REGIONAL LABORATORY P.W.D.

ZONE JODHPUR
No.

Date:

To,
Executive Engineer
P.W.D. Dn. ..
Name of work:
Reference:
Type of work:

B.C. 30-45 mm

(A) General Information:

1.
2.
3.
5.
6.

Job No.

Location of Plant:
Not mentioned
Source of Grit:
Not mentioned
Type of Bitumen:
CRMB
Size of Grit supplied: (a) 11.2 mm, (b) 6.7mm, (c) Dust ( d ) Filler (Cement)
Date of test
14.6.13

(B) Gradation of different size of Grit:

Sieve
size
19
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
75

%
11.2mm
100
87.16
30.86
0.74
0.59
0.54
0.54
0.54
0.54
0.54

Passing
Standard Value
6.7mm Dust
Average
Grade II
100
100
100.0
100
100
100
90.5
79-100
95.36 100
79.0
70-88
79.32 99.5
62.0
53-71
53.64 90.48
45.0
42-48
32.82 85.38
41.0
34-48
15.88 80.08
32.0
26-38
5.76 65.18
23.0
18-28
1.66 42.68
16.0
12-20
1.55 15.18
7.0
4-10

(C) Mix suggested to be used:

(a)
(b)
(c)
(d)
(e)

11.2mm 28.4
6.7mm 37.80
Dust
26.5
Filler
1.9
Bitumen 5.5
Aggregate 100

%
%
%
%
%
%

Cement

(D) Gradation of Mix:

Sive Size mm
% Passing
Requrement

19
100
100

13.2
96.1
79-100

9.5
77.4
70-88

4.75
61.8
53-71

(E) Mix Design:

1.
2.
3.
4.
5.
6.
7.

Marshal Stability: Kg
1237
Marshal Flow: mm
3
% Air voids :
4.5
Minimum Voids in Miniral Aggregate(VMA):
17.1
% Voids in miniral gg. Filled by Bitumen (VFB): 73.5
Marshal Density: gm/cc
2.28
Binder Content: %
5.5

2.36
1.18
0.6
0.3 0.15 0.075
49.0 39.2 30.9 22.7 14.8 7.03
42-58 34-48 26-38 18-28 12-20 4-10

BC40 mm ( Grade 2 - 30-45 mm)

(I) Gradation of Aggregate

MARSHAL STABILITY TEST

Date of test
14.6.13
Job No.
(II) % Passing of different fraction
Grade 2

(A) Grit 11.2 mmWeight taken: 5 Kg

Sieves Weight Comm.
%
%
mm retained retained retained Passing
19
0
0
0.0
100
13.2
642
642
12.8
87.16
9.5
2815
3457
69.1
30.86
4.75
1506
4963
99.3
0.74
2.36
7.5
4970.5
99.4
0.59
1.18
2.5
4973
99.5
0.54
0.6
0
4973
99.5
0.54
0.3
0
4973
99.5
0.54
0.15
0
4973
99.5
0.54
75
0
4973
99.5
0.54
(B) Grit 6.7 mm Weight taken: 5 Kg
Sieves Weight Comm.
%
%
mm retained retained retained Passing
19
0
0
0
100
13.2
0
0
0
100.0
9.5
232
232
4.64
95.4
4.75
802
1034
20.68
79.3
2.36
1284
2318
46.36
53.6
1.18
1041
3359
67.18
32.8
0.6
847
4206
84.12
15.9
0.3
506
4712
94.24
5.8
0.15
205
4917
98.34
1.7
75
5.5
4922.5
98.45
1.6
(C) Crusher Dust
Weight taken: 2 Kg
Sieves Weight Comm.
%
%
mm retained retained retained Passing
19
0
0
0
100
13.2
0
0
0
100
9.5
0
0
0
100
4.75
10
10
0.5
99.5
2.36
180.4
190.4
9.52
90.48
1.18
102
292.4
14.62
85.38
0.6
106
398.4
19.92
80.08
0.3
298
696.4
34.82
65.18
0.15
450
1146.4
57.32
42.68
75
550
1696.4
84.82
15.18
(D) Gradation of Mix
Weight : 5 Kg
Sieves Weight Comm.
%
%
mm retained retained retained Passing
19
0
0
0.0
100.0
13.2
193
193
3.9
96.1
9.5
937
1130
22.6
77.4
4.75
780
1910
38.2
61.8
2.36
642
2552
51.0
49.0
1.18
489
3040
60.8
39.2
0.6
413
3453
69.1
30.9
0.3
411
3864
77.3
22.7
0.15
397
4261
85.2
14.8
75
387
4648
93.0
7.0

Sieves
mm
19
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
75
Mix I
Sieves mm
% fraction
19
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
75
Mix II
Sieves mm
% fraction
19
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
75
Mix III
Sieves mm
% fraction
19
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
75

11.2
100
87.2
30.9
0.74
0.59
0.54
0.54
0.54
0.54
0.54

% Passing
Std.Value
6.7 Dust Filler AV.
GrII
100 100 100 100.0 100
100 100 100
90.5 79-100
95.4 100 100
79.0 70-88
79.3 99.5 100
62.0 53-71
53.6 90.5 100
45.0 42-48
32.8 85.4 100
41.0 34-48
15.9 80.1 100
32.0 26-38
5.76 65.2 100
23.0 18-28
1.66 42.7 100
16.0 12-20
1.55 15.2 100
7.0 4-10

11.2
30
30
26.1
9.26
0.22
0.18
0.16
0.16
0.16
0.16
0.16

6.7 Dust Filler Total Req.

40
28
2 100.0 AV.
40
28
2 100.0 100.0
40
28
2
96.1
90.5
38.1
28
2
77.4
79.0
31.7 27.9
2
61.8
62.0
21.5 25.3
2
49.0
45.0
13.1 23.9
2
39.2
41.0
6.35 22.4
2
30.9
32.0
2.3 18.3
2
22.7
23.0
0.66
12
2
14.8
16.0
0.62 4.25
2
7.0
7.0

11.2
30
30
26.1
9.26
0.22
0.18
0.16
0.16
0.16
0.16
0.16

6.7 Dust Filler Total Req.

45
23
2 100.0 AV.
45
23
2 100.0 100.0
45
23
2
96.1
90.5
42.9
23
2
77.2
79.0
35.7 22.9
2
60.8
62.0
24.1 20.8
2
47.1
45.0
14.8 19.6
2
36.6
41.0
7.15 18.4
2
27.7
32.0
2.59
15
2
19.7
23.0
0.75 9.82
2
12.7
16.0
0.7 3.49
2
6.4
7.0

11.2
25
25
21.8
7.72
0.18
0.15
0.13
0.13
0.13
0.13
0.13

6.7 Dust Filler Total Req.

50
23
2
100 AV.
50
23
2
100 100.0
50
23
2 96.79
90.5
47.7
23
2
80.4
79.0
39.7 22.9
2 64.73
62.0
26.8 20.8
2 49.78
45.0
16.4 19.6
2 38.18
41.0
7.94 18.4
2 28.49
32.0
2.88
15
2 20.01
23.0
0.83 9.82
2 12.78
16.0
0.77 3.49
2 6.401
7.0

% Composition in Mix of Aggregates

( a ) 11.2mm
30 %
( b ) 6.7mm
40 %
( c ) Dust
28 %
( d ) Filler
2%
Thus
( e ) Bitumen
5.5 %
Aggregate
94.5 %
% Composition in Mix
( a ) 11.2mm
28.4 %
( b ) 6.7mm
37.8 %
( c ) Dust
26.5 %
( d ) Filler
1.9 %
( e ) Bitumen
5.5 %
Aggregate 100 %

Sieves
mm
19
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
75

% Passing
I
II
III
100.0 100.0 100.0
96.1 96.1 96.8
77.4 77.2 80.4
61.8 60.8 64.7
49.0 47.1 49.8
39.2 36.6 38.2
30.9 27.7 28.5
22.7 19.7 20.0
14.8 12.7 12.8
7.0
6.4
6.4

Mix I apprived

Std.Value
AV.
GrII
100.0 100
90.5 79-100
79.0 70-88
62.0 53-71
45.0 42-48
41.0 34-48
32.0 26-38
23.0 18-28
16.0 12-20
7.0 4-10

BC - Gradation Chart
120

100

% passing

80

Lower Limit

60

Upper Limit
Design Mix

40

20

0
0.01

0.1

1
Sieve Size

10

100

S.D.B.C. MIX Design - Blending Sheet

S.D.B.C. Mix is of:
11.2mm
6.7mm
Dust
Filler
Total
Sieve
Size

11.2

Individual Gradations
6.7 Dust
Filler

19 100.00 100.00 100.00 100.00

13.2 87.16 100.00 100.00 100.00
9.5 30.86 95.36 100.00 100.00
4.75
0.74 79.32 99.50 100.00
2.36
0.59 53.64 90.48 100.00
1.18
0.54 32.82 85.38 100.00
0.06
0.54 15.88 80.08 100.00
0.3
0.54
5.76 65.18 100.00
0.15
0.54
1.66 42.68 100.00
0.075
0.54
1.55 15.18 100.00

%
30
40
28
2
100
Blending Percentages
11.2
6.7 Dust Filler
30
40
28
2
30.00 40.00 28.00 2.00
26.15 40.00 28.00 2.00
9.26 38.14 28.00 2.00
0.22 31.73 27.86 2.00
0.18 21.46 25.33 2.00
0.16 13.13 23.91 2.00
0.16 6.35 22.42 2.00
0.16 2.30 18.25 2.00
0.16 0.66 11.95 2.00
0.16 0.62 4.25 2.00

JMF
0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

100.00
96.15
77.40
61.81
48.97
39.20
30.94
22.72
14.78
7.03

Lower Upper Fitting

1/4
Limit Limit
In
100
79
70
53
42
34
26
18
12
4

100
100
88
71
58
48
38
28
20
10

Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Variation
1/2 5/8 3/4

Change in Variation
V 1/4 V 1/2 V 5/8 V 3/4

100 100 100 100 0.00

84.3 89.5 92.1 94.8 11.90
74.5
79 81.3 83.5 2.90
57.5
62 64.3 66.5 4.31
46
50
52
54 2.97
37.5
41 42.8 44.5 1.70
29
32 33.5
35 1.94
20.5
23 24.3 25.5 2.22
14
16
17
18 0.78
5.5
7 7.75 8.5 1.53

0.00
6.65
1.60
0.19
1.03
1.80
1.06
0.28
1.22
0.03

0.00
4.02
3.85
2.44
3.03
3.55
2.56
1.53
2.22
0.72

0.00
1.40
6.10
4.69
5.03
5.30
4.06
2.78
3.22
1.47

Sum of variation 30.24 13.88

0.25 0.50

23.94
0.63

34.06
0.75

(A) Marshal Density Test ( SDBC)

1
2
3
4
5
6
7

Weight of Marshal Mould prepared with Bitumen Mix (Gms)

Weight of Marshal Mould prepared with Wax in air(Gms)
Weight of Marshal Mould with wax in water (Gms)
Weight of Wax
Volume of Mould in C.C.
Marshal Density gm/cc
Average Marshal Density gm.cc

I
1142
1159
641
17
501
2.28
2.28

II
1200
1220
675
20
525
2.29

(B) MIX DESIGN FOR SDBC

1
2
3
4
5
a
b
c
d
e
f
g
h
i
j

Test Specimen
% Binder Content ( 5-7 %)
% Aggregate ( 100-C14)
Specific Gravity of Mix Aggregate
Density of the Mix
% Vas = % Binder x Density / 1
% Vag = % Aggregate x Density / Sp.Gravity
% Voids in mineral Aggregate ( VMA) (100-b)
Air Voids in mineral Aggregate (c-a)
% Voids in mineral Aggregate filled with Bitumen a/c*100
Theortical Density of Mix gm/cc
Marshal Stability (Kg.)
Correction Factor
Real Marshal Stability ( h x j )
Marshal Flow
Date of test
Location of Plant
Source of Grit
Type of Bitumen

I
5.5
94.5
2.6
2.28
12.5
82.9
17.1
4.5
73.5
1190
1.04
1237
3
14.6.13
Not mentioned
Not mentioned
PMB

II
1185
1201
665
16
520
2.28

Dont work in this cell (No input is required)

Fill the cell with the data (Input is required)

The input data is Wrong (Dont input anything in this cell - Its a queary cell)

The input data is Right

STABILITY CORRECTIONS

Range (Volume) Co.Fact.

mm
mm
Stability
444
457
471
483
496

456
470
482
495
508

1.25
1.19
1.14
1.09
1.04

508

522

Range (Volume) Co.Fact.

mm
mm
Stability
523
536.00
547
560
574

535
546
559
573
585

0.96
0.93
0.89
0.86
0.83