07 Erection Instructions, Operational Manual, Bulletins

shedden uhde
Variable Area Flow Meter
Code: TOL (ISBL) ME + FAOH process

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CONTENTS
07
Erection Instructions, Operating Manual, Bulletins Manual H 250 Manual H 250 Ex
H:\Doku\860-864\862 554 Uhde\Cover.doc
00
Rev
A D E G Status
First Issue Description
26.06.07
Filmann
26.06.07
Rosenbaum
26.06.07
Kiefer
Date
Prepared
Date
Checked
Date
Approved
Acc.
Status Codes
Issued for Information Issued for inquiry Issued for order placement Issued for Construction / fabrication
Space for Bar Code label
Copyright 2005 Uhde GmbH
Doc. ID-Code
Category
KROHNE 04/2007
7.02124.24.00
SIGNUM
Installation and operating instructions
H 250/M9
Variable area flowmeters
In case of instruments which are explosion protected please observe the supplementary installation and operating instructions:
H250/M9/... H250/M9S/... H250/M9S/... H250/M9S/... H250/M9/... Cat. II2G Cat. II3GD with electr. internals with electr. internals NEPSI nL NEPSI ia Cat. II2GD / II3GD without electr. internals Id. No. 702242##00 Id. No. 702256##00 Id. No. 702563##00 Id. No. 702567##00 Id. No. 702271##00
Variable area flowmeters Vortex flowmeters Flow controllers Electromagnetic flowmeters Ultrasonic flowmeters Mass flowmeters Level measuring instruments Communications technology Engineering systems & solutions Switches, counters, displays and recorders Heat metering Pressure and temperature
Table of Contents
Product liability and warranty .....................................................................................................4 Scope of delivery..........................................................................................................................4 1 General.................................................................................................................................... 5 1.1 Designation code..................................................................................................................5 1.2 Marking.................................................................................................................................6 1.3 Key to Pressure Equipment Directive ...................................................................................7 1.4 Functional principle...............................................................................................................8 2 Installation and Start-up ........................................................................................................ 8 2.1 Prerequisite for the installation .............................................................................................8 2.2 Preparation of the pipeline....................................................................................................8 2.3 Installation in the pipeline .....................................................................................................9 2.4 Magnetic filters .....................................................................................................................9 2.5 Tightening torques................................................................................................................9 2.6 Conformity with IP degree of protection..............................................................................10 2.7 Start-up...............................................................................................................................10 2.8 Measurement of liquids ......................................................................................................10 2.9 Measurement of gases .......................................................................................................10 2.10 Float damping.....................................................................................................................11 3 Flow tables ........................................................................................................................... 11 3.1 H 250/RR, H 250/HC (Hastelloy C4) .................................................................................12 3.2 H 250/C ceramics ...............................................................................................................13 4 5 Materials ............................................................................................................................... 14 Technical data of measuring unit ....................................................................................... 15
6 Medium temperatures.......................................................................................................... 16 6.1 Maximum temperature of medium TS ................................................................................16 6.2 M9 with built-in electrical components ................................................................................16 7 Dimensions and weights ..................................................................................................... 17 7.1 H 250/RR, H 250/Hastelloy C4 ...........................................................................................17 7.2 H250 with screw connection, H250 /F ................................................................................18 7.3 Weights H250/C (ceramics / PFTE)....................................................................................18 8 Indicator M9.......................................................................................................................... 19 8.1 Eddy-current brake .............................................................................................................19 8.2 Limit switches .....................................................................................................................19 8.2.1 Electrical connection...........................................................................................................20 8.2.2 Limit setting ........................................................................................................................22 8.2.3 Switch contact definition .....................................................................................................22 8.2.4 Technical data of limit switches ..........................................................................................24 8.3 Electrical signal output ESK II ............................................................................................24 8.3.1 Electrical connection...........................................................................................................24 8.3.2 HARTTM communication with the ESK II.............................................................................25 8.3.3 Technical data of ESK II .....................................................................................................26 8.4 Electrical signal output ESK3-PA Profibus .........................................................................26 8.4.1 Bus cable............................................................................................................................26 8.4.2 Shielding and grounding.....................................................................................................26
2 Installation and operating instructions H250/M9
8.4.3 8.4.4 8.5 8.5.1 8.5.2 8.5.3 8.6 8.6.1
PROFIBUS-PA connection .................................................................................................26 Technical data of the ESK3-PA ..........................................................................................27 Flow totalizer ESK-Z ...........................................................................................................28 Electrical connection...........................................................................................................28 Settings, display mode........................................................................................................29 Technical data of totalizer ESK-Z .......................................................................................30 Converter ESK-S ................................................................................................................30 Technical data of the ESK-S...............................................................................................30
9 Service .................................................................................................................................. 31 9.1 Replacing the float ..............................................................................................................31 9.2 Retrofitting of float damping................................................................................................32 Installation of the eddy-current brake .................................................................................32 9.3 9.4 Contact module ..................................................................................................................33 Electrical signal output ESK II.............................................................................................33 9.5 9.5.1 Installing an ESK II .............................................................................................................33 9.5.2 Replacing an ESK II............................................................................................................34 9.5.3 Setting the zero point and 100% value at the ESK II ..........................................................34 9.5.4 Retrofitting an ESK II and calibrating it ...............................................................................35 9.5.5 Changing the measuring range and conversion, ESK II .....................................................35 Flow counter / totalizer ESK-Z ............................................................................................36 9.6 9.7 High-temperature design ....................................................................................................36 10 Spare part list ....................................................................................................................... 38 11 Maintenance ......................................................................................................................... 40 Returning a device for testing or repair to KROHNE...............................................................43
Installation and operating instructions H250/M9
Product liability and warranty

The variable area flowmeter is suitable for measuring the volume flow rate of liquids, gases and vapour. Special regulations are applicable to their use in hazardous areas. (Refer to the section on the scope of delivery.) Responsibility for the suitability and usage to the intended purpose of these flowmeters rests solely with the operator. Improper installation or improper operation of the flowmeters may lead to loss of warranty. In addition, the "General conditions of sale" forming the basis of the purchase contract are applicable. Calculation of the pressurized parts is effected without allowance for corrosion, erosion through abrasion or cavitation. If the flowmeter needs to be returned to KROHNE Messtechnik, for example for repair, please note the information at the end of these installation and operating instructions.
Scope of delivery
The scope of delivery of the variable area flowmeter in the version ordered includes: Installation and operating instructions Ident. No.: 702124##00 For devices of explosion-protected design, please use the supplementary installation and operating instructions: H250/M9/... Cat. II2G with electronic internals Ident. No. 702242##00 H250/M9/... Cat. II3G with electronic internals Ident. No. 702256##00 H250/M9S/... NEPSI ia Ident. No. 702567##00 H250/M9S/... NEPSI nL Ident. No. 702563##00 250/M9/... Cat. II2GD / II3GD w/o electronic internals Ident. No. 702271##00 Supplied without installation material (screw bolts, flange gasket and cabling)
Special certificates (supplied to order only) Report on factory settings Test certificate to EN 10204: Hydrostatic test, dye penetration test, radiographic test, leak test, ultrasonic test, heIium leakage test, Cleaning to factory specification Calibration certificate Note: Easy-to-release connections, such as threaded connections, screw-on reducers, clamp connections, are not permitted in case of flammable or readily flammable media.
1 1.1
General Designation code
The designation code consists of the following elements: *)
H 2 5 0 /
1 1 2 2
/
3
/
4 5
/
6
/
7
/
8
Series measuring unit H 250 Material of parts in contact with the medium RR : Stainless steel C : PTFE or PTFE/ceramics HC : Hastelloy Ti : Titanium F : Sterile design (food) Heating jacket design B : With heating jacket Indicator part series M9 : Standard indicator M9S : with added corrosion protection M9R : Stainless steel housing M10 : Signal converter M10 M37 : Indicator M37 Indicator version of M37 MG : Mechanical indicator EG : Electronic Indicator with signal output 4...20 mA High-temperature design HT : Design with HT extension Electrical signal output ESK : Electronic transmitter or totalizer Limit switch K1 : One limit switch K2 : Two limit switches Explosion protection EEx : Explosion-protected equipment to European Standard
3 4
6 7 8
*) Places not needed may be omitted from the description code.
1.2
Marking
The type designation of the complete device is given on the indicator part by means of the nameplate reproduced here (also refer to the designation code). Example:
MD: PS: PT max: TS: PED: Tag-No: 0044:
Year of manufacture Max. permissible operating pressure at max. operating temperature Maximum pressure tested Max. operating temperature Pressure Equipment Directive Measuring point tag Identification number of the controlling agency for EC Pressure Equipment Directive 97/23/EC
Additional marking: SN: Serial number SO: Sales order / item KO: KROHNE order Vxxx: Product configurator code AC: Article code
1.3
PED 1 1 2
Key to Pressure Equipment Directive

/ 2 3 Pressure Equipment Directive Fluid G Gases, liquefied gases, gases dissolved under pressure, vapour and those liquids whose vapour pressure lies more than 0.5 bar above the normal atmospheric pressure (1013 mbar) at the maximum permissible temperature Liquids whose vapour pressure lies a maximum of 0.5 bar above atmospheric pressure at the maximum permissible temperature Explosive, highly flammable, readily flammable, flammable (when the maximum permissible temperature lies above the flash point), highly toxic, toxic, oxidizing All fluids not specified in Group 1 / 4 / 5
L 3
Fluid group 1:
Fluid group 2: 4
Category 3.3 In accordance with Article 3.3 of Directive 97/23/EC I Category I to 97/23/EC II Category II to 97/23/EC III Category III to 97/23/EC Conformity assessment procedure SEP Sound engineering practice A Module A internal process inspection A1 Module A1 internal process inspection with supervision of acceptance H Module H Comprehensive quality assurance
The PED key marking is given on the nameplate of the instrument.
1.4
Functional principle
The flowmeter operates in accordance with the float measuring principle. A metal cone or a ring orifice is installed in the measuring unit H 250, in which a suitably shaped float can move freely up and down. The flowmeter is inserted into a vertical pipeline and the medium flows through it from bottom to top. The guided float adjusts itself so that the buoyancy force A acting on it, the form drag W and weight G are in equilibrium (G = A + W). An annular gap which depends on the flow rate results. The height of the float in the measuring unit, which depends on the flow, is transmitted by a magnetic coupling and displayed on a scale. Strong deflecting magnetic fields can lead to deviations in the measured value. The installation of several instruments in immediate vicinity to each other does not cause notable influences.
2 2.1
Installation and Start-up Prerequisite for the installation
The operating pressure of the plant may not exceed the value indicated on the rating plate. Ensure that the parts coming into contact with the medium are compatible with the material. The ambient and medium temperatures may not exceed certain maximum values. The variable area flowmeter has to be installed vertically (float measuring principle flow direction from bottom to top). In order to prevent distortions the connecting flanges have to face each other axially and in parallel.
2.2
Preparation of the pipeline
The pipeline is to be supported by suitable installation measures so that vibrations at the pipeline are prevented and axial stresses on the instrument are minimized. A straight unimpeded inlet run of 5 x DN before the instrument and a straight outlet run of 3 x DN behind the instrument are recommended. Shutoff and control devices are to be positioned in the flow direction behind the measuring device. For installation recommendations, please also refer to guideline VDE/VDI 3513, Sheet 3.
2.3
Installation in the pipeline
The instrument may not be subjected to tensile or compressive stresses through the pipelines. Immediately before installing, check that the device is free of foreign particles. Screws, bolts and gaskets (provided by customer) to be selected in accordance with the pressure stage of the connecting flange or the operating pressure. The inside diameter of the flange deviates from the standard dimensions. Flange seal standard DIN 2690 can be applied without any limitation. Align the gaskets. Tighten the nuts with the tightening torques of the appropriate pressure stage.
2.4
Magnetic filters
Magnetic filters are used when the medium contains particles which can be influenced magnetically. The magnetic filter is to be installed in the flow direction before the flowmeter. Magnetic bars are positioned helically in the filter to provide optimum efficiency at low pressure loss. All the magnets are coated individually with PTFE to protect against corrosion. Two models are available: Type F Fitting part with flange Overall length 100 mm Type FS Fitting part without flange Overall length 50 mm
Materials 1.4571 (316 Ti)
2.5
Tightening torques
For measuring parts with
PTFE liner or ceramic liner and PTFE sealing face tighten the flange bolts with the following max. torques: Nominal size to Bolts Max. tightening torque EN 1092-1 ASME B 16.5 EN 1092-1 ASME B 16.5 EN 1092-1 ASME B 16.5 150 lbs DN PN Inch lbs 150 lbs 300 lbs Nm ftlbf Nm ftlbf 15 40 150/300 4 x M 12 4 x 4 x 9.8 7.1 5.2 3.8 25 40 1 150/300 4 x M 12 4 x 4 x 5/8 21 15 10 7.2 50 40 2 150/300 4 x M 16 4 x 5 /8 8 x 5 /8 57 41 41 30 80 16 3 150/300 8 x M 16 4 x 5/8 8 x 47 34 70 51 100 16 4 150/300 8 x M 16 8 x 5/8 8 x 67 48 50 36
2.6
Conformity with IP degree of protection
The following instructions should be followed in order to observe the IP degree of protection of built-in electrical parts. After the connecting cable has been introduced, tighten the outlet nut. All cable glands not used remain closed with blanking plugs. Do not kink lines directly at the cable gland. Provide a drain bend The incoming lines may not be subjected to mechanical strain. Refer to the description of the electrical supplementary components for this device. Cable glands / screwed glands: Thread M 16x1.5 M 20x1.5 M 16x1.5 M 20x1.5 Material PA PA Nickel-plated brass Nickel-plated brass Cable diameter 5 - 10 mm 8 - 13 mm 5 - 9 mm 10 - 14 mm Degree of protection* IP 68 - 5 bar IP 68 - 5 bar IP 68 - 5 bar IP 68 - 10 bar Remark Standard
* Degree of protection is limited here only to the screwed cable gland
2.7
Start-up
A minimum operating pressure (inlet pressure) is required to operate the instrument. Medium Pressure loss : Operating pressure Liquids 1:2 Gases (without damping) 1:5 Gases (with damping) 1:2 For pressure losses, please refer to the flow tables
2.8
Measurement of liquids
Vent the pipeline during starting-up in order to avoid water hammer. Open valves slowly!
2.9
Measurement of gases
Pulsations of the medium are to be kept away from the instrument. In case of gases, increase the operating pressure slowly. The flow to be varied by means of adjusting valves so that the float will not accelerate up to the stop (e.g. when solenoid valves are used) thus ensuring that damage to the measuring unit cannot occur. Instruments for measuring the flow rate of gases can be equipped with a gas damping in order to avoid possible compression-induced oscillation of the float. If the float should nevertheless tend to oscillate, this can be eliminated by installing a throttle valve or a suitable orifice plate (on request) behind the instrument. A float damper is recommended for gas measurement.
10
2.10 Float damping

Float damping is recommended: Generally when CIV and DIV floats are used for gas measurement For TIV floats (only for H250/RR and H250/HC) with an operating pressure (inlet pressure): Nominal size to EN 1092-1 ASME B 16.5 DN mm Inch 15 25 1 50 2 80 3 100 4 Max. operating pressure bar 0.3 0.3 0.2 0.2 on request
The damper is characterized by a long service life and is self-centering. Depending on the medium and the application, the sleeve consists of high-tech ceramics (Al2O3), PEEK or stainless steel. A float damper can also be retrofitted to the measuring unit H250 by the user (refer to the Service section).
Flow tables
General Reference conditions: Water Air at 20C at 20C; 1.013 bar abs.
Conversion to other media or operating data (pressure, temperature, density, viscosity) is carried out by means of the KROHNE calculation method KroVaCal on the basis of the VDE / VDI Guideline 3513. The specified flow values are 100% values of the measuring range. The turn-down ratio is 10 : 1 The specified pressure losses apply to water and air at maximum flow rate.
11
3.1
H 250/RR, H 250/HC (Hastelloy C4)

CrNi steel, Hastelloy C4 Water: CIV, DIV Air: TIV, DIV Cone No. Water l/h CIV 25 40 63 100 160 250 400 630 630 1000 1600 2500 4000 6300 10000 16000 25000 40000 63000 DIV 1000 6300 25000 100000 Air m/h TIV * 0.7 1.0 1.5 2.2 3.6 5.5 10 14 14 22 35 50 80 80 110 150 350 400 DIV 18 28 110 170 230 350 600 Max. pressure loss mbar CIV 26 26 26 26 26 26 28 32 32 33 34 38 45 74 77 84 68 89 120 TIV 21 21 21 21 21 21 21 22 24 24 25 26 30 13 13 13 16 16 DIV ** ** ** ** ** ** 38** 50** ** ** ** 78** 103** 60** 69** 104** ** ** 220**
Float material Float shape Nominal size EN 1092-1 ASME B 16.5 DN Inch 15 "
25
1"
50 80 100
2" 3" 4"
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8 K 25.1 K 25.2 K 25.3 K 25.4 K 25.5 K 55.1 K 55.2 K 55.3 K 85.1 K 85.2 K105.1
* Not for instruments with heating * * 300 mbar with damping (gas measurement) The specified pressure losses apply to water and air at maximum flow rate.
12
3.2
H 250/C ceramics
PTFE, ceramics Type E
Float 100% Flow rate Water PTFE Ceramics l/h l/h 25 30 40 50 63 70 100 130 160 200 250 250 400 630 500 1000 700 1600 1100 2500 1600 2500 4000 4500 6300 6300 10000 11000 16000 16000 25000 25000 40000 Max. pressure loss Water Air PTFE Ceramics Ceramics mbar mbar mbar 65 62 62 66 64 64 66 66 66 68 68 68 72 70 70 86 72 72 111 70 55 55 80 60 66 108 70 70 158 82 82 100 100 81 70 70 110 80 80 170 110 110 81 70 95 85 100 Ring orifice Diameter mm 12 25.6 46.4 72 84
Float material Float shape

Nominal size EN ASME B 16.5 DN Inch 15
25
50
80 100
3 4
Number E 17.2 E 17.3 E 17.4 E 17.5 E 17.6 E 17.7 E 17.8 E 27.1 E 27.2 E 27.3 E 27.4 E 27.5 E 57.1 E 57.2 E 57.3 E 87.1 E 87.2 E 107.1
Air Ceramics m/h 1.8 2.4 4.0 6.5 9.0 18 22 30 50 75 140 200 350
13
Materials
Materials Measuring tube CrNi steel 1.4404 * Hastelloy C4 (2.4610) CrNi steel 1.4571 with liner made of PTFE ** CrNi steel 1.4435
1)
Design H 250 H 250 / RR H 250 / HC
H 250 / C H 250 / F
2)
Flange / sealing face CrNi steel 1.4404 * solid CrNi steel 1.4571 * coated with Hastelloy C4 (2.4610) CrNi steel 1.4571 with liner made of PTFE ** CrNi steel 1.4435
Float CrNi steel 1.4404* Hastelloy C4 (2.4610) HC4, PTFE or Al2O3 with gasket: Kalrez KLR 6375*** CrNi steel 1.4435
Interceptor / Guide CrNi steel 1.4404* Hastelloy C4 (2.4610) Al2O3 or PTFE CrNi steel 1.4435
Ring orifice
Al2O3
Note: PTFE liner is electrically non-conductive. Available on request: * CrNi steel 1.4571 for clamp connections: CrNi steel 1.4435 ** PTFE-TFM *** Gasket 2035 (Kalrez) or 4079
1) Special material on request: e.g. SMO 254, titanium, 1.4435 2) Surfaces in contact with medium: Ra 0.8 m Float damping Liquids Gases Oxygen O-ring Hastelloy Ceramics or Hastelloy PEEK FPM / FKM (e.g. Viton)
Seal for inside thread
14
Technical data of measuring unit

1.6 2.5
Accuracy class to VDI/VDE Guideline 3513, Sheet 2 H250 / RR H250 / HC H250 / F H 250 / C (ceramics, PTFE) Connections H 250 Flange (H250 / RR /HC /C) Clamp connections (H 250 /RR /F) Screw connections (H 250 /RR /HC /F) Internal thread, welded (RR, HC) Internal thread, screwed (RR, HC) (with insert and outlet nut) Sterile screw connection (H 250 /F) Sterile flange (H 250 /F) Connection for heating (H 250 /RR /HC)
Connection dimensions to Connection dimensions to
EN-1092-1 ASME B 16.5 JIS B 2238 DlN 32676 ISO 2852
Connection dimensions to
DIN 11851 SMS1146 ISO 228 ASME B1.20.1 ISO 228 ASME B 1.20.1 DIN 11864 - 1 DIN 11864 - 2 EN 1092-1 ASME B 16.5
Connection dimensions to Connection dimensions to Connection dimensions to Connection dimensions to Flange connection
DN15-100, 1/2" - 4", LR 15-100 DN15 - 100, 10-16 bars Size 25-139.7 10-16 bars DN15 - 100, 25 - 40 bars 1"- 4", 6 bars G3/4" -, G1" PN 50 3/4" NPT G1/2" - 1", PN 40 50 1/2" - 1" NPT DN 15 - 50 : PN 40 DN 15 - 50 : PN 40 DN 15; PN 40 1/2"; 150 lbs / RF E12, PN 40
PN16-100 150 - 600 lbs 10K-20K
DN 80 - 100 : PN 16 DN 80 - 100 : PN 16
Pipe connection for Ermeto Higher pressure stages and other connection designs on request Measuring tube 250/RR H250/HC (Hastelloy C4) H 250/C (ceramics / PTFE) H250/RR, H250/HC (Hastelloy C4) H250/C (ceramics, PFTE)
Metal tube with conical meas. section Metal tube with conical meas. section Measuring tube with ring orifice Liquids Gases Liquids, Gases CIV, DIV (damping possible) TIV, DIV, DIVT (damping possible) conical, Type E
Float shapes
Overall height With flange connection (without gaskets) With special connections Operating pressure PS (Pressure Specified)
250 mm 300 mm (H 250/RR)
Directive 97/23/ EC of the Council of April 29, 1999 on mobile pressurized equipment (Pressure Equipment Directive) is applied. The maximum permissible operating pressure PS is calculated for the maximum operating temperature TS. Both limits (PS and TS) are listed on the rating plate. As a rule, PS corresponds to the nominal pressure of the connection.
Pressure Tested PT The pressure tested is calculated in accordance with the Pressure Equipment Directive (97/23/EC) or AD 2000-HP30 under consideration of the maximum permissible operating pressure as well as the maximum operating temperature. Degree of protection of the display M9 in accordance with EN 60529 / IEC 60529 IP 67, NEMA 4X
15
6 6.1
Medium temperatures Maximum temperature of medium TS

H250 / .. / M9 (without built-in electrical components) (TS = Temperature Specified)
Design H250 / RR H250 / HC
Material Stainless steel Hastelloy C4 Float PTFE Ceramics Ceramics Liner PTFE PTFE TFM
Max. temperature of medium TS [C] 300 300
At ambient temperature Tamb. [C] 120 120
H250 / C H250 / C H250 / C
70 150 250
70 70 120
Minimum temperature of medium Ambient temperature Other temperatures on request
TS - 80C Tamb. - 40C to + 90C (Standard version) - 20C to + 90C (screw fitting)
6.2
M9 with built-in electrical components

Max. medium temperatures TS against ambient temperatures Tamb.
With heating jacket EN ASME B 16.5 DN 15 " Tamb. <40C Design with ESK II, ESK-S, ESK3-PA ESK II with totalizer Limit switch SC.. SJ.. Limit switch SB.. ESK II, ESK-S, ESK3-PA ESK II with totalizer Limit switch SC.. SJ.. Limit switch SB.. ESK II, ESK-S, ESK3-PA ESK II with totalizer Limit switch SC.. SJ.. Limit switch SB.. TS C Standard 200 200 200 200 200 180 200 200 200 150 200 190 HT 300 200 300 300 300 300 300 300 300 270 300 300 Tamb. < 60C TS C (1) Standard 180 80 200 130 165 75 200 120 150 70 200 110 HT 300 130 300 295 300 100 300 195 250 85 300 160 TS C (2) Standard 150 80 150 130 125 75 125 120 105 70 105 105 HT 235 130 235 235 170 100 170 170 145 85 145 145
Without heating jacket EN ASME B 16.5 DN 15 ", 1" DN 25 DN 50 2"
DN 25
1"
DN 80 DN 100
3" 4"
DN 50 DN 80
2" 3"
(1) A heat-resistant cable is required if no heat insulation measures are implemented (continuous operating temperature of the wire: 100C) (2) No heat-resistant cable required
Abbreviations: HT ESK II ESK-S ESK3-PA SC SJ SB High-temperature version current transmitter in 2-wire technology 4 20 mA current transmitter in 3-wire technology 0 20 mA PROFIBUS transmitter limit switch type NAMUR limit switch type NAMUR safety-oriented limit switch type 3-wire, open collector
16
7 7.1
Dimensions and weights H 250/RR, H 250/Hastelloy C4

PN40 PN16
Flange connections for the measuring section EN 1092-1 (=BS 4504) DN15, DN25, DN50 DN80, DN100 ASME B 16.5 " to 4" 150Ibs/RF or 300Ibs/RF Connections for the heating jacket Flanges to EN 1092-1 (=BS4504) Flanges to ASME B 16.5 Pipe for Ermeto 12 Standard version Nominal sizes Dimensions in mm A DN 15 25 50 80 100 PN 40 40 40 16 16 70.5 70.5 57.5 57.5 57.5 B 194 194 181 181 181 C 107 119 132 148 158 D Heating 100 106 120 160 150 E 187 199 212 228 232 d 20 32 65 89 114 DN15, DN25 ", 1"
PN40 150lbs/RF
Approx. weight with DIN flanges kg 3.5 5.0 8.2 12.2 14.0
Approx. weight with heating * kg 4.8 6.7 10.4 14.0 16.6
* Heating with flange connection DN 25: plus 0.75 kg Heating with Ermeto 12 connection: minus 0.9 kg H 250 with flange connections
123,5
Measuring unit with heating
High-temperature *
* The high-temperature (HT) version is to be preferred when the measuring tube is insulated
138 250
150
17
7.2
H250 with screw connection, H250 /F

Iso 228 Female thread, welded H 250 / F Food version with clamp connection H 250 / F screw connection DIN 11851
Iso 228 Female thread, screwed
300
300
250
Stainless steel 1.4435 EHEDG approved Surfaces in contact with medium: Ra = 0.8 m Weights H 250 with screw connection to DIN 11851 Flow nominal size DN mm Inch 15 25 1 50 2 80 3 100 4 Operating pressure bar psig 40 580 40 580 25 363 25 363 25 363 Approx. weight in kg lbs 2.0 4.4 3.5 7.7 5.0 11.0 7.6 16.8 10.3 22.7
7.3
Weights H250/C (ceramics / PFTE)

Nominal size to EN 1092-1 ASME B 16.5 EN 1092-1 kg 3.5 5 10 13 15 lbs 7.7 11.0 22.1 28.7 33.1 Approx. weights ASME B 16.5 150 lbs 300 lbs kg lbs kg lbs 3.2 7.0 3.5 7.7 5.2 11.5 6.8 15.0 10 22.1 11 24.3 13 28.7 15 33.0 16 35.3 17 37.5
DN 15 25 50 80 100*
PN 40 40 40 16 16
Inch 1 2 3 4
lbs 150/300 150/300 150/300 150/300 150/300
* only PTFE Overall height from 3" / 300 lbs : 300 mm Dimensions: see standard design
18
250
8 8.1
Indicator M9 Eddy-current brake

Magnets
In principle the pointer system with its four-pole magnetic system contains a pointer damping. In case of varying or pulsating flows an additional eddy-current brake is recommended. The magnets of the eddy-current brake enclose the pointer vane non-contacting and dampen its movement.
Pointer vane Retainer
Pointer cylinder
This leads to a clearly steadier pointer position without distorting the measured value. A clamping bolt ensures a secure fit. This eddy-current brake can be retrofitted without recalibration during operation (refer to the Service section).
8.2
Limit switches
The variable area flowmeter H250 /M9 can be equipped with a maximum of two electronic limit switches. The limit switch functions with a slot sensor which is operated inductively through the semicircular metal vane belonging to the measuring pointer. The switching points are set through contact pointers. The position of the contact pointer is used at the same time for visual display of the set limit.
Contact types: SC3,5-N0-Y SJ3,5-SN SJ3,5-S1N SB 3.5-E2
2-wire technology (NAMUR) 2-wire technology safety-oriented 2-wire technology safety-oriented (inverted) 3-wire technology
1 2 3 4 5 6
Limit switch Contact pointer Connecting plug Connecting terminal Terminal socket Information sign
19
8.2.1 Electrical connection The housing cover of the M9 display has to be removed in order to connect the contact insert. The connecting terminals (4) have a pluggable design and can be removed in order to connect the lines. The information signs (6) show the function of the built-in limit switches. The built-in contact types are listed on the indicator nameplate. Example: Kmin SJ3,5-SN SC3,5-N0-Y limit switches SJ3,5-SN und SJ3,5-S1N limit switches SB3.5-E2 limit switches
Min Min 1 Min 2

2-wire technology 2-wire technology safety-oriented 3-wire technology
Max Max 1 Max 2
Electrical connection of the limit switches in 2-wire technology Pin assignment for SC3,5-N0-Y SJ3,5-SN SJ3,5-S1N Contact Connector color Labeling 2-wire technology MIN black 1 2 + MAX gray 4 5 +
Electrical connection of the limit switches in 3-wire technology Pin assignment for SB3,5-E2 Contact Connector color Labeling 3-wire technology MIN black 1 2 + DC MAX gray 4 5 + DC
20
Connection diagram, 2-wire NAMUR SC3,5-N0-Y Inputs
Safety-oriented * SJ3,5-SN and SJ3,5-S1N Input
Terminals in the display
Terminal in the display
Output I
Output II Power
Output III
II
Output I
Power
LED yellow output Switch S1 Effective direction I Switch S3 LB/LK detection LB : Line break LK : Line short-circuit
LED green Power LED red LB/LK Switch S2 Effective direction II
LED yellow Relay output LED red LB/LK detection LED green Power * Safety-oriented isolation switching amplifiers are only single-channel!
Connecting diagram 3-wire SB3,5-E2
21
8.2.2 Limit setting Setting is carried out directly via the contact pointer (2): Slide the scale away Loosen the locking screw (1) slightly Slide the scale back to the latching point Set the contact pointer (2) to the desired switching point After setting has been carried out, the contact pointer (2) should be fastened again by using the locking screw (1). Scale opening
8.2.3 Switch contact definition MIN contact If the pointer vane (1) enters the slot, an alarm is triggered. If the pointer vane lies outside the slot sensor, a wire break also causes the alarm to be triggered. No wire break detection at SB3,5-E2! Option: Implementation as a maximum contact In the alarm status the vane lies outside the slot. Wire break detection is not available here. MAX contact If the pointer vane (1) enters the slot (and thus dampens this sensor), an alarm is triggered. If the pointer vane lies outside the slot sensor, a wire break also causes the alarm to be triggered. No wire break detection at SB3,5-E2! Option: Implementation as a minimum contact In the alarm status the vane lies outside the slot. Wire break detection is not available here. In Version K2 both contact systems are equipped, Kmin and Kmax.
22
Definition of Min1 and Min2, Max1 and Max2 Current consumption in pointer position shown SC3,5-N0 Min1 Min2 SJ3,5-S1N 1 mA 1 mA
Current consumption in pointer position shown SJ3,5-S1N Max1 Max2 SC3,5-N0 3 mA 3 mA
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8.2.4 Technical data of limit switches Technical data Switching element function Nominal voltage U0 Power consumption: Pointer vane not detected Pointer vane detected Continuous current No-load current I0 2-wire SC3,5-N0-Y NAMUR NC contact 8V 3 mA 1 mA 2-wire SJ3,5-SN NAMUR NC contact 8V 3 mA 1 mA 2-wire SJ3,5-S1N NAMUR NO contact 8V 1 mA 3 mA 3-wire SB3,5-E2 PNP NO contact 10 to 30 V 0.3 V Ub - 3 V max. 100 mA 15 mA
An isolation switching amplifier, e.g. Pepperl + Fuchs Series KF .. SR2 , is required in order to operate the SC3,5-N0-Y limit switch (refer to Service section, list of spare parts). SJ3,5-SN and SJ3,5-S1N limit switches in 2-wire technology, safety-oriented, are connected in accordance with EN 60079-14 / IEC 60079-14 to a safety-oriented isolating switching amplifier, e.g. Pepperl + Fuchs K SH- (large S on the front)
8.3
Electrical signal output ESK II
8.3.1 Electrical connection The connecting terminals of the M9 display have a pluggable design and can be removed in order to connect the lines.
24
8.3.2 HART
TM
communication with the ESK II
HARTTM communication is not absolutely necessary in order to operate the ESK II. TM When HART communication is carried out with the ESK II, this will not in any way impair analog measured-data transmission (4...20mA) Exception: multidrop operation. In multidrop operation a maximum of 15 devices with HART function can be operated in parallel, whereby their current outputs are switched inactive (I approx. 4 mA per device).
TM
TM TM If a HART communicator (type Fisher Rosemount, Model 275) or a PC with HART modem C is used, the series-connected resistor (Rext.) has to exceed 250 Ohms.
In this type of operation the auxiliary power must amount to at least 18 V. The communicator (or PC) can be operated optionally via the connecting terminals of the ESK II (2) or via a seriesconnected external resistance (1). The totalizer proper cannot be read out or operated by means of HART TM communication. If the ESK II is operated in combination with the totalizer, a HART accordance with the following connection diagram.
TM
communication is possible in
25
8.3.3 Technical data of ESK II Auxiliary power Measurement signal Auxiliary power influence Dependence on external resistance Temperature influence Max. external resistance / load 12 (18 *) to 30 V DC 4.00 to 20.00 mA for 0 to 100 % flow value > 20.8 mA for alarm status < 0.1% < 0.1% < 5 A / K 0 (250 * ) to 800 Ohms
TM
* These values are to be observed as minimum values during HART
communication.
8.4
Electrical signal output ESK3-PA Profibus
8.4.1 Bus cable The statements of the FISCO model only apply if the bus cable used meets the following specifications: R L C = 15...150 Ohm/km = 0,4...1 mH/km = 80...200 nF/km.
8.4.2 Shielding and grounding In order to ensure optimum electromagnetic compatibility of systems it is very important that the system components, and in particular the bus cables which connect the components, are shielded and that these shields form an electrically unbroken envelope as far as possible. 8.4.3 PROFIBUS-PA connection For connection of the bus cable refer to the adjacent figure. Connect the cable conductors to D and D (polarity reversal does not have any influence). The cable shield should be connected with minimum length to the functional ground FE. Bus connection
26
8.4.4 Technical data of the ESK3-PA Hardware to IEC 1158-2 and the FISCO model Supply voltage via 2-wire bus connection Basic current Starting current FDE (fault drop electronics) Accuracy to VDI / VDE 3513 Measured value resolution Temperature influence 9 to 32 V DC 12 mA < Basic current < 18 mA 1.6 < 0.1 % of upper range value < 0.05 % / K of upper range value
Software GSD Device profile Function blocks Flow rate (AI0) Totalizer (TOT0) Totalizer (TOT1) Address range SAP`s DD Operation (device master file) is supplied on a diskette or via Internet www.krohne.com Complete implementation of Profile B, V3.0 Optionally for volume or mass rate of flow Default units: Qv [m3/h]; Qm [kg/h] Volume totalizer Default unit: [m3] Mass totalizer Default unit: [kg] 0-126, default 126 ("Set slave address" is supported) Service_Access_Points 1 Device Description DD for PDM Via Profibus PA (no local operation at the device)
27
8.5
Flow totalizer ESK-Z
The flow totalizer ESK-Z in 3-wire technology can be installed in the display M9 in combination with the electrical current output ESK II. A 6-digit display shows the totalized flow value, which can be changed over to the instantaneous flow value in 0 to 100%. Supply 11/12 and current loop 12/13 are not galvanically separated! If the current loop is not required, a short-circuit jumper has to be connected to the terminals 12/13. A galvanically separated pulse output P+ and P- supplies a pulse at every displayed counter advance. If the pulse output is not required, its terminals can remain unused. A data backup is carried out automatically in the case of voltage failure. The flow totalizer is factory-set in accordance with the order data and does not have to be calibrated! Unless specified otherwise in the order, the conversion factor of the totalizer is set relative to the measuring range, so that the total value (in liters, m3, etc.) can be read directly. Button 1 Button 2 Button 3 Reset R Display Flow rate as % Total value Conversion factor Deleting of the stored total value Remark Totalizing continues to run in the background. E.g. liters or m3 Standard: 10% of Q100
8.5.1 Electrical connection A functional extra-low voltage with protective electrical isolation in accordance with VDE 0100 Part 410 is required as auxiliary power. All the instruments (display, recorder, etc.) connected to the measuring circuit are connected in series and may in total not exceed the maximum external resistance of 720 Ohms. The supply voltage US of max. 30 VDC is connected to Terminals 11+ and 12- at the totalizer module.
* If galvanically isolated current evaluation modules (PLC) are used at Terminals 12/13, the auxiliary power (11/12) may not be grounded. If the ESK signal is only used for the totalizer, a short-circuit jumper is required at Terminal 12/13.
28
8.5.2 Settings, display mode Reset Deleting of the stored total value Button 1 Example With decimal point and one decimal value Button 2 Example Without decimal points Button 3 Example Lighting up of the first two decimal points Conversion factor The conversion factor is always set in the factory with reference to the measuring range. Conversion factor = 10% of the full-scale range. If the measuring range is not known, e.g. when a spare part is supplied, a conversion factor of 1000 is set in the works. Changing of the conversion factor Press Button 2 at the moment when the supply voltage is switched on. Buttons 1 to 3 can be used to set a factor of 1 to 1099. Factor 0 is not defined. Button 1: Units position Button 2: Tens position Button 3: Hundreds and thousands position The input is confirmed or terminated by using the Reset button. Totalizer contents The contents are stored in case of a power failure. An overflow is signaled by all the decimal points lighting up. Resetting to zero is carried out by pressing the RESET button. Adjustment, current input During the switching-on process keep the RESET button pressed until three decimal points light up. Set 4.00 mA and then keep Button 1 pressed until the number 0 is displayed Set 20.00 mA and then keep Button 3 pressed until the number 100 is displayed Conversion factor Totalizer Flow rate in [%]
Exit the adjustment by pressing Button 2.
29
8.5.3 Technical data of totalizer ESK-Z Auxiliary power Rext. current loop Wattage Max. external resistance / load Pulse output Auxiliary power Max. current Max. power loss T on T off U on U off Pulse value Ambient temperature Display error 16 to 30 VDC 0 ... 600 Ohms Max. 2 W 0 to 720 Ohm depending on the supply voltage Terminal P+, P10 to 30 VDC 50 mA 250 mW Fixed pulse width 80 ms Depending on flow rate Ub 3 Volt 0 Volt 1 pulse = 1 display totalizer advance = 1 flow unit (1 liter, 1 m3, etc.) - 25C to + 65C < 1% of the displayed value, maximum of one display unit
8.6
Converter ESK-S
Description The converter ESK-S in 3-wire technology converts the current output signal of the ESK II into a current signal of 0 ... 20 mA.
red
blue
8.6.1 Technical data of the ESK-S Auxiliary power Power consumption Input signal Output signal Rext. Load Ambient temperature Conversion error Load influence Temperature influence 18 ... 30 VDC Max. 70 mA 4 ... 20 mA 0 ... 20 mA / 0 ... 100% flow rate 0 ... 600 Ohms - 25 C to + 65C < 0.35% of input signal < 0.1% < 0.2%
30
Service
Some components of the variable area flowmeter with M9 indicator can be retrofitted: Float Float damping Eddy-current brake Contacts Kmin, Kmax, K2 ESK II, if the indicator was ordered with ESK II preparation Totalizer ESK-Z ESK-S (0...20 mA converter)
Retrofitting of the ESK3-PA can only be carried out by means of recalibration.
9.1

Replacing the float

Remove the device from the pipeline. Remove the upper snap ring from the measuring unit. Remove the upper float stop and float out of the measuring unit. Insert the new float into the centre hole of the lower float stop and insert it together with the upper float stop into the measuring unit. Ensure that the upper float guide rod is guided through the centre hole of the float stop. Insert the snap ring into the measuring unit. install the device in the pipeline again. Note ! An additional measuring error is to be expected unless recalibration is carried out.
31
9.2
Retrofitting of float damping
A complete retrofit kit consists of: 2 snap rings (3) 1 sleeve (4) 1 damping cylinder with float stop (2)
Installation: Remove the instrument from the pipeline. Remove the upper snap ring (1) from the measuring unit. Remove the upper float stop (5) and float from the measuring unit. Fasten the snap ring (3) in the lower groove on the float guide rod. Slide the ceramic sleeve (4) onto the float guide rod and fasten it in the upper groove using the snap ring (3). Insert the float into the lower float guide in the measuring unit. Install the supplied damping cylinder with integrated float stop (2) into the measuring unit. Insert the upper snap ring (1).
9.3
Installation of the eddy-current brake
In the case of an M9 indicator with ESK / current output and contacts, take into account that short-time pointer movements may occur when the eddycurrent brake is installed. These can possibly trigger a false alarm or can change the current output with peaks. The eddy-current brake consists of two parts: The brake with the retaining ring can be clipped onto the pointer cylinder irrespective of the built-in components such as the ESK II, contacts or totalizers. When installing the brake take into account that the slot between the brake magnets is only approx. 3 mm wide and the aluminum pointer vane is only 1 mm thick. Check that the pointer vane can be moved between the magnets without coming into contact. Slightly turn the eddy-current brake clockwise and screw in the clamping bolt. The brake is set as shown in the adjacent figure and the clamping bolt is tightened. Magnet sheet Brake Clamping bolt
32
9.4
Contact module
Installation If provided, remove the ESK-Z flow totalizer Bring the contact pointers (1) together in the center Loosen the locking screw (2) of the contact pointers Slide the contact module into the third rail until the semicircle (3) encloses the pointer support. The connecting terminals of the contact module have a pluggable design and can be removed in order to connect the lines.
9.5
Electrical signal output ESK II
ESK II as a retrofit kit: The ESK II is supplied non-linearized as a retrofit kit. It contains an EEPROM with basic data which allows individual linearization by means of the KroVaCal program (see list of spare parts). ESK II as a replacement The ESK II is normalized in the works so that, for example, it can be replaced without having to carry out recalibration. To this purpose the EEPROM of the old ESK has to be inserted into the new one. If necessary, the zero point and 100% value can be re-adjusted. Loss of accuracy can be expected (Class 1.6 Class 2.5). 9.5.1 Installing an ESK II Installation is carried out with plug-in technology. The plug-in clips of the ESK are inserted under the two bolts of the baseplate (1). The ESK is pressed with slight pressure on the spring bolts (2) until it latches in and the ESK II is fastened securely.
33
9.5.2 Replacing an ESK II When the ESK II is replaced, recalibration will need to be carried out if conformity with the accuracy class is required. Without recalbration, loss of accuracy is to be expected (Class 1.6 Class 2.5). The calibration data are stored in the inserted memory module. Disconnect the ESK II from supply. Use a screwdriver to gently lever up the ESK II and pull it out.
Loosen retainer and remove cover. Lift the memory module out of the base.
Bending of the connecting pins can be avoided by lifting the unit at the two sides which do not have connections. The EEPROM is inserted into the replacement ESK II. When plugging in the EEPROM ensure that it is positioned correctly (Pin 1 / notch)! Press all eight connecting pins carefully and simultaneously into the base! Close the cover and install the ESK II. 9.5.3 Setting the zero point and 100% value at the ESK II The zero point and the 100% value can be set at the ESK II by means of built-in pushbuttons. If the button behind the "4" is pressed for longer than 5 seconds, the measured value jumps to 4 mA. The ESK II is now in adjustment mode for the zero point. You can now press either button 4 to correct downwards or button 20 to correct upwards until the zero point amounts to exactly 4.00 mA.
12 (18*) ... 30VDC 0 (250) ...800 Ohm * HART
TM
Rext. 11 + 12 4mA 20mA
ESK II
HARTTM
20 mA
The 100% value can be set by the same method if pushbutton "20" is pressed for longer than 5 seconds. If no button is pressed for 10 seconds, the ESK II changes over automatically to measuring operation and takes the corrections into consideration. These corrections are stored and remain valid even when the ESK II is switched off. These settings do not have any influence on the linearity of the measurement.
34
9.5.4 Retrofitting an ESK II and calibrating it Retrofitting is only possible if the display was supplied "with ESK preparation". The required calibration data are shown on the display cover. The conversion program KroVaCal and a HART modem linearization connected to the serial interface of the PC are required to carry out the linearization. Linearization of the ESK II is carried in 3 steps: Recording of the measuring points Linearization of the characteristic curve by means of PC Storage of linearization data in the memory module (EEPROM) by way of serial interface. Recording of the measuring points: Recording of the measuring points should be carried out at the main scale marks in order to attain the best possible linearization result. Approaching these points can be carried out in two/three different ways: Dynamic setting: Setting of the flow value (original medium or reference medium determined by conversion) Static setting: Lifting of the float (not the pointer!) until the pointer displays the main scale value. Record the respective flow value as well as the corresponding current value of the ESK II for all the approached measuring points. Linearization is carried out by using the KroVaCal program. This program has to be installed on a common PC. The operating system should be Win95/98. An update for Win 2000 / ME / XP is in course of preparation. A HART modem which is connected to the serial interface of the PC allows communication with the ESK II. 9.5.5 Changing the measuring range and conversion, ESK II If a change in the measuring range, the medium temperature, the medium, the density, the viscosity, the pressure is desired, this can be carried out by using the KroVaCal program. Properties and possibilities of the program: Calibration and conversion to every medium and every measuring range Device identification, device address, serial number, measuring point designation Digital measured value sampling in flow units, % and mA Test / setting functions Adjustment 4.00 and 20.00 mA Setting the current output to any value Self-test of integrated components and configurations Scale printing
However, every measuring unit is subject to its physical limits which the KroVaCal program calculates correctly and, if appropriate, rejects the desired change. If a change is carried out with the program, the new data are also transferred to the ESK II.
35
9.6
Flow counter / totalizer ESK-Z
The flow totalizer can also be retrofitted in the M9 indicator in combination with the electrical current output ESK II. When ordering the flow totalizer ESK-Z as a retrofit kit, please specify the device data (as shown adjacently) as well as the measuring range. These data allow the supplied new scale with totalizer display cutout to be prepared beforehand for the installation! The flow totalizer is then preset to the conversion factor with reference to the measuring range.
Installation: Slide the existing scale out. Slide the flow totalizer unit into the middle rail of the module support. Then slide the new scale into the module support. When sliding over the totalizer display, lift the scale slightly until the scale cutout frames the totalizer display.
9.7
High-temperature design
The scope of delivery includes: 1 pc(s). Sealing ring (1) 3 pc(s). Fastening screws (2) 1 pc(s). HT extension (3) 2 pc(s). Distance bolts (4)
36
The instrument can remain in the pipeline during the conversion to the HT version. Magnet Note down the pointer position before removing the display! Loosen both nuts which are used to fasten the display. Remove the display with fastening clips from the measuring unit. Remove the plastic protective cover of the HT extension. Insert the sealing ring (1) exactly into the groove of the HT extension Screw the HT extension onto the rear of the display by means of the three fastening screws (2). Screw the distance bolts (4) onto the setscrew at the measuring unit and tighten them (width across flats 14 mm). Sealing ring
Mounting the display Place the display with the fastening clips on the distance bolts (4), slip on the shims and tighten with the nuts (max. of 8 Nm). Note: Note the installation position of the fastening clips: DN15, DN25 DN50, DN80, DN100
Compare the pointer position with the display value recorded beforehand. If the display value deviates: Hold the pointer axis by means of a screwdriver (refer to figure). Set the pointer to the previously recorded value against the frictional forces of the measuring pointer fixture.
37
10
Spare part list

Order No. 1.4404 1.4404 1.4404 1.4404 Aluminium Titanium X251041000 X251042000 X251043000 X251044000 X251043100 X251043200 X251050100 X251050200 X251050300 X251053100 X251053200
Spare part list, measuring unit DN 15 Float Float Float Float Float Float CIV 15 DIV 15 TIV 15 DVIT 15 TIV 15 TIV 15
Set: float stop; standard (1 stop, 1 snap ring) Set: float stop; gas damping (AL2O3) Set: float stop; gas damping (PEEK) Damping socket (7x8) AL2O3 incl. 2x snap rings Damping socket (7x8) PEEK incl. 2x snap rings DN 25 Float Float Float Float
CIV 25 DIV 25 TIV 25 DVIT 25
1.4404 1.4404 1.4404 1.4404
X252041000 X252042000 X252043000 X252044000 X252050100 X252050200 X252050300 X252053100 X252053200
Set: float stop; standard (1 stop, 1 snap ring) Set: float stop; gas damping (AL2O3) Set: float stop; gas damping (PEEK) Damping socket (12x8) AL2O3 incl. 2x snap rings Damping socket (12x8) PEEK incl. 2x snap rings DN 50 Float Float Float Float
CIV 55 DIV 55 TIV 55 DVIT 55
1.4404 1.4404 1.4404 1.4404
X253041000 X253042000 X253043000 X253044000 X253050100 X253050200 X253050300 X253053100 X253053200
Set: float stop; standard (1 stop, 1 snap ring) Set: float stop; gas damping (AL2O3) Set: float stop; gas damping (PEEK) Damping socket (14x10) AL2O3 incl. 2x snap rings Damping socket (14x10) PEEK incl. 2x snap rings
38 Installation and operating instructions H250/M9
Spare part list, measuring unit DN 80 Float Float Float Float CIV 85 DIV 55 TIV 55 DVIT 55 1.4404 1.4404 1.4404 (special material Titanium = 468) 1.4404
Order No. X254041000 X254042000 X254043000 X254044000 X254050100 X254050200 X254050300 X254053100 X254053200
Set: float stop; standard (1 stop, 1 snap ring) Set: float stop; gas damping (AL2O3) Set: float stop; gas damping (PEEK) Damping socket (18x14) AL2O3 incl. 2x snap rings Damping socket (18x14) PEEK incl. 2x snap rings DN 100 Float Float Float
CIV 105 DIV 105 DIVT 105
1.4404 1.4404 1.4404
X255041000 X255042000 X255044000 X255050100 X255050200 X255050300 X254053100 X254053200
Set: float stop, standard (1 stop, 1 snap ring) only for below! Set: float stop; gas damping (AL2O3) Set: float stop; gas damping (PEEK) Damping socket (18x14) AL2O3 incl. 2x snap rings Damping socket (18x14) PEEK incl. 2x snap rings M9 indicator Indicator housing, complete, without scale Cover M9 complete, standard (blue; RAL 5015) Cover M9 complete, seawater-resistant (gray; RAL 7001) Cover M9 complete, free of silicone (blue; RAL 5015) Viewing window, multilayer glass Viewing window, plastic (Macrolon) Cover seal (silicone) Baseplate M9, standard Baseplate M9, seawater-resistant Retrofit kit, HT extension Module support (mounting channel) Set: housing fastening parts (1 pair) Pointer system, complete Eddy-current brake Scale printed (serial number required) Scale blank Scale printed with totalizer cut-out (serial number required) Scale blank with totalizer cut-out
X251010000 X251010100 X251010200 X251010300 X251011100 X251011200 X251012100 X251020100 X251020200 X251021000 X251021100 X251021300 X251022100 X251022200 X251023100 X251023200 X251023300 X251023400
39
Spare part list, measuring unit M9 display (continued) Retrofit kit ESK II, linearized (serial number required) Retrofit kit ESK II (Ex), linearized (serial number required) 0...20 mA converter on plug-in board 0...20 mA converter DC meter ESK "Z" (with pulse output) Contact module, K1 min SC3,5 N0 standard Contact module, K1 max SC3,5 N0 standard Contact module, K2 min / max SC3,5 N0 standard Contact module, K2 min / min min SJ3,5 S1N / SJ 3,5 SN Contact module, K2 max / max max SJ3,5 S1N / SJ 3,5 SN Contact module, K1 min SJ3,5 SN Contact module, K1 max SJ3,5 SN Contact module, K2 min / max SJ3,5 SN Contact module, K1 min SB3,5 E2akt.Low Contact module, K1 max SB3,5 E2akt.Low Contact module, K2 min / max SB3,5 E2akt.Low HART modem (converter RS232 HART) Calculation software KroVaCal (CD) Isolating switching amplifier: KFA6-SR2-Ex1.W 230 V AC KFA5-SR2-Ex1.W 115 V AC KFD2-SR2-Ex1.W 24 V DC KFA6-SR2-Ex2.W 230 V AC KFA5-SR2-Ex2.W 115 V AC KFD2-SR2-Ex2.W 24 V DC 1 channel 1 channel 1 channel 2 channels 2 channels 2 channels
TM
Order No.
X251030100 X251030200 X251031900 X251032000 X251032100 X251033100 X251033200 X251033300 X251033400 X251033500 X251033600 X251033700 X251033800 X251033900 X251034000 X251034100 4.00313.00.00 317850xx 5015262000 5015262100 5015262200 5015262300 5015262400 5015262500
11
Maintenance
The flowmeter should be inspected for soiling, corrosive wear and signs of mechanical wear or damage to the measuring tube and the indicator in the context of the routine operational maintenance of the installation and the pipelines. We recommend at least annual inspections. In order to clean the instrument, remove it from the pipeline. Note! Pressurized pipes have to be depressurized before the measuring unit is removed. Appropriate safety precautions need to be taken with regard to residual liquids in the measuring unit of devices used to measure aggressive media. New gaskets must always be used when remounting the measuring unit in the pipeline. Electrostatic charges are to be avoided when the surfaces (e.g. viewing window) are cleaned!
40
Notes
41
Notes
42
Returning a device for testing or repair to KROHNE

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points: Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, KROHNE may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. This means that KROHNE can only service this device if it is accompanied by the following certificate confirming that the device is safe to handle. If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the product used. We cannot service this device unless accompanied by such a certificate. S P E C I M E N certificate Company: .. Address: . Department: .. Name: . Tel. No.: . Fax No.: .. The enclosed device Type: KROHNE Order No. or Series No.: . has been operated with the following liquid: .. Because this liquid is we have { water-hazardous { toxic { caustic { flammable
{ checked that all cavities in the instrument are free from such substances / { flushed out and neutralized all cavities in the device
We confirm that there is no risk to humans or environment through any residual liquid contained in this device.
Date: Signature:
Company stamp:
Installation and operating instructions H250/M9 43
KROHNE 06/2006
7.02242.22.00
CMD
Supplementary Installation and Operating Instructions
Variable area flowmeter H 250 / M9 - EEx
Category II2G
Variable area flowmeters Vortex flowmeters Flow controllers Electromagnetic flowmeters Ultrasonic flowmeters Mass flowmeters Level measuring instruments Communications engineering Engineering systems & solutions Switches, counters, displays and recorders Heat metering Pressure and temperature
Stand: 08/2000 ANL. A.1 EG-Baumusterprfbescheinigung PTB 00 ATEX 2063
Contents
1 2 3 3.1 3.2 3.3 4 General Safety Information ................................................................................ 3 Safety-Relevant Description Code .................................................................... 4 Main safety-relevant characteristics ................................................................. 5 Category / Zone 5 Types of protection 5 Temperature classes 5 Marking ................................................................................................................ 6
5 Mounting and installation .................................................................................. 7 5.1 Electrical connection 7 6 7 Initial start-up ...................................................................................................... 8 Operation............................................................................................................. 8
8 Preventive maintenance..................................................................................... 8 8.1 Indicator 8 8.2 Measuring section 8 9 Dismantling ......................................................................................................... 9 9.1 Replacement of indicator section 9 9.2 Replacement of complete unit 9 10 Maintenance ........................................................................................................ 9
11 Attachment .......................................................................................................... 9 Attachment A.1 EC type test certificate PTB 01 ATEX 2181 10 Attachment A.2 Temperature tables 16
Supplem. Installation and Operating Instructions H250/M9 Category II2G
General Safety Information
These additional Ex Instructions apply to the hazardous-duty versions of the variable-area flowmeter H250/M9-EEx. They are supplementary to the Installation and Operating Instructions for the non-hazardous-duty versions. The information given in these Instructions contains only the data relevant to explosion protection. The technical details given in the Installation and Operating Instructions for the non-hazardousduty version apply unchanged unless excluded or superseded by these Instructions. In compliance with European Directive 94/9/EC (ATEX 100a), variable-area flowmeters of the H250/M9-EEx series are certified in conformity with European Standards EN 50XXX by the Physikalisch-Technische Bundesanstalt (PTB) for use in hazardous areas under
PTB 01 ATEX 2181

This certification together with its boundary conditions is required to be observed without fail.
IMPORTANT!
Mounting, installation, (initial) start-up and maintenance work in connection with hazardous-duty equipment may only be carried out by personnel who have received training in explosion protection!
Note!
For processes involving combustible and highly flammable products, easily removable threaded connections, SMS, Clamp and TriClamp, are not allowed.
Safety-Relevant Description Code
The safety-relevant description code is made up of the following elements: (1)
H 250 / .. / . / ... / .. / ... / .. EEx

1 1 : 2 : 2 3 4 5 6 7 8
Model series: measuring section Material of wetted parts : stainless steel RR : PTFE liner, with ceramic float C : Hastelloy HC : Titanium Ti : Sterile design (food) F Version: heating jacket : with heating jacket B model series: indicator section : Standard indicator M9 : with added corrosion prevention M9S : Stainless steel housing M9R High-temperature version : version with HT extension HT electrical signal output : Electronical transmitter ESK Limit switches : K1 : K2 one limit switch (upper or lower) two limit switches
3 : 4 :
5 : 6 : 7 :
8 :
Explosion protection : Explosion protected device to European Standard EEx
(1)
places for items not needed may be omitted from the description code
3 3.1
Main safety-relevant characteristics Category / Zone
Indicator sections and measuring tubes for variable-area flowmeters are invariably designed in Category 2 (use in Zone 1). The measuring section is also permitted to be filled with flammable liquids, provided a potentially explosive atmosphere (Zone 0) is not permanently or for prolonged periods present in the measuring tube.
3.2
Types of protection
The circuits of the electrical signal outputs (transmitters) and limit switches (slot sensors) are designed in Intrinsic Safety type of protection, Category ia and ib.
3.3
Temperature classes
Type H250/M9-EEx variable-area flowmeters with built-in electrical equipment (electrical variant) are, as a factor of the temperature class and ambient temperature, approved for the process temperatures listed in Tables of Attachment A.2. To help determine the permissible temperature class, the Tables include the following parameters:
built-in equipment max. allowable power loss Pi (for K) ambient temperature Tamb process temperature Tm meter size DN standard or high-temperature (HT) version standard version or version with heating jacket heat resistance of the connecting cable
Where several built-in intrinsically safe devices are used, the user shall take the data of the worst device as the basis.
Marking
Type designation of the complete unit is shown on the indicator with the nameplates reproduced below (see also description code in Section 2). Example: MD: PED: PS: Manufacturing date Directive for Pressure Equipment Max. permissible operating pressure at max. permissible operating temperature TS Maximum pressure tested Max. operating temperature Measuring point tag
PT max: TS: Tag No :
Additional SN: SO: KO: V251 AC:
marking: Serial number Sales order / item KROHNE order Product configurator code Article code
Mounting and installation
Mounting and installation to be carried out in conformity with the valid installation standards for hazardous areas (e.g. EN 60079-14) by specialist personnel trained in explosion protection. The information given in the standard Installation and Operating Instructions, the Supplementary Installation and Operating Instructions (Ex), and also in the EC type test certificate (see Attachment A.1) must be observed without fail. Verify that the variable-area flowmeter is suitable for the range of application by checking the details given on the nameplate. Check product compatibility of the wetted parts by means of the order data. When installing, please pay special attention to the following points:
5.1
Electrical connection
The built-in intrinsically safe equipment in the variable-area flowmeter H250/M9-EEx may only be connected to separated intrinsically safe circuits with the following peak values: Characteristic data Built-in equipment ESKII / ESK2A ESK3-PA SC3,5-N0-Y SJ3,5-SN SJ3,5-S1N
(1)
Ui [V] 30 24 16 16 16 16
Ii [mA] 100 25 52 25 52
Pi [mW] 1000 64 169 64 169
Ci [nF] 20 0 150 150 30 30
Li [H] 0 0 150 150 100 100
FISCO (1)
only for connection to an intrinsically safe field bus based on the FISCO model
5.1.1
Terminal assignment
Electrical connection of the built-in intrinsically safe equipment is described in the standard Installation and Operating Instructions.
5.1.2
Connecting cable
Select the connecting cables for the intrinsically safe circuits in conformity with valid installation standards (e.g. EN 60079-14). Be sure to rule out the possibility of any residual current forming between the various intrinsically safe circuits of the variable-area flowmeter.
Initial start-up
Check the following before initial start-up:
suitability of the materials used in the measuring section and of the sealing materials for adequate resistance to corrosion through the process liquid. correct connection of the built-in electrical equipment (electrical variant).
Operation
The limit switches may be set during operation. For this purpose, remove the housing cover, and replace it immediately after setting the limit switches.
8 8.1
Preventive maintenance Indicator
The indicator section does not require any maintenance under normal operating conditions and when used for the intended purpose. Within the scope of checks required to be carried out in hazardous areas to maintain systems in proper working order, the following visual inspections should be carried out at regular intervals:
8.2
check the housing, cable entries and incoming cables for signs of corrosion and damage. check the measuring section for leakages include the flowmeter in the regular hydrostatic testing of the process pipeline
Measuring section
The measuring section does not require any maintenance under normal operating conditions and when used for the intended purpose. Depending on application, however, the measurement function may become negatively affected in unfavourable circumstances by soiling of the measuring cone and/or float. The measuring section should then be cleaned as described in the Installation and Operating Instructions for non-hazardous duty versions. Cleaning requires dismantling of the measuring section. Please refer to the notes concerning replacement of the complete unit (see Section 9.2).
9 9.1
Dismantling Replacement of indicator section
Due to the modular construction of the variable-area flowmeters, identical spares can be used to replace the indicator and, if necessary, the electrical equipment built into the indicator. The measuring tube can remain in the pipeline. This also applies to pressurized pipelines. Removal and replacement should whenever possible be carried out in de-energized condition. If this is not possible, be aware of the boundary conditions for Intrinsic Safety (e.g. no grounding or interconnection between various intrinsically safe circuits) when dismantling.
9.2
Replacement of complete unit
For the indicator, the same requirements apply as described under Section 9.1. CAUTION! Pressurized pipes must be depressurized before removing the measuring section. Avoid uncontrolled discharge of residual liquid from the measuring section. In the case of environmentally critical process liquids, carefully decontaminate the wetted parts of the measuring tube after dismantling. Responsibility for dismantling and installation rests with the operator.
10
Maintenance
Maintenance work of a safety-relevant nature within the meaning of explosion protection may only be carried out by the manufacturer, his authorized representative or under the supervision of authorized inspectors.
11
Attachment
EC type test certificate PTB 01 ATEX 2181 Tables for determination of max. allowable process and ambient temperatures
Attachment A.1 Attachment A.2
Attachment A.1
EC type test certificate PTB 01 ATEX 2181
10
11
12
13
14
15
Attachment A.2
Temperature tables
Tables for determination of maximum allowable process and ambient temperatures Note: The max. allowable process temperatures listed in the tables apply under the following conditions: that the variable-area flowmeter is operated in its as-prescribed position that the variable-area flowmeter is not exposed to any heat radiation (e.g. solar radiation, adjacent hot plant parts) that insulation of the pipeline does not obstruct free ventilation of the indicator section (for devices fitted with a heating jacket): that the temperature of the heating medium does not exceed the max. allowable process temperature For certain device versions, reduced values apply due to different boundary conditions (e.g. liner materials). In such cases the user should consult the technical data sheet. H250/../M9/...
/ ESK II -EEx (-AEx) Max. allowable process and ambient temperatures Tm [C] Temperature class EN 50014 Tamb [C] without heating jacket DN 15 DN 25 DN 50 DN 80 with heating jacket DN 15 x DN 25 x DN 50 High temp. version 40 60 Heat-resistant cable required at and above Tm [C] * ---------------150 236 127 171 109 85 85 85 85 85 100 100 100 100 100 135 135 135 135 135 200 200 200 200 200 183 200 165 200 150 200 300 200 300 200 183 300 165 300 150 T6 40 T5 60 T4 60 40 T3 60 T2, T1 40 60
* applications without insulating measures a heat-resistant cable required (continuous operating temperature of cable: 100 C)
16
H250/../M9/...
/ ESK3-PA -EEx Max. allowable process and ambient temperatures Tm [C] Temperature class EN 50014 Tamb [C] without heating jacket DN 15 DN 25 DN 50 DN 80 with heating jacket DN 15 x DN 25 x DN 50 High temp. version 40 60 Heat-resistant cable required at and above Tm [C] * ---------------150 236 127 171 109 83 85 77 85 71 76 100 74 91 72 135 135 135 135 135 200 200 200 200 200 183 200 165 200 150 200 300 200 300 200 183 300 165 300 150 T6 40 T5 60 T4 60 40 T3 60 T2, T1 40 60
* applications without insulating measures a heat-resistant cable required (continuous operating temperature of cable: 100 C) H250/../M9/...
/ K. -EEx (-AEx) with SC3,5-NO-Y, SJ3,5-SN, SJ3,5-S1N / Pi 64mW Max. allowable process and ambient temperatures Tm [C] Temperature class EN 50014 Tamb [C] without heating jacket DN 15 DN 25 DN 50 DN 80 with heating jacket DN 15 x DN 25 x DN 50 High temp. version 40 60 Heat-resistant cable required at and above Tm [C] * ---------------150 236 127 171 109 85 85 85 85 85 100 100 100 100 100 135 135 135 135 135 200 200 200 200 200 200 200 200 200 200 200 300 200 300 200 200 300 200 300 200 T6 40 T5 60 T4 60 40 T3 60 T2, T1 40 60
17
H250/../M9/...
/ K. -EEx (-AEx) with SC3,5-NO-Y . / Pi 169mW Max. allowable process and ambient temperatures Tm [C] Temperature class EN 50014 Tamb [C] without heating jacket DN 15 DN 25 DN 50 DN 80 with heating jacket DN 15 x DN 25 x DN 50 High temp. version 40 60 Heat-resistant cable required at and above Tm [C] * ---------------150 236 127 171 109 not admissible 135 135 135 135 125 200 200 200 200 200 156 200 141 200 125 200 300 200 300 200 156 300 141 239 125 T6 T5 T4 60 40 T3 60 T2, T1 40 60
H250/../M9/...
/ K. -EEx (-AEx) with SJ3,5-SN, SJ3,5-S1N / Pi 169mW Max. allowable process and ambient temperatures Tm [C] Temperature class EN 50014 Tamb [C] without heating jacket DN 15 DN 25 DN 50 DN 80 with heating jacket DN 15 x DN 25 x DN 50 High temp. version 40 60 Heat-resistant cable required at and above Tm [C] * ---------------150 236 127 171 109 62 85 59 81 55 100 100 100 100 100 135 135 135 135 135 200 200 200 200 200 200 200 200 200 195 200 300 200 300 200 200 300 200 300 195 T6 40 T5 40 T4 60 40 T3 60 T2, T1 40 60
18
Notes:
19

07 Erection Instructions, Operational Manual, Bulletins

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shedden uhde

Variable Area Flow Meter

Code: TOL (ISBL) ME + FAOH process

Erection Instructions, Operating Manual, Bulletins Manual H 250 Manual H 250 Ex

H:\Doku\860-864\862 554 Uhde\Cover.doc

First Issue Description

Space for Bar Code label

Copyright 2005 Uhde GmbH

Installation and operating instructions

8.4.3 8.4.4 8.5 8.5.1 8.5.2 8.5.3 8.6 8.6.1

Installation and operating instructions H250/M9

Product liability and warranty

Installation and operating instructions H250/M9

General Designation code

The designation code consists of the following elements: *)

*) Places not needed may be omitted from the description code.

Installation and operating instructions H250/M9

MD: PS: PT max: TS: PED: Tag-No: 0044:

Installation and operating instructions H250/M9

Key to Pressure Equipment Directive

The PED key marking is given on the nameplate of the instrument.

Installation and operating instructions H250/M9

Installation and Start-up Prerequisite for the installation

Preparation of the pipeline

Installation and operating instructions H250/M9

Installation in the pipeline

Materials 1.4571 (316 Ti)

For measuring parts with

Installation and operating instructions H250/M9

Conformity with IP degree of protection

* Degree of protection is limited here only to the screwed cable gland

Installation and operating instructions H250/M9

2.10 Float damping

Installation and operating instructions H250/M9

H 250/RR, H 250/HC (Hastelloy C4)

2" 3" 4"

Installation and operating instructions H250/M9

Float material Float shape

Installation and operating instructions H250/M9

Design H 250 H 250 / RR H 250 / HC

Seal for inside thread

Installation and operating instructions H250/M9

Technical data of measuring unit

Connection dimensions to Connection dimensions to

EN-1092-1 ASME B 16.5 JIS B 2238 DlN 32676 ISO 2852

PN16-100 150 - 600 lbs 10K-20K

250 mm 300 mm (H 250/RR)

Installation and operating instructions H250/M9

Medium temperatures Maximum temperature of medium TS

Design H250 / RR H250 / HC

Max. temperature of medium TS [C] 300 300

At ambient temperature Tamb. [C] 120 120

H250 / C H250 / C H250 / C

Minimum temperature of medium Ambient temperature Other temperatures on request

M9 with built-in electrical components

Without heating jacket EN ASME B 16.5 DN 15 ", 1" DN 25 DN 50 2"

Installation and operating instructions H250/M9

Dimensions and weights H 250/RR, H 250/Hastelloy C4

Approx. weight with heating * kg 4.8 6.7 10.4 14.0 16.6

Measuring unit with heating

Installation and operating instructions H250/M9

H250 with screw connection, H250 /F

Iso 228 Female thread, screwed

Weights H250/C (ceramics / PFTE)