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11-Jun-2011
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PCC Software Software for creation of pipe classes and mechanical calculation of piping components. Read more ...
Software for the design and mechanical calculation of pressure vessels and heat exchangers. Read more ...
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General Standards
BN-S-UC001A
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Weathermakers Edmonton
Heating, Air Conditioning, Plumbing Residential, Commercial,
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1. General Procedures
b.
1.2 Inspection
a. Provide inspection of the plant to check conformity to flow diagrams, construction drawings, vendor prints and specifications Arrange for any special pre-start up inspections such as required by insurance or governmental agencies Perform routine shop inspection Witness shop inspection as desired Verify completion of work and approve plant. Check any exceptions and note on a separate work order list (punch list) X X X X
b.
c. d. e.
Note: Equipment which has been shop inspected will not be reopened for inspection in the field except as specifically noted herein.
1.3 Permits
a. Secure permits and certifications required in name of Contractor for design work or for erection work Procure all permits and certifications required to be secured in the name of Owner for initial operation of the plant Secure at Owner's expense all permits to be issued in name of Owner and required for installation, use, occupancy and operation of the plant X
b.
c.
b. c. d.
X X X
1.6 Housekeeping
a. Provide construction cleanup, including removal of excess materials, temporary facilities and scaffolding, rough sweeping or raking of job sites and trash pickup X
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b.
1.7 Instructions
a. Transmit to Owner any vendors' or manufacturers' instructions and drawings, as applicable Provide Owner with any special instructions, such as requirements for drying liners Maintain vendor instruction file for ready retrieval X
b.
c.
2. Specific Procedures
f.
g.
h.
i.
j. k. l. m. n. o. p. q.
X X
b.
c.
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d.
Install and connect all system components and verify their conformance with specifications and design criteria for function and range using dummy-transmitted signals as needed Clean all transmission and control tubing by blowing with cooled and filtered clean air prior to connecting to instrument components Clean all air supply headers by blowing with clean air and check for tightness Leak-test pneumatic control circuits in Check process lead piping for tightness Check all electrical signals and alarm wiring for continuity, correct sources of power and polarity Check thermocouples for proper joining of wires, position of elements in wells, proper polarity and continuity of receiving instruments Identify orifice plates by tagging and deliver to Owner Isolate, or remove, if necessary, inline Check bores of orifice plates Install such plates after completion of flushing operations Isolate or remove in-line components for flushing operations and reinstall them on the completion of such operations Fill air line lubricators with oil supplied by Owner Check designation and function of each isolator and fuse in electric systems Check operation of automatic transfer Loop check all instrumentation from field to control room. Witness all loop checks Clean gauge glasses and check illuminators Stroke all control valves, on/off valves, lubricate as required Check all analyzers, clean and flush lines to/from. Arrange for vendor representation for calibration of analyzers if required (e.g. chromatographs) Test and adjust all safety devices and seals where necessary, use vendor if required Install all safety devices e.g. pressure relief valves after testing Supply and install sealing fluids X X X X X X X
e.
f.
g. h. i.
X X X
j.
k. l. m. n. o.
X X X X
p. q.
X X
r. s. t. u. v. w.
x.
y. z.
b. c. d.
X X
e.
f.
g. h.
X X
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i.
Check steam tracing for tightness and continuity (use steam when available)and check proper tagging of supply and returns Install all strainers (temporary and permanent) spades and spectacle blinds as called for on drawings. Waterflush and/or air blow small bore piping. Waterflush all large bore piping Carry out chemical cleaning as required per job specification Operate steam and water systems for flushing, cleaning and tracing Blowdown/clean steam lines with steam e.g. turbines inlets Witness flushing and cleaning Clean strainers after flushing and remove if warranted Maintain records of blinds installed Obtain Owner's approval and permits and make tie-ins as required by applicable specification Isolate all systems to allow tie-ins to be made Remove blinds and temporary strainers as required during start up
j.
k.
l. m. n. o. p. q. r.
X X X X X X X
s. t.
X X
b. c.
X X
d. e. f. g.
X X X
2.4.2 Field-Erected: a. b. c. d. e. f. g. Supervise construction, code testing and installation of internals Inspect all internals Make final mechanical clean-out Carry out final inspection Perform necessary leakage tests on trays Do chemical cleaning, if required Do final flushing and tightness test X X X X X X X
b. c.
X X
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d.
Open after dry out and chemical cleaning and charge materials as chemicals, resins, desiccants and catalysts (procurement by Owner)
Note: When vessels have been subjected to a shop test, they will not be further tested in the field but may be included as part of a piping system test.
d. e. f.
b.
c. d. e. f.
c. d.
e.
f.
g. h.
X X
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b.
c.
d. e. f.
X X X
g. h. i. j. k. l.
m. n.
X X
b. c.
d.
e.
f. g.
b.
c.
d. e.
X X
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f. g.
Purge, flush and drain steam mains as necessary Obtain and charge treated water (per specifications) for boil-out and initial operation as required Commission auxiliaries as detailed elsewhere under the appropriate equipment type Conduct boil-out and chemical cleaning and flushing operations as required Conduct initial light-off with associated checks and adjustments Conduct all operating tests and obtain required certification
X X
h.
i.
j. k.
X X
b.
c.
d. e.
X X
b.
c.
d. e. f. g. h. i.
X X X X X X
b.
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b.
Obtain certification that all plumbing, wiring and elevator installation are in compliance with local governmental regulation Test heating, ventilating and air-conditioning units and make all performance tests, if weather permits, otherwise by Owner Obtain certificate for occupancy and use, if required
c.
d.
a. b. c.
Inspect and accept all materials and field workmanship Complete all insulation work as specified Complete all painting as specified, weather permitting X* X*
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