settable Generator Remove Delay 4. User-settable Generator Add % (as a function of a single generator capacity) 5. User-settable Generator Add Delay d. Upon entrance into Emergency or Load Management modes, all generators shall be started and paralleled to the bus. After the Remove Time Delay, generators shall be removed from the bus as a function of the generator percentage loading by the user selected Generator Remove time delay. Generators shall be removed from the bus in descending priority. Should the generator percentage loading increase to the user selected Generator Add limits for the user selected Add Delay, the next generator will be started, synchronized and paralleled to the bus. Generators shall be added to the bus in ascending priority order. Should the generator plant ever reach 95% loading, the next priority generator shall be started and added to the bus with no time delay.

2.26

SPARE PARTS A. The Emergency Power System Supplier shall have factory trained technicians that maintain a stock of spare parts and programming tools. B. Provide a complete listing of available spares parts with O&M Documents. C.
28

At a minimum, provide the following spare parts for the Generator Control Switchboard:

1. One of each type of automation processor (including CPU, Power Supply, and I/O)

2. One of each component required for synchronization, load control, and VAR control 3. One of each control relay 4. (10) of each control fuse 5. One of each power transducer
*Note to Spec. Writer: The following options apply to PowerLynx 3000 products only.

2.27

LONG TERM HISTORICAL TRENDING A. Long Term Historical Trending shall log EPS historical data on the system hard drive. This data shall be displayed in a strip chart format. Historical data file format shall be dbf to facilitate manipulation of these files in other software programs. Long Term Historical Trending shall record and display the following for each Generator set: 1. Battery Volts 2. Coolant Temperature 3. Coolant Level Status 4. Engine RPM 5. Fuel Pressure 6. Fuel Usage Rate 7. Engine Hour Meter 8. kW 9. kVAR 8. Average 3 phase Current 9. Average 3 phase Voltage 10. Local Engine Control Switch Position 11. Local E-stop Position 12. Alarm Status 13. Pre-Alarm Status *Note to Spec. Writer: The following Trending information is available when using a Caterpillar, B series or higher, Diesel engine, with ADEM II or III. 16. Total fuel Used 17. Fuel Filter Differential Pressure 18. Oil Pressure 19. Oil Filter Differential Pressure

28 Note to Spec. Writer Optional

20. 21. 22. 23. 24.

Right Air Filter Differential Pressure Right Turbo Pressure Left Turbo Pressure Boost Pressure Percent Engine Load *Note to Spec. Writer: The following Trending information is available when using a Caterpillar, B series or higher, Natural Gas engine, with ADEM II or III.

17. Oil Pressure Differential 18. Gas Flow 19. Total Engine Hours 20. Unfiltered Oil Pressure 21. Coolant Pressure 22. Fuel Temperature 23. Air/Fuel Ratio 24. Inlet Air Pressure 25. Inlet Air Temperature 26. Inlet Air Flow 27. Individual Cylinder Temperature (where available) 2.28
29

REMOTE NOTIFICATION The system shall be optionally capable of providing several types of remote notification. Notification will be triggered by user specified events and/or alarms. Means of notification shall include: 1. Voice notification via cell phone or land lines. 2. Fax notification 3. Pager notification 4. Email notification

A.

2.29

30

REMOTE ANNUNCIATION An NFPA compliant remote annunciator shall be provided by the EPSS.

A. 2.30

EPS SITE MONITORING A. The EPS shall be provided with web-based site monitoring services. This service shall be capable of monitoring and controlling multiple EPS sites, with no geographical limitation. Web-based EPS access shall employ high security to insure against unauthorized EPS access.

B. This monitoring service shall be Caterpillar PointGuard or equal.

C. The site monitoring service shall support the following means of communications:

1. Cellular Telephone 29Note to Spec. Writer Optional 30 Note to Spec. Writer Optional

2. Landline Telephone 3. Satellite Communications 4. Virtual Private Network 5. Cable Modem 6. Frame Relay
D. Available services for the EPS shall include: 1. Continuous monitoring for alarms 2. Automated alarm notification 3. Data gathering and management 4. Report Generation 5. Site Control *Note to Spec. Writer: The following options apply to all PowerLynx products. 2.31 REMOTE POWER MONITORING SYSTEM A. A PC based Remote Power 31[Monitoring][Monitoring and Control] System shall be provided to monitor breaker status, alarms, metering and other operating parameters. All [control functions, displays metering][displays, metering] and other information described previously in these specifications shall be available to the operator of the Remote System. B. The Remote System shall be designed such that its operation will not in any way impede the selected automatic operation of the System Control. Any failure of the Remote System shall have no impact to the automatic operation of the System Control. C. The Remote System shall provide the identical screens and resolution at the Remote Screen as seen at the Switchgear HMI as noted above.

B. The Remote System shall communicate with the System Control via high speed network. C. A PC workstation shall be provided by [owner][EPSS] for the Remote Power System with the
following minimum features: 1. Intel Pentium CPU operating at 2 GHz 2. 256 MB RAM 3. 20 GB Hard Drive 4. 3.5 inch Floppy Disk Drive 5. 19 inch SVGA Color Monitor 6. Keyboard and Microsoft Mouse 7. 56Kbps modem 8. Network Interface Card 9. Windows 2000 or Windows NT 10. Printers a. Laser printer for historical reports b. Line printer for alarm and event reports/logs

31Note to Spec. Writer Select one

2.32

32

BUILDING MANAGEMENT SYSTEM INTERFACE

A. The system shall allow interface from the users Building Management System. B. The interface shall be designed such that the Building Management System or external user interface can in no way compromise the integrity or interfere with the critical operations of the EPS Control System. C. Interface to the users Building Management System shall be via [RS-232] [RS-485] [Ethernet] communications, utilizing [MODBUS RTU] [MODBUS/TCP] Protocol.

PART 3 3.01

EXECUTION FACTORY TESTING A. The switchboard shall be completely and functionally tested in the manufacturer's facility prior to shipment. For systems shipped in multiple sections, the switchboard shall be quality tested utilizing the plug-together wiring system which shall be unplugged prior to shipment and plugged together again when the equipment is installed in order to maintain the integrity of the manufacturer's quality assurance testing. B. The following standard factory tests shall be performed on the equipment provided under this section. All tests shall be in accordance with the latest version of ANSI and NEMA standards. 1. The switchboard shall be completely assembled, wired, adjusted, and tested at the factory. After assembly, the complete switchboard will be tested for operation under simulated service conditions to assure the accuracy of the wiring and the functioning of all equipment. The main circuits shall be given a dielectric test of 2200 volts for one (1) minute between live parts and ground, and between opposite polarities. The wiring and control circuits shall be given a dielectric test of 1500 volts for one (1) minute between live parts and ground. C. The manufacturer shall provide three (3) certified copies of factory test reports. D. Factory tests as outlined above shall be witnessed by the owners representative. 1. The manufacturer shall notify the owner two (2) weeks prior to the date the tests are to be performed. 2. The manufacturer shall include the cost of transportation and lodging for up to three (3) owners representatives. The cost of meals and incidental expenses shall be the owners responsibility.

3.2

INSTALLATION

A. Store equipment in a clean, dry place. Protect from weather, dirt, fumes, water, construction
debris, and physical damage.

B. The Contractors shall install all equipment per the manufacturers instructions, contract
drawings and National Electrical Code.

C. The equipment shall be installed and checked in accordance with the manufacturers
recommendations. This shall include but not limited to:

32 Note to Spec. Writer Optional

1. Checking to ensure that the pad location is level to within 0.125 inches per three foot of distance in any direction. 2. Checking to ensure that all bus bars are torqued to the manufacturers recommendations. 3. Assembling all shipping sections, removing all shipping braces and connecting all shipping split mechanical and electrical connections. 4. Securing assemblies to foundation or floor channels. 5. Measuring and recording Megger readings phase-to-phase, phase-to-ground, and neutral-to-ground (four wire systems only). 6. Inspecting and installing all circuit breakers in their proper compartments. D. The assembly shall be provided with adequate lifting means and shall be capable of being moved into installation position and bolted directly to 33[Contractor supplied floor sills to be set level in concrete per manufacturers recommendations] [the floor without the use of floor sills providing the floor is level to 1/8 inch per 3-foot distance in any direction]. Provisions shall be made for jacking of shipping groups, for removal of skids or insertion of equipment rollers. Base of assembly shall be suitable for rolling directly on pipes without skids. The base shall be equipped with slots in the base frame members to accommodate the use of pry bars for moving the equipment to its final position. 3.03 FIELD QUALITY CONTROL AND STARTUP

A. Provide the services of a qualified factory-trained manufacturers representative for start-up of

the equipment specified under this section for a period of 34____ working days. The manufacturers representative shall provide technical direction and assistance to the contractor in general assembly of the equipment, connections and adjustments, and testing of the assembly and components contained therein.

B. The manufacturers representative shall provide inspection of the final installation. The
manufacturers representative shall perform site start-up and functional checkout of the Switchboard.

C. Functional Testing shall include testing of the following as a minimum:

1. Pre-startup inspection of the generator, DC system, control wiring, power cables, and switchboard/switchgear. 2. Crank and run engine/generators at the local engine control panel. 3. Crank and run engine/generators from the HMI touchscreen. 4. Verify engine/generator alarms and shutdowns to HMI. 5. Verify protective relay/breaker trip units are set to coordination study if applicable. 6. Test all modes of operation. 7. Verify and test all system alarms to HMI. 8. test with EPS with Load. 9. The Contractor shall provide three (3) copies of the manufacturers field start-up report.

33 Note to Spec. Writer Select one 34 Note to Spec. Writer Insert data in blanks

3.04

TRAINING

A. The Contractor shall provide a training session for up to five (5) owners representatives for 35 ____ normal workdays at a jobsite location determined by the owner. B. Upon successful completion of a demonstration of the automated sequences of operation by the manufacturer and acceptance by the customer, the manufacturer shall provide an eighthour "hands-on" training course for the customer's operating personnel which shall cover the following topics:

1. Overall System Description and Theory of Operation 2. Automatic Operation 3. Manual Operation 4. Safeties and Protective Relaying 5. Recommended System Check Lists and Log Sheets 6. Recommended Preventive Maintenance
C. The training session shall be conducted by a manufacturers qualified representative. The training program shall also include instruction on the operation of the assembly, circuit breakers, and major components within the assembly. 3.05 FIELD ADJUSTMENTS A. The relays shall be set in the field by a qualified representative of the Emergency Power System Supplier, retained by the Contractor, in accordance with settings designated in a coordinated study of the system as required elsewhere in the contract documents. B. The Contractor shall perform field adjustments of the protective devices as required to place the equipment in final operating condition. The settings shall be in accordance with the approved short-circuit study, protective device evaluation study and protective device coordination study. C. Necessary field settings of devices and adjustments and minor modifications to equipment to accomplish conformance with an approved short circuit and protective device coordination study shall be carried out by the Contractor at no additional cost to the owner.

35 Note to Spec. Writer Insert data in blanks