GPT-3000 - Manual de Serviço PDF

GPT-3000 SERIES
PULSE TOTAL STATION

ISSUED............... AUG. 2004
REVISED............ REPAIR MANUAL
TOPCON CORPORATION
Printed in Japan
This document contains proprietary and confidential information of
Topcon Corporation, and its description is protected under copyright
law and international conventions.
Any unauthorized use, duplication, reproduction, modification,
disclosure, distribution or transfer of any part of this document is
strictly prohibited.
NOTICE
Copyright 2004 Topcon Corporation, All rights reserved.
LASER SAFETY
Laser Safety
Distance Measurement
GPT-3000 series uses the invisible laser beam. The GPT-3000 series are manufactured and sold in accordance
with "Performance Standards for Light-Emitting Products" (FDA/BRH 21 CFR 1040) or "Radiation Safety of
Laser Products, Equipment Classification, Requirements and Users Guide" (IEC Publication 825) provided on
the safety standard for laser beam.
As per the said standard, the GPT-3000 series is classified as "Class 1 (l) Laser Products".
Laser pointer and Plumb Laser (Plumb laser is supplied for certain markets.)
GPT-3000 series plumb laser and laser pointer use the visible laser beam. The GPT-3000 series plumb laser and
laser pointer are manufactured and sold in accordance with "Performance Standards for Light-Emitting Prod-
ucts" (FDA/BRH 21 CFR 1040) or "Radiation Safety of Laser Products, Equipment Classification, Require-
ments and Users Guide" (IEC Publication 825) provided on the safety standard for laser beam.
As per the said standard, the GPT-3000 series plumb laser type is classified as "Class 2 (II) Laser Products".
Do not stare into the laser beam from apertures.
Disassemble and repair this instrument according to the specified procedures; otherwise, the laser radiation
which exceeds the CLASS 2 may affect the human body.
CAUTION: Use of controls or adjustment or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
Labels
Symbol mark while the laser is emitting.
The following symbol mark will appear at the right side of the second line.

Symbol mark
CONTENTS
Page
LASER SAFETY
1. INTRODUCTION ........................................................................................................................... 1-1
1-1 Introduction ................................................................................................................................. 1-1
1-2 How to Use This Manual ............................................................................................................ 1-2
2. PRODUCT OUTLINE ................................................................................................................... 2-1
2-1 Nomenclature .............................................................................................................................. 2-1
2-2 Display ........................................................................................................................................ 2-3
2-3 Operating Key ............................................................................................................................. 2-4
2-4 Star Key Mode ............................................................................................................................ 2-7
2-5 Serial Signal RS-232C Connector .............................................................................................. 2-8
2-6 Prism Mode and Non-prism Mode ............................................................................................. 2-9
3. PRINCIPLE ..................................................................................................................................... 3-1
3-1 Principle of Angular Measurement ............................................................................................. 3-1
3-2 Principle of Distance Measurement ............................................................................................ 3-4
3-3 Distance Measurement System Optical Arrangement ................................................................ 3-6
4. INSPECTION .................................................................................................................................. 4-1
4-1 Inspection Procedure ................................................................................................................... 4-1
4-2 Theodolite System Accuracy Inspection .................................................................................... 4-2
4-3 Telescope (EDM) System Accuracy Inspection ......................................................................... 4-5
4-4 Error Code Table ........................................................................................................................ 4-19
5. DISASSEMBLY PROCEDURE ................................................................................................. 5-1
5-1 Instrument Disassembly Procedure ............................................................................................ 5-1
5-2 Telescope (EDM Unit) Disassembly Procedure ......................................................................... 5-17
5-3 Left Cover Disassembly Procedure (Bluetooth Type) ................................................................ 5-34
6. TROUBLE SHOOTING ............................................................................................................... 6-1
6-1 Trouble Shooting Flow Chart ..................................................................................................... 6-1
6-2 Trouble Shooting of Angular Measurement System Problem Unit ............................................ 6-15
7. EACH UNIT REPLACEMENT PROCEDURE ..................................................................... 7-1
7-1 Angular Measurement System Unit Replacement Procedure ..................................................... 7-1
7-2 EDM System Unit Replacement Procedure ................................................................................ 7-3
7-3 Other Units Replacement Procedure ........................................................................................... 7-4
8. REPAIR OUTLINE ........................................................................................................................ 8-1
8-1 Repair Outline ............................................................................................................................. 8-1
8-2 Setting and Adjustment Modes ................................................................................................... 8-2
9. ANGULAR MEASUREMENT READING SYSTEM REPAIRS ....................................... 9-1
9-1 How to Use the Angular Measurement System Unit Positioning Tools .................................... 9-1
9-2 Angular Measurement System Unit Installation and Adjustment .............................................. 9-9
9-3 Horizontal Angle Round Rotation Check ................................................................................... 9-23
10. PLATE SYSTEM REPAIRS ..................................................................................................... 10-1
10-1 Nomenclature .............................................................................................................................. 10-1
10-2 Angular Measurement Digital System Repairs .......................................................................... 10-2
10-3 Setting of Integral Time .............................................................................................................. 10-4
10-4 Check for Bluetooth Communication (GPT-3000W only) ......................................................... 10-6
11. TELESCOPE (EDM) SYSTEM REPAIRS ........................................................................... 11-1
11-1 Nomenclature .............................................................................................................................. 11-2
11-2 Nomenclature and Functions of Units ........................................................................................ 11-3
11-3 EDM General Adjustment .......................................................................................................... 11-4
11-4 Adjustment of Optical Axis on Optical Receiving Side ............................................................. 11-18
11-5 Adjustment of Optical Axis on Optical Emitting Side ............................................................... 11-21
11-6 Adjustment of Laser Pointer Optical Axis .................................................................................. 11-24
11-7 Adjustment of Point Guide ......................................................................................................... 11-25
12. INSTALLATION OF SOFTWARE .......................................................................................... 12-1
12-1 How to Check Version ................................................................................................................ 12-1
12-2 Installation of Main Software
(New Software of PC Old Software of Instrument) .............................................................. 12-2
(New Software of Instrument Old Software of Instrument) ................................................. 12-5
13. ADJUSTMENT MODE .............................................................................................................. 13-1
13-1 Normal and Reverse Collimation Vertical Zero-point Adjustment ............................................ 13-1
13-2 EDM Instrument Constant Input ................................................................................................. 13-3
14. APPENDICES .............................................................................................................................. 14-1
14-1 EDM Cable Arrangement ........................................................................................................... 14-1
14-2 Repair Tool List .......................................................................................................................... 14-3
14-3 Adhesives and Application Locations ........................................................................................ 14-4
14-4 Lubricants and Application Locations ........................................................................................ 14-5
14-5 Specifications .............................................................................................................................. 14-7
14-6 Precaution When Charging or Storing Batteries ......................................................................... 14-11
1-1 Confidential : duplication and reproduction prohibited
1. INTRODUCTION
1-1 Introduction
The GPT-3000 series has the following features as a successive model of the GPT-2000 series.
1) Small diameter distance measurement light
Because the diameter of the distance measurement light is smaller, the measurement with a pin point is
possible and no error is displayed.
2) The measured distance is extended.
Non-prism mode: GPT-2003....150m GPT-3003....250m
* The measured distance is changed depending on the atmospheric conditions.
3) Laser pointer function
In addition to the light source of the distance measurement, another light source (laser pointer) is installed.
So a clear spot light is emitted. (It can be turned on/off optionally.)
1-2 How to Use This Manual
This manual describes the following points.
1) Replacement of parts :
The parts must be replaced by units (electrical, mechanical and optical units).
2) Replacement procedure of parts :
Necessary disassembly procedures and adjustments after replacement are shown with illustrations and
flow charts.
Dont perform repairs with other parts, units or methods (procedures, tools or others) except those mentioned
in the manual and parts list. An unallowable repair not only hinders a normal repair work but also causes
another trouble.
2. PRODUCT OUTLINE
2-1 Nomenclature
Handgrip locking screw
Objective lens
Laser aperture
Point guide
Display unit
(Only for GPT-3002/3003/3005)
Circular level
Adjustment screw for circular level
Instrument center mark
Optical plummet telescope
Tribrach fixing lever Base
Leveling screw
Laser pointer
(Optical plummet telescope
type only)
Hand grip
* The position of vertical motion clamp and Vertical tangent screw will differ depending on the market.
Sighting collimator
Telescope focusing knob
Telesope grip
Telescope eyepiece
* Vertical motion clamp
* Vertical tangent screw
Plate level
Display unit
Battery locking lever
On-board battery BT-52QA
Instrument center mark
Horizontal motion clamp
Power supply connector
Serial Signal connector
Horizontal tangent screw
2-2 Display
The display uses a graphic LCD which has 4 lines and 20 characters per line. In general, the upper 3 lines
indicate mainly the measured data, and the bottom line indicates the soft key function which changes with the
measuring modes.
Example
Display marks
Display Contents Display Contents
V V-angle * EDM working
HR H-angle right m Meter unit
HL H-angle left f Feet unit/Feet and inch unit
HD Horizontal distance
N
P
Switches non-prism mode or prism mode
VD Relative elevation Laser emitting mark
SD Slope distance
N N coordinate
E E coordinate
Z Z coordinate
V : 9010'20"
HR: 12030'40"

0SET HOLD HSET P1
Angle measurement mode
V-angle : 90 10' 20"
H-angle : 120 30' 40"
HR: 12030'40"
HD* 65.432m
VD: 12.345m
MEAS MODE NP/P P1
Distance measurement mode
Horizontal-angle : 120 30' 40"
Horizontal distance : 65.432m
Relative elevation : 12.345m
HR: 12030'40"
HD* 123.45 f
VD: 12.34 f
MEAS MODE NP/P P1
Horizontal distance : 123.45ft
Relative elevation : 12.34ft
HR: 12030'40"
HD* 123.04.6f
VD: 12.03.4f
MEAS MODE NP/P P1
Horizontal distance : 123ft4in6/8in
Relative elevation : 12ft3in4/8in
Feet unit Feet and inch unit
2-3 Operating Key
Key Name of Key Function
Star key
Star key mode is used for each presetting or displaying as follows.
1 Contrast of the display 2 Reticle illumination 3 Back Light
4 Non-prism/Prism 5 Laser pointer 6 Laser plummet
7 Tilt correction 8 Point guide 9 Set audio mode
Coordinate meas. key Coordinate measurement mode
Distance meas. key Distance measurement mode
ANG Angle meas. key Angle measurement mode
MENU Menu key
Switches menu mode and normal mode. To set application measure-
ments and adjust in the menu mode.
ESC Escape key
Returning to the measurement mode or previous layer mode from the
mode set.
To be DATA COLLECTION mode or LAYOUT mode directly from
the normal measurement mode.
It is also possible to use as Record key in normal measurement mode.
To select function of Escape key, see Chapter 16 "SELECTING
MODE".
ENT Enter key Press at the end of inputting values.
POWER Power source key ON/OFF of power source
F1-F4
Soft key
( Function key)
Responds to the message displayed.
2-3-1 Function key (Soft key)
The Soft Key message is displayed at the bottom line of display. The functions are according to the displayed
message.
Angle measurement
Page Soft key Display mark Function
1
F1 0SET Angle of Horizontal is set to 0 00' 00"
F2 HOLD Hold the horizontal angle.
F3 HSET Sets a required horizontal angle by entering numerals.
F4 P1 The function of soft keys is shown on next page (P2).
2
F1 TILT
Setting Tilt Correction
If ON, the display shows tilt correction value.
F2 REP Repetition angle measurement mode
F3 V% Vertical angle percent grade (%) mode
3
F1 H-BZ Sets the buzzer sound for every horizontal angle 90.
F2 R/L Switches R/L rotation of horizontal angle.
F3 CMPS Switches the COMPASS ON/OFF of vertical angle.
1
F1 MEAS Start measuring.
F2 MODE Sets a measuring mode, Fine/Coarse/Tracking.
F3 NP/P Switches non-prism mode or prism mode.
2
F1 OFSET Select Off-set measurement mode.
F2 S.O Select stake out measurement mode.
F3 S/A Select set audio mode.
3
F2 m/f/i Switches meter, feet or feet and inch unit.
V : 9419'00"
HR: 17202'40"

--- m/f/i --- P3
V : 9419'00"
HR: 17202'40"

H-BZ R/L CMPS P3
V : 9419'00"
HR: 17202'40"

TILT REP V% P2
V : 9010'20"
HR: 12030'40"

0SET HOLD HSET P1
V : 9419'00"
HR: 17202'40"

OFSET S.O S/A P2
HR: 12030'40"
HD*[r] << m
VD: m
MEAS MODE NP/P P1
V : 9419'00"
HR: 17202'40"

OFSET m/f/i S/A P3
V : 9419'00"
HR: 17202'40"

R.HT INSHT OCC P2
N: 123.456 m
E: 34.567 m
Z: 78.912 m
MEAS MODE NP/P P1
Angle measurement mode
Coordinates measurement mode
Soft keys
[F1]
[F2] [F3] [F4]
Coordinate measurement mode
1
F1 MEAS Start measuring.
F2 MODE Sets a measuring mode, Fine/Coarse/Tracking.
F3 NP/P Switches non-prism mode or prism mode.
2
F1 R.HT Sets a prism height by input values.
F2 INSHT Sets an instrument height by input values.
F3 OCC Sets an instrument coordinate point by input values.
3
F1 OFSET Select Off-set measurement mode.
F2 m/f/i Switches meter, feet or feet and inch unit.
F3 S/A Select set audio mode.
2-4 Star Key Mode
Press the ( ) key to view the instrument options.
The following instrument options can be selected from the ( ):
1.Adjustment of the contrast of the display (0 to 9 steps) [ or ]
2.Adjustment of the reticle illumination (1 to 9 steps) [ or ]
3.Turn the backlight of the display ON / Blink / OFF.
4.Select Non-prism mode / Prism mode.
5.Turn the Laser pointer option ON/OFF.
6. Turn the Laser plummet option ON/OFF. (Only for the laser plummet type)
7.Setting Tilt Correction
8.Turn the Point Guide option ON/OFF.
9.S/A (set audio) mode
Note: Star key mode does not function when the same function as the function assigned to the star key
mode is performed from the main routine.
Key
Display
mark
Function
F1 B.LT Turn the backlight of the display ON/OFF.
F2 NP/P Non-prism mode / Prism mode selection
F3 L.P. Turn the Laser pointer option ON / Blink / OFF.
F4 L.PL Turn the Laser plummet option ON/OFF. (Only for the laser plummet type)
F1 --- ---
F2 TILT
Setting Tilt Correction
If ON, the display shows tilt correction value.
F3 P.G. Turn the Point Guide option ON/OFF.
F4 S/A
The light acceptance quantity level for the EDM (SIGNAL), the atmospheric cor-
rection value (PPM) and correction value of prism constant (PSM) are displayed.
or CONT Adjust the contrast of the display (0 to 9 steps).
or RTCL
Adjust the Reticle Illumination (1 to 9 steps).
ON/OFF of the reticle illumination is linked with ON/OFF of the backlight.
V : 9010'20"
HR: 2030'40"

0SET HOLD HSET P1
CONT:5 RTCL:5
B.LT NP/P L.P. L.PL.
CONT:5 RTCL:5
--- TILT P.G. S/A
Press the star ( ) key.
Press the star ( ) key.
2-5 Serial Signal RS-232C Connector
The serial signal connector is used for connecting the GPT-3000 series with a computer or TOPCON Data
Collector, which enables the computer to receive measured data from the GPT-3000 series or to send preset
data of horizontal angle, etc. to it.
The following data will be outputted at each mode.
The display and the output at the coarse mode are the same as the contents above.
At the tracking mode, the displayed distance data only is outputted.
The details necessary for the connection with the GPT-3000 Series are obtained from its Interface Manual
which is optionally available. Please refer to the manual.
Mode Output
Angle mode ( V, HR or HL) ( V in percent) V, HR (or HL)
Horizontal distance mode (HR, HD, VD) V, HR, HD, VD
Slope distance mode (V, HR, SD) V, HR, SD, HD
Coordinate mode N, E, Z, HR (or V, H, SD, N, E, Z)
2-6 Prism Mode and Non-prism Mode
In GPT-3000 series, the distance measurement will be done using invisible pulse laser beam emitted from
pulse laser diode. You can select measurement mode between Prism mode which is collimating a prism and
Non-prism mode that is collimating a target object except prism.
Regardless of whether the laser pointer is used, measurement is possible with both the non-prism mode and
the prism mode. That is, when the GPT-3000 is used in the open air, in an urban area, etc., the laser pointer
can be stopped and distance measurement is then conducted, making it possible to prevent the laser light
from hitting a third party.
When using a reflection sheet, measure with the prism mode.
For measurement with a prism, be sure to measure with the prism mode. If you measure with the non-prism
mode, accuracy cannot be guaranteed.
Non-prism mode enables all distance measurements such as Distance measurement, Coordinate measure-
ment, Offset measurement and Layout.
To switch over Prism mode to Non-prism mode or contrary, press the [NP/P] soft key in each measurement
display. [NP] of Non-prism mode indicator will be shown at the right corner of the display in Non-prism
mode measurement.
Changing mode shall be done before measurement.
Example
It is possible to set Non-prism mode for distance measurement during the power on time. Refer to 8-2-2
Parameter setting mode 2 to set the option.
If happened collimating the near distance prism has happend in Non-prism mode, measurement will not be
done because of too much light.
In Non-prism mode, the distance less than 1m and 400m or more is not displayed.
HR: 12030'40"
HD* 65.433 m
N
P
VD: 12.345 m
MEAS MODE NP/P P1
N: 120.456 m
E: 34.567 m
N
P
Z: 12.345 m
MEAS MODE NP/P P1
Distance measurement mode Coordinate measurement mode
Non-prism mode indicator
To change the mode, press the [NP/P] soft key in each measurement.
3. PRINCIPLE
3-1 Principle of Angular Measurement
(1) Principle
The pattern of the scale is divided into 1260 lines of equal pitch. The line width of the signal R is stable.
The line width of the signals A, B and C is modulated according to the different cycles. (Fig. 1)
The signals are arranged in the order of R , A, B and C. When the pattern of the scale is projected,
the waveform is generated on the CCD. (Fig. 2) Obtain an integral value by every four waveform lines and
find out the line whose change is the smallest. It is R because the R width is stable. When you have
found out R, the next is A and then B and C . Therefore the frequency of A, B and C can be
obtained. (Fig. 3)
First, carry out Fourier transformation (DFT) for the equal-pitch signals to execute the accurate calculation of
1 pitch (1028 seconds) or less. Secondly, arrange the waveforms of the frequency for the A, B and C, obtain
each phase and, by combining the phases, obtain the angle of the block including A, B and C. Thirdly, obtain
the angle of the pitch unit by using the kind of the pattern including the reference position. Finally, combine
the accurate and rough calculations and arrange the digits to obtain the angular measurement value.
LED
Mirror
CCD
Scale
(V)-angular measurement reading unit (H)-angular measurement reading unit
LED
Scale
CCD
(2) Angular measurement electrical system block diagram
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3-2 Principle of Distance Measurement
(1) Principle
Let the instrument face the objective (a normal prism is usable) and emit a light (laser beam). The instrument
receives the reflected light and measures its time lag (phase difference). Consequently the distance to the
objective can be measured.
A difference from the conventional light wave telemeter (EDM) is as follows: this instrument does not modu-
late the emitted light but carries out the measurements equal to the long/short wavelength (accurate measure-
ment and rough measurement) at the same time.
The luminous flux emitted outside is a pulse with exceedingly small width.
The instrument emits a pulse light to the objective.
The instrument amplifies the reflected light and generates the receiving timing waveform. According
to the timing, the sine waveform of TCXO is sampled and so the low frequency beat signal can be
obtained. At the same time, the instrument measures the count value for the time interval which is
obtained by the emitting and receiving timing of the pulse light.
A/D conversion is done for the beat signal of . The converted value and the above count value are
stored in the memory.
Fourier transformation is executed for the data for which A/D conversion has already been done and
the accurate measured distance value is obtained.
CPU arranges the digits for the above count value (rough measurement) and the accurate measurement
to calculate the distance value.
The procedures of ~ are done in the outside and inside light paths and, in consideration of the
calculated differences, the final measured distance value is obtained.
1
2
3 2
4
5
6 1 5
(2) Distance measurement system block diagram
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3-3 Distance Measurement System Optical Arrangement
6
14
15
20
16
8
10
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9
17 18 19
5 4 3
12 13
21
22
23
24
2
1 7 11
PLD
LD
APD
Chopper
Telescope (EDM) system
No. Name Function on mechanism Function on adjustment
1 Objective lens EDM focus adjustment
2 Dichroic prism Distributes the light path for the distance mea-
surement (optical receiving) system and the
collimation system.
EDM optical axis vertical
adjustment
3 Internal lens Collimation system focus adjustment
4 Porro prism Forms an image.
5 Reticle Imaging screen in the collimation system EDM optical axis reverse
adjustment
6 Eyepiece lens Optical system for observing the collimation
system
7 Mirror
(Optical emitting pipe)
Aligns the collimation axis with the distance
measurement (optical emitting) system.
8 Relay lens Changes the magnification of the distance
measurement system.
9 Mirror (LP) Aligns the laser pointer optical axis with the
distance measurement system.
10 Condenser lens (LP) Condenses the LP light.
11 Reference-ND Adjusts the light intensity for the inside light
path.
12 Reference lens
13 Condenser lens
(P-optical emitting)
Generates the prism distance measurement
light.
14 Mirror
(P-optical emitting)
light.
15 Optical emitting fiber Generates the prism distance measurement
light.
16 Condenser lens
(Optical emitting fiber)
light.
17 Random phase plate Adjusts the irregular light intensity to be uni-
form.
18 Rhomb prism Changes the light path for Prism/Non-prism.
19 Anamorphic prism Forms the beam.
20 Condenser lens (PLD)
21 IR filter Removes the unnecessary light.
22 Circular Adjusts the light intensity for the distance
measurement.
23 Doughnut lens
24 Optical receiving fiber
4. INSPECTION
4-1 Inspection Procedure
Before starting repairs, use the following procedure to doublecheck the problem location. Before the instru-
ment is disassembled, carry out :
4-2 Theodolite System Accuracy Inspection
4-3 Telescope (EDM) System Accuracy Inspection
When you have located the problem, proceed with disassembly and replacement of the problem unit as
described in the repair manual.
Level the instrument.
Inspection/repair is ended.
Shipment
Theodolite
system accuracy
inspection
EDM
system accuracy
inspection
Repair the trouble part
according to trouble
shooting flow chart.
Repair the trouble part
according to trouble
shooting flow chart.
Carry out inspections for the
theodolite/EDM systems to
make sure that there is no
trouble part.
4-2 Theodolite System Accuracy Inspection
Unit Item Inspection / Adjustment Procedure Standard
1 Perpendicularity of
plate level and ver-
tical axis
Inspection: Operate the leveling screw to center the bubble.
Turn the instrument in 180 to check the movement of the
bubble.
Adjustment: Turn the level's adjustment nut to compensate for 1/2 the
offset, and turn the leveling screw to compensate for the
other 1/2.
1/4 graduation
or less
circular level and
vertical axis
Inspection: Check it at the same time with the above 1.
Adjustment: Turn the level adjustment nut until the bubble is centered.
1/3 graduation
or less
3 Alignment of verti-
cal axis and optical
plummet tele-
scopes line of
sight (optical
plummet accuracy)
Inspection: Collimate the object set 1m~1.5m away. The measured
value must be half the deviation when turning the instru-
ment in 180.
Adjustment: Turn the retile adjustment screw to correct for half the
deviation.
0.5mm or less
4 Reticle vertical
cross hair inclina-
tion
(Scale inclination)
Inspection: When aligning the telescopes upper or lower vertical
cross hair with the bottom cross hair, check the offset of
another cross hair.
Adjustment: Loosen the eyepiece cell set screw and align the reticle
vertical cross hair with the bottom cross hair.
One vertical
cross hair or
less
Adjustment nut
Adjustment nut
Set screw
horizontal axis and
vertical axis
(plumb line)
Inspection: Collimate the elevation angle collimator and then the
depression angle collimator. At that time, read the offset
from the vertical line at the normal and reverse positions
of telescope. The measured value must be half the differ-
ence between the read values at the normal and reverse
positions.
Adjustment: Slightly loosen only the right horizontal bearing screws
A, B, and C. Use a rod pin and turn the plumb line
adjustment screw to press and adjust the metal part.
10" or less
horizontal axis and
line of sight
(reversing)
Inspection: Collimate one horizontal collimator, reverse the tele-
scope and collimate another collimator. Read the devia-
tion at each collimation. The measured value must be
half the deviation.
To eliminate the collimator's vertical error, when you
have done observation at normal and reverse positions,
add the normal and reverse deviation. The measured
value must be 1/4 the obtained value.
Adjustment: Turn the right and left reticle adjustment screws to make
the adjustment.
10" or less
7 Tilt sensor operat-
ing range
Inspection: Align the collimator scale with the reticle scale. Use the
vertical tangent screw to display [9000'00"]. Use the
leveling screw to incline the axis back and forth in 3' or
more from the vertical condition.
Adjustment: Carry out the tilt offset adjustment. If the operating
range cannot be corrected by offset adjustment, adjust
the tilt installation position.
TILT OVER
is displayed.
A B
C
Not loosened
Loosen these screws.
Adjustment screw
Down Up
Amount of offset
Correction = Offset
Right and left
1
2
adjustment screws
8 Tilt correction
accuracy
Inspection: Align the collimator scale with the reticle scale. Use the
vertical tangent screw to display [9003'00"]. Use the
leveling screw to align the collimator with the reticle
scale.
Adjustment: Carry out the tilt offset adjustment. If the correction
accuracy cannot be corrected by offset adjustment,
adjust the tilt installation position.
10" or less
9 Height 0 posi-
tion
Inspection: Align the collimator scale with the reticle scale and
check the error against the horizontal position
[9000'00" (or 000'00")].
Adjustment: Carry out V ANGLE 0 POINT of the adjustment
mode (refer to the instruction manual). If the height 0
position is not corrected by V ANGLE 0 POINT (error
is excessive), adjust the vertical scale installation posi-
tion.
Install with the 3 set screws so that it is within 5 from
the height 0 position.
(Torque: 70Ncm (7kgfcm))
10" or less
10 Alignment of line
of sight for sight-
ing collimator
Inspection: Catch the object with the sighting collimator. Then,
when collimating the object with the telescope, the offset
from the reticle center must be the measured value.
Adjustment: Loosen the sighting collimator mounting screw and turn
it right and left to correct.
Within 20'
+5
-5
Set screw
CCD unit
CCD Ass'y mounting screw
Mounting screw
4-3 Telescope (EDM) System Accuracy Inspection
4-3-1 Inspection of the telemeter optical axis and the telescope optical axis
(1) Inspection by actual measurement
Procedure Illustration
1 Set a prism about 30m to 50m apart from the
instrument.
2 Turn on the power as pressing the [F1] key.
ADJUSTMENT MODE (1/2) appears.
3 Press the [F4] (P) key to get ADJUSTMENT
MODE (2/2). Press the [F1] key to select EDM
CHECK.
4 Collimate the center of the prism in the prism
mode.
The buzzer keeps sounding.
5 Press the [F4] (HOLD) key to hold the light inten-
sity.
The mark # appears at the right side of the light
intensity display.
H (horizontal) direction check
(Don't move the V (vertical) direction.)
6 Use the horizontal tangent screw to move the col-
limating point to the left side of the prism gradu-
ally until the buzzer stops sounding.
Check each of the optical axis of EDM and theodolite about prism mode and non-prism
mode in order.
ADJUSTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
ADJUSTMENT MODE 2/2
F1:EDM CHECK
P
V: 9010'10"
HR: 2000'20"
SIGNAL: [ ]
EXIT NP/P HOLD
V: 9010'10"
HR: 0004'20"
SIGNAL: [ ] #
EXIT NP/P HOLD
Prism
Reticle
limating point to the center of the prism gradually
until the buzzer begins to sound. Check the light
intensity level on the display unit. Adjust the col-
limating point by turning the horizontal tangent
screw until the minimum level or level two of the
light intensity is displayed.
8 Write down the displayed horizontal angle.
limating point to the right side of the prism gradu-
ally until the buzzer stops sounding.
limating point to the center of the prism gradually.
As Procedure 7, adjust the collimating point by
turning the horizontal tangent screw until the min-
imum level or level two of the light intensity is
displayed.
11 Write down the displayed horizontal angle.
12 Calculate the center of the prism by the values
written in Procedure 8 and 11.
[Example]
Step 8: 0 01' 20"
Step 11: 0 09' 40"
Average: 0 04' 10"
Prism
Reticle
V: 9010'10"
HR: 0001'20"
SIGNAL: [ ] #
EXIT NP/P HOLD
Quantity level two
Prism
Reticle
13 Collimate the center of the prism.
Compare the value of the horizontal angle at this
time with the one calculated in Procedure 12. If
the difference is within approx. 2', there is no
problem for use.
V (vertical) direction check
(Don't move the H (horizontal) direction.)
[Example]
Reading to prism center: 0 04' 30"
Calculation: 0 04' 10"
Difference: 20"
14 Carry out checking as the H direction and com-
pare the measured value of the prism center colli-
mation with the calculated average value. If the
difference is within approx. 2', there is no problem
for use.
Check in non-prism mode
If the instrument is in the light intensity hold
mode, press the [F4] (HOLD) key to cancel the
hold mode.
[Example]
Lower side of prism: 90 12' 30"
Upper side of prism: 90 04' 30"
Average: 90 08' 30"
Reading to prism center: 90 08' 50"
Average: 90 08' 30"
Difference: 20"
15 Press the [F3] (NP/P) key to change to the non-
prism mode.
16 Collimate the center of the prism.
17 Press the [F4] (HOLD) key to hold the light inten-
sity.
The mark # is displayed at the right side of the
light intensity display.
Prism
Reticle
V: 9010'10"
HR: 0004'20"
N
P
SIGNAL: [ ]
EXIT NP/P HOLD
V: 9010'10"
HR: 0004'20"
N
P
SIGNAL: [ ] #
EXIT NP/P HOLD
18 Carry out checking in the non-prism mode as the
above Procedure 5 ~ 14. For each of the horizon-
tal and vertical directions, compare the collimated
value of the prism center with the calculated aver-
age value. If the difference is within approx. 2',
there is no problem for use.
Check of the laser pointer optical axis
19 On the center of a section paper or a white paper,
draw a vertical line and a horizontal line to be
used as a target.
20 Set the above target about 10m away from the
instrument and collimate the intersection of the
vertical and horizontal lines.
21 Turn on the power of the instrument. Press the
star key and then press the [L.P.] key to light the
laser pointer.
22 When collimating the intersection on the target,
make sure that the center of the laser pointer is
within about 6mm from the intersection on the tar-
get.
Target
About 10m
Note: If you look through the telescope at this time, you will not be able to see the laser
pointer. Therefore, conduct this check with the naked eye, viewing the target and
the laser pointer from the side of, or from above, the GPT-3000.
(2) Inspection by using a collimator
The optical emitting wavelength of the GPT-3000 series is different from the current total stations. When
checking the optical axis by a collimator, the CCD camera and a monitor are used.
(It is possible to perform inspection by the collimator with the CCD camera used in the laser products. In
this case, the objective lens has to be changed to a one with magnification 5 (ST-3K-02)).
1-1 Necessary tools
1-2 Collimator
For inspection, you can use a collimator for general surveying instruments. There is no problem. For adjust-
ment, please use a collimator equipped with the laser reticle.
(The wavelength of the EDM light source is different between the reticles. If you make adjustment with the
normal reticle, the measured distance/linearity may be out of standard.)
Tool No. Name Remarks
ST-PT-21
ST-PT-31
CCD camera & monitor Made by Tokyo Electronics
CCD camera : CS3330B
Monitor : 9VM10A
ST-PT-24 Red circular image checking filter For GPT-2000
ST-PT-22 Objective lens Made by Nikon
Focal distance 50mm: F (1.8)
ST-PT-23 Red circular image checking tool (for the large
diameter collimator)
For GPT-2000
ST-PT-15 Red circular image checking tool (for the small
diameter collimator)
For GPT-2000
ST-3K-01 Reticle lighting tool
ST-3K-10 Light intensity adjusting filter Filter set (1% 5 pcs.)
Size: 50 50
Installation of the small diameter
collimator with adapter
550nm scale
(for general surverying)
780nm scale
(for invisible laser)
2. Inspection
2-1 Preparation
1 Set the red circular image checking tool, CCD
camera and monitor as illustrated.
(Install the objective lens to the CCD camera head
and screw it into the red circular image checking
tool.)
2 Remove the illumination unit from the existing
depression angle collimator.
3 Install the red circular image checking tool onto
the rear of the depression angle collimator.
VIDEO IN CCD monitor
Red circular image
CCD camera
VIDEO OUT
Objective lens
checking tool
Depression angle collimator
Illumination unit
Red circular image
checking tool
4 Pull out the knob of the red circular image check-
ing tool and turn it in 90.
After installing the tool onto the collimator, return
the knob to the original position. The knob is
held.
5 Set the aperture and focal distance of the objective
lens according to the following conditions.
Conditions: Aperture: 1.8
Focal distance:
6 Turn on the power of the CCD camera controller
and the monitor.
Set the controller according to the following con-
ditions.
AGC : ON
: 1
SHUTTER : OFF
LINE : OFF
Others : Set optionally.
7 As watching the monitor, turn the collimators
eyepiece lens to adjust focus so that the collima-
tors reticle can be seen clearly.
Knob
8
2-2 Optical emitting image position check
1 Collimate GPT-3000 to the scale of the depression
angle collimator.
If the scale of the collimator is not seen, install the
reticle lighting tool and project the instruments
reticle on the monitor.
2 Install the red circular image checking filter to the
front of the objective lens.
If the image on the monitor is too birght, use the
filter set (ST-3K-10).
CCD camera
CCD monitor
Red circular image checking filter
Lock
3 Turn on the power as pressing the [F1] key.
ADJUSTMENT MODE (1/2) appears.
4 Press the [F4] (P) key to access ADJUST-
MENT MODE (2/2). Then, press the [F1] key to
access EDM CHECK.
5 Record the V angle and H angle at this time. (The
values of the collimation axis)
6 Fit the center of the optical emitting image to the
center of the reticle. Record the V angle and H
angle at this time.
7 Make sure that the difference measured in Proce-
dure 5 and 6 is within the standard.
Error of the optical axis (prism):
Within 90"
8 Press the [F3] (NP/P) key to change to the non-
prism mode.
9 Fit the optical emitting image to the center of the
reticle and read the angle.
The line direction may be different between the
products.
10 Make sure that the difference between the value of
Procedure 9 and the collimation axis is within the
standard.
Error of the optical axis (non-prism):
Within 90"
Optical emitting image in prism mode
In the vertical direction, adjust the optical
emitting image to the position where the length
of the upper and lower lines is uniform.
In the horizontal direction, adjust the optical
image with the center between the two lines.
Optical emitting image in non-prism mode
Check of laser pointer optical axis
11 Turn off the power and, in the normal mode, turn
it on again.
12 Light up the laser pointer and fit the center of its
optical emitting image to the center of the reticle.
13 Make sure that the difference between the value of
V/H angle and the collimation axis is within the
standard.
Error of optical axis (laser pointer):
Within 90"
Optical emitting image of laser pointer
4-3-2 EDM system inspection
The GPT-3000 series has not only the conventional prism measurement function but also the non-prism mea-
surement function. The EDM system must be inspected for the prism and non-prism measurements.
Note: To calculate the instrument constants, set the instrument constants inputted already to 0mm
and measure the linearity.
1. Inspection of prism measurement
(1) Linearity
Although there are several ways to check the linearity, the following is a simple and sure way.
Setting the base line site
The base line site is to be on solid ground (concrete, etc.). Avoid direct sunlight. A distance of about
40m must be allowed.
Set the point in a concrete block of at least 30-cm square.
Measure at 4, 10, 11.25, 12.5, 13.75 and 15 meters (for short distance)/33, 34.25, 33.5, 36.75 and 38
meters (for long distance). The setting error must be 5cm.
Use the steel tape to measure the distance (reference value) of each point. The accuracy must be 1mm
or less.
30cm
3
0
c
m
Point
The entire surface may also be concrete.
(Indoor location is allowed).
Measurement
Set up GPT-3000 at the 0m point, and prepare a check sheet as shown below for each point and collect
the data. Record the data for 10 measurements at each point.
After measurement, check the instrument constants P (S) and P (L).
Calculate the instrument constants P (S) and P (L) as follows:
P (S) = Center value of P - P (minimum/maximum values)
... Center value between the minimum and maximum values of the errors (X - ) for the short
distance 5 points
P (L) = ... Average value of the errors (X - ) for the long distance 5 points
To input the instrument constants, refer to 13-2 EDM Instrument Constant Input.
(2) Long distance linearity
At a distance more than 300 meters away, install two points to be used for setting the prism. Select a
place of normally good atmospheric conditions and use three prisms.
Measurement
To measure the reference value, use the EDM and average the values from two or three EDMs.
For long distances, the distance will vary slightly (normally 10mm) due to the atmospheric conditions.
Therefore, calibrate the unit once a month.
Note: Also take the PPM correction into account.
Measurement
Distance
Average
x
Reference
value
Error
x-
1
4m
10
36.75
38
6
2
7
3
8
4
9
5
10
4.004 4 5 4 4
4.0044 4.00544 -0.0010
+0.0010
-0.0010
-0.0030
-0.0010
5 5 4 4 5
3
2
1
-1
-2
-3
12 14 16 18 20
(m)
(mm)
(X-)
5
2. Inspection of non-prism measurement
In the non-prism mode of the GPT-3000 series, there are four kinds of the instrument constants as shown
below. Measure a proper point carefully and obtain the correct instrument constants.
Non-prism mode short distance NP (S) : Point A
Non-prism mode long distance NP (M): Point B
Non-prism mode long distance NP (L) : Point C
Non-prism mode 1.5m : Point D
(1) Linearity
The following 21 places are measurement points. These points cover the peak of errors in linearity mea-
surement. If a wrong measurement (the number of point is not full, the point position is not correct, etc.)
is done, you cannot get a correct offset value. Be careful.
Point A: Used for NP (S). 13 points: 3, 3.75, 5, 6.25, 7.5, 8.75, 9.5, 14.5, 15.5, 16.5, 17.5, 18.5, 19.5 (m)
Point B: Used for NP (M). 1 point: 25 (m)
Point C: Used for NP (L). 5 points: 33, 34.25, 35.5, 36.75, 38 (m)
Point D: Used for NP (1.5). 2 points: 1.5, 2.5 (m)
Set each point at within the above distance 50mm.
Let each target face the GPT-3000 correctly. (The word face means the surface of the GPT-3000 objec-
tive lens faces the surface of each target in parallel with the error of 3 or less.) To set the targets cor-
rectly, use a mirror. (Select a mirror which is larger than a target size.)
Target: Use the white surface side of gray card (Cat. No. E152 7795 made by KODAK).
For 1 point, cut the card (size: 8 10 inches) to half to use the one (size: 8 5 inches).
To collimate the center of the target, put a mark on the cross hairs or the center position.
When measuring the linearity for only the GPT-3000 series (in non-prism measurement with small
diameter), the card (size: 4 5 inches (1/4)) can be used.
How to set the target
1. Set a mirror where a target should be set.
2. Collimate the mirror through the GPT-3000.
3. Adjust the mirror position to see the GPT-3000 from the eyepiece. When the mirror is already in the
aforementioned position, the setting conditions are satisfied. As taking care about the mirror posi-
tion (inclination, direction, etc.), set a target.
4. In the same way, set targets at 21 points.
Measurement
As prism measurement, prepare a check sheet (as the prism mode) for each point and collect the data.
Check the instrument constants and, if necessary, change them.
How to calculate the instrument constants
NP (S) = Center value of P - P (minimum/maximum values)
... Center value between the minimum and maximum values of the errors (X - ) for the short
distance 13 points
Error in the case of NP (M) = 25m
NP (L) = ... Average value of the errors (X - ) for the long distance 5 points
NP (1.5) = The special formula is prepared. So, calculate the error on the Excel sheet. (In this case,
the value of NP (S) is necessary.)
To change the instrument constants, refer to 13-2 EDM Instrument Constant Input.
(2) Measurement test
As prism measurement, make sure that the specified measured distance is satisfied. For checking, there
are two methods, actual measurement and pseudo-measurement.
(2)-1 Check by actual measurement
Check whether the instrument measures a point at 250m point.
(2)-2 Check by pseudo-measurement
Install the NP measured distance checking filter onto the front of the objective lens and check whether the
instrument measures the target.
The measured distance (target set point) is written on the filter.
For checking, be careful for the following points.
Let the target face the objective lens correctly.
Use one gray card (8 10 inches) as a target.
The gray surface must be measured.
The distance msut be approx. 35m.
NP linearity
Half gray card: White surface
3.0m 3.75m 38m
(X-)
5
4-4 Error Code Table
(1) Error codes
Display Description Countermeasure
Ref.
Page
Tilt Over When the inclination of the instru-
ment exceeds the automatic cor-
rection range
Level the instrument correctly. If this error is
still displayed, the probable causes are as fol-
lows :
1. Tilt offset is deviated.
2. Tilt installation error is excessive.
Carry out repair according to the instructions in
the right page.
6-6
V ANGLE
ERROR
H ANGLE
ERROR
VH ANGLE
ERROR
When the angular measurement
system is abnormal
This error is displayed when the instrument or
telescope rotates too fast but it is not trouble. If
this error is constantly displayed, check the
details of error code with the factory mode and
take the repair method of the error code.
6-7
E35 When REM (remote elevation
measurement) is done within
6 from zenith or nadir
Check without 6 from zenith or nadir and, if
the error message is not displayed, there is no
problem.
6-8
E60 EDM unit battery lower level error Replace the D-OSC unit.
E61 EDM EEPROM error has
occurred. When EEPROM on D-
OSC is abnormal, this error is dis-
played.
Replace D-OSC. 6-9
E63 Phase plate stop error Replace the open air motor unit.
E68 Chopper operation error has
occurred. When chopper does not
operate, this error is displayed.
Connect the tool and check the chopper opera-
tion. Then, replace EDM Base or D-OSC unit.
6-9
E69 When a command is sent and
EDM does not respond within 1
second, this error is displayed.
Probable causes are as follows: Cable is faulty,
cable is not arranged correctly, connector is
faulty, slip ring is faulty, slip ring brush is in
contact, or there is a problem around the EDM
power supply or main PCB. Locate the trouble
place and replace the unit.
6-10
E71 When the vertical angle zero point
is adjusted in a wrong procedure,
this error is displayed.
Check the procedure and readjust. 6-11
E72 When the vertical angle zero point
is sharply deviated in its adjust-
ment, this error is displayed.
Start the adjustment from the first again.
If the error message is still displayed, the scale
installation position may be 5 or more.
Carry out repair according to the instructions in
the right page.
6-11
E73 During the vertical angle zero
point adjustment, when the instru-
ment is not leveled or when the
vertical/horizontal angle correction
device malfunctions, this error is
displayed.
Level the instrument again and readjust. In
vertical angle zero point adjustment, level the
instrument within 2'. If the error message is
still displayed, check the tilt offset/tilt installa-
tion adjustment.
6-11
E81 When the angle unit of the instru-
ment (DEG, GON, MIL) is differ-
ent from the angle unit set in
communication, this error is dis-
played.
Fit the units each other. 6-12
E82 While the ACK mode is set at
standard, the instrument outputs
data but the external devices such
as FC, PC, etc. do not send ACK
within the regular time. Under this
condition, when data is sent ten
times but ACK is not received, this
error is displayed.
Check the following points: Parameter setting,
software at PC side, cable, wiring/contact
around 6PIN connector and wiring/contact
around slip ring. Carry out repair according to
the instructions in the right page.
6-13
E92 When tilt offset is not set within
2' in factory mode, this error is
displayed.
Install tilt to set the tilt offset within 2'. 6-14
E99 Non-volatile memory error Perform initialization. If this error is still dis-
played, replace the main PCB.
6-14
E600 Gate array error has occurred.
Gate array on the angular measure-
ment PCB malfunctions.
Replace the angular measurement PCB
(PCB31).
6-7
E621~E623 CCD integral time Low error has
occurred. When light is taken into
CCD in a too short time, this error
message is displayed.
Probable causes are as follows:
1. CCD unit
2. LED unit (only for V)
3. Main PCB
Replace the unit.
6-7
E631~E633 CCD integral time High error
has occurred. When light is taken
into CCD in a too long time, this
error message is displayed.
1. CCD unit
3. Main PCB
Replace the unit.
6-7
E641~E643 Pattern pitch error has occurred.
When the pattern pitch taken in
CCD is out of standard, this error
message is displayed.
1. Set values for main PCB are abnormal.
2. CCD unit
3. Scale (soil and damage)
Adjust the factory mode or replace the unit.
6-7
E681~E683 LED_PWM_High error has
occurred. When light intensity
taken in CCD is excessive, this
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E691~E693 LED_PWM_Low error has
occurred. When light intensity
taken in CCD is insufficient, this
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E731~E733 CCD pattern contrast error has
occurred. When trouble has
occurred frequently in the CCD
waveform (RABC pattern), this
error is displayed.
2. CCD unit
3. Main PCB
Replace the unit.
6-7
Ref.
Page
E741~E743 A_Phase error has occurred.
When the A pattern phase is abnor-
mal, this error is displayed.
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E751~E753 B_Phase error has occurred. When
the B pattern phase is abnormal,
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E761~E763 C_Phase error has occurred. When
the C pattern phase is abnormal,
2. CCD unit
3. Main PCB
Replace the unit.
6-7
E771~E773 Angle calculation error has
occurred. When data of the angu-
lar measurement CCD unit is
abnormal, this error is displayed.
1. CCD unit is faulty. (Installed position)
2. Main PCB
Replace the unit.
6-7
FILE EXISTS The file with the same name exists. Check the file name and input it again. -----
FULL FILES Files have already been made up to
maximum quantity (30) and more
files cannot be made.
Reduce the file quantity by deleting the unnec-
essary file, etc.
-----
FILE NOT
SELECTED
When file data is necessary, a file
to be used is not selected.
Select a file and execute the procedure again. -----
PT# DOES
NOT EXIST
The input point name does not
exist in the internal coordinate
data.
Check the point name and input it again. -----
CALC
ERROR
When setting a direction angle,
the input rear view point coordi-
nate is the same as the instru-
ment constant coordinate
When the layout mode is exe-
cuted, the input layout coordi-
nate is the same as the
instrument constant coordinate
When setting a new point, its
coordinate cannot be calculated
because of wrong measurement,
etc.
Check the point name and input it again.
When setting a new point, perform measure-
ment again.
-----
PT# EXIST When setting a new point name,
the same point name already exists
in the internal coordinate data.
Select another point name and store it. -----
LIMIT OVER A numerical value out of the
range has been input.
When setting a new point, its
coordinate cannot be calculated
because of wrong measurement,
etc.
Check the value and input it again.
Perform measurement again.
-----
Ref.
Page
NO FILE In data search, when the first or
last data is displayed, you tried
to search data by pressing the
[ ] or [ ] key.
When data search is done for
the specified point name, the
name does not exist in the
internal coordinate data.
The specified file name does
not exist in the internal mem-
ory.
When the first data is displayed and the
[ ] key is pressed, the next data is dis-
played. When the last data is displayed
and the [ ] key is pressed, the preceding
data is displayed.
Check the specified point name and search
data again.
Check the specified file name and input it
again.
-----
MEMORY
ERROR
Trouble has occurred in the
instrument internal memory.
Initialize the internal memory and then use it. -----
MEMORY
POOR
When trying to input the coordi-
nate data manually or when try-
ing to store a newly-set point
coordinate data, the stored coor-
dinate data exceeds the memory
capacity.
Check the memory capacity and then use it. -----
Ref.
Page
5. DISASSEMBLY PROCEDURE
5-1 Instrument Disassembly Procedure
: Indicates the direction of moving or removing.
: Indicates a part that should be removed for disassembly.
H
a
n
d
l
e

R
e
m
o
v
a
l
Loosen the handle screw and then remove the
handle unit.
I
n
t
e
r
n
a
l

B
a
t
t
e
r
y

R
e
m
o
v
a
l
As pushing down the battery locking lever,
remove the internal battery.
L
e
f
t

C
o
v
e
r

R
e
m
o
v
a
l
Remove the 5 screws.
Notes:
The waterproof Teflon washer is attached
to all the screws.
When assembling, tighten the screws with
torque of 20Ncm (2kgfcm).
Note
Torque is shown by SI unit (Ncm).
When using a torque screwdriver,
be careful about the unit.
1
2
Use tweezers to disconnect the 9 connectors.
C
P
U

U
n
i
t

R
e
m
o
v
a
l
Use tweezers to disconnect the 2 connectors
from the rear of the CPU unit.
R
i
g
h
t

C
o
v
e
r

R
e
m
o
v
a
l
Notes:
to all the screws.
When assembling, tighten all the screws
with torque of 20Ncm (2kgfcm).
D
i
s
p
l
a
y

U
n
i
t

R
e
m
o
v
a
l
Notes:
to all the screws.
torque of 10Ncm (1kgfcm).
(Tighten them with the same torque for
the reverse display unit.)
In GPT-3007, the cover unit is installed at
the reverse display unit. Apply silicone
(KE-3475T) to the whole circumference.
Remove the clamp of the connector on the rear
of the display unit and then remove the flexible
cable.
(Take the same procedure for the reverse display
unit.)
1
2
1
2
3
P
a
c
k
i
n
g

1

R
e
m
o
v
a
l
Remove the packing 1.
Notes:
When assembling, fit the packing 1 not to
protrude from the groove.
When the display unit is removed, replace
the packing 1 in principle.
L
C
D

R
e
m
o
v
a
l
Remove the 8 screws and then remove LCD.
[
F
]

K
e
y
s

a
n
d

M
o
d
e

K
e
y
s

R
e
m
o
v
a
l
Remove the [F] keys and mode keys.
Note: When assembling, fit the keys as push-
ing their periphery not to float each key.
1
2
B
a
s
e

R
e
m
o
v
a
l
Notes:
to all the screws.
torque of 9Ncm (0.9kgfcm). (Tighten
them with the same torque for the reverse
display unit.)
Pull out the flexible cable from the base and fer-
rite core.
O
p
t
i
c
a
l

P
l
u
m
m
e
t

T
e
l
e
s
c
o
p
e

R
e
m
o
v
a
l
Remove the 2 screws and then pull out the opti-
cal plummet telescope.
Note: When assembling, be careful about the
places where the V screw and U screw
should be used.
1
2
T
i
l
t

(
A
)

U
n
i
t

R
e
m
o
v
a
l
Remove the 2 screws with a hexagonal wrench
(M2.5).
Notes:
Washers are set at the end faces of the tilt
unit and standard.
When installing the tilt unit, tighten the
screws with torque of 90Ncm (9kgfcm).
T
i
l
t

(
B
)

U
n
i
t

R
e
m
o
v
a
l
Remove the 2 screws with a hexagonal wrench
(M2.5).
Notes:
Washers are set at the end faces of the tilt
unit and standard.
When installing the tilt unit, tighten the
screws uniformly with torque of 90Ncm
(9kgfcm).
The tilt (B) unit is applied to the following
models.
GPT-3002/3003/3005
V

B
r
u
s
h

U
n
i
t

R
e
m
o
v
a
l
Note: When removing, be careful not to bend
the brush.
1
2
1
2
3
V

A
n
g
u
l
a
r

M
e
a
s
u
r
e
m
e
n
t

H
o
l
d
e
r

U
n
i
t
V
e
r
t
i
c
a
l

T
a
n
g
e
n
t

U
n
i
t

R
e
m
o
v
a
l
Use a hexagonal wrench (M1.5) to remove the
screw.
V
e
r
t
i
c
a
l

C
l
a
m
p

U
n
i
t

R
e
m
o
v
a
l
Use a flexible wrench (ST-TK-17) to remove the
metal fastener.
V
e
r
t
i
c
a
l

C
l
a
m
p

U
n
i
t

R
e
m
o
v
a
l
Remove the vertical clamp unit.
Note: When removing, be careful about the
middle, right and left pads.
V

S
l
i
p

R
i
n
g

U
n
i
t

R
e
m
o
v
a
l
Use tweezers to disconnect the cables from the
connector.
Remove the 3 screws and then pull out the V slip
ring unit.
Red
2-pin connector
Black Blue
White Orange
Green
Cable arrangement of slip ring
5-pin connector
(The pin 5 is open.)
S
p
a
c
e
r

R
e
m
o
v
a
l
Use tweezers to remove the spacer.
Note: When you try to remove the spacer, it is
difficult because the screw lock is
applied. Dissolve the screw lock with a
solvent.
L
e
f
t

H
o
r
i
z
o
n
t
a
l

A
x
i
s

U
n
i
t

R
e
m
o
v
a
l
Note: When assembling, tighten the screws
with torque of 70Ncm (7kgfcm).
Loosen the 3 left metal mounting screws through
the hole of the left horizontal axis.
L
e
f
t

H
o
r
i
z
o
n
t
a
l

A
x
i
s

U
n
i
t

R
e
m
o
v
a
l
Remove the left horizontal axis unit.
Notes:
When installing, the triangular mark of
scale must be at the lower side with the
telescope objective lens at the left.
When installing, the notch of the left metal
must be at the upper side.
R
i
g
h
t

H
o
r
i
z
o
n
t
a
l

A
x
i
s

R
e
m
o
v
a
l
Notes:
The installation mark is put on the right
horizontal axis. When installing, this
mark must be at the objective lens side.
When installing, torque is 90Ncm
(9kgfcm).
R
i
g
h
t

M
e
t
a
l

R
e
m
o
v
a
l
Note: When installing, torque is 90Ncm
(9kgfcm).
1
2
1
Object lens side
Installation mark
Right horizontal axis
2
T
e
l
e
s
c
o
p
e

(
E
D
M
)

R
e
m
o
v
a
l
Lift up the telescope (EDM) unit to remove it.
H
o
r
i
z
o
n
t
a
l

T
a
n
g
e
n
t

U
n
i
t

R
e
m
o
v
a
l
Loosen the tangent cylinder and remove the piston.
Note: Using a wide screwdriver, remove the
piston not to damage the slotted
groove.
Use a hexagonal wrench (M1.5) to loosen the 2
screws.
C
e
n
t
e
r

C
o
v
e
r

R
e
m
o
v
a
l
Remove the 2 screws and then remove the center
cover.
Note: When assembling, apply grease (SH-
33M) evenly to the rear of center cover.
S
t
a
n
d
a
r
d

R
e
m
o
v
a
l
Use a hexagonal wrench (M4) to remove the 3
screws.
Lift up the standard to remove it.
C
C
D

H
o
l
d
e
r

R
e
m
o
v
a
l
H
1

A
n
g
u
l
a
r

M
e
a
s
u
r
e
m
e
n
t

U
n
i
t

R
e
m
o
v
a
l
Note: When removing the H1 angular mea-
surement unit, be careful not to contact
it with the scale.
H
2

A
n
g
u
l
a
r

M
e
a
s
u
r
e
m
e
n
t

U
n
i
t

R
e
m
o
v
a
l
Note: When removing the H2 angular mea-
surement unit, be careful not to contact
it with the scale.
(Only in GPT-3002/3003/3005)
L
o
w
e
r

C
o
v
e
r

R
e
m
o
v
a
l
Note: The waterproof Teflon washer is
attached to all the screws.
(
H
)

B
r
u
s
h

M
o
u
n
t

R
e
m
o
v
a
l
Remove the 1 screw.
Note: When removing the (H) brush mount,
be careful not to bend the brush.
(
H
)

S
l
i
p

R
i
n
g

U
n
i
t

R
e
m
o
v
a
l
Note: Before removing the (H) slip ring unit,
remove the cable band.
V
e
r
t
i
c
a
l

A
x
i
s

U
n
i
t

R
e
m
o
v
a
l
Use a flexible wrench (ST-TK-17) to remove the
metal fastener.
Remove the bearing plate Assy , washer plate
and spring washer .
Use a hexagonal wrench (M2.5) to remove the 4
screws.
1
2 3
V
e
r
t
i
c
a
l

A
x
i
s

U
n
i
t

R
e
m
o
v
a
l
How to install the vertical axis unit
Against the housing mark ( mark) of upper
panel, the triangular mark ( ) of scale must
be at the illustrated position.
The tightening torque of the vertical axis unit
mounting screws is 120Ncm (12kgfcm).
Lift up the vertical axis unit and remove it from
the upper panel.
Upper panel housing mark Trianglar mark
( mark)
5-2 Telescope (EDM Unit) Disassembly Procedure
L
e
n
s

B
a
r
r
e
l

C
o
v
e
r

R
e
m
o
v
a
l
Remove the 4 screws and then remove the lens
barrel cover.
When assembling, set the Teflon washer and
tighten the screws with a torque screwdriver
(20Ncm/2kgfcm).
E
D
M

C
a
b
l
e
s

R
e
m
o
v
a
l
Remove the coaxial cable (CN3).
Remove the LD/PG cable (CN8).
Remove the LED cable (CN7).
E
D
M

C
a
b
l
e
s

R
e
m
o
v
a
l
Remove the circular flexible cable (CN5).
Slide the arrow places of the connector upward
at the same time to unlock it. Then, remove the
flexible cable.
Remove its 3 fixing screws and then remove the
D-OSC PCB.
When assembling, insert the connector at the
illustrated place and tighten the screws.
Remove the PLD driver cable (CN2).
E
D
M

C
a
b
l
e
s

R
e
m
o
v
a
l
Remove the open air motor cable (CN6).
Remove the communication cable (CN1).
Remove the head amplifier coaxial cable (CN3).
E
D
M

C
a
b
l
e
s

R
e
m
o
v
a
l
Remove the chopper motor cable (CN10).
Remove the rhomb prism motor cable (CN9).
Remove the head amplifier cable (CN2).
E
D
M

C
a
b
l
e
s

R
e
m
o
v
a
l
Remove the spacer bolts (3 places).
Remove the shield case.
E
D
M

C
a
b
l
e
s

R
e
m
o
v
a
l
Remove the power cable (CN1).
O
p
t
i
c
a
l

R
e
c
e
i
v
i
n
g

U
n
i
t

D
i
s
a
s
s
e
m
b
l
y
Remove the tape, which fixes the optical receiv-
ing fiber on the head amplifier.
Remove the optical receiving fiber fixing screw
from the head amplifier.
Remove the optical receiving fiber from the head
amplifier.
If the screw lock is applied to the optical receiv-
ing fiber, it cannot be removed easily. In such a
case, do not pull the optical receiving fiber forc-
edly.
O
p
t
i
c
a
l

R
e
c
e
i
v
i
n
g

U
n
i
t

D
i
s
a
s
s
e
m
b
l
y
Remove the screws (3 pcs.) which fix the head
amplifier fixing plate. Then, remove the head
amplifier and its fixing plate together.
Loosen the circular unit fixing screw and then
remove the unit.
O
p
t
i
c
a
l

R
e
c
e
i
v
i
n
g

U
n
i
t

D
i
s
a
s
s
e
m
b
l
y
Loosen the mounting screws and then remove
the unit.
The optical receiving fiber is installed to the unit.
So, remove the unit carefully.
B
a
s
e

R
e
m
o
v
a
l
Remove the base mounting screws.
When assembling, push the base in the arrow
direction until it stops.
Tightening torque: 5kgfcm (50Ncm)
Remove the relay connector of the LP cable.
B
a
s
e

R
e
m
o
v
a
l
Remove the base as taking care to prevent the
connector from being caught by the cable hole of
the shield plate.
When assembling, pass the cables through the
hole of the shield plate and pull them toward the
opposite side.
Pass the rhomb prism motor cable as shown
below.
P
i
p
e

U
n
i
t

R
e
m
o
v
a
l
Remove the pipe unit fixing screws.
When assembling, push the pipe unit in the
arrow direction until it stops.
Tightening torque: 5kgfcm (50Ncm)
Pass the cable through the arrow place and
then pull it toward the opposite side.
Cable hole
P
i
p
e

U
n
i
t

R
e
m
o
v
a
l
Remove the pipe unit.
Be careful not to touch the objective lens.
D
i
c
h
r
o
i
c

U
n
i
t

R
e
m
o
v
a
l
Remove the Ref-ND fixing screw.
Remove the Ref-ND with its fixing shaft.
When installing, refer to the right illustration to
set the front and rear of the Ref-ND correctly.
Remove the mounting screw and then remove
the shield plate.
When assembling, tighten the screw and then
apply the adhesive to the places as shown below.
D
i
c
h
r
o
i
c

U
n
i
t

D
i
s
a
s
s
e
m
b
l
y
Remove the dichroic unit fixing screw.
Tightening torque when assembling: 5kgfcm (50Ncm)
Push the unit in the direction as shown below
until it stops.
Remove the dichroic unit.
Instantaneous adhesive
Screw lock (red)
D
e
c
o
r
a
t
i
o
n

R
i
n
g

R
e
m
o
v
a
l
Use the black-colored ring turner (ST-DA-12) to
remove the black-colored ring.
O
b
j
e
c
t
i
v
e

L
e
n
s

U
n
i
t

R
e
m
o
v
a
l
Loosen the 2 screws.
Make sure the alignment marks of the lens barrel
Assy and objective lens unit are aligned.
Use the objective plate wrench (ST-DA-13) to
loosen the objective lens unit.
O
b
j
e
c
t
i
v
e

L
e
n
s

U
n
i
t

R
e
m
o
v
a
l
Turn the objective removal tool (ST-DA-14)
clockwise to raise the objective lens unit.
Remove the objective lens unit.
E
y
e
p
i
e
c
e

C
o
v
e
r

R
e
m
o
v
a
l
Remove the eyepiece cover.
E
y
e
p
i
e
c
e

U
n
i
t

R
e
m
o
v
a
l
Remove the eyepiece unit.
E
y
e
p
i
e
c
e

B
a
s
e

U
n
i
t

R
e
m
o
v
a
l
Remove the eyepiece base unit.
F
o
c
u
s

R
i
n
g

R
e
m
o
v
a
l
F
o
c
u
s

R
i
n
g

R
e
m
o
v
a
l
Remove the focus ring holder.
Turn the focus ring clockwise to remove it.
I
n
t
e
r
n
a
l

A
s
s
y

R
e
m
o
v
a
l
Use a rod pin to loosen the lead pin.
I
n
t
e
r
n
a
l

A
s
s
y

R
e
m
o
v
a
l
Remove the lead pin.
Remove the internal Assy.
5-3 Left Cover Disassembly Procedure (Bluetooth Type)
L
e
f
t

C
o
v
e
r

R
e
m
o
v
a
l
Remove the 5 screws and then remove the left
cover.
Notes:
When installing the left cover, the tighten-
ing torque of the screw is 20Ncm
(2kgfcm).
to all the screws. Be careful.
C
a
b
l
e

R
e
m
o
v
a
l
Remove the Bluetooth unit cable from the CPU
unit.
B
l
u
e
t
o
o
t
h

U
n
i
t

R
e
m
o
v
a
l
Remove the 2 screws and then remove the Blue-
tooth unit from the problem left cover.
Note: The Bluetooth unit is a strategic mate-
rial product and so is not sold as a single
unit for other purposes except replace-
ment/repair.
When the Bluetooth unit is removed,
please use it for the same instrument as
before.
1
2
B
l
u
e
t
o
o
t
h

U
n
i
t

I
n
s
t
a
l
l
a
t
i
o
n
Fit the Bluetooth unit into the new left cover.
Record the Bluetooth address number (12 digits).
The Bluetooth unit address number in the right
illustration is 0000E14F49B2
Note: The above address number is used for
checking the Bluetooth communication
(P. 10-6).
BD 0000E14F49B2
A 27000031
Bluetooth address number (12 digits)
6. TROUBLE SHOOTING
6-1 Trouble Shooting Flow Chart
This chapter will explain the replacement of units against symptoms by using flow charts to locate the prob-
lem unit.
(Example)
* Before replacing the PCB unit, obtain the user data and user set values.
NO
YES
Symptom
* Reference item
Diagnosis
Find and replace the problem unit.
NO
YES
NO
YES
Diagnosis
Diagnosis
(1) The power is not turned on.
Refer to the following table for other probable problem units.
If any connector is disconnected (including the improper contact) on the PCB or if the software is not installed
properly, the power may not be turned on, either. (Check the contact or install again and then check the opera-
tion.)
Unit How to check
Display unit
Display unit cable
Check the operation of the power switch on the normal and reverse sides. If only
the reverse (or normal) side operates normally, the normal (or reverse) display
unit may malfunction. Replace the unit (display unit, display unit cable, etc.) and
check the operation.
Right cover unit Use the external power supply (tool power supply), etc. and supply the power
from the bottom of the instrument. If normal operation is done, the instrument's
right cover unit may malfunction. Replace the unit and check the operation.
NO
YES
The above symptom has occurred.
Contact it properly.
Is the terminal
voltage of the internal
power supply 7.2V?
Replace the CPU unit.
Recharge.
NO
YES
Is the terminal voltage 7.2V?
NO
YES
Is it contacted
with the instrument's
terminal?
Repair the internal power supply.
Refer to P. 7-2.
(2) [Battery empty]
When using BT-32Q, the use time is shortened compared with BT-52QA.
If using the external power supply of about 7.2V, the battery level display may blink. But it does not show a
trouble. If you check the battery level with the external power supply, use 2~3 batteries of about 8.4V as stan-
dard. (The reference value of input voltage is different between the internal and external power supplies.)
NO
YES
NO
YES
NO
YES
OK
NO
YES
Is the error displayed?
Is the terminal
voltage of the internal
power supply 7.2V?
Recharge.
Is the terminal voltage 7.2V?
Is it contacted
with the instrument's
terminal?
Contact it properly. Replace the CPU unit. Repair the internal
power supply.
Refer to P. 7-2.
(3) Display is missing.
Keys do not work. (Keys are not switched.)
NO
YES
Display is missing.
Replace the display unit cable.
One side is missing.
NO
YES
Replace the display unit.
OK
Refer to P. 7-2.
(4) Return signal level does not increase.
The C mark does not move.
The C mark stops midway.
The C mark does not stop moving.
|
\
|
|
|
|
|
.
NO
YES
Is the P/NP
operation changed
normally?
Replace the base unit.
OK
NO
YES
Does the
chopper unit operate
normally?
Adjust the Ref light intensity.
NO
Is the reference
light intensity voltage
normal?
YES
Replace the circular unit.
NO
Does the
circular unit operate
normally?
YES
Replace the EDM amplifier unit.
NO
After replacing
the D-OSC PCB,
is it OK?
YES
Refer to P. 7-3.
Refer to P. 11-8.
Refer to P. 7-3.
Refer to P. 7-3.
(5) [TILT OVER]
When the inclination is 3' or more against the horizontal position including the offset value of tilt sensor, this
error is displayed. The tilt unit or angular measurement main PCB unit may malfunction. But this error is
sometimes canceled by adjusting the tilt offset or its installation position. Before replacing the unit, check if
adjustment is correct.
NO
YES
Adjust the installation
posture of the tilt unit.
Is the instrument leveled?
Replace the tilt unit.
Level the instrument and check it.
NO
YES
NO
YES
Is the tilt
unit installed and adjusted
correctly?
OK
In the factory mode, input the
tilt offset again.
NO
YES
NO
YES
In the parameter setting mode1,
set tilt correction to OFF.
Refer to P. 8-3.
Refer to P. 8-8.
Refer to P. 7-2. Refer to P. 7-2.
Refer to P. 9-21.
(6) [V ANGLE ERROR]
[H ANGLE ERROR] [E600/E700 range]
[VH ANGLE ERROR]
Check the displays of [ANGLE ERROR] in the factory mode. They are errors of the E600 and E700 range
and, in the range, you can check the details. (*E600 shows that the gate array on the CPU unit is faulty.
Replace the CPU unit.)
In an error code of 3 digits (in the E600/E700 range), the right-end digit shows a trouble place. (Refer to the
following example.)
Example)
E621: CCD integral time_Low error ..........The trouble CCD is 1. H1
E622: CCD integral time_Low error ..........The trouble CCD is 2. H2
E623: CCD integral time_Low error ..........The trouble CCD is 3. V1
E624: CCD integral time_Low error ..........The trouble CCD is 4. V2
After checking the 3-digit error display, carry out the following procedure. (For example, E622 is explained.)
Example)
1. In the factory mode, obtain and check the CCD set values. (If an abnormal value is inputted, input a normal
value and make sure that the error is canceled.)
2. Remove the cover and connect the tool to the CPU unit. Check the waveform of the CCD which is proba-
bly a problem unit.
3. By observing the waveform, judge that the problem unit is CCD unit, LED unit, Scale (soil or
damage) or CPU unit. Replace (or clean) the unit.
4. In the factory mode, input the set values again and check the operation.
5. Perform inspection.
`
)
In the factory mode, check the detailed
error code (3 digits).
Check the set values and waveform of
CCD. Then locate the problem unit.
Replace the problem unit as referring to
the replacement procedure.
E600 has occurred. *
Refer to P. 8-11.
([F3] : CCD angle
Refer to P. 6-15.
Refer to P. 7-1.
measurement mode)
Refer to P. 7-2.
1 2 3
4
(7) [E35] is displayed.
When the measurement key is pressed in the REM mode while the lens barrel is within 6 from zenith or
nadir, this error is displayed. When this error is displayed under this condition, it does not show a trouble. Be
careful.
NO
YES
Make measurement out of the range
of 6 from zenith or nadir.
Are you
making measurement
(horizontal distance or relative
height) at the REM mode with V
angle in the range of 6
from zenith or
nadir?
NO
YES
Is adjustment ended
normally?
OK
Adjust the vertical angle zero point.
NO
YES
Is the error (E35) displayed?
Go ahead to each
flow chart.
(Another error is displayed.)
Refer to P. 13-1.
Refer to P. 7-2.
(8) [E60] is displayed. (EDM unit battery lower level error)
When any part on the D-OSC unit malfunctions, this error is displayed.
Replace the D-OSC unit.
Refer to P. 7-3.
Refer to P. 7-3.
Replace the EDM base unit.
Refer to P. 7-3.
This is a communication error between the EDM D-OSC unit and the standard CPU unit.
The problem can occur in the PCBs and the signal route between the PCBs.
As referring to the connection diagrams (P. 10-1 and P. 11-2), check contact or disconnection in the route,
namely, cables, connectors, slip ring, brush, etc. If there is no problem, replace each PCB unit.
Repair the improper contact
place. (Replace.)
OK
NO
YES
Check the contact on the communication
route visually and with a tester.
NO
YES
Is the error display
canceled?
Is there an improper
contact place?
Refer to P. 7-2.
Refer to P. 7-3.
(12) [E71], [E72] or [E73] is displayed.
When the vertical angle zero point is adjusted in the adjustment mode and the following troubles have
occurred, the errors in the E70 range are displayed.
E71 : Displayed when adjustment is done in a wrong procedure.
E72 : Displayed when the vertical angle zero point is excessively deviated or when the vertical scale is
installed with an error of 5 or more.
E73 : Displayed when the instrument is not correctly leveled or when there is an error in the tilt offset or
tilt installation position adjustment.
If these errors are displayed frequently in the normal mode, the CPU unit may malfunction.
The above symptom is displayed.
OK
NO
YES
Is adjustment
ended normally?
Check the procedure and readjust
the vertical angle zero point.
Adjust the tilt offset/tilt
installation position.
Refer to P. 13-1.
Refer to P. 9-21.
When you try to change the angle unit set in the instrument through the external device, this error occurs.
Normally it does not occur but, because of the specification (software) of the external device, it can occur.
Check the set unit in the instrument and the (specification) of the external device.
Refer to the interface manual (option) for the communication between the external device and instrument.
OK
NO
YES
Fit the angle unit set in the instrument
to the unit on the external device.
NO
YES
Perform
communication between
the external device and instrument
again. Is the error
displayed?
Check if there is a problem in the external
communication device (especially, software).
Refer to P. 7-2.
This is a communication error between the external communication device (PC, FC, etc.) and the instrument
(excluding the file transmission). When repair is done for this error, also check the external communication
device being used by the customer.
Refer to the interface manual (option) for the communication between the external device and instrument.
Replace the problem unit.
NO
YES
Is there improper contact or
disconnection?
Connect an external communication device made by
TOPCON (DK-7, etc.) and check the communication
(sending and receiving) toward the instrument. Select
ACK MODE: STANDARD in the parameters of
the instrument.
NO
YES
Check if there is improper contact or disconnection
in the signal route from the CPU unit to the external
communication device (communication cable/com-
munication connector in the instrument/slip ring/
brush, etc.).
Repair the external communication
device (hardware or software).
Refer to P. 8-5.
Refer to P. 7-2.
When you try to input offset of 2' or more in tilt offset adjustment of factory mode, this error is displayed.
Check the offset. If it is beyond 2', the tilt installation position is not correct. Adjust the tilt installation pos-
ture.
When there is a trouble in the non-volatile memory on the CPU unit, this error is displayed. Execute ALL
CLR in EEPROM INIT. of factory mode. If the error is not canceled yet, replace the CPU unit.
Before executing ALL CLR, record the set values of the instrument (CCD center value/tilt constant/others,
etc. Refer to P. 8-18). (After ALL CLR, input the values again.)
Press [F4] or [ENT] key to
decide the tilt offset.
NO
YES
Is the offset within 2' ?
Level the instrument and check the
tilt offset in the factory mode.
Adjust the tilt unit installation.
Refer to P. 8-10.
Refer to P. 8-10.
Refer to P. 9-21.
Replace the CPU unit. OK
NO
YES
Execute ALL CLR in EEPROM
INIT. of factory mode.
Refer to P. 8-15.
Refer to P. 7-2.
6-2 Trouble Shooting of Angular Measurement System Problem Unit
If the error code (V ANGLE ERROR, H ANGLE ERROR, VH ANGLE ERROR) is displayed in the assem-
bled product, there is a problem in the CCD unit, LED unit or scale.
Each of angular measurement system units will be diagnosed as follows.
Preparation
In the factory mode, check if the PWM value and PAT value are within standard. If they are not so, it is
necessary to diagnose the unit. (Refer to P. 9-7 for checking PWM/PAT in the factory mode.)
Remove the left cover. (Refer to P. 5-1 of DISASSEMBLY PROCEDURE.)
Check the CCD signal waveforms on the angular measurement PCB. (Refer to P. 10-2 of Angular Mea-
surement Digital System Repairs.)
When the PWM value is beyond standard
The scale or CCD is soiled. Clean it.
LED light intensity is faulty. The LED unit (for the horizontal side, angular measurement unit) may be
faulty. Replace it.
When the PAT value is beyond standard
The clearance may be faulty between the scale and CCD. Replace the CCD unit (for the horizontal side,
angular measurement unit).
Check of waveform
1) When the waveform is as Fig. 1
If part of the signal pattern is missing, there may be dust on the CCD surface or scale surface. Blow
dust with air or clean the surface.
* If the problem is not solved, there may be damage on the CCD surface or scale surface. Replace the
unit.
1
2
3
4
The signal is missing because of dust.
(Fig. 1)
The LED unit may be faulty (LED waveform is not even). Replace the LED unit on the V side and the
angular measurement unit on the H side.
The LED unit may not be positioned correctly. Position the unit again.
After diagnosing the units with the symptoms, replace the unit according to the replacement procedure of the
problem unit (P. 7-1).
(Fig. 2)
It is NG when the difference is 30% or
more between the signal high point
and low point in the reading range
(between cursor 1 and cursor 2).
Standard
-
----------------- 100 30%
A
B
A B
B
B
A
GND
Cursor 1
=570s
Cursor 2
=1058s
(Fig. 3)
B A
Incorrect position
and are not uniform.
A B
Cursor 1
=570s
Cursor 2
=1058s
7. EACH UNIT REPLACEMENT PROCEDURE
7-1 Angular Measurement System Unit Replacement Procedure
After one unit is diagnosed with symptoms to have a problem, the unit will be replaced as follows.
After assembly is completed, inspect the instrument.
Replacement of (V) CCD unit and (V) angular measurement holder unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-3, 5-5).
2) Replacement of unit
Install the (V) CCD unit and (V) angular measurement holder unit as referring to (V) angular mea-
surement system unit installation and adjustment (P. 9-16).
3) How to adjust
Carry out the positioning adjustment as referring to (V) angular measurement system unit installa-
tion and adjustment (P. 9-16 9-20).
After the positioning adjustment, record the center value.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-5, 5-35-1).
Replacement of (H) angular measurement unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-5, 5-115-13).
Before removing the tilt unit, record the tilt coefficients (K, A).
Replace the angular measurement unit as referring to (H) angular measurement system unit installa-
tion and adjustment (P. 9-9).
3) How to adjust
Carry out the positioning adjustment as referring to (H) angular measurement system unit installa-
tion and adjustment (P. 9-99-15).
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-135-11,
5-55-1).
Replacement of vertical scale Assy
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-2, 5-6
5-7, 5-85-10).
2) Replacement of part
Install the vertical scale Assy as referring to DISASSEMBLY PROCEDURE (P. 5-105-8).
* When installing, be careful about its direction. (Refer to P. 5-10.)
* Clean the scale surface carefully before installing.
3) How to adjust
After installing the vertical scale Assy, carry out the CCD positioning adjustment as referring to
(V) angular measurement system unit installation and adjustment (P. 9-169-20).
4) Assembly
5-25-1).
1
2
3
Replacement of vertical axis Assy
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-6, 5-115-16).
Before removing the tilt unit, record the tilt coefficients (K, A).
Replace the vertical axis Assy as referring to DISASSEMBLY PROCEDURE (P. 5-165-15).
* When installing, be careful about its direction.
* Clean the scale surface carefully before installing.
3) How to adjust
After replacing the vertical axis Assy, carry out the angular measurement unit positioning adjustment
as referring to (H) angular measurement system unit installation and adjustment (P. 9-99-15).
4) Assembly
5-65-1).
Replacement of CPU unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-15-2).
Before disassembly, record the following data.
Tilt coefficient................................. K, A
H1 angular measurement unit ......... Center value and integral time
H2 angular measurement unit ......... Center value and integral time
V CCD unit ..................................... Center value and integral time
Replace the CPU unit and connect the cables.
3) How to adjust
Set a variety of information as referring to 10-2 Angular Measurement Digital System Repairs
(P. 10-210-3).
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-25-1).
Perform 10-3 Setting of Integral Time (P. 10-4).
Initialize the Bluetooth unit. (P. 8-17) (GPT-3000W only)
Replacement of tilt unit
1) Preparation
Replace the tilt unit.
* The washers are set at the end faces of the tilt unit and standard. Be careful.
3) How to adjust
Perform the tilt positioning adjustment, tilt coefficient input and tilt offset input as referring to 9-2-
3 Tilt unit installation and adjustment (P. 9-219-22).
4) Assembly
4
5
6
7-2 EDM System Unit Replacement Procedure
Replacement of EDM base unit
1) Preparation
2) Replacement
Replace the EDM base unit and connect the cables.
3) How to adjust
Perform adjustment according to the flow chart (P. 11-1) of 11. TELESCOPE (EDM) SYSTEM
REPAIRS.
4) Assembly
Replacement of EDM D-OSC PCB
1) Preparation
2) Replacement
Replace the D-OSC PCB and connect the cables.
3) How to adjust
REPAIRS.
4) Assembly
Replacement of EDM amplifier unit
1) Preparation
2) Replacement
Replace the amplifier unit and connect the cables.
3) How to adjust
REPAIRS.
4) Assembly
Replacement of optical receiving unit
1) Preparation
2) Replacement
Replace the optical receiving unit and connect the cables.
3) How to adjust
REPAIRS.
4) Assembly
1
2
3
4
7-3 Other Units Replacement Procedure
Replacement of optical plummet telescope
1) Preparation
Replace the optical plummet telescope. When installing, be careful about the places where the V
screw and U screw should be used.
3) How to adjust
Align the vertical axis with the line of sight of the optical plummet telescope as referring to 4-2
Theodolite System Accuracy Inspection (P. 4-2).
4) Assembly
Replacement of V tangent unit
1) Preparation
Replace the tangent unit. When installing, make sure that the tangent unit is fit to the clamp securely.
3) How to adjust
As tightening the tangent unit clamp fully, fix the tangent unit with a screw.
4) Assembly
Replacement of H tangent unit
1) Preparation
Perform disassembly as referring to DISASSEMBLY PROCEDURE (P. 5-35-5, 5-11).
Replace the tangent unit. When installing, make sure that the tangent unit is fit to the clamp securely.
3) How to adjust
As tightening the tangent unit clamp fully, fix the tangent unit with two screws.
4) Assembly
Perform assembly in the reversed procedure of DISASSEMBLY PROCEDURE (P. 5-11, 5-55-3).
1
2
3
8. REPAIR OUTLINE
8-1 Repair Outline
GPT-3000 series servicing can be categorized as follows.
9. ANGULAR MEASUREMENT READING SYSTEM REPAIRS
10. PLATE SYSTEM REPAIRS
11. TELESCOPE (EDM) SYSTEM REPAIRS
Service the GPT-3000 series by replacing the faulty unit in the respective system.
The required adjustments will differ depending on the unit replaced.
Flow charts are provided to repair each system.
Follow the flow charts and execute the required adjustments.
Moreover, after completing the repair, follow the flow chart below for post-repair inspection.
9. ANGULAR MEASUREMENT
READING SYSTEM REPAIRS
11. TELESCOPE (EDM)
SYSTEM REPAIRS
4. INSPECTION
Inspection completed
8-2 Setting and Adjustment Modes
The GPT-3000 series has the following setting and adjusting modes.
8-2-1 Parameter setting mode 1: Refer to P. 8-3.
8-2-2 Parameter setting mode 2: Refer to P. 8-4~8-6.
8-2-3 Adjustment mode: Refer to P. 8-7.
8-2-4 Factory mode: Refer to P. 8-8~8-18.
8-2-5 Loader mode: Refer to P. 8-19.
8-2-1 Parameter setting mode 1
After turning on the power, press the [F1] key on P.3/3 of the menu display. PARAMETERS 1 is displayed.
Carry out setting as follows.
Refer to the instruction manual for the details of items and setting method.
Item
Item to be selected
(Thick characters show the set value when shipped
from the factory.)
GPT-3002/3003/3005 GPT-3007
MINIMUM
READING
ANGLE 1" / 5"
0.2mgon / 1mgon
0.01mil / 0.1mil
5" / 10"
1mgon / 2mgon
0.1mil / 0.2mil
COARSE 1mm / 10mm
0.005f (1/8in) / 0.02f (1in)
1mm / 10mm
0.005f (1/8in) / 0.02f (1in)
AUTO POWER OFF ON / OFF ON / OFF
TILT ON/OFF X-ON / XY-ON / OFF X-ON / OFF
ERROR CORRECTION ON/OFF ON / OFF ON / OFF
BATTERY TYPE Ni-MH / Ni-Cd Ni-MH / Ni-Cd
HEATER ON / OFF ON / OFF
RS-232C
PARAMETERS
BAUD RATE 1200, 2400, 4800, 9600, 19200, 38400
CHAR. / PARITY 7/EVEN, 7/ODD, 8/NONE
STOP BITS 1, 2
ACK MODE STANDARD, OMITTED
CR, LF ON, OFF
REC TYPE REC-A, REC-B
PARAMETERS 1 2/3
F1:ERROR CORRECTION
F2:BATTERY TYPE
F3:HEATER P
MENU 3/3
F1:PARAMETERS 1
F2:CONTRAST ADJ.
P
PARAMETERS 1 1/3
F1:MINIMUM READING
F2:AUTO POWER OFF
F3:TILT P
PARAMETERS 1 3/3
F1:RS-232C

P
[F1]
[F4]
[F4]
8-2-2 Parameter setting mode 2
Turn on the power as pressing the [F2] key, and PARAMETERS 2 is displayed. PARAMETERS 2 has
three kinds of setting pages and each page shows several items for setting. This repair manual describes the
displays and items to be selected. Use the instruction manual together for the details of items and setting
method.
* The displays and items may be changed because of version up, etc.
(1) UNIT SET
* If the angle unit is locked with the factory mode, F2: ANGLE disappears and the subsequent items are
moved up.
* If the distance unit is locked with the factory mode, F3: DISTANCE disappears. If the unit [m] is locked,
F1: FEET also disappears.
(2) MODE SET
* In a model without the DATA COLLECT mode and LAYOUT mode, F3: ESC KEY MODE does not
exist.
* In a model without the LAYOUT mode, F1: COORD. CHECK does not exist.
* In a model without the laser plummet function, F3: L.PL OFF TIME does not exist.
PARAMETERS 2
1:UNIT SET
2:MODE SET
3:OTHERS SET
UNIT SET 1/2
F1:TEMP. & PRES.
F2:ANGLE
F3:DISTANCE P
UNIT SET 2/2
F1:FEET
P
[F1]
[F4]
[ESC]
[F3] : To (3) OTHERS SET
[F2] : To (2) MODE SET
PARAMETERS 2
F1:UNIT SET
F2:MODE SET
F3:OTHERS SET
MODE SET 1/5
F1:POWER ON MODE
F2:FINE/CRS/TRK
F3:HD&VD/SD
MODE SET 2/5
F1:V ANGLE Z0/H0
F2:N-TIMES/REPEAT
F3:TIMES OF MEAS P
[F2]
MODE SET 4/5
F1:COORD. CHECK
F2:EDM OFF TIME
F3:FINE READING P
MODE SET 3/5
F1:NEZ/ENZ
F2:HA MEMORY
F3:ESC KEY MODE P
[F4]
MODE SET 5/5
F1:OFFSET V ANG.
F2:NON-PSM/PRISM
F3:L.PL OFF TIME P
[F4]
[F4]
[F4]
(3) OTHERS SET
* In a model without the LAYOUT mode, F2: LAYOUT NEZ REC, F2: GRID FACTOR and F3:
CUT & FILL do not exist and the subsequent items are moved up.
* If the language selection is locked with the factory mode, F3: LANGUAGE does not exist and the subse-
quent items are moved up.
PARAMETERS 2
F1:UNIT SET
F2:MODE SET
F3:OTHERS SET
OTHERS SET 1/5
F1:H-ANGLE BUZZER
F2:S/A BUZZER
F3:W-CORRECTION P
OTHERS SET 2/5
F1:NEZ MEMORY
F2:REC TYPE
F3:CR,LF P
[F3]
OTHERS SET 4/5
F1:ACK MODE
F2:GRID FACTOR
F3:CUT & FILL P
OTHERS SET 3/5
F1:NEZ REC FORM
F2:LAYOUT NEZ REC
F3:LANGUAGE P
[F4]
OTHERS SET 5/5
F1:ECHO BACK
F2:CONTRAST MENU
P
[F4]
[F4]
[F4]
(4) Setting item
Item
Setting item
(Thick characters show the set value when
shipped from the factory.)
TEMP. C / F
PRESS. hPa / mmHg / inHg
ANGLE DEG / GON / MIL
DISTANCE METER / FEET / FEET & inch
FEET US SURVEY / INTERNATIONAL
POWER ON MODE ANGLE MEAS. / DISTANCE MEAS.
FINE / CRS / TRK FINE / COARSE / TRACK
HD & VD / SD HD & VD / SD
V ANGLE V0/H0 Zenith 0 / Horizontal 0
N-TIMES / REPEAT N-TIMES / REPEAT
TIMES OF MEAS. 1
NEZ / ENZ NEZ / ENZ
HA MEMORY ON / OFF
ESC KEY MODE DATA COLLECT / LAYOUT / REC / OFF
COORD. CHECK ON / OFF
EDM OFF TIME 3
FINE READING 0.2mm / 1mm
OFFSET V ANGLE Free / Hold
NON-PSM/PRISM NON-PRISM / PRISM
L.PL OFF TIME
(Only for Laser Plummet type)
-
H-ANGLE BUZZER ON / OFF
S/A BUZZER ON / OFF
W-CORRECTION 0.14 / 0.20 / OFF
NEZ MEMORY ON / OFF
REC TYPE REC-A / REC-B
CR, LF ON / OFF
NEZ REC FORM STANDARD / with RAW
MANUAL NEZ REC ON / OFF
LANGUAGE Consult with your selling agent.
ACK MODE STANDARD / OMITTED
GRID FACTOR USE G.F. / DON'T USE
CUT & FILL STANDARD / CUT & FILL
ECHO BACH ON / OFF
CONTRAST MENU ON / OFF
8-2-3 Adjustment mode
Turn on the power as pressing the [F1] key, and ADJUSTMENT MODE is displayed.
This chapter describes the details of the displays. Also refer to the description as mentioned in 13. ADJUST-
MENT MODE (P. 13-1) and in the instruction manual.
ADJUSTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
ADJUSTMENT MODE 2/2
F1:EDM CHECK
P
[F4]
8-2-4 Factory mode
Turn on the power as pressing the [F2] and [ANG] keys, and the factory mode is set. This chapter explains the
displays and outline of the factory mode. Refer to the pages of adjustment for the detailed procedures and
contents.
Display
Press the power switch as pressing the [F2] and [ANG] keys, and the display appears. After approx. 2
seconds, the display appears automatically.
Display
By operating the [F1]/[F2] or the [ ] ( )/[ANG] ( ) keys on this display, contrast of screen can be
adjusted.
Press the [F4 (ENTER)], [ENT] or [ESC] key to go to the page of each item.
<FACTORY>
[Ver. X.XX]
<FACTORY>
LCD CONT
--- ENTER
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG LOAD P
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
[F4] [F4]
[F4]
[F4]
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:ANG CHECK MODE
P
[F4]
[ESC]
[ESC]
[ESC]
[F4] / [ESC]
[ESC]
1
6
7
2
5
8
3
4
After approx. 2 seconds [F4]/[ENT] or [ESC]
1
1
2
2
Display
1) [F1] : Vertical angle zero position adjustment
This mode is used to adjust the vertical angle zero position.
Press the [F1] (V ANGLE 0 OFFSET) key, and the vertical angle zero position adjustment mode is set.
Collimate the horizontality of collimator and press the [F4 (ENTER)]/[ENT] key, and the V angle installa-
tion offset data is decided. If the [ESC] key is pressed before deciding, the offset is not changed.
2) [F2] : Tilt coefficient input
This mode is used to input the tilt coefficient.
Press the [F2] (TILT K, A) key, and the tilt coefficient input mode is set. (To the KA input mode)
Press the [ ] ( ) or [MENU] ( ) key to input the digits and press the [ANG] ( ) or [ ] ( ) key to
input the numerical value.
The displayed value can be cleared to 0 with the [F1] (CLEAR) key. Unless the [F4 (ENTER)]/[ENT]
key is pressed, the set value is not updated.
3
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
V : XXXXX'XX"
V0: XXXXX'XX"
OFS: XXXXX'XX"
--- --- --- ENTER
[F1]
[F4] / [ESC]
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
TILT VERTICAL [1/2]
K = 00000
A : 000000
CLEAR --- --- ENTER
TILT VERTICAL [1/2]
K : 000000
A = 00000
CLEAR --- --- ENTER
[F2] [F4]
[F4]
TILT HORIZONTAL [2/2]
K : 000000
A = 00000
CLEAR --- --- ENTER
TILT HORIZONTAL [2/2]
K = 00000
A : 000000
CLEAR --- --- ENTER
[F4]
[ESC]
[ESC]
[ESC]
[F4] / [ESC]
3) [F3] : Tilt installation offset
This mode is used to adjust offset of tilt.
Press the [F3] (TILT OFFSET) key, and the tilt installation offset mode is set.
In 3007, only X (VERTICAL) is used. After pressing the [F4 (ENTER)]/[ENT] key, return to the menu
selection display.
In 3002/3003/3005, after setting the tilt of X (VERTICAL), access the input display of Y (HORIZON-
TAL) with the [F4 (ENTER)]/[ENT] key. If you wish to omit the input of X tilt, you can access the input
display of Y with the [F1] (SKIP) key.
Display
1) [F1] : CCD center value setting
This mode is used to input the center value and integral time of the angular measurement reading CCD
(H1, H2, V1, V2) and to set the values of PWM and PAT.
Press the [F1] key, and the CCD CENTER/PWM mode is set.
Input the center value of each CCD (written on the seal adhered to the CCD unit) and integral time (05).
Measure the PWM value with the [F4 (ENTER)]/[ENT] key. Measurement can be omitted with the [F3]
(SKIP) key.
After measurement, the PWM value and PAT data are displayed. If they are OK, shift to the measurement
of the next CCD with the [F3] key. (Standard : PWM...010~065 / PAT...17.7~19.2)
When the PWM values of all (H1 H2 V1 V2) are OK, REC is displayed.
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
X(VERTICAL)
TILT: XXX'XX"
tilt: XXX'XX"
SKIP --- --- ENTER
Y(HORIZONTAL)
TILT: XXX'XX"
tilt: XXX'XX"
--- --- --- ENTER
[F3]
[F1] / [F4] (2 axes)
[ESC] [F4] / [ESC]
F4 (1 axis)
4
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 CENTER>1000
CHARGE :00
INPUT --- SKIP ENTER
H1 CENTER:1000
CHARGE :05
>Measuring...
[F1]
[F4]
H2 CENTER>1000
CHARGE :00
H1 CENTER:1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES][NO]
[F3]
V1 CENTER:1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES][NO]
< REC >
[F3]
[F4]
Measurement
Same as H1.
is ended.
2) [F2] : CCD continuous output
This mode is used to check the CCD waveform. You can check the change of waveform when the integral
time is changed. Even if the integral time is changed by this mode, the changed time is not stored.
Press the [F2] key, and the CCD REPEAT mode is set.
The integral time (CHARGE) and PWM value of each CCD are displayed. The integral time can be
changed with the [ANG] ( ) or [ ] ( ) key. Use the function keys to change the CCD.
3) [F3] : CCD angle measurement mode
This mode is used to perform trouble shooting before disassembly.
Press the [F3] key, and the CCD PHASE mode is set.
The phase allowance (a, b, c), integral time (CHRG) and coarse data of each CCD are displayed. Use the
function keys to change the CCD.
* Each of a, b, c means a pattern name of scale. (Pattern a, Pattern b, Pattern c) The numerical value
is changed 0~9 to show the pattern reading condition. (9: Best/0: Worst)
Display
1) [F1] : EDM version display
This mode is used to check the EDM version.
Press the [F1] key, and the EDM version number is displayed for approx. 2 seconds.
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 CHARGE:05
PWM :00
H1 H2 V1 V2
[F2]
[ESC]
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 PHASE:
a:X b:X c:X CHRG:XX
XXXXX'XX"X
H1 H2 V1 V2
[F3]
[ESC] The 3-digit error number is
displayed.
5
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
<EDM>
[Ver.1.00]
[F1]
After approx. 2 seconds
2) [F2] : EDM OFFSET mode
Press the [F2] (EDM OFFSET) key. Press the [F1] key, and the PRISM offset selection display appears.
Press the [F2] key, and the NON-PRISM offset selection display appears. Select a point to be inputted, and
each OFFSET input display appears.
The value written already in EDM is displayed. If it is necessary to change the value, input a new offset
value in 0.1mm unit with the [ ], [ ], [ ] or [ ] key.
After inputting, press the [F4] (ENTER) key to decide the data. The value can be changed to 00.0mm
with the [F1] (CLEAR) key.
3) [F1] : LOCKS
3)-1 ANGLE LOCK
This mode is used to fix the angle unit.
Press the [F3] key, and the UNIT LOCK mode is set.
Press the [F1] key to access the angle unit change function ON/OFF mode.
Select ON or OFF with the [F1] or [F2] key and decide it with the [F4] (ENTER) key. The data can be can-
celed with the [ESC] key.
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
EDM OFFSET
1:PRISM
2:NON-PRISM
EDM OFFSET
1:PRISM-SHORT
2:PRISM-LONG
[F2] [F1]
[F1]~[F2]
EDM OFFSET
1:NON-PRISM-SHORT
2:NON-PRISM-MID
3:NON-PRISM-LONG
EDM OFFSET
PRISM-XXXXX
+00.0mm
CLEAR --- --- ENTER
[F2]
EDM OFFSET
NON-PRISM-XXXXX
+00.0mm
CLEAR --- --- ENTER
[F1]~[F3]
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
LOCKS
1:ANGLE LOCK
2:DISTANCE LOCK
3:LANGUAGE LOCK
ANGLE UNIT LOCK
[XXX]
[ON] [OFF] --- ENTER
[F1]
[ESC] [F4] / [ESC]
[F1]
Current status: ON/OFF
3)-2 DISTANCE LOCK
This mode is used to fix the distance unit.
Press the [F2] key to access the distance unit change function ON/OFF mode.
Select ON or OFF with the [F1] or [F2] key and decide it with the [F4 (ENTER)]/[ENT] key. The data can
be canceled with the [ESC] key.
3)-3 LANGUAGE LOCK
This mode is used to fix language.
Press the [F3] key to access the language change function ON/OFF mode.
Select ON or OFF with the [F1] or [F2] key and decide it with the [F4 (ENTER)]/[ENT] key. The data can
be canceled with the [ESC] key.
Display
1) [F1] : LANGUAGE SELECT
This mode is used to select language to show data on other displays except the factory mode.
(In the factory mode, only English is used.)
Press the [F1] key, and the language selection mode is set.
Select a language with the [F1] / [F3] keys or [ ] / [ ] keys and decide it with the [F4 (ENTER)]/[ENT]
key. The data can be canceled with the [ESC] key.
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
LOCKS
1:ANGLE LOCK
2:DISTANCE LOCK
3:LANGUAGE LOCK
DISTANCE UNIT LOCK
[XXX]
[F2]
[ESC] [F4] / [ESC]
[F1]
FACTORY MODE [3/6]
1:EDM VERSION
2:EDM OFFSET
3:LOCKS P
LOCKS
1:ANGLE LOCK
2:DISTANCE LOCK
3:LANGUAGE LOCK
LANGUAGE
[XXX]
[F3]
[ESC] [F4] / [ESC]
[F1]
6
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG.LOAD P
LANGUAGE
[1:ENGLISH ]
2:JAPANESE
ENTER
[F2]
2) [F2] : LANGUAGE LOAD
This mode is used to load a language file.
Press the [F2] key, and the LANGUAGE LOAD mode is set.
2)-1 [F3] [F1] / [F2] / [F3] : LANGUAGE 1/2/3
This mode is used to load a language file to the specified range.
To load a language, finish setting at the data sending side (personal computer, etc.) first and then press the
[F1] (LANGUAGE1), [F2] (LANGUAGE2) or [F3] (LANGUAGE3) key. (Example: LANGUAGE1)
2)-2 [F3] [F3] : BAUD RATE
This mode is used to set BAUD RATE when loading a language file.
Press the [F4] key to access P.2. Press the [F3] key, and the baud rate setting display appears.
Select baud rate with the [F2] (UP) / [F1] (DOWN) keys and decide it with the [ENTER] key. The setting
range is 2,400~38400 bps.
3) Loading of EDM program
This mode is used to load the EDM program.
Press the [F3] key, and the EDM program loading mode is set.
After the data sending side (personal computer, etc.) is ready, press the [F4] (START) key to start loading
the program.
After the program is loaded, stop loading with the [STOP] or [ESC] key.
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG.LOAD P
LANGUAGE FILE LOAD
1:LANGUAGE1
2:LANGUAGE2
3:LANGUAGE3 P
LANGUAGE FILE LOAD
1:DELETE
3:BAUD RATE P
[F3] [F3]
LANGUAGE FILE LOAD
1:LANGUAGE1
2:LANGUAGE2
3:LANGUAGE3 P
LANGUAGE FILE LOAD
LANGUAGE 1 LOADING
[F1]/[F2]/[3]
LANGUAGE FILE LOAD
1:LANGUAGE1
2:LANGUAGE2
3:LANGUAGE3 P
LANGUAGE FILE LOAD
1:DELETE

3:BAUD RATE P
[F3]
X-MODEM BAUD RATE
[38400]bps
DOWN UP --- ENTER
[F3]
FACTORY MODE [4/6]
1:LANGUAGE SELECT
2:LANGUAGE LOAD
3:EDM PROG.LOAD P
EDM PROG. LOAD
START
EDM PROG. LOAD
LOADING...
STOP
[F4]
[ESC] [F4] / [ESC]
[F1]
Display
1) Data through mode between EDM and outside
Press the [F1] key, and the EDM THROUGH mode baud rate selection display appears.
When baud rate is selected and then data is sent from outside (FC, etc.), the received data is displayed at the
third line and the data is sent to EDM without change.
When data is sent from EDM, the received data is displayed at the fourth line and the data is sent to the out-
side without change.
2) EEPROM INITIALIZE mode
2)-1 ALL CLR
Press the [F2] key, and the EEPROM INITIALIZE mode is set.
Select ALL CLR with the [F1] key.
Select [YES] or [NO] with the [F3] or [F4] key.
* Refer to P. 8-20 for the data to be initialized with ALL CLR.
2)-2 DATA CLR
Press the [F2] key, and the EEPROM INITIALIZE mode is set.
Select DATA CLR with the [F2] key.
Select [YES] or [NO] with the [F3] or [F4] key.
* Refer to P. 8-18 for the data to be initialized with DATA CLR.
7
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
SELECT BAUD RATE
F1:9600
F2:1200
FC-EDM DATA F9600
THROUGH TEST E9600
FC :
EDM:
[F2] [F1] / [F2]
FC-EDM DATA F9600
THROUGH TEST E9600
FC :XXXXXXXXXX
EDM:XXXXXXXXXX
FC-EDM DATA F9600
THROUGH TEST E9600
FC :XXXXXXXXXX
EDM:
Data is sent
from outside.
Data is sent from EDM.
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
EEPROM INIT.
1:ALL CLR
2:DATA CLR
ALL CLR
--- --- [YES] [NO]
[F1]
[ESC] [F3] / [F4]
[F3]
/ [ESC]
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
EEPROM INIT.
1:ALL CLR
2:DATA CLR
DATA CLR
--- --- [YES] [NO]
[F2]
[ESC] [F3] / [F4]
[F3]
/ [ESC]
3) A/D conversion value continuous display mode
Press the [F3] key, and the A/D CVT DATA mode is set.
The displayed data are as follows from the first line in order: reference voltage, internal battery voltage,
external battery voltage and temperature.
Display
1) Special selection mode * This mode is used only in the model with the laser plummet function.
Press the [F1] key, and the SPECIAL SELECT mode is set.
1)-1 Laser plummet function ON/OFF selection * This mode is used only in the model with the laser plum-
met function.
Press the [F1] key, and the laser plummet function ON/OFF selection mode is set.
Select the laser plummet function ON or OFF with the [F1] or [F2] key and decide it with the [ENTER] key.
If you wish to cancel it, press the [ESC] key.
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT.
3:A/D CVT DATA P
Vref:FFFF( X.XXV)
Vint:FFFF( X.XXV)
Vext:FFFF( X.XXV)
Temp:FFFF( XX.XXC)
[F3]
[ESC]
8
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:ANG CHECK MODE
SPECIAL SELECT
1:LASER PLUMMET
[F1]
SPECIAL SELECT
1:LASER PLUMMET
LASER PLUMMET
[OFF]
[F1]
[ESC]
2) [F2]: Angular measurement check mode
Press the [F2] key, and the angular measurement check mode is accessed. Press the [F1] key to start mea-
surement. When measurement is completed, Finish! is displayed.
Press the [F2] key, and the error result display appears. The error place is displayed. When there are two or
more errors, other error places are displayed with the [ ] or [ ] key. When there is no error, the original
display is reset after about 2 seconds.
The integrated error results can be cleared by the [F3] key. Press the [F3] (YES) key, and the data are
deleted.
3) Initialization of Bluetooth (GPT-3000W only)
When the CPU unit of GPT-3000W is replaced, initialize Bluetooth.
Press the [F2] key, and the BLUETOOTH INIT. mode is set.
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:ANG CHECK MODE
ANG CHECK MODE
1:SPEED TURN
2:RESULT
3:ERASE FILE
SPEED TURN
V :XXX X' XX" X-000
HR:XXX X' XX" X-000
ERR:
[F1]
ERASE FILE
--- --- [YES] [NO]
RESULT 001/00X
V :XXX X' XX" X
HR:XXX X' XX" X
ERR:EXXX
[F2] [F3]
[F2]
FACTORY MODE [6/6]
1:SPECIAL SELECT
2:BLUETOOTH INIT.
3:ANG CHECK MODE
BLUETOOTH INIT.

PLEASE WAIT!

BLUETOOTH INIT.
:GTS230 AA0000
>INITIALIZE OK ?
--- --- [YES] [NO]
BLUETOOTH INIT.

<NOW INITIALIZING!>
FACTORY MODE [6/7]
1:A/D CVT MODE
2:SPECIAL SELECT
3:BLUETOOTH INIT. P
[F3]
[F2]
The current device name and
serial No. are displayed.
(Check if they are correct.)
After
approx.10
seconds
When initialization is ended,
the factory mode display
appears again.
After
approx.10
seconds
GPT-3000 Initialization table
: Initialized : Not initialized
(Reference)
Initialization in memory manager of normal mode means initialization of the observation/coordinate data file
and PCODE library file. It has nothing to do with initialization of the non-volatile memory. When these data
files are damaged, an error message such as [MEMORY ERROR] is displayed.
In factory mode
DATA CLR ALL CLR
Normal mode
Temperature/atmospheric correction, PPM set value
Prism constant set value
H angle offset value
Tilt ON/OFF set value
Instrument coordinate set value
Instrument height/aimed height set value
Contrast adjustment value
Reticle illumination set value
Parameter setting 1
Grid factor set value
Data Collect CONFIG. set value
Observation/coordinate data communication protocol set value
Adjustment mode
V ANGLE 0 POINT
V0 AXIS
Parameter setting mode 2
UNIT SET
MODE SET
OTHERS SET
Factory mode
V angle offset set value
Tilt K/A set value
Tilt offset set value
CCD CENTER/PWM value
Angle/distance/language LOCK
Language selection
Laser plummet ON/OFF
8-2-5 Loader mode
Turn on the power as pressing the [F3] key, and the loader mode is set. In the loader mode, the main software
and language software are installed.
To install the softwares, the following tools are necessary.
1) Personal computer (PC)
2) Cable (Refer to the interface manual (option). It is not sold as a tool.)
3) Floppy disk including a new-version software
This manual explains the mode on the assumption that the reader understands how to set and operate a per-
sonal computer fully.
How to start the Loader mode
Display ~
Press the power switch as pressing the [F3] key, and the loader program starts and the start display
appears.
After the version display appears, the loader mode performs initialization .
The contrast adjusting display appears automatically. Adjust contrast with the [F1] or [F2] key and
access the loader menu display with the [F4] (ENTER) key.
TOPCON
TOTAL STATION
<LOADER>
Ver.1.10
[F3] + [Power]
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
<LOADER>
LCD CONT
DOWN UP --- ENTER
Now Initializing
Please Wait !
After approx.
[F4](ENTER)
2 seconds
1 2 3
6 5 4
1 5
2
3 4
5
6
9. ANGULAR MEASUREMENT READING SYSTEM REPAIRS
9-1 How to Use the Angular Measurement System Unit Positioning Tools
9-1-1 Tools
The following tools are necessary for positioning the angular measurement system units (CCD unit and LED
unit).
Storage oscilloscope (ST-SY-04 or ST-SY-05)
Used to adjust the CCD signal when positioning the CCD unit and LED unit.
Note: Refer to the instruction manual of the oscilloscope for its function and operation.
CCD display tool (ST-AK-07)
Used to input the center value, to set the integral time and to check the angular measurement display when
positioning and adjusting each unit.
(H) angular measurement LED lighting tool (ST-CD-01)
Used as a tool LED when positioning the horizontal angular measurement LED unit.
Connecting cable (ST-GS-23)
Connects the CCD display tool to the (H) angular measurement LED unit cable.
Connecting cable (ST-GS-24)
Connects the CCD display tool to the (V) CCD unit cable.
(V) CCD lighting tool (ST-CD-02)
Used as a tool LED when positioning the vertical CCD unit.
1
2
3
4
5
6
9-1-2 How to connect the tools
(1) Connect CH1 and CH2 of the storage oscilloscope (ST-SY-04 or ST-SY-05) to the terminals (CCD out and
TRG) of the CCD display tool. Connect the GND of the CH1/CH2 probes to the GND of the CCD display
tool.
(2) Connect the connectors of the (H) angular measurement LED lighting tool (ST-CD-01) and (V) CCD
lighting tool (ST-CD-02) to the CCD display tool.
(3) Connect the CCD display tool to the constant-voltage with the cable (ST-PK-02).
(4) Connect the connecting cables (H: ST-GS-23, V: ST-GS-24) to the CCD cable.
Strage oscilloscope :
Made by Tektronix.TDS-3032 (ST-SY-04)
TDS-3032B (ST-SY-05)
Tool ON/OFF switch
CCD display tool
(ST-AK-07)
Connecting cable
(ST-GS-23 / ST-GS-24)
Lighting tool
(ST-CD-01/ST-CD-02)
9-1-3 How to operate the CCD display tool (ST-AK-07)
(1) Operating procedure of factory mode
In (H)/(V) angular measurement adjustment, set and check the following values with the CCD display tool.
(H1), (H2) and (V) angular measurement CCD center values (CENTER)
Integral time (CHARGE)
Pattern pitch (PAT)
LED light intensity (PWM)
Procedure
Key
Operation
Display Remarks
1 Turn on the power switch as pressing
the [F2] and [ANG] keys.
2 Press the [F4] key.
F1 F2 F3 F4
ANG
ESC
POWER
MENU
F2
POWER
ANG
TOPCON GPT-3000

<FACTORY>
LCD CONT

--- ENTER
F4
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET
F4
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
(2) Operating procedure when inputting the center value
Example: When the H1 center value 1000 is input
Procedure
Key
Operation
Display Remarks
1 Set the factory mode [2/6].
* When the H2 or V center value is
set, press the [F3] (SKIP) key to
change the display.
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
F1
H1 CENTER1000
CHARGE :00
F1
H1 CENTER_
CHARGE :00
1234 5678 90.- [ENT]
F1
H1 CENTER_
CHARGE :00
(1) (2) (3) (4)
F1
H1 CENTER1_
CHARGE :00
1234 5678 90.- [ENT]
F3
H1 CENTER1_
CHARGE :00
(9) (0) (.) (-)
Procedure
Key
Operation
Display Remarks
7 Press the [F2] key. (0 is set.)
8 Repeat this procedure to input
1000.
9 Press the [F4] key to proceed to (3)
Setting procedure of integral time
(CHARGE).
* Under this condition, dont press
the [ESC] key or [F3] (SKIP) key.
If it is pressed, the input value is
not recorded.
F2
Input
repeatedly.
H1 CENTER10_
CHARGE :00
1234 5678 90.- [ENT]
H1 CENTER_1000
CHARGE :00
1234 5678 90.- [ENT]
F4
H1 CENTER:1000
CHARGE 00
(3) Setting procedure of integral time (CHARGE)
05 is set as a fixed value of integral time.
Procedure
Key
Operation
Display Remarks
1 Input the integral time on the display
after setting the center value.
2 Press the [F1] key. (0 is set.)
4 Press the [F1] key. (5 is input.)
5 Press the [F4] key, and 05 is set and
the PAT and PWM values are auto-
matically calculated.
H1 CENTER=1000
CHARGE 05
F1
H1 CENTER=1000
CHARGE _
1234 5678 90.- [ENT]
F2
H1 CENTER=1000
CHARGE _
(5) (6) (7) (8)
F1
H1 CENTER=1000
CHARGE 5_
1234 5678 90.- [ENT]
F4
H1 CENTER:1000
CHARGE :05
>Measuring...
(4) Operating procedure when checking the pattern pitch (PAT)
(5) Operating procedure when checking the LED light intensity (PWM)
Procedure
Key
Operation
Display Remarks
1 Check the pattern pitch on the display
after setting the integral time.
PAT shows the pattern pitch on
the right display.
Standard : 17.7 ~ 19.2
Procedure
Key
Operation
Display Remarks
1 Check the LED light intensity on the
display after setting the integral time.
PWM shows the LED light inten-
sity on the right display.
Standard : 10 65
2 When the pattern pitch (PAT) and
LED light intensity (PWM) are within
standard, press the [F3] (YES) key.
3 Press the [F3] (SKIP) key several
times to access 2/6 of the factory
mode.
* When adjusting the H2 CCD,
remove the H1 CCD from the tool
and input the set value of H2 on the
H1 setting display.
* If the [ESC] key is used instead of
the [F3] key in Procedure 3, the
input value is not recorded. End
the procedure with the [F3] key.
H1 CENTER:1000
CHARGE :05
>Measuring...
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
H1 CENTER:1000
CHARGE :05
>Measuring...
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
F3
H2 CENTER1000
CHARGE :05
F3
FACTORY MODE[2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
(6) Setting of CCD continuous output (Repeat mode)
Carry out this setting when positioning the (H) and (V) angular measurement units and when checking the
CCD signal waveform.
(7) Setting of CCD angular measurement (Angle setting mode)
Procedure
Key
Operation
Display Remarks
1 Access the factory mode.
2 Press the [F2] (CCD REPEAT) key.
(Adjust the waveform under this set
condition for H and V.)
Procedure
Key
Operation
Display Remarks
1 Access the factory mode.
2 Press the [F3] (CCD PHASE) (Angle
setting mode) key.
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
F2
H1 CHARGE:00
PWM :38
H1 H2 V1 V2
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
F3
H1 PHASE
a:X b:Y c:X CHRG:XX
XXXXX'XX"
H1 H2 V1 V2
9-2 Angular Measurement System Unit Installation and Adjustment
9-2-1 (H) angular measurement system unit installation and adjustment
Note: The CCD waveform is influenced by the disturbing light. Darken the vicinity of the unit when
adjusting.
1 Recording the center value
The seal on which the center value is written is
adhered on the side of the holder of the (H) angu-
lar measurement LED unit. Record this center
value.
2 Temporary setting of (H) angular measurement
LED unit
Set the (H) angular measurement LED unit tem-
porarily with the screws (CR2.65). (Make sure
that the optical receiving face of the CCD unit
does not touch the scale.)
3 Connection
Connect the (H) angular measurement LED unit
to the connecting cable (ST-GS-23) of the CCD
display tool.
Connect the two probes of the storage oscillo-
scope (ST-SY-04 or ST-SY-05) to the terminals
of the CCD display tool.
Connect the CCD display tool to the (H) angular
measurement LED lighting tool (ST-CD-01).
(H) angular
measurement
LED unit
4 Tool installation
Fit the (H) angular measurement LED lighting
tool (ST-CD-01) into the holder of the angular
measurement unit.
5 Setting of storage oscilloscope
Set the storage oscilloscope (ST-SY-04 or ST-
SY-05) as referring to the following figures.
Set the positions for the cursor 1 and 2 of the
storage oscilloscope according to the center
value written on the (H) angular measurement
LED unit.
(Example)
When the center value is 1000
At the same time the cursors 1 and 2 on the stor-
age oscilloscope show the following values.
Cursor 1=272S, Cursor 2=1355S
1
1
2
Cursor 1
(272s)
Contents of setting
Cursor 2
(1355s)
6 Setting of center value and integral time
Set the center value and integral time according to
9-1-3 How to operate the CCD display tool (ST-
AK-07) (P. 9-3~9-6).
Center value: Value written on the each angular
measurement LED unit
Integral time: Set 5. (5 is a fixed value.)
7 Check of pattern pitch (P. 9-7)
After inputting the center value and integral
time, the pattern pitch (PAT) is displayed by
operating the CCD display tool.
Make sure that the pattern pitch (PAT) is
within 17.7~19.2.
Note: When checking, make the condition as
dark as possible by covering the instru-
ment with a blackout curtain, etc.
8 Check of LED light intensity (P. 9-7)
The LED light intensity (PWM) is displayed
on the pattern pitch checking display.
Make sure that the PWM value is within
10~65 counts.
9 (H) angular measurement LED positioning adjust-
ment
Turn on the main switch of the CCD display
tool, and the tool LED is lit.
Set the continuous output mode (CCD
REPEAT) according to 9-1-3 How to operate
the CCD display tool (ST-TK-07) (P. 9-8).
Adjust the volume of ST-CD-01 so that the
waveform of storage oscilloscope may be as
illustrated (Fig. 1).
H1 CENTER:1000
CHARGE :05

>Measuring...
Center value
Integral time
1
2
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
Pattern pitch
1
2
H1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
Fig. 1
LED light intensity
Cursor 2 Cursor 1
1
2
Move the (H) angular measurement LED unit
back and forth so that the start section ( ,
) of the CCD signal waveform may contact
with the cursors 1 and 2. (Fig. 2)
* When the unit is moved and the signals on both
sides ( , ) don't contact with the cursors 1
and 2, there is no problem under the illustrated
conditions (Fig. 3 and Fig. 4).
Condition of Fig. 3
The start section of CCD signal is protruded
outside by the same width as , against the cur-
sors and .
=
Condition of Fig. 4
The start section of CCD signal is proturded
inside by the same width as against the cursors
and .
=
3
a
b
a
b
Fig. 2
Cursor 2 Cursor 1
a
b
a
b
1 2
a
b
b a
Fig. 3
Cursor 2 Cursor 1
a
b
1 2
a
b
b a
Fig. 4
Cursor 2 Cursor 1
* If the waveform is as illustrated in Fig. 5 (the
deviation of waveform on both sides against the
cursors 1 and 2 is not uniform), it is NG.
Replace the unit.
Condition of Fig. 5
The start section of CCD signal is not uniform
against the cursors 1 to 2.
10 Check of reading range
Set the positions for the cursors 1 and 2 of the
storage oscilloscope according to the center
value.
Refer to the following figure for setting.
At the same time the cursors 1 and 2 on the stor-
age oscilloscope show the following values.
a
b
Fig. 5 Cursor 2 Cursor 1
1
Cursor 1
(570s)
Contents of setting
Cursor 2
(1058s)
Remove the CCD lighting tool from the holder
of the CCD display tool.
Set the continuous output mode (CCD
REPEAT) according to 9-1-3 How to operate
the CCD display tool (ST-TK-07) (P. 9-8).
tool, and the LED is lit. At the same time the
waveform of storage oscilloscope is as illus-
trated (Fig. 6).
Make sure that the range in which the CCD
signal waveform is flat [uniform illumination
range] is within the reading range.
11 Check of CCD signal
Clean the scale.
Set the repeat mode (CCD REPEAT) accord-
ing to 9-1-3 How to operate the CCD display
tool (ST-AK-07) (P. 9-8).
As turning the vertical axis, watch the screen
of the storage oscilloscope to check the CCD
or scale for dust or soil. If the CCD signal
waveform is not correct as illustrated (Fig. 7),
clean the face of the scale or CCD.
2
3
4
5
Cursor 2
(1058s)
Cursor 1
(570s)
Fig. 6
Reading range
Uniform
illumination range
1
2
3
Fig. 7
The signal is missing because of dust.
12 Check of angle display
Select the angle setting mode by operating the
CCD display tool. (P. 9-8)
Turn the center axis slowly and watch the
angle reading of the CCD display tool. Make
sure that there is no part whose angle is not
detected. (Example : -- --' --")
At the same time, make sure that the phase
allowance (Phases a, b and c) is not 3 or
less when rotation has stopped.
1
2
H1 PHASE:
a:9 b:8 c:8 CHRG:12
XXXX'XX"
H1 H2 V1 ---
9-2-2 (V) angular measurement system unit installation and adjustment
1 Unit installation
Temporary setting of (V) CCD unit
Set the (V) CCD unit temporarily with the 2
screws (CR2.66B).
Installation of (V) angular measurement
holder unit
Install the (V) angular measurement holder unit
to the (V) CCD unit with the 2 screws (CR24
with washer).
2 Tool installation
Connect the connecting cable (ST-GS-24) to the
cable of the (V) angular measurement holder unit.
3 Setting of storage oscilloscope
Set up the storage oscilloscope (ST-SY-04 or
ST-SY-05).
Refer to P. 9-10 for setting.
Set the cursors 1 and 2 according to the center
value.
(Set the cursors 1 and 2 on the storage oscillo-
scope to the following values.)
Cursor 1 = 272S
Cursor 2 = 1355S
1
2
(V) angular measurement holder unit
Connecting cable
(ST-GS-24)
1
2
4 Connection of (V) CCD lighting tool
Fit the (V) CCD lighting tool (ST-CD-02), which
is connected to the CCD display tool (ST-AK-07),
into the holder of the angular measurement LED
unit.
5 Setting of center value and integral time
Set the center value 1000according to 9-1-
3 How to operate the CCD display tool (ST-
AK-07) (P. 9-4~9-5).
After setting the center value, set the integral
time 5.
6 Check of pattern pitch (P. 9-7)
After inputting the center value and integral
time, the pattern pitch (PAT) is displayed by
operating the CCD display tool (ENT key).
Make sure that the pattern pitch (PAT) is
within 17.7~19.2.
7 Check of LED light intensity (P. 9-7)
The LED light intensity (PWM) is displayed
on the pattern pitch checking display.
Make sure that the PWM value is within
10~65 counts.
(V) CCD lighting tool
(ST-CD-02)
1
2
V1 CENTER:1000
CHARGE :05

>Measuring...
Center value
Integral time
1
2
V1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
Pattern pitch
1
2
V1 CENTER:1000
CHARGE :05
PWM:035 PAT:18.3
>OK ? [YES][NO]
LED light intensity
8 (V) angular measurement LED positioning adjust-
ment
tool, and the tool LED is lit. At the same time
the waveform on the storage oscilloscope is as
illustrated. (Fig. 1)
Loosen the two mounting screws of the (V)
CCD unit.
tool (ST-TK-07) (P. 9-8).
Move the angular measurement LED holder
left and right so that the start section ( , )
of the CCD signal may contact with the cur-
sors 1 and 2 as Fig. 2.
Notes:
1. When the unit is moved and the start sec-
tion of the CCD signal does not contact with
the cursors 1 and 2, make adjustment with
the same standard (P. 9-12, 9-13) as the (H)
angular measurement adjustment.
2. When checking, make the condition as dark
as possible by covering the instrument with
a blackout curtain, etc.
1
2
3
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
Cursor 2 Cursor 1
(272s) (1355s)
Repeat mode
Fig. 1
4
a b
a b
Cursor 2 Cursor 1
(272s) (1355s)
Fig. 2
9 Adjustment of reading range
Remove the CCD lighting tool from the
holder.
Set the storage oscilloscope. (Refer to P. 9-13.)
Set the cursors 1 and 2 on the storage oscillo-
scope to the following values.
Cursor 1=570S
Cursor 2=1058S
tool (ST-AK-07) (P. 9-8).
tool, and the LED is lit. At the same time, the
waveform of the storage oscilloscope is as
illustrated (Fig. 3).
Move the (V) angular measurement holder
unit left and right so that the uniform illumina-
tion range of the CCD signal waveform on the
storage oscilloscope is approximately at the
center in the reading range of the cursors 1 and
2. (Fig. 4)
a=a' b=b'
The reading range must be within the
uniform illumination range.
1
2
3
4
t
b b'
a' a
Reading range center
Uniform illumination range center
Cursor 2
Cursor 1
Fig. 3
Reading range
Uniform
illumination range
5
b b'
a' a
= Reading range center
Uniform illumination range center
Fig. 4 Cursor 2
Cursor 1
Reading range
Uniform
illumination range
10 Check of CCD signal
Clean the scale.
tool (ST-TK-07) (P. 9-8).
As turning the lens barrel, watch the screen of
the storage oscilloscope and check the CCD or
scale for dust or soil. If the CCD signal wave-
form is not correct as Fig. 5, clean the face of
the scale or CCD.
11 Check of angle display
Set the angle setting mode according to 9-1-3
How to operate the CCD display tool (ST-TK-
07) (P. 9-8).
Turn the lens barrel and watch the angle read-
ing of the CCD display tool. Make sure that
there is no part whose angle is not detected.
(Example : -- --' --")
At the same time, make sure that the phase
allowance (Phases a, b and c) is not 3 or
less.
1
2
3
Fig. 5
The signal is missing beause of dust.
1
2
3
9-2-3 Tilt unit installation and adjustment
1 Unit installation
Set the tilt unit temporarily with a hexagonal
wrench (M2.5).
Note: Set the washers on the mounting surfaces
of the tilt unit and standard.
2 Storing the tilt coefficients
Record the tilt coefficients (K, A) of the tilt unit to
be newly installed.
Tilt (A) unit
Tilt (B) unit
3 Tool connection
Connect the tilt pull-out cable (ST-GS-26) to the
tilt counter as illustrated.
4 Tilt positioning adjustment
Level the instrument and position the tilt unit.
Tightening torque: 90Ncm (9kgfcm)
Standard: 7 counts (difference between the nor-
mal and reverse)
5 Tilt coefficient input
After assembling the instrument, input the tilt
coefficients (K, A) of the newly-installed tilt.
(Refer to P. 8-9.)
6 Tilt offset input
Input the tilt offset. (Refer to P. 8-10.)
Tilt (B) unit
Tilt (A) unit
9-3 Horizontal Angle Round Rotation Check
Whether "angle error" occurs in the horizontal angle rotation or not is checked here.
After the angular measurement system has been repaired, carry out this check.
To check "angle error" in vertical angle rotation, turn the lens barrel unit manually. You can check it in the
same way as the horizontal angle rotation.
(Necessary tools)
Horizontal angle round rotation tool (ST-HK-02)
Constant-voltage power supply (ST-PS-01)
9-3-1 Preparation for checking
Procedure Operation Illustration and display
(1) Set the product on the horizontal angle round
rotation tool (ST-HK-02).
Notes:
When setting the product, release the hori-
zontal motion clamp.
Set the horizontal tangent screw against the
stopper of the horizontal angle round rota-
tion tool.
Connect the motor cable to the constant-
voltage power supply.
(2) Open [6/6] in the factory mode.
Refer to the operation procedure (P. 8-17).
(3) Press the [F2] key to select ANG CHECK
MODE.
Stopper Horizontal angle round
rotation tool
(ST-HK-02)
FACTORY MODE [6/6]
F1:SPECIAL SELECT
F2:ANG CHECK MODE
F2
ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
9-3-2 Horizontal angle round rotation check and measurement
(1) Press the [F1] key to select SPEED TURN.
The values in the right display are as follows.
2nd line: V angle data
3rd line: H angle data
3-digit value at the right: Times of error
occurrence
(2) Set the constant-voltage power supply to
3.0V0.1V and turn on the power. The
motor of the round rotation checking tool
starts.
* When checking the V angle, the V value is
renewed by turning the lens barrel manu-
ally and slowly.
(3) When one round H angle rotation is com-
pleted, the renewal of the HR angle on the
display stops and Finish is displayed on
the 4th line.
Note: If the data on the display are as follows,
there is no problem.
000 is displayed as times of error
occurrence at the right 3-digit value
place.
The value of ERR: is not dis-
played.
When checking the V angle, Fin-
ish is not displayed even if one
round rotation is done.
F1
ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
SPEED TURN
V : 9000'00"0-000
HR: 18000'00"0-000
ERR:
[F1]
SPEED TURN
V : 9000'00"0-000
HR: 22000'00"0-000
ERR:
(During the round rotation,
the HR value is renewed in
the linkage operation.)
SPEED TURN
V : 9000'00"0-000
HR: 18000'00"0-000
ERR: Finish!
(Measurement completion display)
(4) When an error of H angle has occurred, the
following data are displayed on the screen.
When an error has occurred during measure-
ment, the following values are displayed on
the screen.
3-digit value at the right:
Times of error occurrence
4th digit:
Error number is displayed.
(5) When one round H angle rotation is com-
pleted, the renewal of the HR angle on the
display stops and Finish is displayed on
the 4th line.
(Details of the H angle error)
When 002 is displayed at the right 3-digit
position of HR, it means error has
occurred at 2 places.
When E632 is displayed, refer to
ERROR CODE TABLE.
SPEED TURN
V : 9000'00"0-000
HR: 22000'00"0-001
ERR:632
(H angle is being measured.)
Error number Times of error
occurrence
SPEED TURN
V : 9000'00"0-000
HR: 18000'00"0-002
ERR:632 Finish!
9-3-3 Display of measurement result
When the H angle error has occurred in measurement, check the details of the result.
(1) Press the [F2] key on [6/6] of the factory
mode to select RESULT.
In the case of the result display, one piece of
error information is shown on one display. (The
displays in the right show that two errors have
occurred.)
(Example)
On the right display, E632 has occurred at
the H angle [220 00' 00"].
On the right display, E631 has occurred at
the H angle [40 00' 00"].
(Deletion of the result storage file)
To delete the file in which the measurement result
is stored, follow the procedure as shown below.
(1) Press the [F3] key on [6/6] of the factory
mode to select ERASE FILE.
(2) To delete the file, select YES. Not to
delete the file, select NO or [ESC].
F2
[ ]
or
[ ]
ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
RESULT 001/002
V : 9000'00"0
HR: 22000'00"0
ERR:632
[F2]
RESULT 002/002
V : 9000'00"0
HR: 4000'00"0
ERR:631
[] or []
F3 ANG CHECK MODE
F1:SPEED TURN
F2:RESULT
F3:ERASE FILE
ERASE FILE
--- --- [YES][NO]
[F3]
10-1 Nomenclature
R
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0
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-
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10-2 Angular Measurement Digital System Repairs
Servicing is to be executed by replacing the respective unit.
After replacing the main CPU unit, it is necessary to set the information required for angular measurement
reading.
* Information to be set : Input the center value and integral time, and make sure that the integral time and the
values of PWM and PAT are within standard. If these data are not set, normal opera-
tion cannot be guaranteed.
* Necessary tools : Constant-voltage power supply (ST-PS-01), power cable (ST-PK-02) and synchroscope
(ST-SY-04 or 05)
Procedure Display Remarks
1 Preparation
Remove the battery beforehand.
Remove the left cover.
Set the power supply to DC8.5V0.5V.
Connect the power cable to the instru-
ment.
Set the factory mode. (Turn on the power
as pressing the [F2] and [ANG] keys.)
2 Press the [F4] key twice to set [2/6] page.
3 Select 1:CCD CENTER/PWM.
4 Input CENTER (center value) in the order
beginning with H1. If it is not necessary to
change the data, shift to CHARGE with
the [ENT] key. (The center value is written
on each of CCD units.)
The mark shows the
position which can be
changed.
5 Input 5 counts to CHARGE (integral
time).
6 Press the [ENT] key. The instrument sets the
values of PWM and PAT automatically and
displays the results. Make sure that the val-
ues are within standard. If the values are
OK, press the [YES] (F3) key. If they are
NG, press the [NO] key.
* Standard
PWM: Within 10~65
counts (Count for con-
trolling the LED light
intensity)
PAT: Within 17.7~19.2
counts (Pattern pitch)
* If the value is NG,
check the CCD wave-
form and CCD unit.
(Fig. 1 in P. 6-15, etc.)
7 Carry out the above 2~4 for other CCD
units.
1
2
3
4
5
<FACTORY>
LCD CONT
--- ENTER
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE P
H1 CENTER0960
CHARGE :05
INPUT --- SKIP P
H1 CENTER:0960
CHARGE :05
PWM:042 PAT:18.4
>OK ? YES NO
(Example)
Procedure Display Remarks
8 Select 3: CCD PHASE (F3) and check the
angular measurement operation.
* Standard
Values of a, b and c: 4
counts or more when the
instrument is stationary
If the value is 3 counts or
less, check the CCD
waveform and CCD unit.
(P. 6-15)
The instrument must dis-
play angles correctly.
9 Operate the [F1]~[F3] keys and select the
displayed CCD unit. Check other units. On
CCD REPEAT, you can check the CCD
angular measurement waveform with the pin
on the CPU unit. There is one kind of check
pin. By changing the [F1]~[F3] keys, you
can check each unit.
(Check pin and its signal)
TP1: GND
TP2: Connect to TG (trigger signal) ~CH2
of synchroscope.
TP3: Connect to the CCD output~CH1 of
synchroscope.
10 Make sure that all the procedures have ended
without problem and then turn off the power.
Example of good waveform :
Refer to Fig. 6 in P. 9-14.
H1 PHASE
a:9 b:8 c:9 CHRG:06
321 36' 07"
H1 H2 V1 ---
TP1
TP3
TP2
10-3 Setting of Integral Time
After replacing and adjusting the parts of the angular measurement reading system including the angular mea-
surement main PCB, angular measurement CCD unit and scale, it is necessary to set the integral time as
shown below. If this setting is not done properly, the product does not operate correctly.
Procedure
Key
Operation
Display Remarks
1 As pressing the [F2] and [ANG]
keys, turn on the power switch.
3 Press the [F4] key. The factory mode
[2/6] is displayed.
4 Press the [F1] key to access 1: CCD
CENTER/PWM.
5 Input the H1 center value (CENTER)
and integral time (CHARGE 05)
and press the [F4] (ENTER) key.
The center value is
described on each
CCD unit.
The integral time
05 is a fixed
value.
F2
POWER
ANG
TOPCON GPT-3000

<FACTORY>
LCD CONT

--- ENTER
F4
FACTORY MODE [1/6]
1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET
F4
FACTORY MODE [2/6]
1:CCD CENTER/PWM
2:CCD REPEAT
3:CCD PHASE
F1
H1 CENTER1000
CHARGE :00
F4
After input-
ting the val-
ues
H1 CENTER_1000
CHARGE :05
>Measuring...
6 The values of PWM and PAT are
automatically calculated. Make sure
that they are within the standard and
press the [F3] (YES) key.
Standard: PWM 10~65
PAT 17.7~19.2
If the values of
PWM and PAT are
out of standard,
the scale, CCD
unit or LED unit
may be dirty (or
installed improp-
erly). Check the
units and perform
the procedure
again.
7 After the input of H1, the H2 input
display appears. Input the values in
the same way for H2 and V according
to Procedure 5 and 6.
GPT-3007 does not
have H2.
8 When the values of H1, H2 and V are
inputted and they are within the stan-
dard, the [REC] display appears and
recording of the set values are ended.
Procedure
Key
Operation
Display Remarks
F3
H1 CENTER:1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES][NO]
H2 CENTER1000
CHARGE :00
F3 V1 CENTER :1000
CHARGE :05
PWM:XXX PAT:XX.X
>OK ? [YES] [NO]
REC
10-4 Check for Bluetooth Communication (GPT-3000W only)
By using DK-7W, check the communication with GPT-3000W.
10-4-1 Setting of "SELECT COM" at the GPT-3000W
Set BLUETOOTH in SELECT COM with Parameter setting mode 1 of GPT-3000W.
Check for PIN code/Bluetooth address number
Check the address number of the Bluetooth unit from PARAMETERS 1.
The Bluetooth address number (12 digits) is written in the seal of the Bluetooth unit attached to the inside of
the left cover unit. (Refer to P. 5-35)
TOPCON GPT-3000W
V : 9419'00"
HR: 17202'40"

OSET HOLD HSET P
MENU
F1:DATA COLLECT
F2:LAYOUT
F3:MEMORY MGR. P
[MENU]
PARAMETERS 1 3/3
F1:RS-232C
F2:SELECT COM
F3:BLUETOOTH P
PARAMETERS 1 1/3
F1:MINIMUM READING
F2:AUTO POWER OFF
F3:TILT P
MENU 3/3
F1:PARAMETERS 1
F2:COTRAST ADJ.
P
[F1]
SELECT COM
[F1:BLUETOOTH ]
F2:RS-232C
ENTER
[F2]
Select BLUETOOTH with the
[F1] key or arrow key and set it
with the [F4] or [ENTER] key.
Select SELECT COM with
the [F2] key.
[F4] Twice
[F4]
Twice
1 2 3
4 5 6
7
MENU 3/3
F1:PARAMETERS 1
F2:COTRAST ADJ.
P
PARAMETERS 1 3/3
F1:RS-232C
F2:SELECT COM
F3:BLUETOOTH P
BLUETOOTH
ADDR. :XXXXXXXXXXXX
PIN CODE :1111
INPUT --- --- ENTER
Check the PIN code and Bluetooth
address number on this display.
Default of PIN code is 1111.
(The PIN code set currently is
displayed.)
Bluetooth address number
[F2]
[F4]
Twice
(Above procedure ) 4
10-4-2 Check for communication
Check the communication of the Bluetooth unit built in the instrument (GPT-3000W).
In fact, use DK-7W to check communication.
1) Setting of the display on the instrument (GPT-3000W)
2) Check for communication by operating DK-7W
TOPCON GPT-3000W
V : 9419'00"
HR: 17202'40"

OSET HOLD HSET P

SELECT MODE
F1:CONNECT

SEARCH
FOUND
Press the [F2] key, and search starts.
FOUND [1/1]
After searching, the found Bluetooth

unit under standby condition for
connection is displayed.
Select the address of the Bluetooth
unit to be connected with the arrow
(up/down) keys of DK-7W.
(Record the address number.)

RENAME
[] []

-------------
LINK
[F4]
[F2]
[ENT]
CONNECTING

CONNECT
When connection is completed,
CONNECT OK is displayed on
DK-7W.
Press the [ENT] key, and
connection with the Bluetooth
unit under standby conditioin
starts.

CONTROL MODE
Press the [F1] key on DK-7W.

The display of GPT-3000W is changed. Make sure that it is under remote
control.
The GPT-3000W side is under remote control. So, when Bluetooth is
connected, the Logo mark ( ) of Bluetooth is displayed at the right center
on the screen. (Refer to the illustration below.)
V : 9419'00"
HR: 17202'40"
OSET HOLD HSET P1
TOPCON DK-7W
[ENT]
Approx. 2
seconds
Completed.
(Turn on the power of DK-7W.)
After approx.
6 seconds
Short buzzer sound
11. TELESCOPE (EDM) SYSTEM REPAIRS
Repairing is to be executed by replacing the respective unit.
The telescope consists of the following major components: base unit, objective lens unit, optical receiving
unit, D-OSC PCB, EDM amplifier unit, optical emitting pipe unit and LP unit.
Adjustments and inspections will differ depending on the unit to be replaced. Follow the flow chart below
when executing adjustments and inspections.
Replacement of base unit
Replacement of objective lens unit
Replacement of optical emitting
pipe unit
Replacement of optical receiving unit Replacement of LP unit
EDM amplifier unit
Adjustment of optical axis at
the optical emitting side
Replacement of D-OSC PCB
Adjustment of optical axis at
the optical receiving side
Adjustment of laser pointer
optical axis
EDM general adjustment
Replacement of circular unit
Prism/Non-prism mode
Offset measurement/input
11-1 Nomenclature
LP unit
Optical emitting pipe unit
Objective lens unit
Circular unit
Optical receiving unit EDM amplifier unit
D-OSC PCB
EDM base unit
11-2 Nomenclature and Functions of Units
1) D-OSC PCB
This PCB calculates the distance measurement data, etc. by controlling the EDM base, the PLD optical
emitting timing, the LP lighting, the circular unit and the optical receiving timing to control all the dis-
tance measurement operations.
2) EDM amplifier unit
This unit receives and amplifies the feeble PLD pulse reflected by the outside to generate an optical
receiving timing signal and performs sampling.
3) EDM base unit
This unit changes the distance measurement light generated by the PLD unit by NP/P to change the inside/
outside light paths.
4) Optical receiving unit/Circular unit
The received light intensity is adjusted by the circular unit and then the circular unit is connected to the
amplifier unit via the fiber.
5) LP unit
This unit emits the laser beam for LP.
11-3 EDM General Adjustment
11-3-1 Preparation for general adjustment
1) Tools to be used
(1) Oscilloscope Tektronix TDS3032 (ST-SY-04) or TDS3032B (ST-SY-05)
(2) SW tool for GPT-1000 (ST-PT-05) or RS-232C BOX (ST-PT-30)
This is used for communication between a personal computer and the instrument. The communica-
tion PCB is built in the SW tool for GPT-1000 and so it is not necessary to purchase a new RS232C
BOX.
(3) Digital connecting cable II (ST-PT-14)
This cable is used to connect the SW tool or RS232C BOX to the D-OSC PCB.
(4) DS signal coaxial cable (ST-PT-03)
(5) Non-reflection filter (ST-3K-03)
(6) DOS/V personal computer
(7) Tool software (DMEasy 6) (ST-3K-09)
(8) F4 cable (This is a TOPCON product.)
(9) P measured distance checking filter (ST-3K-06)
(10) NP measured distance checking filter (ST-3K-05)
(11) Offset prism (ST-3K-04)
2) Lens barrel cover removal
Remove the upper/lower lens barrel covers according to the disassembly procedure.
3) Setting of the instrument
Carry out the following setting before adjustment.
Tilt : OFF (Menu Parameter setting mode 1)
EDM off wait : 99 (F2 + Power ON Parameter setting mode 2)
Distance display : SD (F2 + Power ON Parameter setting mode 2)
Auto. Cutoff : OFF (Menu Parameter setting mode 1)
After adjustment, reset the above to the original status.
Warning: When you repair a unit, do not see the distance measurement light (the light from the PLD unit)
and the LP light directly. Your eyes may be injured.
1
2
3
4
4) Connection of tools
Carry out connection according to Fig. 1.
Note: Before connecting the SW tool, check if the coaxial cable of the PLD unit is connected to the
D-OSC unit.
If the power is turned on while the coaxial cable is open, the PLD unit is damaged.
ch1 ch2 ext
DS
SL
Oscilloscope
DS signal
Main amplifier
Digital connecting cable II
SW tool or RS232C BOX
F4 cable
Fig. 1
Main amplifier TP3
Main amplifier TP5
D-OSC
RS232C
D-OSC CN9
COM1
Main amplifier
CN4
coaxial cable II
Trigger
VR1
CN4 (DS)
TP3 (SL)
TP5
TP (GND)
(Trigger)
CN9
(To personal computer)
Fig. 3 Main amplifier PCB Fig. 2 D-OSC PCB
CN5 Not used.
5) Switch Tool
Switch Tool is provided in DMEasy6 for checking the operation of circular, etc. This Switch Tool is
operated on the personal computer.
(1) Light Intensity Detection
This switch turns on/off the function detecting and adjusting properly the light intensity with the 1
key.
When the function is OFF, the instrument exits from the Switch Tool menu but, while the light inten-
sity detection function is kept OFF (the light intensity is not adjusted by circular), the instrument mea-
sures distance.
(2) Gain
This switch selects "HIGH" or LOW for the amplification rate of the amplifier unit with the 2 key
and at the same time changes the light path. H is used for non-prism mode and L for prism mode.
(3) Chopper
This switch selects inside or outside light path for the EDM base chopper with the 4 key.
In : Inside light path
Out : Outside light path
(4) EDM CIR (E)
This switch rotates the EDM circular normally or reversely. Press the E key to indicate the current
circular position against the zero detection position.
6) Oscilloscope
Use the TDS3032 or TDS3032B for repairing the GPT-3000 series. Don't use the external trigger channel
(EXT) of TDS3032/B.
If one of other oscilloscopes or the external trigger is used, it is not possible to measure the noise quantity
(amplitude) accurately.
Fully understand the instruction manual of oscilloscope before using. This manual is written on the
assumption that the reader fully understands the setting and operation of the oscilloscope.
Notes:
Execute self-calibration once a week. (Refer to the instruction manual.)
Execute warm-up for 10 minutes or more before using.
Regard the set values of the oscilloscope as reference. Understand the instruction manual fully
and then adjust to the values in the oscilloscope to check waveforms easily. The contents of set-
ting is changed according to the version of oscilloscope.
TDS3032B is a successive model of TDS3032.
7) DMEasy6
DMEasy6 is an EDM adjusting software used exclusively for GPT-3000 which operates under the condi-
tion of Windows95, 98, 2000 and ME, XP.
DMEasy6 is supplied in CD-ROM. Refer to the instruction manual packed together for setting up.
The environmental conditions required for a personal computer for DMEasy6 are as follows.
(1) OS must be Windows 95/98/2000/ME/XP.
(2) CPU must be equivalent or superior to Pentium 200MHz.
(3) COM1 must be a communication port for GPT-3000.
(4) CD-ROM/FD drive must be installed.
1
2
3
4
11-3-2 Ref light intensity adjustment
Adjust the light intensity of the inside light path when zero detection is done.
To adjust Ref-ND, loosen the fixing screw and then turn the groove on the ND circumference by hitching it
with a bamboo spit, etc.
1) Set the oscilloscope as referring to the display of 5). Connect CH1 to TP3 and CH2 to TP5.
2) Turn on the power of the instrument and press the [ ] (distance measurement) key.
3) Select 7: Switch Tool on the main menu of DMEasy6.
4) Set the light intensity detection to OFF, Chopper to In and Gain to L.
5) Adjust Ref-ND so that the SL signal is 1.15V (1.05 ~ 1.25).
6) Set Gain to H.
7) Make sure that the SL signal is within 1.0 ~ 1.4V.
8) If the SL signal is out of the proper range, adjust to the proximate upper limit value (1.4) or the proximate
lower limit value (1.0). (Adjust the SL signal level when Gain is at H.)
9) When readjustment is done, set Gain to L and make sure that the signal is within 1.05 ~ 1.25V.
If it is NG, only the base unit must be adjusted. (The TOPCON head office should adjust it.)
Ref-ND
Groove
1.15V
11-3-3 Optical noise waveform check
The quantity of the optical noise (internal reflection) is checked.
* Caution before measurement
Before measurement, check if the DS signal coaxial cable is disconnected or connected improperly and if
the non-reflection filter is damaged or soiled.
Measurement of noise waveform (amplitude) and phase waveform
A. Noise waveform measurement
1) Set the oscilloscope as referring to the display of 6). Connect CN4 (DS signal) of the main amplifier to
CH1 by using the probe and DS signal coaxial cable. Connect TP5 (trigger signal) of the main amplifier to
CH2.
2) Install the non-reflection filter to the black-colored ring on the lens barrel.
3) Turn on the power of the instrument and press the [ ] (distance measurement) key.
4) Select 6: Optical noise [Floppy] on the main menu of DMEasy6.
5) Select 1) Optical noise state.
6) Noise waveform is observed on the oscilloscope. When the waveform is stable, press the STOP key to
stop the waveform.
Standard of noise quantity is 10mV or less. If noise quantity is 10mV or less, press the [ESC] key to finish
the noise measurement. If noise quantity is beyond 10mV, remove its cause and then perform the proce-
dure again from the first.
The cause may be as follows:
1. The non-reflection filter is installed wrongly or its inside is dirty.
2. The DS coaxial cable II is disconnected.
3. When assembling, the cable of the EDM electric system comes out on the front of the dichroic Assy
and interrupts the light path.
4. The EDM base unit malfunctions.
* Set 50 mS for Persist Time.
11-3-4 Zero cross adjustment
The error of the distance measurement value caused by the change of the received light intensity is adjusted.
In fact, by using the Switch Tool of DMEasy6, the light intensity of the outside light path is changed by three
kinds (1.2V, 0.7V and 2.0V) and VR is adjusted so that the distance measurement value of each light intensity
may be within the range.
1) Set the oscilloscope as referring to the display of 5). Connect TP3 (SL signal) of the main amplifier to
CH1 and TP5 (trigger signal) of the main amplifier to CH2.
2) Face the lens barrel to the vicinity of zenith and put an offset prism (ST-3K-04) or a prism on it.
3) Measure the slope distance continuously in the prism mode.
4) Select 1. Zero cross adjustment of DMEasy6.
5) Access the Switch Tool menu with the Tab key. Set Chopper (4 key) to Out, turn the EDM circular
(EDM CIR) with the C and V keys and set the light intensity (SL signal) to 1.2V. Move the prism to
fit to 1.2V correctly. (Note: After adjusting to 1.2V, do not move the prism.)
* Set 50 mS for Persist Time.
The illustration below shows the relation between the Zero cross adjustment menu of DMEasy6 and the
Switch Tool.
6) Obtain the distance measurement value when the light intensity of the outside light path is 1.2V.
Exit from the Switch Tool menu with the Tab key, and the instrument starts distance measurement.
Press the S key, and the distance measurement value is taken into the personal computer and the
average value of 10 measurements is displayed.
This value is D1.2.
Main menu
1. Zero cross
2.
3.
Measurement display
Measurement starts.
Switch tool
Chopper [4]
"1"
"S"
ESC
Tab or ESC
1
2
7) Obtain the distance measurement value when the light intensity of the outside light path is 0.7V and make
adjustment.
Access the Switch Tool menu of DMEasy6 and fit the light intensity of the outside light path to 0.7V
(0.7 ~ 0.8) by rotating the EDM circular.
Note: The SL signal 0.7V is the limit of the distance measurement. If the voltage is set to less than
0.7V, difference occurs in the measurement values.
Exit from the Switch Tool menu with the Tab or ESC key, and the instrument starts distance measure-
ment.
1
2
Make adjustment by turning VR1 of the main amplifier so that the distance measurement value on the
display unit of the instrument may be 1mm lower than D1.2 (Note). By turning VR1, the distance
measurement value is changed as shown below.
Note: This aimed value is different between the instruments. Regard the value as standard.
Press the S key, make measurement 10 times and record the average value. This value is D0.7.
8) Obtain the distance measurement value when the light intensity of the outside light path is 2.0V.
In the same way as D1.2 and D0.7, obtain the distance measurement value when the light intensity of the
outside light path is 2.0V (1.9~2.0). Dont turn VR1.
This value is D2.0.
If the difference between D2.0 and D0.7 is 1mm or less, proceed to the next step 10). If the difference is
more than 1mm, return to 7) and perform the procedure again. Fit the distance measurement value to the
middle value between D2.0 and D0.7.
9) Measure D1.2 again.
Obtain the distance measurement value when the light intensity of the outside light path is 1.2V.
3
0.7V
D2.0
D0.7
D1.2
1.2V 2.0V
Turn VR1.
Light intensity of outside light path
D
i
s
t
a
n
c
e

m
e
a
s
u
r
e
m
e
n
t

v
a
l
u
e
4
10) Compare D0.7, D2.0 and the remeasured D1.2. If the result is as follows, it is successful.
* The difference between D0.7 and D2.0 is within 1mm and the maximum difference between 3 points is
within 10mm. When only inspection is done, measure D2.0 and D0.7. If the difference is within
10mm, it is successful.
11) Return to the main menu of DMEasy6 with the ESC key and turn off the power of the instrument.
11-3-5 Laser pointer output adjustment
1 Power meter (ST-TP-07N)
Digital multimeter
Connect the above to TP9 and TP-G1 of the D-
OSC PCB.
2 Turn on the power of the instrument and light up
LP with the star key. (Lighting status)
3 Set the power meter sensor against the LP light on
the front of the objective lens and measure the
optical emitting power of LP. (The waveform of
the power meter is set to 690nm.)
4 To adjust the output, turn VR1 so that the value of
the power meter may fit to the standard. (Turn
VR1 clockwise to increase the output.)
Adjustment standard: 0.9 0.05mW
Note: The voltage of the digital multimeter
must not be less than the voltage value
attached to LD. LD may be damaged.
TP-G1 (GND)
VR1
TP9
D-OSC PCB
Digital multimeter: Minus side
(for adjusting the laser output)
Digital multimeter: Plus side
11-4 Adjustment of Optical Axis on Optical Receiving Side
: Indicates the direction of moving or adjusting.
: Indicates the specified place.
1 Set the instrument on the optical axis adjusting
collimator and remove the eyepiece cover. Then,
install the reticle lighting tool.
2 Turn on the power of the reticle lighting tool. Fit
the optical axis of the instrument to the reference
position on the monitor screen. (Adjust the colli-
mation axis to the 0 position.)
3 Install the optical receiving lighting tool adapter
(ST-3K-07) onto the optical receiving fiber end
and set it onto the optical axis adjusting light
source II for GPT-2000 (ST-PT-20).
Reticle lines of
the instrument
4 Turn on the power of the lighting tool. Adjust the
optical image on the monitor screen to the refer-
ence position.
Reference position (Center position of the optical
receiving axis)
Vertical direction:
Same as the collimation axis.
Horizontal direction:
Position where 1/6 (approx. 40") of the opti-
cal image diameter is moved to the left from
the collimation axis (The direction in which
the optical receiving unit is moved to the left)
Note: The optical image diameter is changed
because of the voltage inputted to the
tool, the camera setting, etc. Adjust the
input voltage and make the above adjust-
ment where the optical image is smallest.
When you use a camera with the electronic line
function, it is convenient to set it as above
beforehand.
When the electronic line function is not pro-
vided, measure the optical image diameter on the
monitor. Then, draw the scale lines as shown
below on the OHP sheet and use it.
5 Move the optical receiving unit up and down or
right and left to adjust the position.
Note: In adjustment, do not move the optical
receiving unit in the rotating direction.
Before adjustment, remove the circular
unit.
Adjustment standard:
Within 1/10 (24") of the optical image diameter
(Approx. half the distance between the refer-
ence line and the collimation line)
Screw tightening torque: 4kgfcm (40Ncm)
1/6
6 When the optical image is out of focus (the outline
blurs as shown at the right), loosen the fixing
screw and pull in/out the fiber for adjustment.
11-5 Adjustment of Optical Axis on Optical Emitting Side
: Indicates the direction of moving or adjusting.
: Indicates the specified place.
1 Preparation
After adjusting the optical receiving axis, install
the EDM amplifier unit and D-OSC PCB.
Set the instrument on the optical axis adjusting
collimator and remove the eyepiece cover. Then,
install the reticle lighting tool.
2 Turn on the power of the reticle lighting tool. Fit
the optical axis of the instrument to the reference
position on the monitor screen. (Adjust the colli-
mation axis to the 0 position.)
3 Turn on the power of the instrument and access
the distance measurement mode. (Measure dis-
tance in the NP mode.)
The NP light is seen as two lines as shown at the
right.
(Note: The inclination of the lines may be differ-
ent between the products.)
Reticle lines of
the instrument
4 Adjust the non-prism light to the reference posi-
tion with the EDM optical axis adjusting screw.
Vertical direction adjustment:
Make adjustment so that the length of the
upper and lower lines may be uniform.
Horizontal direction adjustment:
Make adjustment so that the center between
the two lines may be at 0.
Screw tightening torque: 2.5kgfcm (25Ncm)
5 When adjusting the optical axis, adjust the focus
together. Adjust the relay lens to where the line
outline is clearest.
6 Change NP measurement to P measurement.
Check the prism light on the monitor and measure
the deviation.
Adjustment standard: Within 30"
(when the collimation axis is at 0)
7 When the deviation quantity checked in Procedure
6 exceeds the following adjustment standard,
adjust the prism light to the reference position
with the prism optical axis adjusting screws (4
pcs.).
Make adjustment so that the 4 screws can be tight-
ened uniformly.
Actual image on the monitor
(when the collimation axis is at 0)
Non-prism light Prism light
11-6 Adjustment of Laser Pointer Optical Axis
1 Preparation
Set the instrument on the optical axis adjusting
collimator and remove the eyepiece cover.
Then, install the reticle lighting tool.
Turn on the power of the reticle lighting tool.
Fit the optical axis of the instrument to the ref-
erence position on the monitor screen. (Adjust
the collimation axis to the 0 position.)
2 Turn on the power of the instrument and light up
the LP.
3 Adjust the LP light to the collimation axis with the
LP optical axis adjusting screw.
1
2
11-7 Adjustment of Point Guide
1 Put the instrument at a position about 10m away
from the tool reflection sheet (ST-PG-01).
2 Connect the tool power cable (ST-3K-11) to the
point guide connection unit.
3 Collimate the center of the tool reflection sheet.
4 As illustrated, the borderline of the light emitted
from the left of the instrument must overlap the
line A and the borderline of the light emitted
from the right must overlap the line B. Adjust
the unit properly.
Adjustment standard:
Within 2' for outside
0 for inside
(Approx. 10 lines of the sheet = Approx. 2')
5 After completing the adjustment, apply the screw
lock (red) to the fixing screw and the contact place
of the unit and lens barrel.
21mm 21mm
0 0
A B
DC 5V
Within 2'
Tool reflection sheet
Point guide
Tool power
Constant-voltage
Within 2'
connection unit
cable
Screw lock (red)
LED frame unit
12. INSTALLATION OF SOFTWARE
Carry out version up of software as follows.
(1) Check the version of the instrument's software which is the object of version up.
(2) Make preparations for the receiving (instrument with old software) side.
(3) Make preparations for the sending (instrument or new software of PC) side. Perform sending.
(4) Start installation. (Reception starts.)
(5) End installation. (Check the version.)
12-1 How to Check Version
Check the version of the instrument's software in the following way.
Procedure
Key
Operation
Display Remarks
1 As pressing the [MENU] key, turn on
the power.
Ver. X.XX:
Version of main
software
XXXX at the
upper right:
Check sum
jpX.XX:
Version of Japa-
nese software
CNX.XX:
Version of Chi-
nese software
KRX.XX:
Version of Korean
software
2 Press the [F1] (EXIT) or [ESC] key,
and the normal display appears.
POWER
MENU
TOPCON GPT-3000
[Ver.X.XX]
Ver. X.XX XXXX
jpX.XX
CNX.XX
EXIT KRX.XX
F1
ESC
or
V : 9000'00"
HR: 18000'00"

0SET HOLD HSET P1
(New Software of PC Old Software of Instrument)
When you can prepare a FD including the new version, connect PC to the instrument with the F-4 cable.
Then, the new version software can be installed from PC to the instrument.
1 Connect the instrument (old version) to PC with
the F-4 cable.
2 Preparation at the instrument side
Start the instrument with the loader mode (P.8-20)
and set 38400bps for the communication speed
(Protocol).
* The default is set at 38400bps. Decide the
value with the [ENTER] (or [F4]) key.
If others except 38400bps are set, set
38400bps with the [F1] (DOWN) or [F4] (UP)
key and then decide it.
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
X-Modem Protocol
[38400]bps
DOWN UP --- ENTER
3 Preparation at the PC side
Load the FD (floppy disk) including the instal-
lation software into PC.
* Consult with TOPCON or selling agent for the
installation software.
Open Explorer and click the drive in which the
FD is loaded. (Fig. 1)
Access Directory (Fig. 2) and start
GTSLOAD.exe.
On Fig. 3, check the filename, path, Port and
Speed and then press the [Send] button at the
right of the software to be installed.
Example:
When only the main software is installed, put a
check mark in the check box at the left of Pro-
gram, check the filename and make sure that
Com1 is set for Port and 38400 for Speed.
Then, press the [Send] button beside the filename
of Program.
1
2
Fig. 1
3
Fig. 2
4
Fig. 3
4 Installation
Press the [F1] (Program Area) key on the
loader mode menu display at the instrument
(old version) side. (Fig. 4)
Press the [F1] (Load) key on the Program
Area selection display. (Fig. 5)
Press the [F1] (Program Load) key on the
Load display (Fig. 6), and the main software
installation starts. (Refer to the displays at the
PC and instrument sides.)
Display at the PC side Display at the instrument side
1
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
Fig. 4
2
Program Area
F1:Load
F2:Send
Fig. 5
3
Load
F1:Program Load
F2:Language Load
F3:Font Load
Fig. 6
Program Loading

Load Success

(New Software of Instrument Old Software of Instrument)
It is possible to install the software from the instrument with the new version software to the one with the old
version software.This chapter will explain the installation between the instruments.
1 Connect the instrument (new version) to another
(old version) with the P1 cable.
2 Preparation at the receiving side (old version)
Start the instrument with the loader mode (P.
8-20) and set 76800bps for the communica-
tion speed (Protocol).
loader mode menu display at the instrument
(old version) side. (Fig. 1)
1
2
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
X-Modem Protocol
[76800]bps
DOWN UP --- ENTER
Loader Menu
F1:Program Area
F2:Data Area
F4:Protocol
Fig. 1
Press the [F1] (Load) key on the Program
Area selection display. (Fig. 2)
Press the [F1] (Program Load) key on the
Load display (Fig. 3). The standby display
appears. (Fig. 4)
3 Preparation at the sending side (new version)
Start the instrument with the loader mode and
set 76800bps for the communication speed
(Protocol).
loader mode menu display. (Fig. 5)
Press the [F2] (Send) key on the Program Area
selection display. (Fig. 6)
Select a function key corresponding to the
kind of file to be sent, and installation starts.
For example, when the [F1] (Program) key is
selected, the display as Fig. 8 appears.
3
4
Program Area
F1:Load
F2:Send
Load
F1:Program Load
F2:Language Load
F3:Font Load
Program Loading

Fig. 2
Fig. 3
Fig. 4
1
Loader Menu
F1:Program Area
F2:Data Area
F3:Protocol
X-Modem Protocol
[76800]bps
DOWN UP --- ENTER
2
3
4
Program Send
F1:Program
F2:Program&Language
F3:Program&Lang.&Font
Program Send
Program Area
F1:Load
F2:Send
Loader Menu
F1:Program Area
F2:Data Area
F3:Protocol
Fig. 5
Fig. 6
Fig. 7
Fig. 8
13. ADJUSTMENT MODE
13-1 Normal and Reverse Collimation Vertical Zero-point Adjustment
If a target A is collimated by normal and reverse telescopes and the total of the two vertical angles does not
reach 360, regard half the total as an error. Therefore this adjustment is required.
Procedure
Key
Operation
Display Remarks
1 Level the instrument with the plate
level.
2 Turn on the power as pressing the
[F1] key.
3 Press the [F1] (V ANGLE 0 POINT)
key.
4 Collimate the target A with the nor-
mal telescope.
5 Press the [F4] (ENTER) key. The
normal vertical data is stored.
6 Collimate the target A with the
reverse telescope.
7 Press the [F4] (ENTER) key. The
reverse vertical data is stored. The
normal and reverse data are used to
calculate the correction, which is
stored.
F1
POWER
ADJUTMENT MODE 1/2

F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
F1
V0 ADJUSTMENT
(STEP-1) FRONT
V: 9000'00"
ENTER
F4
V0 ADJUSTMENT
(STEP-2) REVERSE
V: 27000'00"
ENTER
F4
<SET!>
V :27010'20"
HR:12030'40"

0SET HOLD HSET P1
Procedure
Key
Operation
Display Remarks
8 Again collimate the target A with the
normal and reverse telescopes. Make
sure that the total of the two angles is
360.
9 Turn off the power.
POWER
13-2 EDM Instrument Constant Input
Procedure
Key
Operation
Display Remarks
1 Turn on the power as pressing the
[F1] key.
2 Press the [F2] key to select INST.
CONSTANT of ADJUSTMENT
MODE.
3 Select a constant to be inputted
(changed).
4 After selecting as above, select a
point. Select a point to be inputted.
5 When accessing each point, the cur-
rent value is displayed.
To input (change) a value, press the
[F1] key.
To return to the preceding display,
press the [ESC] key.
F1
POWER
F2
ADJUTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
F1
F2
or
INST. CONSTANT SET
F1:PRISM
F2:NON-PRISM
F1
F2
F3
or
or
INST. CONSTANT SET
F1:PRISM-SHORT
F2:PRISM-LONG
Prism input point
Non-prism input point
INST. CONSTANT SET
F1:NON-PRISM-SHORT
F2:NON-PRISM-MID.
F3:NON-PRISM-LONG
F1
INST. CONSTANT SET
PRISM-SHORT
0.2 mm
INPUT --- --- ENTER
Procedure
Key
Operation
Display Remarks
6 The numerical value input display
appears.
For inputting a numerical value, refer
to 2.6 How to Enter Alphanumeric
characters of the instruction manual.
7 After completing the input, press the
[F4] key. The data is inputted.
When the input is completed, the ini-
tial display of ADJUSTMENT
MODE is reset.
Offset input at the 1.5m point
To input for the 1.5m point in the
non-prism mode, connect the instru-
ment to the personal computer with
the F4 cable and input a value with
the special software.
8 Turn on the power in the factory
mode.
9 Select 9600 of "EDM THROUGH"
in FACTORY MODE [5/6].
INST. CONSTANT SET
PRISM-SHORT
= mm
1234 5678 90.- [ENT]
F4
ADJUTMENT MODE 1/2
F1:V ANGLE 0 POINT
F2:INST. CONSTANT
F3:V0 AXIS P
ANG
POWER
F2
FACTORY MODE [1/6]

1:V ANGLE 0 OFFSET
2:TILT K,A
3:TILT OFFSET P
F1
F1
FACTORY MODE [5/6]
1:EDM THROUGH
2:EEPROM INIT
3:A/D CVT DATA P
SELECT BAUD RATE
F1:9600
F2:1200
FC-EDM DATA F9600
THROUGH TEST E9600
FC :
EDM:
Procedure
Key
Operation
Display Remarks
10 Start the software at the personal
computer side.
Press W, and the input display
appears. You can check the value
inputted with R.
11 Input the offset value of 1.5 accord-
ing to the instructions on the PC
screen.
12 Press the [RETURN] key, and the
offset value is inputted into the
instrument.
GPT-3000 NP(1.5) Verx.xx
R) Read NP(1.5)
W) Write NP(1.5)
Q) Quit
Display on PC
NP (1.5)[mm]=
R) Read NP(1.5)
W) Write NP(1.5)
Q) Quit
Display on PC
14. APPENDICES
14-1 EDM Cable Arrangement
C
a
b
l
e

A
r
r
a
n
g
e
m
e
n
t
As illustrated, arrange the cables and install the
head amplifier fixing plate.
Side A
Circular flexible cable
Prism motor cable
Chopper motor cable
Head amplifier cable
Side B
LED cable
PG LP cable
Communication cable
Open air motor cable
PLD driver cable
Power cable
PLD coaxial cable
A
B
1
2
3
4
4 1 3 2
1
2
3
4
5
6
7
1 2 5 6 3 4 7
C
a
b
l
e

A
r
r
a
n
g
e
m
e
n
t
Side A
Circular flexible cable
Prism motor cable
(3-pin: red and black)
Chopper motor cable
(2-pin: red and blue)
Head amplifier cable
(6-pin)
Head amplifier coaxial cable
Side B
LED cable
(2-pin: blue and black)
PG LP cable (7-pin)
Communication cable (5-pin)
Open air motor cable (4-pin)
PLD driver cable
(3-pin: red, black and blue)
Power cable
PLD coaxial cable
1
2
3
4
5
2 3 1 4 5
1
2
3
4
5
6
7
7
6
2 1
5 4 3
14-2 Repair Tool List
Item Tool Part No. Application Remarks
D
i
s
a
s
s
e
m
b
l
y

T
o
o
l
s
Main unit Flexible wrench ST-TK-17
Torque screwdriver ST-BA-06 Right/left metal and tilt unit installation
Torque screwdriver ST-DA-45 Vertical axis unit installation and removal
Telescope Objective lens pulling tool ST-DA-14 Objective lens unit installation and removal
Objective lens plate wrench ST-DA-13 Objective lens unit installation and removal
Black-colored ring turner ST-DA-12 Black-colored ring installation and removal
A
d
j
u
s
t
m
e
n
t

T
o
o
l
s
Angular
measurement
(H) angular measurement
LED lighting tool
ST-CD-01 (H) angular measurement adjustment
(V) CCD lighting tool ST-CD-02 (V) angular measurement adjustment
CCD display tool ST-AK-07 (H)/(V) angular measurement adjustment
Connecting cable ST-GS-07 (H) angular measurement position adjustment
Connecting cable ST-GS-24 (V) angular measurement position adjustment
Tilt pull-out cable ST-GS-06 Tilt positioning adjustment
Power cable ST-PK-02 Power supply
Distance
measurement
DS signal coaxial cable ST-PT-03 EDM general adjustment
Digital connecting cable II ST-PT-14 EDM general adjustment
Red circular image position
checking adapter (for small
diameter)
ST-PT-15 Red circular image position checking
CCD monitor ST-PT-21 Used to check the red circular image position.
Made by Tokyo Electronics: Model No.
9VM10A
CCD objective lens ST-PT-22 Used to check the red circular image position.
Made by Nikon: Focal distance 50mm: F (1.8)
checking adapter (for large
diameter)
ST-PT-23 Used to check the red circular image position.
checking filter
ST-PT-24 Used to check the red circular image position.
RS232C BOX ST-PT-30 EDM general adjustment
Digital oscilloscope ST-SY-05 Made by Tektronix: TDS3032B
CCD camera ST-PT-31 Used to check the red circular image position.
Made by Tokyo Electronics: CS3330B
Reticle lighting tool ST-3K-01 Used to check and adjust the distance mea-
surement system optical axis.
*
Objective lens 5 ST-3K-02 Used to check and adjust the distance mea-
surement system optical axis. Used to change
to the collimator with the laser product CCD.
*
Non-reflection filter ST-3K-03 EDM general adjustment *
Offset prism ST-3K-04 EDM general adjustment *
NP measured distance check-
ing filter
ST-3K-05 Used to check the NP distance measurement
performance.
*
Optical receiving lighting tool ST-3K-07 Optical receiving axis adjustment *
Optical axis adjusting wrench ST-3K-08 Prism optical axis adjustment *
DMEasy6 ST-3K-09 EDM general adjustment *
Light intensity adjusting filter ST-3K-10 Used to adjust the optical axis and check the
red circular image position. 1% filter: 5 pcs.
Size : 5050
With the small diamter collimator adapter
*
14-3 Adhesives and Application Locations
Collar:
Screw lock 1401
Collar:
Screw lock 1401
Packing joint:
Silicone (KE-347T)
Packing joint:
Silicone (KE-347T)
14-4 Lubricants and Application Locations
(1) Plate unit
Joint unit: K-2
V ring: NB-52
Piston unit: SH-33
Vertical clamp unit:
MG-28
Horizontal clamp unit:
K-2
V ring:
NB-52
Steel ball: K-2
Vertical axis: K-4
V ring: NB-52
Center cover: SH-33M
(2) Lens barrel unit
Internal Ass'y:
MG-28
Washer: SH-33M
Objective unit:
SH-33M
V ring:
SH-33M
Focusing ring:
SH-33M
14-5 Specifications
Telescope
Length : 150mm
Objective lens : 45mm (EDM 50mm)
Magnification : 30
Image : Erect
Field of view : 1 30'
Resolving power : 2.8"
Minimum focus : 1.3m
Reticle illumination : Provided
Distance measurement
Measurement range
Non-prism mode
Prism mode
Condition 1: Sight haze with visibility about 20km (12.5miles) moderate sunlight
with light heat shimmer.
Measurement accuracy
Non-prism mode (Diffusing Surface)
1.5 to 25m (5 to 82ft) : (10mm) m.s.e.
25m or more (82ft or more) : (5mm +2ppm D) m.s.e.
D : Measuring distance (mm)
Prism mode
: (3mm +2ppm D) m.s.e.
D : Measuring distance (mm)
Laser class for distance measurement : Class 1(IEC Publication 825)
: Class I(FDA/BHR 21 CFR 1040)
Least Count in Measurement
Fine measurement mode : 1mm (0.005ft.) / 0.2mm (0.001ft.)
Coarse measurement mode : 10mm (0.02ft.) / 1mm (0.005ft.)
Tracking measurement mode : 10mm (0.02ft.)
Measurement Display : 12 digits : max. display 99999999.9999
Target
Atmospheric conditions
In low light condition and without sun glare on target
Kodak gray card
(White surface)
1.5m to 250m (5 to 820 ft)
Prism
Atmospheric conditions
Condition 1
1 prism 3,000m (9,900ft)
Measurement Time
Fine measurement mode : 1mm : Approx. 1.2sec. (Initial 3 sec.)
0.2mm : Approx. 3 sec. (Initial 4 sec.)
Coarse measurement mode : Approx. 0.5sec. (Initial 2.5 sec.)
Tracking measurement mode : Approx. 0.3sec. (Initial 2.5 sec.)
(The initial time will be different by a condition and
setting EDM off time. )
Atmospheric Correction Range : -999.9 ppm to +999.9 ppm, in 0.1 ppm increments
Prism Constant Correction Range : -99.9 mm to +99.9 mm, in 0.1 mm increments
Coefficient Factor : Meter / Feet
International feet 1meter = 3.2808398501 ft.
US SURVEY feet 1meter = 3.2808333333 ft.
Electronic Angle Measurement
Method : Absolute reading
Detecting system
Horizontal angle
GPT-3002/3003/3005 : 2 sides
GPT-3007 : 1 side
Vertical angle : 1 side
GPT-3002 : 2 sides
GPT-3003/3005/3007 : 1 side
Minimum reading
GPT-3002/3003/3005 : 5" / 1" (1mgon / 0.2mgon) reading
GPT-3007 : 10" / 5" (2mgon / 1mgon) reading
Accuracy (Standard deviation based on DIN 18723 )
GPT-3002 : 2" (0.6mgon )
GPT-3003 : 3" (1mgon )
GPT-3005 : 5" (1.5mgon )
GPT-3007 : 7" (2mgon )
Measuring time : Less than 0.3 sec.
Diameter of circle : 71mm
Tilt Correction (Automatic index)
Tilt sensor
GPT-3002/3003/3005 : Automatic vertical and horizontal compensator
GPT-3007 : Automatic vertical compensator
Method : Liquid type
Compensating Range : 3'
Correction unit : 1" (0.1mgon)
Others
Instrument height : 176mm (6.93in) Base unit detachable
(Height from the tribrach dish to the center of telescope)
Level sensitivity
Circular level : 10'/2mm
Plate level
GPT-3002/3003/3005 : 30"/2 mm
GPT-3007 : 40"/2 mm
Optical Plummet Telescope
Magnification : 3
Focusing range : 0.5m to infinity
Image : Erect
Field of view : 5 (114mm/1.3m)
Laser pointer
Light source : L.D (Visible laser)
Wavelength : 690nm
Output : 1mW maximum
Laser class : Class 2(IEC Publication 825)
: Class II(FDA/BHR 21 CFR 1040)
Laser Plummet (only for Laser plummet type)
Light source : L.D (Visible laser)
Wavelength : 633nm
Output : 1mW maximum
Laser class : Class 2(IEC Publication 825)
: Class II(FDA/BHR 21 CFR 1040)
Dimension : 336 (H) 184 (W) 174 (L) mm
(13.2 (H) 7.2 (W) 6.9 (L) in)
Weight
Instrument
(with battery) : 5.1kg ( 11.2 lbs)
(without battery) : 4.8kg ( 10.6 lbs)
Plastic carrying case : 3.2kg ( 7.1 lbs)
(Weight of the carrying case may be slightly different
due to specific market.)
Durability
Protection against water and dust : IP66 (with BT-52QA)
(Based on the standard IEC60529)
Ambient Temperature Range : -20C to +50C (-4F to +122F)
Battery BT-52QA (This battery does not contain mercury.)
Output voltage : 7.2 V
Capacity : 2.7 AH (Ni-MH)
Maximum operating time (when fully recharged) at +20C (+68F)
Including distance measurement : 4.2hours (5,000 points)
Angle measurement only : 45hours
Weight : 0.3kg ( 0.7 lbs)
Battery Charger BC-27BR / BC-27CR
Input voltage : AC 120V(BC-27BR), AC 230V(BC-27CR)
Frequency : 50/60Hz
Recharging time (at +20C /+68F)
Battery BT-52QA : 1.8 hours
Discharging time (at +20C /+68F)
Battery BT-52QA : 8 hours (in case of full charge)
Operating temperature : +10C to +40C ( +50F to +104F)
Charging signal : Red lamp illumination
Refreshing signal : Yellow lamp illumination
Finishing signal : Green lamp illumination
Weight : 0.5kg (1.1 lbs)
Battery using time will vary depending on environmental conditions and operations done with GPT-3000
series.
14-6 Precaution When Charging or Storing Batteries
The capacity of battery will be affected and its service life shortened in any of the following cases while it is
recharged, discharged or stored.
14-6-1 Recharging
Fig. 1 shows how ambient temperature at recharging is related to charging efficiency or how it affects the dis-
charge capacity. As seen from the figure, charging at normal temperature is best, and the efficiency decreases
as the temerature rises. It is best, therefore, to always recharge the battery at normal temperature to obtain full
use of battery capacity and enjoy maximum operation per charge. And the service life of your battery will be
shortened if it is frequently overcharged or recharged at high temperature.
(Note: 0.1C charge means that the battery is recharged with 0.1-time current against its capacity.)
14-6-2 Discharge
Fig. 2 shows the discharge temperature characteristics. Discharge characteristics at high temperature are the
same as those at normal temperature. The battery is likely to have the reduced discharge capacity as well as
lower discharge voltage when discharged at low temperature. And the service life of your battery will be
shortened if it is greatly overcharged.
(Note: 1C discharge means one with 1-time current over battery capacity.)
100
120
80
60
40
20
0
0 10 20 30 40 50 60
C
h
a
r
g
i
n
g

e
f
f
i
c
i
e
n
c
y

(
d
i
s
c
h
a
r
g
e

c
a
p
a
c
i
t
y

(
%
)
)
Ambient temperature when charging (C)
Fig. 1 Recharging
0.1C charge
Discharge : 0.2, E.V.=1.0V
Temperature at discharge : 20C
120
100
80
60
40
20
0
-20 0 20 40 60
D
i
s
c
h
a
r
g
e

c
a
p
a
c
i
t
y

(
%
)
Ambient temperature (C)
Fig. 2 Discharge
Charging: 0.1C16 hours
Charging temperature: 20C
0.2C discharge
1C discharge
14-6-3 Storage
See Fig. 3 for how storing period at different temperature levels is related to the remaining capacity. The bat-
tery will lose its capacity as storage temperature rises and the storage period increases. This does not mean,
however, that the battery performance is damaged when the battery is stored. The battery, reduced in capacity,
will be restored once it is recharged. Always recharge your battery before use. And recharge and discharge
the battery 3 or 4 times to restore its capacity if it has been stored for a long period or at high temperature.
Storing at high temperature can adversely affect the service life of your battery.
Your battery has been fully charged before leaving the factory, but its capacity may be affected considerably
when it takes several months to reach you, if it is stored at high temperature area or passes through a high-tem-
perature region. Then, the battery must be recharged and discharged 3~4 times to fully restore its capacity.
And the battery should always be stored at normal temperature or lower if it will not be used for any long
period. This helps your battery have a longer service life.
100
80
60
40
20
0
0 1 2 3
60 C 45 C
20 C
0 C
R
e
m
a
i
n
i
n
g

c
a
p
a
c
i
t
y

r
a
t
i
o

(
%
)
Storing period (month)
Fig. 3 Storage
Charging: 0.1C16hours
Discharge: 0.2C, E.V.=1.0V
TOPCON POSITIONING SYSTEMS, INC.
5758 West Las Positas Blvd., Pleasanton, CA 94588, U.S.A.
Phone: 925-460-1300 Fax: 925-460-1315 www.topcon.com
TOPCON CALIFORNIA
3380 Industrial Blvd, Suite 105, West Sacramento, CA 95691, U.S.A.
Phone: 916-374-8575 Fax: 916-374-8329
TOPCON EUROPE B.V.
Essebaan 11, 2908 LJ Capelle a/d IJssel, The Netherlands.
Phone: 010-4585077 Fax: 010-4585045 www.topconeurope.com

TOPCON DEUTSCHLAND G.m.b.H.
Giesserallee 31, 47877 Willich, GERMANY
Phone: 02154-885-100 Fax: 02154-885-111 info@topcon.de
www.topcon.de
TOPCON S.A.R.L.
89, Rue de Paris, 92585 Clichy, Cedex, France.
Phone: 33-1-41069490 Fax: 33-1-47390251 topcon@topcon.fr
Frederic Mompou 5, ED. Euro 3, 08960, Sant Just Desvern, Barcelona, Spain.
Phone: 93-473-4057 Fax: 93-473-3932 www.topconesp.com
TOPCON SCANDINAVIA A. B.
Neongatan 2 S-43151 Mlndal, SWEDEN
Phone: 031-7109200 Fax: 031-7109249
TOPCON (GREAT BRITAIN) LTD.
Topcon House Kennet Side, Bone Lane, Newbury, Berkshire RG14 5PX U.K.
Phone: 44-1635-551120 Fax: 44-1635-551170
survey.sales@topcon.co.uk laser.sales@topcon.co.uk
TOPCON SOUTH ASIA PTE. LTD.
Blk 192 Pandan Loop, #07-01 Pantech Industrial Complex, Singapore 128381
Phone: 62780222 Fax: 62733540 www.topcon.com.sg
TOPCON AUSTRALIA PTY. LTD.
Unit 18, 4 Avenue of Americas Newington NSW 2127 AUSTRALIA
Phone: 02-8748-8777 Fax: 02-9647-2926 www.topcon.com.au
TOPCON INSTRUMENTS (THAILAND) CO., LTD.
77/162 Sinn Sathorn Tower, 37th Fl.,
Krungdhonburi Rd., Klongtonsai, Klongsarn, Bangkok 10600 Thailand.
Phone: 02-440-1152~7 Fax: 02-440-1158
TOPCON INSTRUMENTS (MALAYSIA) SDN. BHD.
Excella Business Park Block C, Ground & 1st Floor, Jalan Ampang Putra,
Taman Ampang Hilir, 55100 Kuala Lumpur, MALAYSIA
Phone: 03-42701068 Fax: 03-42704508
TOPCON KOREA CORPORATION
2F Yooseoung Bldg., 1595-3, Seocho-Dong, Seocho-gu, Seoul, 137-876, Korea.
Phone: 82-2-2055-0321 Fax: 82-2-2055-0319 www.topcon.co.kr
TOPCON OPTICAL (H.K.) LIMITED
2/F., Meeco Industrial Bldg., No. 53-55 Au Pui Wan Street, Fo Tan Road,
Shatin, N.T., Hong Kong
Phone: 2690-1328 Fax: 2690-2221 www.topcon.com.hk
TOPCON CORPORATION BEIJING OFFICE
Room 8A Poly Plaza Building, 14 Dongzhimen Nandajie,
Dongcheng District, Beijing, 100027, China
Phone: 10-6501-4191~2 Fax: 10-6501-4190
TOPCON CORPORATION BEIRUT OFFICE
P. O. BOX 70-1002 Antelias, BEIRUT-LEBANON.
Phone: 961-4-523525/961-4-523526 Fax: 961-4-521119
TOPCON CORPORATION DUBAI OFFICE
C/O Atlas Medical FZCO., P. O. Box 54304, C-25, Dubai Airport Free Zone,UAE
Phone: 971-4-2995900 Fax: 971-4-2995901
IRELAND OFFICE
Unit 69 Western Parkway Business Center
Phone: 01460-0021 Fax: 01460-0129
Lower Ballymount Road, Dublin 12, Lreland
TOPCON ESPAA S.A.
TOPCON CORPORATION
75-1 Hasunuma-cho, Itabashi-ku, Tokyo 174-8580, Japan
Phone : 3-3558-2520 Fax : 3-3960-4214 www.topcon.co.jp
Printed in Japan 0408-25TO 1

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GPT-3000 SERIES

PULSE TOTAL STATION

After searching, the found Bluetooth

Press the [F1] key on DK-7W.

ADJUTMENT MODE 1/2

FACTORY MODE [1/6]

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