PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
1

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BATTLEFIELD
DAMAGE

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ASSESSMENT
& REPAIR
H34F05

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Slide
2

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BATTLEFIELD DAMAGE
ASSESSMENT AND REPAIR

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WHAT IS THE BDAR PROGRAM

A program that will enable us to maintain
a vehicles ability to shoot, move and
communicate within its mission
requirements with the least possible
amount of time spent on repairs.

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H34F05

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Slide
3

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
ASSESSMENTAND
ANDREPAIR
REPAIR

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PURPOSE OF BDAR
To rapidly return disabled equipment to
the operational commander by expediently
fixing,bypassing or jury-rigging components.

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H34F05

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
4

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT ANDREPAIR
REPAIR

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PURPOSE (cont)

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BDAR restores minimum

essential combat capabilities
necessary to support a
specific combat mission or to
enable the equipment to
self-recover.
H34F05

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4

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Slide
5

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BATTLEFIELD
BATTLEFIELD DAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT AND REPAIR
REPAIR

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SCOPE
SCOPE OF
OF BDAR
BDAR

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BDAR program designed for

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Operator / Crew

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Organizational Maintenance

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Direct / General Support

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H34F05

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Slide
6

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BATTLEFIELD
BATTLEFIELD DAMAGE
DAMAGE
ASSESSMENT
ASSESSMENT AND
AND REPAIR
REPAIR

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TRAINING
TRAINING

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Operator / Crew
Commanders should ensure that operators and
supervisors are trained in BDAR procedures
applicable to the units equipment.
Each vehicle crew member should be trained
to perform initial BDAR for their own crew
position
H34F05

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
7

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BATTLEFIELD
BATTLEFIELD DAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT AND REPAIR
REPAIR

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TRAINING
TRAINING cont.
cont.

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Unit / DS / GS Maintenance

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Commanders should ensure all

Maintenance Teams are trained
to perform BDAR tasks related
to their primary MOS, to include
aiding and assisting teammates
when needed.
H34F05

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7

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Slide
8

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT ANDREPAIR
REPAIR

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TRAINING THE FORCE

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OFFICERS

WARRANT
OFFICERS

NCOS

ADVANCE COURSE

ALL WARRANT
OFFICERS COURSES

BASIC NCO COURSE

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OFFICER BASIC
COURSE

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BATTALION MOTOR
OFFICER COURSE

H34F05

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Slide
9

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
ASSESSMENTAND
ANDREPAIR
REPAIR

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APPLICATION OF BDAR

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BDAR techniques are not meant to replace

standard maintenance procedures.

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BDAR will only be used at the direction of

the commander.

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AR 750-1 states non-destructive BDAR training

will be incorporated in peacetime training.
All BDAR fixes will be repaired by standard
maintenance procedures
ASAP.
H34F05

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
10

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BATTLEFIELD
BATTLEFIELD DAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT AND REPAIR
REPAIR

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DEFINITIONS
DEFINITIONS

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BATTLEFIELD DAMAGE- All incidents which

occur on the battlefield that prevent the
vehicle form accomplishing its mission.

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DAMAGE ASSESSMENT- Procedures to rapidly

determine what is damaged, whether it is
repairable, what is needed to make the repair,
and how long the repair will take.
H34F05

10

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Slide
11

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT ANDREPAIR
REPAIR

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DEFINITIONS (cont.)
BATTLEFIELD DAMAGE REPAIR- Emergency
expedient repairs to return the system to a
fully or partial mission capable status.

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H34F05

11

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Slide
12

BATTLEFIELD
DAMAGE
BATTLEFIELD DAMAGE
BATTLEFIELD
DAMAGE
ASSESSMENT AND
AND
ASSESSMENT
REPAIR
ASSESSMENT
ANDREPAIR
REPAIR
BDAR
BDAR KITS
KITS

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Specifically designed repair kits for BDAR.

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These kits are designed to allow repair in

several critical areas: fuel, cooling,
hydraulics, tires, electrical and hull repair.
Kits are designed for use at the operator /
crew and maintainer levels on both
wheeled and H34F05
tracked vehicles.

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12

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
13

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BATTLEFIELD DAMAGE
DAMAGE
BATTLEFIELD
ASSESSMENT AND REPAIR

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ASSESSMENT AND REPAIR

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BDAR KIT CURRENT INITIATIVES

INTRODUCE FOUR NEW KITS TO THE SYSTEM

WHEEL VEHICLE CREW KIT

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WHEEL VEHICLE MAINTAINER KIT

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TRACK VEHICLE CREW KIT

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TRACK VEHICLE MAINTAINER KIT

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KEEP THESE KITS IN THE $300 RANGE FOR CREW

KITS AND $600 RANGE
FOR MAINTAINER KITS 13
H34F05

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Slide
14

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BATTLEFIELDDAMMAGE
DAMAGE
BATTLEFIELD
ASSESSMENT AND REPAIR
ASSESSMENT AND REPAIR

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WHEELED VEHICLE CREW KIT (PROPOSED)

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H34F05

14

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Slide
15

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BATTLEFIELDDAMAMGE
DAMAGE
BATTLEFIELD
ASSESSMENT AND REPAIR
ASSESSMENT AND REPAIR

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WHEEL VEHICLE MAINTAINER KIT (PROPOSED)

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H34F05

15

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
16

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT ANDREPAIR
REPAIR

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BDAR KITS

Each unit is expected and

encouraged to modify its BDR
kits to suit its special
operational needs and
geographic environment.
H34F05

16

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Slide
17

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BDAR CREW KIT BAG

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Holds all crewed level items

Weight: 1.5 lbs.
Length: 17 in.
Height: 11 in.
Width: 9 in.

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H34F05

17

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Slide
18

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ASSORTED HOSE CLAMPS

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Holds rubber hoses

and low pressure.
hydraulic lines together.
Sizes range from
in. up to 4 in.

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H34F05

18

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
19

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CLOTH TAPE (DUCT)

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Numerous usages, holds items together.

Weight: 1 lb.
Height: 5 in.
Width: 2 in.
Length: 60 yds.

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H34F05

19

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Slide
20

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PLASTIC CABLE TIES

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Used for various applications ie..hold

electrical wires out of place, hold items
together.
Tensile strength: 125 lbs
Quantity: 20 ea.

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H34F05

20

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Slide
21

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V BELT

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Used when any type of belts are broken

on a piece of equipment.
Weight: 5 oz.
Length: 5 ft.
Width: in.

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H34F05

21

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
22

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WIRE BRUSH

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Used for roughening surfaces prior to

polymer being applied.
Weight: 5 oz.
Length: 10 in.
Width: 2 1/8 in.

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H34F05

22

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Slide
23

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TIRE PLUG APPLICATOR

GUN

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Used to insert rubber plugs into damaged

tires. Comes with two applicator tips (3/8
& 7/16).
Weight: 1 lb. 2 oz.
Length: 11 in.
Height: 6 in.

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H34F05

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23

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Slide
24

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RUBBER TIRE PLUGS W/

TIPS

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These tire repair plugs are inserted into

the hole in the tire by the applicator gun.
3/8 in. on right side, 7/16 in. on the left
side of picture. Comes with plastic tipped
inserter. Included in the tire repair kit.

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H34F05

24

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
25

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VULCANIZING CEMENT
PLUG

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Used to help in the plugging application

of tire repair. Material Safety Data Sheet
will accompany this product. This is
included in the tire repair kit.

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H34F05

25

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Slide
26

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TIRE REAMER

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Used to clean out tire puncture prior to

inserting rubber plug for repair.
Weight: 4 oz.
Length: 8 in.
Height: 4 in.

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H34F05

26

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Slide
27

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WING NUT ELECTRICAL

CONNECTORS

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Used to connect damaged or cut wires

back together.
Various sizes allow for a variety of wire
repairs (10 ea).

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H34F05

27

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
28

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BLUE RTV SILICONE

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Used to make gaskets for items such as

engine oil pans and engine valve covers.

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H34F05

28

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Slide
29

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RED RTV SILICONE

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Used to make gaskets that may be

subjected to high temperatures such as
exhaust manifolds.

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H34F05

29

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Slide
30

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PLASTIC CONTAINER

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Used to store and consolidate small items

in the kit.
Weight: 5 oz.
Length: 11 in.
Height: 1 in.
Width: 7 in.

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H34F05

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30

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
31

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BLACK ELECTRICAL TAPE

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Used to hold and protect electrical wire

once damage has occurred.
60 ft. roll

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H34F05

31

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Slide
32

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STAINLESS STEEL SAFETY

WIRE
Several uses for this product, holds things
together or out of the way of moving parts.
Weight: 1 lb.
Length: 937 ft. .020 dia.
Height: 3 in.
Width: 2 in.

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H34F05

32

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Slide
33

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BELZONA 1291 METAL

PLUG STICK

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Used to plug any shaped holes, oil pans

and fuel cells. Product cures within
minutes and can be painted over. (2 ea
sticks)
Weight: 1 lb.
Length: 8 in.

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H34F05

33

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
34

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BELZONA 9111 CLEANER /

DEGREASER

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Used to remove oil and dirt from damaged area

prior to applying Belzona products.
Material Safety Data Sheet will accompany this
product.
Weight: 1 lb.
Height: 4 in.
Width: 3 in.

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H34F05

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34

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Slide
35

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BELZONA 9411 RELEASE

AGENT

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Used in conjunction with Belzona 1221.

This product does not allow Belzona 1221
to adhere to whatever it is applied on.
Material Safety Data Sheet will
accompany this product.

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H34F05

35

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Slide
36

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BELZONA 2311 SR
ELASTOMER

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A two-part rapid curing elastomeric

material used for repairing or rebuilding
rubber components.
Works great for patching tires.
Material Safety Data Sheet
will accompany this product.

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H34F05

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36

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
37

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BELZONA 1221 SUPER E

METAL

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___________________________________

Used for repairing and patching various

types of metals.
A two-part rapid
curing polymer.(2ea)
Material Safety Data
Sheet will accompany
this product.
H34F05

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37

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Slide
38

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BELZONA 2911 ELASTOMER

CONDITIONER

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Used to aid in the adhesiveness of the

Belzona 2311.
Keeps the elastomer
product from dry rotting
over a long period of time.
Material Safety Data
Sheet will accompany this product.

___________________________________

H34F05

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38

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Slide
39

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16 GAUGE ELECTRICAL
WIRE

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This is the dominant gauged wire for a

majority of military vehicles. Used for
replacement wire for the electrical
system.
100 ft. roll

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H34F05

39

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
40

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ALUMASEAL RADIATOR
SEALER

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Prevents radiators from leaking by

sealing the hole from inside of the
radiator.
3 ea. Per kit

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H34F05

40

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Slide
41

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FIBERGLASS PUTTY
REPAIR

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Used to repair and patch fiberglass items such

as fuel cells and overflow reservoirs. Dust mask
type respirator must be used when applying
product.
Material Safety Data Sheet will accompany this
product.

___________________________________

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H34F05

41

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Slide
42

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LATEX GLOVES

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Used when mixing or applying polymers

or other products that could irritate the
skin if contacted.
5 ea pairs in kit.

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H34F05

42

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
43

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DUST MASK RESPIRATOR

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To be used when applying the fiberglass

repair resign as per the distributors
instructions.
5 ea per kit.

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H34F05

43

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Slide
44

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SPATULAS/SPREADERS

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Used to apply and spread a variety of

polymers.
3 ea per kit.

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H34F05

44

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Slide
45

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DYNA SYTEMS HERCU

STRETCH TAPE

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This tape is used for repairing hoses,

hydraulic lines, and fuel lines that DO
NOT EXCEED 1200 PSI.
1 ea roll of 15 feet of tape.

___________________________________

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H34F05

45

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
46

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ALUMINUM TAPE

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Used for covering holes in exhaust

manifolds and shielding wires from
electromagnetic discharges.

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H34F05

46

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Slide
47

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BELZONA
REINFORCEMENT CLOTH

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Used as a backing to apply Belzona in the

event that the hole is too large for
standard repair procedures.
Length is a one meter roll.

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H34F05

47

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Slide
48

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BDAR TAGS (DD FORM

1577)

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This tag is applied to any BDAR repair

once the task has been completed. This
tag will be displayed on either the actual
part on which the repair took place or in
a high visibility area on the vehicle. (5 ea)

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H34F05

48

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
49

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INSTRUCTIONS FOR
CERTAIN ITEMS

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Laminated instructions will accompany

each kit. This will describe how the
different polymers in the kit are to be
used.

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H34F05

49

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Slide
50

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MATERIAL SAFETY DATA

SHEETS (MSDS)

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These sheets will accompany each kit that

has contents that require a Material
Safety Data Sheet as per Government
regulations.

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H34F05

50

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Slide
51

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POSITIVE & NEGATIVE

BATTERY CLAMP

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Self Explanatory.

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H34F05

51

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
52

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ENVIRONMENTAL PLUGS

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USED TO PLUG HOLES IN FUEL

CELLS AND HYDRAULIC TANKS.
2 EA PER KIT, SIZES ARE 4 in. dia and
2 in. dia

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H34F05

52

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Slide
53

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BATTLEFIELD DAMAGE
ASSESSMENT AND REPAIR

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RECORDING
RECORDING BDAR
BDAR REPAIRS
REPAIRS

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BDAR repairs are recorded in order to

determine authorized permanent repairs.

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___________________________________

By recording BDAR repairs, data can be

accumulated to help design vehicles less
susceptible to combat damage and easier
to repair when damaged.

H34F05

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53

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Slide
54

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BATTLEFIELD DAMAGE
ASSESSMENT AND REPAIR

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BDAR
BDAR FORMS
FORMS cont.
cont.

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DA FORM 2404 / 5988-E

___________________________________

All expedient repairs

and operational
limitations must be
recorded on
DA Form 2404 or ULLS
generated 5988-E.
H34F05

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54

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
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55

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BATTLEFIELD DAMAGE
ASSESSMENT AND REPAIR

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BDAR
BDAR FORMS
FORMS

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DD FORM 1577
Attach tag to vehicle components which
are repaired using BDR when practical or
place tag in either the driver / commanders
position or equipment record folder
compartment.

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H34F05

55

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Slide
56

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BATTLEFIELD DAMAGE
ASSESSMENT AND REPAIR

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BDAR
BDAR FORMS
FORMS cont.
cont.

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DA Form 2407 / 5990-E

Maintenance Request form

DA form 2407 or ULLS
generated 5990-E will be
used when vehicle is
evacuated beyond unit level.

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___________________________________
___________________________________

Add the notation BDAR in

space provided for description
of deficiencies.
H34F05

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56

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Slide
57

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BATTLEFIELD DAMAGE
ASSESSMENT AND REPAIR

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BDAR
BDAR FORMS
FORMS cont.
cont.

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SYSTEM ASSESSMENT SUMMARY

Designed to assist in
assessing battle damage
and performing vehicle
triage.

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___________________________________
___________________________________

Forms can be found in

BDAR TMs and are to be
reproduced locally.
H34F05

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57

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
58

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Check On Learning

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Q. What is the purpose of battle damage

assessment and repair (BDAR)?

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___________________________________
___________________________________

A. To rapidly return disabled equipment

to the operational commander by
expediently fixing, bypassing, or juryrigging components.
H34F05

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58

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Slide
59

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Check On Learning

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Q. When can BDAR procedures be

implemented?

___________________________________

A. Only in an emergency situation, in a

battle field environment and only at the
direction of the commander.

___________________________________

H34F05

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59

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Slide
60

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Check On Learning

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Q. What is Battle Field Damage?

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___________________________________

A. All incidents, which occur on the

battlefield which prevent the vehicle
from accomplishing its mission.

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H34F05

60

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)
Slide
61

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Check On Learning

___________________________________

Q. What is Damage Assessment?

___________________________________
___________________________________

A. A procedure to rapidly determine

what is damaged, weather its
repairable, what assets are required
to make the repair, who can make the
repair, and where the repair should
be made.
H34F05

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61

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Slide
62

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BATTLEFIELD
BATTLEFIELDDAMAGE
DAMAGE
ASSESSMENT
AND
ASSESSMENT ANDREPAIR
REPAIR

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Transition To Next Class

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___________________________________

The Next Lesson Will Be

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63H34F06

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Job Knowledge Test and Review

H34F05

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62

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