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Va l ves a n d acc es so r i es fo r g a s

When safety counts!

AV K

I N T E R N AT I O N A L

A /S

W h e n s a fe t y c o u n t s , yo u c a n c o u n t

Co m p l e t e a s s o r t m e n t

o n p r o d u c t s f r o m AV K !

fo r g a s s u p p l y

Introduction and valve design

4-11

Gate valves with PE ends

12-17

Gate valves with steel spigot ends

18-22

Flanged gate valves

23-26

Service connection valves

27-29

Extension spindles

30-35

Surface boxes

36-45

PE 100 ball valves

46-49

Flow limitors

50-51

Butterfly valves

52-55

Supa Maxi universal couplings

56-59

Repair clamps

60-68

Flonidan products

70-71

Its all about safety


Safety comes first.
Therefore AVK does not compromise on quality!
We offer reliable products that operate faultlessly even
after long periods of standstill.

2 | Valves and accessories for gas

Valves and accessories for gas | 3

AV K i s r e n ow n e d wo r l d w i d e

Qualit y is a rule of conduct

fo r q u a l i t y a n d r e l i a b i l i t y

in our supply chain

Safety comes first, especially for AVK


For more than 30 years, AVK has successfully met the
strict safety demands from natural gas companies.
AVK valves are manufactured in modern factories
characterized by streamlined flows and a high degree
of automation. We are entirely committed to ensuring
that quality remains a naturally integrated part of
our production flow. Throughout the processes, a
number of tests and quality controls are meticulously
carried out to safeguard the traceability, durability
and operational reliability of our products. Our quality
assurance system is of course certified according to
the ISO 9001 standards.

AVK gas valves are approved worldwide

AVK gas valves in Denmark

AVK introduced our very first gate valve for water in 1969. Eight years later we obtained the first DVGW approval for

HMN Naturgas (covering Central/Northern Jutland

gas. Since then AVK has designed a special stem sealing dedicated for gas applications. We have built a complete

and the Copenhagen area) installed the first AVK

range of valves and accessories, and we have acquired quality approvals of our gas valves from the leading national

valves in the early eighties, when the natural gas

and international testing institutes, who set high-level standards for safe and efficient gas supply. Our dedication to high

distribution was established in Denmark. Thus, we

quality and continuous product development are widely recognized by a large number of customers around the world.

have co-operated with AVK for more than 25 years,

More than 2,700 people in the AVK group are doing their utmost to ensure that AVK remains one of the worlds leading

and the first valves installed are still in service.

valve manufacturers for gas, water, sewage, and fire protection applications.

AVK has always provided a good service and


products of high quality.
Sren Hylleberg, Technical Director, HMN Naturgas I/S

SVGW
SSIGE
Nach VP 310-1
und VP 310-2

4 | Valves and accessories for gas

OVGW

British Gas
64

Valves and accessories for gas | 5

T h e u n i q u e we d g e i s t h e h e a r t

O u r r u b b e r c o m p o u n d fe a t u r e s exc e l l e n t

of o u r g a t e va l ve s

compression set and bonding

State-of-the-art rubber technology


The rubber materials for wedges and gaskets are
developed and manufactured by AVK GUMMI A/S
with the use of highly advanced technologies.

Data is incessantly collected throughout the entire


manufacturing process and that secures traceability
of every individual ingredient, each compound, and
the finalized components. A number of tests are
carried out to make sure that the compression
set, adhesion and tensile strength all meet the
predefined requirements. The NBR compound
NGW-70 is approved according to EN 682.

Unique features and benefits:

Excellent ability to regain original shape

fixed, integral wedge nut sealed with rubber prevents internal corrosion (1)

AVK GUMMI A/S has a special focus on the

double bonding vulcanization process ensures maximum adhesion of the rubber

compression set, meaning the ability to regain

guide rails with integrated and vulcanized wedge shoes ensure smooth operation (2)

original shape. Even after many years of service

full rubber vulcanization with min. 1.5 mm on all pressure bearing surfaces and 4 mm

where the wedge rubber has been compressed

on all sealing surfaces gives optimum corrosion protection


4

large rubber volume in the sealing area provides optimum sealing (3)

ensure a tight sealing. Impurities will not affect the

large, plain and conical stem hole prevents impurities from being accumulated (4)

rubber surface or the tightness of the valve, as the

AVKs own rubber compound features an outstanding compression set ensuring tight

impurities will be absorbed in the rubber when the

sealing even after having been compressed numerous times


3

numerous times, it will regain its original shape and

valve is in closed position.

The wedge core is immersed in two different baths to


provide ultimate bonding between core and rubber.
As a result, we can offer the best possible rubber
adhesion and corrosion protection of the wedge.

6 | Valves and accessories for gas

Valves and accessories for gas | 7

Po l i s h e d s t e m s w i t h r o l l e d t h r e a d s

No compromises on tightness

p r eve n t l e a k a g e s

a n d t r ac e a b i l i t y

Triple safety in the stem sealing system


An NBR wiper ring protects against impurities from
the outside. Tightness and low friction are provided
by four NBR O-rings in a stem seal nut, which is
replaceable under pressure. An NBR manchette is
the main seal to the flow and prevents leakage in
the rare case that the stem seal nut needs to be
replaced.

Tight assembly of valve body and bonnet


An NBR bonnet gasket fits into a recess between
the valve body and the bonnet. The stainless steel
bonnet bolts are encircled by the bonnet gasket,
countersunk in the bonnet and finally sealed to
prevent corrosion.

Full bore prevents pressure loss


A full bore with a similar nominal diameter as the
pipeline ensures minimum pressure loss, as the valve
does not cause any reduction in the flow path.

Stainless steel stems with wedge stop

100 % pressure test and traceability

The wedge stop indicates that the valve is fully open and serves as a warning to the user in order to prevent

Every single valve is pressure tested to DIN 3230-5,

an overtorque action of the valve during operation. This protects the wedge and internal coating and thus the

PG 3 / EN 13774 class 2 before leaving the factory.

durability of the valve. The stem threads are rolled in a separate cold pressing process which maintains the

In open position:

steel structure and increases the strength of the stem. This method also results in smooth thread edges and

0.5 bar with air

brings about low operating torques. Finally, we polish the stems according to RA07 to provide a completely even

1.5 X PN with water

interface between the stem and the stem nut without risk of leakages.

1.1 X PN with air, from both sides


In closed position:
0.5 bar with air
1.1 X PN with air, from both sides

When the valve has successfully passed the pressure


test, the date and serial number are stamped into the
valve stem and noted in the pressure test report for
documentation.

8 | Valves and accessories for gas

Valves and accessories for gas | 9

Co r r os i o n p r ot e c t i o n i n c o m p l i a n c e

E x t e r n a l PU R c oa t i n g p r ov i d e s

with GSK requirements

c a t h o d i c p r ot e c t i o n

Galvanic corrosion prevention


An effective method to avoid galvanic corrosion is
to keep the pipe system shielded to avoid that pipes
and shut-off valves are in direct contact with the
surrounding soil. AVK offers gate valves effectively
protected with a PUR coating of minimum 1.5 mm.

Every single PUR coated valve is controlled by means


of a sweeper loaded with 20,000 volts. Our approval
criterion is zero pinholes.

Internal and external epoxy coating according to DIN 30677-2 and GSK

Careful control of the epoxy coating

All castings are blast cleaned according to ISO 12944-4. Any unevenness of the product surface is cleaned to provide

We control each batch of epoxy coated components

perfect adhesion of the coating. The epoxy is applied electrostatically in a closed booth, either manually or in our

to ensure a layer thickness of minimum 250 m

automatic fluidized bed system, where the powder melts and cures in contact with the preheated component. Thorough

and a pore-free surface. Furthermore, the impact

control measures are applied to ensure optimum corrosion protection in accordance with DIN 30677-2 and GSK

resistance is checked by dropping a steel cylinder

requirements.

through a pipe of one meters length. Subsequently,


no visible cracks or penetration of the coating are
allowed.

In addition to our own tests, the adhesion and


cathodic disbonding of the epoxy coating are
controlled six times per year by the independent
GSK authorities.

10 | Valves and accessories for gas

Valves and accessories for gas | 11

G a t e va l ve s w i t h u n i q u e

A n a t u r a l p a r t o f PE p i p e

PE e n d c o n n e c t i o n

n e t wo r ks

Direct welding into PE pipes


The valves enable direct welding into PE pipes by
using socket fusion or butt welding. The full, straight
bore ensures minimum pressure loss and makes
under pressure drilling possible. The valves are
available with PE x PE connection and with flange x
PE connection.

Stronger than the PE pipe itself

Foundation provides stability

The valve/pipe connection is patented and approved by DVGW. A piece of standard PE pipe is pressed

Valves in DN 50-100 can be equipped with a foundation

directly onto the grooved valve end. The patented grooving combined with a sleeve around the valve/pipe

that secures the stability of the valve and prevents

connection ensures that the PE pipe material is pressed into the grooves. Continuous compression of the

opening or closing torques from being transferred to

PE pipe guarantees that the connection remains tight and tensile resistant. Finally, the connection is sealed

the PE pipe. The foundation is made of hot galvanized

with a plastic shrink hose to provide corrosion protection. This boltless, corrosion-resistant connection is

steel and includes two pieces of plastic binder. The

stronger than the PE pipe itself.

slots in the foundation make it possible to strap the


valve.

12 | Valves and accessories for gas

Valves and accessories for gas | 13

AVK GATE VALVE WITH PE 100 PIPES, PN 10 (SDR 11)

36/90 - 170

AVK GATE VALVE WITH PE 100 PIPES, PN 4 (SDR 17)

36/90 - 171

Gate valve with PE 100 pipe ends, for gas to 0C to +20C.


Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, VGW G 2.711, SVGW 08-068-5, GOST PPC 00-37206.

Gate valve with PE 100 pipe ends, for gas to 0C to +20C.


Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, VGW G 2.711, SVGW 08-068-5, GOST PPC 00-37206.

Resilient seated gate valve with PE pipe ends to EN 13774.


A standard PE 100 /PN 10 pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic
shrink hose. Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber and with fixed
brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing consisting of an NBR
rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass, and an NBR wiper ring.
NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the bonnet
gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.

Resilient seated gate valve with PE pipe ends to EN 13774.


A standard PE 100/PN 10 pipe is machined in both ends to PN 4 and pressed onto the grooved valve end, locked with a st. 52
steel ring and sealed with a plastic shrink hose. Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized
with NBR rubber and with fixed brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring.
Stem sealing consisting of an NBR rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass,
and an NBR wiper ring. NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of stainless steel
encircled by the bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.

1
F1
F

F1
F

2
3

F2

F2

10
H

10

11

12

11
12

13

13

14

14

15

15

L1

L1

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring
AVK ref. nos.

36-090-90-703037
36-110-90-703037
36-125-90-703037
36-160-90-703037
36-180-90-703037
36-200-90-703037
36-225-90-703037
36-250-90-703037 *
36-280-90-703037 *
36-315-90-703037 *

13. Sleeve
14. Shrink hose
15. Pipe

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L**
mm

L1
mm

H
mm

F
mm

F1
mm

F2
mm

80
100
125
150
150
200
200
250
250
300

10
10
10
10
10
10
10
10
10
10

90
110
125
160
180
200
225
250
280
315

900
900
900
1100
1100
1100
1100
1350
1350
1350

255
265
300
265
265
300
265
270
365
265

297
334
376
448
448
562
562
664
664
740

17
19
19
19
19
24
24
27
27
27

20
22
22
22
22
27
27
31
31
31

34
38
38
38
38
42
42
47
47
47

Theoretical
weight kg

20
27
39
52
58
88
91
118
126
140

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring
AVK ref. nos.

36-090-90-713037
36-110-90-713037
36-125-90-713037
36-180-90-713037
36-200-90-713037
36-225-90-713037
36-280-90-713037 *
36-315-90-713037 *

13. Sleeve
14. Shrink hose
15. Pipe

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L**
mm

L1
mm

H
mm

F
mm

F1
mm

F2
mm

80
100
125
150
200
200
250
300

4
4
4
4
4
4
4
4

90
110
125
180
200
225
280
315

900
900
900
1100
1100
1100
1350
1350

255
265
300
265
300
265
365
365

297
334
376
448
562
562
664
740

17
19
19
19
24
24
27
27

20
22
22
22
27
27
31
31

34
38
38
38
42
42
47
47

Theoretical
weight kg

20
27
39
58
88
91
126
140

* Not CE approved
** The overall length may vary up to 10 mm

* Not CE approved
** The overall length may vary up to 10 mm

14 | Valves and accessories for gas

Valves and accessories for gas | 15

AVK GATE VALVE WITH PE 100 PIPES, PN 10 (SDR 11)

36/90 - 185

AVK GATE VALVE WITH FLANGE/PE 100 PIPE, PN 10 (SDR 11)

38/90 - 118

Gate valve with PE 100 pipes, for gas to 0C to +20C.


Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, VGW G 2.711, SVGW 08-068-5, GOST PPC 00-37206.

Gate valve with flange/PE 100 pipe, for gas to 0C to +20C. Standard flange drilling to EN 1092-2 (ISO 7005-2).
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, SVGW 08-068-5, GOST PPC 00-37206.

Resilient seated gate valve with PE pipe ends to EN 13774.


A standard PE 100 / PN 10 pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic
shrink hose. Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber and with fixed
brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing consisting of an
NBR rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass, and an NBR wiper ring. NBR
bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the bonnet gasket
and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines internally, PUR coating to DIN 30677-2 externally.

Resilient seated gate valve with flange / PE 100 pipe end to EN 13774.
A standard PE 100 /PN 10 pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic
shrink hose. Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber and with fixed
brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Replaceable stem sealing
consisting of an NBR rubber manchette, 4 O-rings in a stem seal nut of dezincification resistant brass and an NBR wiper ring.
NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the bonnet
gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.

1
F1
F

2
3

F2

F1
F

F2

5
6

10
H

11

10

12

11

13

12 13 14 15

14
15

L1
L

L1
L

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring

AVK ref. nos.

36-090-90-701
36-110-90-701
36-125-90-701
36-160-90-701
36-200-90-701
36-225-90-701
36-250-90-701 *
36-280-90-701 *
36-315-90-701 *

13. Sleeve
14. Shrink hose
15. Pipe

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L**
mm

L1
mm

H
mm

F
mm

F1
mm

F2
mm

Theoretical
weight kg

80
100
125
150
200
200
250
250
300

10
10
10
10
10
10
10
10
10

90
110
125
160
200
225
250
280
315

900
900
900
1100
1100
1100
1350
1350
1350

255
265
300
265
300
265
270
365
265

297
334
376
448
562
562
664
664
740

17
19
19
19
24
24
27
27
27

20
22
22
22
27
27
31
31
31

34
38
38
38
42
42
47
47
47

20
27
39
52
88
91
118
126
140

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring
AVK ref. nos.

38-063-90-703037
38-090-90-703037
38-110-90-703037
38-125-90-703037
38-160-90-703037
38-180-90-703037
38-225-90-703037

13. Sleeve
14. Shrink hose
15. Pipe

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L
mm

L1
mm

H
mm

F
mm

F1
mm

F2
mm

Theoretical
weight kg

50
80
100
125
150
150
200

10
10
10
10
10
10
10

63
90
110
125
160
180
225

565
647
645
680
730
726
804

300
255
265
300
265
265
265

241
297
334
376
448
448
562

14
17
19
19
19
19
24

17
20
22
22
22
22
28

29
34
38
38
38
38
42

12
20
27
39
52
58
91

* Not CE approved
** The overall length may vary up to 10 mm

16 | Valves and accessories for gas

Valves and accessories for gas | 17

AVK SPIGOT END GATE VALVE, PN 16, CTC


G a t e va l ve s fo r d i r e c t we l d i n g i n to
m i d d l e a n d l ow p r e s s u r e s t e e l p i p e s

46/64 - 010

Gate valve with short steel welding ends, for gas to -20C to +60C. End to end according to EN 12982 basic series 15.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, SVGW 08-068-5, GOST PPC 00-37206

Resilient seated gate valve with steel spigot ends to DIN 3437 and EN 13774.
With steel welding ends to DIN 2470, part 2, short face to face dimension to S8. Body of cast steel GS-C25N, bonnet of ductile
iron GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber and with fixed brass wedge nut. Stem of
stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing consisting of an NBR rubber manchette, 4
O-rings in a replaceable stem seal nut of dezincification resistant brass, and an NBR wiper ring. NBR bonnet gasket in groove
between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines internally, PUR coating to DIN 30677-2 externally.

F1
F

1
2

F2

3
4
5
6
7
H

8
9
10
11
12
13

S
L

1.
2.
3.
4.
Complete range up to DN 600
AVK gate valves with steel spigot ends are available in dimensions from DN 50 to 600. We offer two different
face-to-face dimensions both offering easy access to the welding ends. The low weight facilitates easy
handling of the valves on site. The valves are made of cast steel GS-C 25 N with welding ends according
to DIN 3239 part 1. Our welding process has been subject to inspection and approval by TV in Germany.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring

AVK ref. nos.

46-050-64-01280
46-080-64-01280
46-100-64-01280
46-150-64-01280
46-200-64-01280
46-250-64-01280 *
46-300-64-01280 *

13. Welding end

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L
mm

H
mm

F
mm

F1
mm

F2
mm

50
80
100
150
200
250
300

16
16
16
16
16
16
16

60
89
114
168
219
273
324

250
280
300
350
400
450
500

241
297
334
448
562
664
740

14
17
19
19
24
27
27

17
20
22
22
28
31
31

29
34
38
38
42
47
47

Theoretical
weight kg

8
16
22
38
61
86
126

* Not CE approved

18 | Valves and accessories for gas

Valves and accessories for gas | 19

AVK SPIGOT END GATE VALVE, PN 16, CTC

46/70 - 005

AVK SPIGOT END GATE VALVE, PN 16, CTC

46/70 - 010

Gate valve with long steel welding ends, for gas to -20C to +60C.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, GASTEC No. Q 98/011, GOST PPC 00-37206.

Gate valve with long steel welding ends, for gas to -20C to +60C.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, GASTEC No. Q 98/011, GOST PPC 00-37206.

Resilient seated gate valve with steel spigot ends to DIN 3437 and EN 13774.
With steel welding ends to DIN 2470, part 2, long face to face dimension.
Body of cast steel GS-C25N, bonnet of ductile iron GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber
and with fixed brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing
consisting of an NBR rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass and an NBR
wiper ring. NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the
bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.

Resilient seated gate valve with steel spigot ends to DIN 3437 and EN 13774.
With steel welding ends to DIN 2470, part 2, long face to face dimension.
Body of cast steel GS-C25N, bonnet of ductile iron GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber
and with fixed brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing
consisting of an NBR rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass and an NBR
wiper ring. NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the
bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines internally, PUR coating to DIN 30677-2 externally.

F1
F
F2

F1
F

F2

8
H

8
H

10

10

11

11

12

12

13

13

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring

AVK ref. nos.

46-050-70-01237
46-080-70-01237
46-100-70-01237
46-150-70-01237
46-200-70-01237
46-250-70-01237 *
46-300-70-01237 *

13. Welding end

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L
mm

H
mm

S
mm

F
mm

F1
mm

F2
mm

Theoretical
weight kg

50
80
100
150
200
250
300

16
16
16
16
16
16
16

60
89
114
168
219
273
324

570
550
520
530
570
590
620

241
297
334
448
562
664
740

3
3
4
5
6
6
7

14
17
19
19
24
27
27

16
20
22
22
28
31
31

29
34
38
38
42
47
47

13
15
26
40
72
93
130

* Not CE approved

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring

AVK ref. nos.

46-050-70-01280
46-080-70-01280
46-100-70-01280
46-150-70-01280
46-200-70-01280
46-250-70-01280 *
46-300-70-01280 *
46-400-70-01380 *
46-500-70-01380 **
46-600-70-01380 **

13. Welding end

9. Bonnet gasket
10. Wedge nut
11. Wedge
12. Body

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L
mm

H
mm

S
mm

F
mm

F1
mm

F2
mm

50
80
100
150
200
250
300
400
500
600

16
16
16
16
16
16
16
16
16
16

60
89
114
168
219
273
324
406
508
610

570
550
520
530
570
450
620
670
720
770

241
297
334
448
562
664
740
939
1142
1285

3
3
4
5
6
6
7
9
11
13

14
17
19
19
24
27
27
32
30
30

16
20
22
22
28
31
31
37
55
55

29
34
38
38
42
47
47
55
84
84

Theoretical
weight kg

13
16
22
38
61
86
126
199
526
750

* Not CE approved
** Not CE approved - with F14 top flange

20 | Valves and accessories for gas

Valves and accessories for gas | 21

AVK SPIGOT END GATE VALVE FOR ACTUATOR, PN 16

46/78
Fl a n g e d va l ve s a n d s e r v i c e c o n n e c t i o n va l ve s

Gate valve with long steel welding ends, prepared for electric actuator, for gas to -20C to +60C.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.

c o m p l e t e t h e g a t e va l ve r a n g e

Mounting flange
Dd

Resilient seated steel spigot end gate valve to DIN 3437 and EN 13774 with ISO flange prepared for electric actuator.
With steel welding ends to DIN 2470, part 2, long face to face dimension.
Ds
Body of cast steel GS-C25N, bonnet of ductile iron GJS-500-7 (GGG-50), and ISO flange of steel st. 52.3.
Wedge of ductile iron fully vulcanized with NBR rubber and with fixed brass wedge nut. Stem of stainless steel min. 13% Cr with
rolled thread and wedge stop ring.
Replaceable stem sealing consisting of an NBR rubber manchette, 4 O-rings in a stem seal nut of dezincification resistant brass
and an NBR wiper ring. NBR bonnet gasket recessed in a groove. Countersunk bonnet bolts of stainless steel encircled by the
bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines internally. Epoxy or PUR coating to DIN 30677-2 externally.

Flanged gate valves


Flanged gate valves can be used for almost any
application. AVK flanged gate valves are available in
two different face-to-face dimensions:

Dh

A long version according to EN 558 table 2 basic

D3
Dh
d1

series 15 (DIN F5).


1
d2

2
3
ds

series 14 (DIN F4).

4
Drilling A
Holes for bolts to
ISO 5210
(attachment to actuator)

5
6
7
8

A short version according to EN 558 table 2 basic

Drilling A
Holes for bolts to
ISO 5210
(attachment to actuator)

9
10

DS:

DN 40-200:
>DN 250:

11.5 mm
18 mm

D3:

DN 50:
DN 80-100:
DN 150-200:
DN 250-300:
DN 400:

125 mm
140 mm
165 mm
205 mm
220 mm

Dh:

DN 50:
DN 80-100:
DN 150-200:
DN 250-300:
DN 400:

102 mm
115 mm
145 mm
174 mm
195 mm

11
12

13

14

S
L

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
ISO flange
NBR O-ring
AVK ref. nos.
External PUR

46-050-7801380
46-080-7801380
46-100-7801380
46-150-7801380
46-200-7801380
46-250-7801380
46-300-7801380
46-400-7801380

AVK ref. nos.


External epoxy

46-050-7801337
46-080-7801337
46-100-7801337
46-150-7801337
46-200-7801337
46-250-7801337
46-300-7801337
46-400-7801337

13. Body
14. Welding end

9. Bonnet bolt
10. Bonnet gasket
11. Wedge nut
12. Wedge

Stem seal nut


Thrust collar
NBR rubber manchette
Bonnet
DN
mm

D
mm

S
mm

L
mm

H
mm

D1
mm

D2
mm

Turns to
open

Torque
Nm

Theoretical
weight kg

50
80
100
150
200
250
300
400

60
89
114
168
219
273
324
426

3
3
4
5
6
6
7
8

570
550
520
530
570
590
620
670

241
297
334
448
562
664
740
1179

20
20
20
20
20
30
30
30

6
6
6
6
6
8
8
8

11
17
21
26
35
37
44
59

40
60
80
80
100
180
300
300

14
17
23
39
63
88
128
242

Service connection valves


AVK service connection valves feature the same
basic construction as the main-line gate valves
except from the wedge design. The wedge core
is made of dezincification resistant brass which is
vulcanized with NBR rubber externally. The wedge
is shaped with wedge guides, and a patented
rubber profile ensures low closing torques.

Service connection valves are available with internal


thread and with PE ends for direct welding into PE
pipes.

22 | Valves and accessories for gas

Valves and accessories for gas | 23

AVK FLANGED GATE VALVE, PN 10/16, CTC

06/70 - 003

AVK FLANGED GATE VALVE, PN 10/16, CTC

02/70 - 003

Flanged gate valve, for gas to -20C to +60C, face to face according to EN 558 table 2 basic series 14 (short DIN F4).
Standard flange drilling to EN1092-2 (ISO 7005-2). Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, SVGW No. 08-068-5, GASTEC No. Q 98/011,
GOST
PPC
00-37206
To EN
13774.
Stem sealing exchangeable under pressure

Flanged gate valve, for gas to -20C to +60C, face to face according to EN 558 table 2 basic series 15 (long DIN F5).
Standard flange drilling to EN1092-2 (ISO 7005-2). Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, SVGW No. 08-068-5, GASTEC No. Q 98/011,
GOST PPC 00-37206.

Resilient seated flanged gate valve to EN 13774.


Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber and with fixed brass wedge
nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing consists of an NBR rubber
manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass, and an NBR wiper ring. NBR bonnet
gasket in a groove, countersunk bonnet bolts of stainless steel encircled by the bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - Internally and externally.

Resilient seated flanged gate valve to EN 13774.


Body and bonnet of GJS-500-7 (GGG-50). Wedge of ductile iron fully vulcanized with NBR rubber and with fixed brass wedge
nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Stem sealing consists of an NBR rubber
manchette, 4 O-rings in a replaceable stem seal nut of dezincification resistant brass, and an NBR wiper ring. NBR bonnet
gasket in a groove, countersunk bonnet bolts of stainless steel encircled by the bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - Internally and externally.

Face to face dimension to EN 558-F14 (DIN 3202 part 1, F4)


Flanges and drilling to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)

F1
F

F1
F

1
2

F2

1
2

F2

4
5

10

11

10

12

11
12

AVK ref. nos.

06-040-70-01237
06-050-70-01237
06-065-70-01237
06-080-70-01237
06-100-70-01237
06-125-70-01237
06-150-70-01237
06-200-70-00237
06-200-70-01237
06-250-70-00237
06-250-70-01237 *
06-300-70-00237
06-300-70-01237 *
06-350-70-00337 **
06-350-70-01337 **
06-400-70-00337 **
06-400-70-01337 **

7. NBR rubber manchette


8. Bonnet bolt
9. Bonnet gasket

4. NBR O-ring
5. Bonnet
6. Thrust collar

1. Stem
2. NBR wiper ring
3. Stem seal nut

DN

PN drilling

L
mm

H
mm

F
mm

F1
mm

F2
mm

Theoretical
weight kg

40
50
65
80
100
125
150
200
200
250
250
300
300
350
350
400
400

10/16
10/16
10/16
10/16
10/16
10/16
10/16
10
16
10
16
10
16
10
16
10
16

140
150
170
180
190
200
210
230
230
250
250
270
270
290
290
310
310

241
241
271
297
334
376
448
562
562
664
664
740
740
930
930
960
960

14
14
17
17
19
19
19
24
24
27
27
27
27
32
32
32
32

17
17
20
20
22
22
22
28
28
31
31
31
31
37
37
37
37

29
29
34
34
38
38
38
42
42
47
47
47
47
55
55
55
55

12
12
15
19
25
33
49
70
70
110
110
160
160
220
220
240
240

* Not CE approved
** Not DVGW or CE approved

10. Wedge nut


11. Wedge
12. Body

AVK ref. nos.

02-040-70-01237
02-050-70-01237
02-065-70-01237
02-080-70-01237
02-100-70-01237
02-125-70-01237
02-150-70-01237
02-200-70-00237
02-200-70-01237
02-250-70-00237
02-250-70-01237 *
02-300-70-00237
02-300-70-01237 *
02-350-70-01237 **
02-400-70-00237 **
02-400-70-01237 **
02-500-70-00237 **
02-500-70-01237 **

7. NBR rubber manchette


8. Bonnet bolt
9. Bonnet gasket

4. NBR O-ring
5. Bonnet
6. Thrust collar

1. Stem
2. NBR wiper ring
3. Stem seal nut

DN

PN
drilling

L
mm

H
mm

F
mm

F1
mm

F2
mm

Theoretical
weight kg

40
50
65
80
100
125
150
200
200
250
250
300
300
350
400
400
500
500

10/16
10/16
10/16
10/16
10/16
10/16
10/16
10
16
10
16
10
16
16
10
16
10
16

240
250
271
280
300
325
350
400
400
450
450
500
500
550
600
600
700
700

241
241
271
297
334
376
448
562
562
664
664
740
740
940
940
940
951
951

14
14
17
17
19
19
19
24
24
27
27
27
27
32
32
32
32
32

17
17
20
20
22
22
22
28
28
31
31
31
31
37
37
37
37
37

29
29
34
34
38
38
38
42
42
47
47
47
47
55
55
55
55
55

11
12
15
19
25
33
49
70
70
110
110
160
160
320
330
330
417
417

10. Wedge nut


11. Wedge
12. Body

* Not CE approved
** Not DVGW or CE approved

24 | Valves and accessories for gas

Valves and accessories for gas | 25

AVK FLANGED GATE VALVE FOR ACTUATOR

15/78

AVK SERVICE CONNECTION VALVE, PN 4

03/25 - 004

Mounting flange

Flanged gate valve prepared for electric actuator, for gas to -20CDdto +60C.
Face to face according to EN 558 table 2 basic series 14 (short DIN F4). Standard flange drilling to EN 1092-2 (ISO 7005-2).
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.

Service connection valve with internal thread, for gas to -20C to +60C.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BQ0203, SVGW 05-048-5, GOST PPC 00-37206.

Ds

Resilient seated flanged gate valve to EN 13774 with ISO flange prepared for electric actuator. Body and bonnet of ductile
iron GJS-500-7 (GGG-50), and ISO flange of steel st. 52.3. Wedge of ductile iron fully vulcanized with NBR rubber and with
fixed brass wedge nut. Stem of stainless steel min. 13% Cr with rolled thread and wedge stop ring. Replaceable stem sealing
consisting of an NBR rubber manchette, 4 O-rings in a stem seal nut of dezincification resistant brass and an NBR wiper ring.
NBR bonnet gasket recessed in a groove. Countersunk bonnet bolts of stainless steel encircled by the bonnet gasket and sealed
with hot melt. Epoxy coating to DIN 30677-2 and GSK guidelines internally.
Epoxy or PUR coating to DIN 30677-2 externally.
Dh

Resilient seated service connection valve with internal thread to EN 13774.


Body and bonnet of ductile iron GJS-500-7 (GGG-50). Wedge of dezincification resistant brass, fully vulcanized with NBR rubber.
Stem of stainless steel min. 13% Cr with rolled thread and wedge stop. Stem sealing consisting of an NBR rubber manchette,
4 NBR O-rings in a replaceable stem seal nut of dezincification resistant brass, and an NBR wiper ring. NBR bonnet gasket in
groove between body and bonnet. Countersunk bonnet bolts of stainless steel encircled by the bonnet gasket and sealed with
hot melt. Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.

D3
Dh
d1
d2

1
2
ds

3
4

6
7

DS:

DN 40-200:
>DN 250:

11.5 mm
18 mm

D3:

DN 50:
DN 80-100:
DN 150-200:
DN 250-300:
DN 400:

125 mm
140 mm
165 mm
205 mm
220 mm

Dh:

DN 50:
DN 80-100:
DN 150-200:
DN 250-300:
DN 400:

102 mm
115 mm
145 mm
174 mm
195 mm

9
10
11
12

1
2
3
4

F2
Drilling A
Holes for bolts to
ISO 5210
(attachment to actuator)

F1
F

Drilling A
Holes for bolts to
ISO 5210
(attachment to actuator)

13

5
6

7
8
9
10
11

Dd
BSP
L

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
ISO flange
NBR O-ring

13. Body

9. Bonnet bolt
10. Bonnet gasket
11. Wedge nut
12. Wedge

Stem seal nut


Thrust collar
NBR rubber manchette
Bonnet

AVK ref. nos.


External epoxy

AVK ref. nos.


External PUR

DN
mm

PN
drilling

L
mm

H
mm

D1
mm

D2
mm

Turns to
open

15-050-7801337
15-080-7801337
15-100-7801337
15-150-7801337
15-200-7800337
15-200-7801337
15-250-7800337
15-250-7801337
15-300-7800337
15-300-7801337
15-400-7800337
15-400-7801337

15-050-7801380
15-080-7801380
15-100-7801380
15-150-7801380
15-200-7800380
15-200-7801380
15-250-7800380
15-250-7801380
15-300-7800380
15-300-7801380
15-400-7800380
15-400-7801380

50
80
100
150
200
200
250
250
300
300
400
400

10/16
10/16
10/16
10/16
10
16
10
16
10
16
10
16

150
180
190
210
230
230
250
250
270
270
310
310

241
298
327
427
523
523
617
617
691
691
951
951

20
20
20
20
20
20
30
30
30
30
30
30

6
6
6
6
6
6
8
8
8
8
8
8

11
17
21
26
35
35
37
37
44
44
59
59

26 | Valves and accessories for gas

Torque
Nm

40
60
80
80
100
100
180
180
300
300
300
300

Theoretical
weight kg

13
20
26
50
71
71
112
112
162
162
242
242

AVK ref. nos.

03-032-25-00237
03-040-25-00237
03-050-25-00237
03-063-25-00237

7. NBR rubber manchette


8. Bonnet bolt
9. Bonnet gasket

4. NBR O-ring
5. Bonnet
6. Thrust collar

1. Stem
2. NBR wiper ring
3. Stem seal nut

10. Wedge
11. Body

DN

PN

Dd
mm

BSP
thread

L
mm

H
mm

F
mm

F1
mm

F2
mm

25
32
40
50

4
4
4
4

32
40
50
63

1"
1 1/4"
1 1/2"
2"

115
130
150
180

180
190
203
213

12
12
12
12

15
15
15
15

35
35
35
35

Theoretical
weight kg

2.9
3.1
5.2
6.4

Valves and accessories for gas | 27

AVK SERVICE CONNECTION VALVE WITH PE 100 PIPES, PN 10 (SDR 11)

36/9X - 170

AVK SERVICE CONNECTION VALVE WITH PE 100 PIPES, PN 10 (SDR 11)

36/9X - 185

Service connection valve with PE 100 pipe ends, for gas to 0C to +20C.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, VGW G 2.711, SVGW 08-068-5, GOST PPC 00-37206.

Service connection valve with PE 100 pipe ends, for gas to 0C to +20C.
Hydraulic test according to DIN 3230-5, PG 3 and EN 13774 class 2.
Approvals: DIN-DVGW NG-4313BO0281, DVGW EG CE-0085BO0317, VGW G 2.711, GOST PPC 00-37206.

Resilient seated service connection valve with PE pipe ends to EN 13774. Body and bonnet of GJS-500-7 (GGG-50). A standard
PE 100 / PN 10 pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic shrink hose.
Wedge of dezincification resistant brass, fully vulcanized with NBR rubber. Stem of stainless steel min. 13% Cr with rolled thread
and wedge stop. Stem sealing consisting of an NBR rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification
resistant brass, and an NBR wiper ring. NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of
stainless steel encircled by the bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines - internally and externally.

Resilient seated service connection valve with PE pipe ends to EN 13774. Body and bonnet of GJS-500-7 (GGG-50). A standard
PE 80 / PN 4 pipe is pressed onto the grooved valve end, locked with a st. 52 steel ring and sealed with a plastic shrink hose.
Wedge of dezincification resistant brass, fully vulcanized with NBR rubber. Stem of stainless steel min. 13% Cr with rolled thread
and wedge stop. Stem sealing consisting of an NBR rubber manchette, 4 O-rings in a replaceable stem seal nut of dezincification
resistant brass, and an NBR wiper ring. NBR bonnet gasket in groove between body and bonnet. Countersunk bonnet bolts of
stainless steel encircled by the bonnet gasket and sealed with hot melt.
Epoxy coating to DIN 30677-2 and GSK guidelines internally, PUR coating to DIN 30677-2 externally.

F1
F

4
F1
F

5
6
7

F2

5
6
7

F2

10

10

11

11

12

12

13

13

14

14

L1

L1

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring
AVK ref. nos.

36-032-90-703037 *
36-040-90-703037 *
36-050-90-703037
36-063-90-703037
36-063-90-713037 **

13. Shrink hose


14. Pipe

9. Bonnet gasket
10. Wedge
11. Body
12. Sleeve

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

DN

PN

D
mm

L
mm

L1
mm

H
mm

F
mm

F1
mm

F2
mm

25
32
40
50
50

10
10
10
10
4

32
40
50
63
63

800
850
880
900
900

300
300
300
300
300

180
190
203
213
213

12
12
12
12
12

15
15
15
15
15

35
35
35
35
35

* Not CE approved
** Machined to PN 4 SDR 17 pipe

28 | Valves and accessories for gas

Theoretical
weight kg

5.1
5.5
7.1
8.0
8.0

1.
2.
3.
4.

5.
6.
7.
8.

Stem
NBR wiper ring
Stem seal nut
NBR O-ring

13. Shrink hose


14. Pipe

9. Bonnet gasket
10. Wedge
11. Body
12. Sleeve

Bonnet
Thrust collar
NBR rubber manchette
Bonnet bolt

AVK ref. nos.

DN

PN

D
mm

L
mm

L1
mm

H
mm

F
mm

F1
mm

F2
mm

Theoretical
weight kg

36-032-90-701 *
36-040-90-701 *
36-050-90-701
36-063-90-701
36-063-90-701 **

25
32
40
50
50

10
10
10
10
4

32
40
50
63
63

800
850
880
900
900

300
300
300
300
300

180
190
203
213
213

12
12
12
12
12

15
15
15
15
15

35
35
35
35
35

5.5
6.0
7.5
8.5
8.5

* Not CE approved
** Machined to PN 4 SDR 17 pipe

Valves and accessories for gas | 29

Extension spindles in a durable

Te l e s c o p i c ex t e n s i o n s p i n d l e s f ac i l i t a t e

a n d u s e r-f r i e n d l y d e s i g n

o n -s i t e a d ju s t m e n t s

Complete range with four main types

Telescopic design

Extension spindles are used for easy access to

Telescopic extension spindles are used when the

operation of valves installed below ground. AVK

distance between the valve and the ground surface

extension spindles are produced on fully automated

is unknown and when an adjustment of the extension

state-of-the-art production equipment to ensure cost

spindle is required after the installation.

effeciency and a uniform quality.


The top adaptor is designed with a frost-proof hole
The extension spindles are available in both

and with ears that can be fixed onto AVK surface

telescopic and fixed length designs for gate valves as

boxes and support tiles. A lock spring keeps the

well as for service connection valves. The extension

telescopic part in place during installation, as it

spindles are made of corrosion-resistant materials to

creates friction inside the inner tube. The center

ensure long service life. The conical key adaptor fits

sleeve protects against penetration of impurities

standard T-keys. The bottom cover protects the valve

between the two outer PE pipes.

spindle from impurities and enables it to rotate freely.


Available lengths:
450- 750 mm
650-1100 mm
1050-1750 mm
1450-2350 mm
1700-2900 mm
2850-5250 mm

Fixed length design

Safe-click system for service connection valves

Fixed length extension spindles are used when the

Both the fixed and the telescopic extension spindles

distance between the valve and the ground surface

feature a patented Safe-click mounting system.

is known so that adjustment of the length after

Safe-click offers a secure and fast three-step

installation is required to a limited extent or not at all.

mounting process on service connection valves.

The patented AVK design facilitates fast and easy

The spindle adaptor of the extension spindle is

shortening of the extension spindle and a complete


adjustment of the length by mere use of a hacksaw.

placed on top of the valve stem.


The split fitted on the bottom cover is inserted in
the hole of the spindle adaptor and valve stem.

The extension spindles are available with a pipe

The bottom cover is turned until a click is released

cover measured from the pipe surface of 800-1000-

and the extension spindle is then mounted on the

1250-1500-200-3000 mm.

valve.

30 | Valves and accessories for gas

Valves and accessories for gas | 31

AVK EXTENSION SPINDLE, FIXED LENGTH

04/02 - 001

AVK EXTENSION SPINDLE, TELESCOPIC

04/04 - 001

Fixed extension spindle for gate valves

Telescopic extension spindle for gate valves

Fixed extension spindle for gate valves.


Protection tube, top adaptor and bottom cover of PE. Internal tubes of galvanized steel and spindle adaptor of cast stainless
steel. Conical 23-32 mm key adaptor of cast stainless steel designed for universal T-operating keys.
Pipe cover 800-3000 mm.
With patented method for shortening the extension spindle.

Telescopically adjustable extension spindle available in five different length ranges.


Protection tube, top adaptor and bottom cover of PE. Internal tubes of galvanized steel and spindle adaptor of cast stainless
steel. Lock spring of stainless steel keeps the telescopic part in place during installation. Center sleeve of plastic protects against
penetration of sand and dirt. Top adaptor with ears enables fixation in surface boxes. Conical 23-32 mm key adaptor of cast
stainless steel designed for universal T-operating keys. With frost-proof hole in the top adaptor.
Actual length 450-5250 mm.

D
F3

F3

F3
1
2

D
F3

L8

6
7

L8

7
8

10

7
8

11

AVK ref. nos.

DN/DN
mm

D
mm

Pipe
cover

Theoretical
weight kg

04-050-3-5002
04-050-3-5502
04-050-3-6002
04-050-3-6502
04-050-3-7502
04-050-3-8002
04-080-3-5002
04-080-3-5502
04-080-3-6002
04-080-3-6502
04-080-3-7502
04-080-3-8002
04-125-3-5002
04-125-3-5502
04-125-3-6002
04-125-3-6502
04-125-3-7502
04-125-3-8002
04-150-3-5002
04-150-3-5502
04-150-3-6002
04-150-3-6502

40-50
40-50
40-50
40-50
40-50
40-50
65-80
65-80
65-80
65-80
65-80
65-80
100-125
100-125
100-125
100-125
100-125
100-125
150-150
150-150
150-150
150-150

64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64

800
1000
1250
1500
2000
3000
800
1000
1250
1500
2000
3000
800
1000
1250
1500
2000
3000
800
1000
1250
1500

1.7
1.8
2.1
2.5
4.0
4.6
1.7
1.7
2.1
2.5
3.3
4.8
1.3
1.7
2.2
2.4
3.2
5.9
1.4
1.8
2.2
2.7

32 | Valves and accessories for gas

11

10

12

10. Bottom cover

7. Stop ring
8. Spindle cover top
9. Spindle adaptor

4. Nut
5. Inner tube
6. Protection tube

10

10

1. Bolt
2. Key adaptor
3. Sleeve

12

4. Upper protection tube


5. Center sleeve
6. Lock spring

1. Key adaptor
2. Top adaptor
3. Upper inner tube

AVK ref. nos.

DN/DN
mm

D
mm

Pipe
cover

Theoretical
weight kg

04-150-3-7502
04-150-3-8002
04-200-3-5002
04-200-3-5502
04-200-3-6002
04-200-3-6502
04-200-3-7502
04-200-3-8002
04-300-3-5002
04-300-3-5502
04-300-3-6002
04-300-3-6502
04-300-3-7502
04-300-3-8002
04-400-3-6002
04-400-3-6502
04-400-3-7502
04-400-3-8002

150-150
150-150
200-200
200-200
200-200
200-200
200-200
200-200
250-300
250-300
250-300
250-300
250-300
250-300
350-400
350-400
350-400
350-400

64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64
64

2000
3000
800
1000
1250
1500
2000
3000
800
1000
1250
1500
2000
3000
1250
1500
2000
3000

4.4
6.7
1.3
1.7
2.1
2.6
3.6
5.5
1.2
1.6
2.1
2.5
3.5
5.4
1.8
2.3
3.4
5.3

AVK ref. nos.

04-050-4-0002
04-050-4-0502
04-050-4-1002
04-050-4-1502
04-050-4-2202
04-080-4-0002
04-080-4-0502
04-080-4-1002
04-080-4-1502
04-080-4-2202
04-125-4-0002
04-125-4-0502
04-125-4-1002
04-125-4-1502
04-125-4-2202
04-150-4-0002
04-150-4-0502
04-150-4-1002
04-150-4-1502
04-150-4-2202
04-200-4-0002
04-200-4-0502
04-200-4-1002

DN/DN

D
mm

F3
mm

L8
mm

Theoretical
weight kg

40-50
40-50
40-50
40-50
40-50
65-80
65-80
65-80
65-80
65-80
100-125
100-125
100-125
100-125
100-125
150-150
150-150
150-150
150-150
150-150
200-200
200-200
200-200

98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98

23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32

450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750

1.9
2.6
3.9
5.4
11.0
1.9
2.0
3.8
5.8
11.0
1.8
2.6
4.0
5.8
11.0
2.3
3.1
4.5
7.5
11.0
2.3
4.3
3.9

7. Lower inner tube


8. Lower protection tube
9. Stop ring

AVK ref. nos.

04-200-4-1502
04-200-4-2202
04-300-4-0002
04-300-4-0502
04-300-4-1002
04-300-4-1502
04-300-4-2202
04-400-4-0002
04-400-4-0502
04-400-4-1002
04-400-4-1502
04-400-4-2202
04-630-4-0002 *
04-630-4-0502 *
04-630-4-1002 *
04-630-4-1502 *
04-630-4-2202 *
04-640-4-0002 **
04-640-4-0502 **
04-640-4-1002 **
04-640-4-1502 **
04-640-4-2202 **

10. Spindle adaptor


11. Spindle cover top
12. Bottom cover

DN/DN

D
mm

F3
mm

L8
mm

200-200
200-200
250-300
250-300
250-300
250-300
250-300
350-400
350-400
350-400
350-400
350-400
450-600
450-600
450-600
450-600
450-600
450-600
450-600
450-600
450-600
450-600

98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98

23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32

1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5220

* 30 mm stem, ** 40 mm stem

Theoretical
weight kg

6.9
11.0
2.4
3.2
4.6
7.1
11.0
2.6
3.4
4.5
7.6
11.0
2.6
3.4
4.5
7.6
11.0
2.6
3.4
4.5
7.6
11.0

Valves and accessories for gas | 33

AVK EXTENSION SPINDLE, FIXED LENGTH

04/05 - 001

AVK EXTENSION SPINDLE, TELESCOPIC

04/07 - 001

Fixed extension spindle for service connection valves

Telescopic extension spindle for service connection valves

Fixed extension spindle for service connection valves.


Protection tube, top adaptor and bottom cover of PE. Internal tubes of galvanized steel and spindle adaptor of cast stainless
steel. Conical 14-22 mm key adaptor of cast stainless steel designed for universal T-operating keys.
Pipe cover 800-3000 mm.
The patented design enables fast shortening of the extension spindle and 'safe-click' mounting onto service connection valves.

Telescopically adjustable extension spindle available in five different length ranges.


Protection tube, top adaptor and bottom cover of PE. Internal tubes of galvanized steel and spindle adaptor of cast stainless
steel. Lock spring of stainless steel keeps the telescopic part in place during installation. Center sleeve of plastic protects against
penetration of sand and dirt. Top adaptor with ears for fixation in surface boxes. Conical 14-22 mm key adapter of cast stainless
steel designed for universal T-operating keys.
Pipe cover 700-3120 mm, actual length 450-2900 mm.
With patented safe-click mounting onto service connection valves and frost-proof hole in the top adaptor.
D
F3

D
D

F3

F3
D
F3

2
3
4
5

2
3

L8

4
5

L8

10

11

12

12

10

7. Stop ring
8. Spindle adaptor
9. Bottom cover

4. Nut
5. Protection tube
6. Inner tube

AVK ref. nos.

DN/DN
mm

D
mm

Pipe cover
mm

F
mm

Theoretical
weight kg

04-032-15001
04-032-15501
04-032-16001
04-032-16501
04-032-17501
04-032-18001

25-50
25-50
25-50
25-50
25-50
25-50

64
64
64
64
64
64

800
1000
1250
1500
2000
3000

14-22
14-22
14-22
14-22
14-22
14-22

2.0
1.6
2.0
2.4
3.2
4.8

34 | Valves and accessories for gas

11

10

1. Bolt
2. Key adaptor
3. Sleeve

10

10. Click ring

7. Lower inner tube


8. Lower protection tube
9. Stop ring

4. Upper inner tube


5. Lock spring
6. Center sleeve

1. Key adaptor
2. Top adaptor
3. Upper protection tube

AVK ref. nos.

D
mm

DN/DN

Pipe cover
mm

L8
mm

F3
mm

Theoretical
weight kg

04-032-20001
04-032-20501
04-032-21001
04-032-21201
04-032-21501

98
98
98
98
98

25-50
25-50
25-50
25-50
25-50

700-920
900-1320
1300-1970
1950-3120
1950-3120

450-700
650-1100
1050-1750
1400-2350
1700-2900

14-22
14-22
14-22
14-22
14-22

1.9
2.5
3.7
4.7
5.4

10. Spindle adaptor


11. Bottom cover
12. Click ring

Valves and accessories for gas | 35

S y n t h e t i c s u r f ac e b oxe s - a b e n e f i t to o u r u s e r s

W i d e r a n g e o f s u r f ac e b oxe s c o m p l e t e s

a n d t h e e nv i r o n m e n t

t h e AV K a s s o r t m e n t

Why choose a synthetic surface box?

Our Classic range - fixed or height adjustable

Lightweight material; ensuring easy handling.

The Classic surface boxes are DVGW approved and

Maintenance free; eliminating the need to clean or

withstand maximum traffic loads according to DIN

grease the metal seat to protect against corrosion

1072. The surface boxes are designed with a body of

or frost.

PA and a lid of cast iron with GAS inscription. They

Noiseless

in

traffic

zones;

providing

noise

are available for gate valves and service connection

absorption from the synthetic material.

valves, in fixed height and height adjustable designs,

100 % recyclable; requiring 80 % less resources in

and optionally lockable or with locking clip on bolt


for installation in places with fast heavy traffic.

its complete life cycle compared to an iron surface box.


Heat resistant up to 250C.

A height adjustable surface box is very easy to


Designed for tough conditions

install. The 5 angle adjustment enables adaptation

In collaboration with the Dutch Institute for Synthetic

to the slope of the road, and the positioning of the

Materials (TNO), AVK has selected a PA based material

top part is flexible by means of the O-ring. And last

for the surface boxes. The specially compounded PA

but not least, there are no expensive corrections

resin is suitable for the load of road traffic during

after installation or renovation.

all seasons of the year. It especially enhances


the resistance against high impact forces at low

Support tiles for Classic and Futura surface boxes

temperatures and offers sufficient heat resistance for

A support tile increases the support surface in

safe installation in hot rolled tarmac. The ribs in the

weak soils, secures center location of the extension

housing secure fixation in the road foundation.

spindle and prevents telescopic extension spindles


from being pushed back.

Floating surface boxes with great flexibility

Our Futura range - featuring synthetic lids

The deflection ability secures optimal fit on sloped

The Futura surface boxes feature a slim design with

surfaces. The internal fixation of telescopic extension

fixed height and a locking clip on the bolt to prevent

spindles enables height adjustment after installation.

the lid from being lifted off unintentionally.

The large chamber provides easy access for


mounting and demounting of the extension spindle,

The surface boxes are available for gate valves and

and the closed design protects the extension spindle

service connection valves, with round or square

against impurities.

The surface boxes are available with a square


surface plate for pavements and with a round surface

tops, and optionally lockable by a special key.


The internal fixation of
telescopic extension
spindles enables
height adjustment after
installation.

Furthermore, there is a choice between a black cast


iron lid, a yellow synthetic lid, and a black synthetic
lid. All lids are with AVK and GAS inscription.

plate for other applications. The body is made of


polyamide PA-6 and the surface plate and lid are

The synthetic lids are 100 % corrosion-resistant,

of ductile iron with black primer. The lids are also

contribute to further reducing the weight and will

available with yellow epoxy coating.

look nice even after years of use.

36 | Valves and accessories for gas

Top frames provide extra


support in soft soil. They also
give a better visibility and
prevent possible damage to
the surface box and extension
spindle caused by vehicles.

Valves and accessories for gas | 37

AVK SURFACE BOX FOR GATE VALVES, CLASSIC

80/34 - 02

AVK SURFACE BOX FOR GATE VALVES, CLASSIC

Synthetic surface box to DIN 3581, to max. 250C


Approved according to DVGW DG-4531BP0135

Synthetic surface box to DIN 3581, to max. 250C.


Approved according to DVGW DG-4531BP0133.

Surface box for gate valves, height adjustable to minimum 365 mm - maximum 485 mm.
Housing and bottom part of PA+, lid of cast iron GJL-200 (GG-20), bolt of stainless steel A2, and O-ring of EPDM rubber.
Standard lid inscription: GAS with symbol -, + or C.

Surface box for gate valves, fixed height.


Housing of PA+, lid of cast iron GJL-200 (GG-20), and bolt of stainless steel A2.
Standard lid inscription: GAS.

H3 = Min. 365 mm - max. 485 mm, X = 80-200 mm

80/34 - 01

D7
1

D7

2
2

3
2
X
4
2
5

H3

H3

Dd1
Dd1

4. O-ring
5. Bottom part

1. Lid
2. Housing
3. Bolt

1. Lid
2. Housing
3. Bolt

AVK ref. nos.

D
mm

D7
mm

Dd1
mm

H3
mm

Theoretical
weight kg

80-34-1000000

270

187

128

365

6.7

38 | Valves and accessories for gas

AVK ref. nos.

80-34-0000000

D
mm

D7
mm

Dd1
mm

H3
mm

Theoretical
weight kg

272

189

180

276

6.0

Valves and accessories for gas | 39

AVK SURFACE BOX FOR SERVICE CONNECTION VALVES, CLASSIC

80/33 - 02

AVK SURFACE BOX FOR SERVICE CONNECTION VALVES, CLASSIC

Synthetic surface box to DIN 4059, to max. 250C


Approved according to DVGW DG-4531BP0139

Synthetic surface box to DIN 4059, to max. 250C


Approved according to DVGW DG-4531BP0138

Surface box for service connection valves, height adjustable to minimum 330 mm - maximum 430 mm.
Housing and bottom part of PA+, lid of cast iron GJL-200 (GG-20), bolt of stainless steel A2, and O-ring of EPDM rubber.
Standard lid inscription: GAS with symbol -, + or C.

Surface box for service connection valves, fixed height.


Housing of PA+, lid of cast iron GJL-200 (GG-20), and bolt of stainless steel A2.
Standard lid inscription: GAS

H3 = Min. 330 mm - max. 430 mm, X = 80-180 mm

80/33 - 01

D7
1

D7
1

3
3
X
4
5

H3

H3

Dd1
D
Dd1
D

4. O-ring
5. Bottom part

1. Lid
2. Housing
3. Bolt

1. Lid
2. Housing
3. Bolt

AVK ref. nos.

D
mm

D7
mm

Dd1
mm

H3
mm

Theoretical
weight kg

80-33-1000000

198

146

103

330

3.9

40 | Valves and accessories for gas

AVK ref. nos.

80-33-0000000

D
mm

D7
mm

Dd1
mm

H3
mm

Theoretical
weight kg

199

147

115

233

3.4

Valves and accessories for gas | 41

AVK SURFACE BOX FOR GATE VALVES, FUTURA

80/31 - 05

AVK SURFACE BOX FOR SERVICE CONNECTION VALVES, FUTURA

80/32 - 05

Synthetic surface box to DIN 4056, to max. 250C

Synthetic surface box to DIN 4057, to max. 250C

Surface box for gate valves, fixed height.


Housing of PA+ and lid of cast iron GJL-200 (GG-20) or PP 40% GF. Bolt and lifting eye of stainless steel A2. Locking clip of
POM. Standard lid inscription: GAS.

Surface box for service connection valves, fixed height.


Housing of PA+ and lid of cast iron GJL-200 (GG-20) or PP 40% GF. Bolt and lifting eye of stainless steel A2. Locking clip of
POM. Standard lid inscription: GAS.

D7

D7

H3

H3

Dd1
D

Dd1
D

4. Bolt

1. Lid
2. Housing
3. Locking clip

AVK ref. nos.

80-31-0110001 *
80-31-0140001 **
80-31-0140004 ***
80-31-2110001 ****
80-31-2140002 *****
80-31-2140007 ******

D
mm

D7
mm

Dd1
mm

H3
mm

Theoretical
weight kg

273
273
273
277
277
277

190
190
190
191
191
191

204
204
204
206
206
206

263
263
263
265
265
265

3.5
1.8
1.8
3.9
2.2
2.2

* Cast iron lid, round top, GAS inscription, non-lockable


** Synthetic lid, round top, GAS inscription, black, non-lockable
*** Synthetic lid, round top, GAS inscription, yellow, non-lockable
**** Cast iron lid, square top, GAS inscription, non-lockable
***** Synthetic lid, square top, GAS inscription, black, non-lockable
****** Synthetic lid, square top, GAS inscription, yellow, non-lockable

42 | Valves and accessories for gas

4. Bolt

1. Lid
2. Housing
3. Locking clip

AVK ref. nos.

80-32-0110002 *
80-32-0140001 **
80-32-0140011 ***
80-32-2110001 ****
80-32-2140002 *****
80-32-2140014 ******

D
mm

D7
mm

Dd1
mm

H3
mm

Theoretical
weight kg

202
202
202
203
203
203

145
145
145
145
145
145

138
138
138
139
139
139

252
252
252
253
253
253

2.0
1.3
1.3
2.1
1.3
1.3

* Cast iron lid, round top, GAS inscription, non-lockable


** Synthetic lid, round top, GAS inscription, black, non-lockable
*** Synthetic lid, round top, GAS inscription, yellow, non-lockable
**** Cast iron lid, square top, GAS inscription, non-lockable
***** Synthetic lid, square top, GAS inscription, black, non-lockable
****** Synthetic lid, square top, GAS inscription, yellow, non-lockable

Valves and accessories for gas | 43

AVK SUPPORT TILE FOR SURFACE BOXES

80/46 - 01

AVK FLOATING SURFACE BOX

04/007 - 003

Synthetic support tile for series 80 surface boxes, to max. 250C

Synthetic surface box

Support tile for surface boxes with spindle fixation.


Fit surface boxes for gate valves series 80/31 and 80/34 and service connection valves series 80/32 and 80/33.
Support tile of HDPE.

Floating surface box for gate valves and service connection valves. Body of polyamide PA-6. Surface plate of ductile iron
GJS-500-7 (GGG-50) with external black primer. Lid of ductile iron GJS-500-7 (GGG-50) with GAS inscription and external
black primer or yellow epoxy coating. Seal ring of NBR rubber. With deflection ability and internal fixation of telescopic extension
spindles. Available with round and square surface plate.

3
D4

D5

H3

D6

4
H3

L2
L1
#180
for round lid

210
REV
DESCRIPTION
COLOUR:

PROJECTION:

MATERIAL:
BY

MASS:

DATE

VOLUME:

D5
mm

80-46-00001

390

115

70

D6
mm

H3
mm

45

30
REV

PROJECTION:

D4
mm

TITLE:

D
mm

OT 1 FSL

AVK ref. nos.

BLACK
HDPE
-

DIE NO:
TOL.:
DRAWN:
DATE:

C.T.M.S.
30-09-03

Theoretical
weight kg

AVK ref. nos

0.9

DESCRIPTION

1. Surface plate
2. Seal ring
3. Lid

TITLE:

BY

DATE

OT 1 FSL

DRAWING NO.:

pr.284.01
1
SHEET OF

04-007-640508
04-007-640537
04-007-641008
04-007-641037

4. Body
water

L
mm

L1
mm

L2
mm

210
210
180
180

118
118
118
118

110
110
110
110

#210
H3 lid
for square

mm

S
mm

Theoretical
weight kg

180
180
180
180

25
25
25
25

4.3
4.3
4.3
4.3

Surface plate

Round
Round
Square
Square

Lid colour

Black
Yellow
Black
Yellow

COLOUR:

MATERIAL:

MASS:

VOLUME:

BLACK
HDPE
DIE NO:

TOL.:

DRAWN:

DATE:

C.T.M.S.
30-09-03

DRAWING NO.:

1
SHEET OF

pr.284.01

44 | Valves and accessories for gas

Valves and accessories for gas | 45

N ew r a n g e o f PE 10 0 b a l l va l ve s

Pr ove n d e s i g n w i t h i n t e g r a t e d

ex t e n d s t h e va l ve p ac k a g e

s a fe t y fe a t u r e s

Integrated safety features


The groove (1) around the stem will adapt to any
deformation as a result of upstream pressure on the

ball when the valve is in closed position. The seat


retainer (2) ensures that the ball seat is kept in place
at all times, which guarantees a reliable function.

Low operating torques


The PE 100 ball surface combined with the high
quality rubber seals and a special grease give
low operating torques and prevent sticking. The
expansion grooves (1+3) also contribute to low
operating torques and eliminate the necessity of
gearboxes.

The PE 100 ball valves are produced with state-of-the-art machinery to guarantee a consistently high quality. We are

Safety connector prevents leaks

able to trace the components throughout the manufacturing process from the initial injection moulding over machining

If the valve is overtorqued during opening or closing,

and welding and to the final batch release test. Every valve is given a unique serial number which can be traced as

the connector is, as a safety feature, designed to break

far back as to the raw polyethylene material. The robust PE 100 ball valves have been extensively type tested against

before the valve seals in order to prevent leakage. The

worldwide leading standards. They are DVGW approved, and we have carried out a number of additional tests exceeding

safety connector is replaceable under pressure.

the requirements specified in the standards.


Components adapt equally to the temperature
Any

differences

in

medium

and

surrounding

temperatures may have an influence on the construction


materials. PE 100 is used for the outer body, the ball
and the seat retainer rings. This results in an equal
distribution of expansion and shrinkage values on
all components, and as a result their interfacing
tolerances are maintained.

46 | Valves and accessories for gas

Valves and accessories for gas | 47

AVK STBBE PE 100 BALL VALVE, PN 10 (SDR 11)

85/50

AVK EXTENSION SPINDLE FOR PE 100 BALL VALVES, TELESCOPIC

04/F-31

PE 100 ball valve to EN 1555-4 and DVGW VP 302, for gas -20C to +40C

Telescopic extension spindle for AVK Stbbe PE 100 ball valves for gas
With indication plate for placement on the top of the extension spindle

PE 100 ball valve to EN 1555-4.


Body, spigot ends, ball, support ring, and seat retainers of PE 100, ensuring that their interfacing tolerances remain intact as
temperature influences will have equal impact on all parts. Ball seat of NBR rubber.
Stem of POM, sealed by two NBR O-rings and a bearing ring of yellow PE 80 with indication of PE ball valve, 1/4, and open/
close direction. Connector of PA replaceable under pressure. As a safety feature the connector is designed to break and prevent
leakage if the valve is overtorqued. Expansion grooves around the stem and in the spigot ends contribute to low operating
torques and adapt to any deformation caused by internal pressure.

Telescopically adjustable extension spindle available in five different length ranges.


Protection tube, top adaptor and bottom cover of PE. Internal tubes of galvanized steel and spindle adaptor of cast stainless
steel. Lock spring of stainless steel keeps the telescopic part in place during installation. Centre sleeve of plastic protects against
penetration of sand and dirt. Top adaptor with ears enables fixation in street covers. Conical 23-32 mm key adaptor of cast
stainless steel designed for universal T-operating keys. With frost-proof hole in the top adaptor.
Actual length 450-5250 mm.
Indication plate of yellow PE with the inscriptions 1/4 turn, CTC and GAS, and notches for indication of the valve dimension.
D
F3

98 mm

8
1

40

2
3

V2

40
H

Expansion grooves

D1

40 40

F1

L8

9
10
11

view B

12

W1

13

dk

F3

t
B9

14

7
8

L1

V1

Dk

view A

V1

H3

10 11 12

L1

85-032-50-100020
25
85-032-50-100040** 25
85-040-50-100020
32
85-040-50-100040** 32
85-050-50-100020
40
85-050-50-100040** 40
85-063-50-100030
50
85-075-50-200030 65
85-090-50-200030 80
85-110-50-100030 100
85-125-50-000030 100
85-160-50-100030 150
85-180-50-000030 150

32
32
40
40
50
50
63
75
90
110
125
160
180

24
24
32
32
40
40
50
64
74
86
86
120
B120

AVK ref. nos.

L
mm

L1
mm

322
58
322
58
410
100
410
100
415
100
415 t 100
435
100
515
105
550
110
595
115
610
125
690
120
690
120

H
mm

H3
mm

139
190
139
190
145
203
145
203
152
217
152
217
Flow Q (l/min)
176
252
182
267
200
299
210
320
210
320
254
403
254
403

1.
2.
3.
4.

F1
mm

F3
mm

W
mm

W1
mm

31.5
49.6
31.5
49.6
31.5
49.6
49.6
49.6
49.6
49.6
49.6
49.6
49.6

20.5
25.5
20.5
25.5
20.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5

64
64
64
64
64
64
85
85
85
85
85
115
115

52
52
52
52
64
64
84
95
118
127
127
160
160

* The stated torques are approximate values. L1


They have been defined with operating pressure p = 10 bar with 20C water.
** With adaptor on safety connector

48 | Valves and accessories for gas

kv-value (%)

Dk bore
mm

D
mm

dk

DN
mm

V1

9. Body
10. Seat retainer
11. Support ring
12. Spigot end

Stem
O-rings
Ball
Ball seat

5.
6.
7.
D1
8.

40 40

Connector
O-ring
Bearing ring
Locking pin

Pressure loss p (bar)

1.
2.
3.
4.

M
mm

Torque
Nm*

Weight
kg

6.5
20
1.0
6.5
20
1.0
6.5
20
1.2
6.5
20
1.2
6.5
30
1.6
6.5
30
1.6
6.5 opening
30 (%) 2.7
Valve
6.5
35
3.5
6.5
45
6.2
8.5
60
8.5
8.5
60
9.1
10.2
80
19.7
10.2
80
20.0

5.
6.
7.
8.

Key adaptor
Top adaptor
Centre sleeve
Upper inner tube

reference nos. and dimensions


AVK ref. nos.

AVK ref. nos.

04-032-2-00-010031
04-032-2-05-010031
04-032-2-10-010031
04-032-2-00-010031
04-032-2-15-010031
04-032-2-05-010031
04-100-4-00-020031
04-100-4-05-020031
04-032-2-10-010031
04-100-4-10-020031
04-032-2-15-010031
04-100-4-15-020031
04-100-4-20-020031
04-100-4-00-020031
04-150-4-00-020031
04-100-4-05-020031
04-150-4-05-020031
04-150-4-10-020031
04-100-4-10-020031
04-150-4-15-020031
04-150-4-20-020031
04-100-4-15-020031

04-100-4-22-020031
04-150-4-00-020031
04-150-4-05-020031
04-150-4-10-020031
04-150-4-15-020031
04-150-4-22-020031

Valve DN
mmValve

DN mm

32-40
98
32-40
98
32-40
98
25-40
32-40
98
25-40 98
50-100
50-100
98
25-40
50-100
98
25-40 98
50-100
50-100
98
50-100
150
98
15050-100 98
150
98
50-100 98
150
15050-100 98

50-100
150
150
150
150
150

9. Stop ring
10. Spindle adaptor
11. Spindle cover top
12. Bottom cover

Upper protection tube


Lock spring
Lower inner tube
Lower protection tube
D
mm

98
98
98
98
98
98
98
98
98
98
98
98
98
98

F3
mm

14-22
14-22
14-22
14-22
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32
23-32

F3
mm

Length L8
mm

Weight

kg
Length
L8 mm

450-700
1.9
650-1100
2.6
1050-1750
3.9
14-22
450-700
1700-2900
5.4
14-22450-700 650-1100
1.9
650-1100
2.6
14-22
1050-1750
1050-1750
3.9
14-221700-2900 1700-2900
5.4
2850-5250
11.0
23-32
450-700
450-700
1.9
23-32650-1100 650-1100
2.6
1050-1750
3.9
23-321700-2900 1050-1750
5.4
11.0
23-322850-5250 1700-2900

23-32
23-32
23-32
23-32
23-32
23-32

2850-5250
450-700
650-1100
1050-1750
1700-2900
2850-5250

13. Split
14. Indication plate

Weight
kg

1.9
2.6
3.9
5.4
1.9
2.6
3.9
5.4
11.0
1.9
2.6
3.9
5.4
11.0

Valves and accessories for gas | 49

AVK DONKIN FLOW LIMITOR


Fl ow l i m i to r s fo r a u to m a t i c

Emergency shut-off valve, for gas -20C to +40C


Approved according to DVGW DG-4360BQ0558

emergency shut of f

00000

Flow limitor to DVGW 305-2.


Inlet pressure: 75 Mbar to 5 bar. Capacity: 29 SCMH to 73 SCMH.
Body and float of HDPE. Spring of stainless steel and O-rings of NBR rubber.
For direct insertion into the outlet of a standard 32 mm tapping saddle. Should gas flow exceed limits, the flow limitor will
simultaneously trip and shut off the gas, and will remain closed until repairs have been made. Once the fault has been rectified,
a small bleed-by flow enables the service to regain pressure, equalising the pressure and allowing the unit to reset for normal
operation.

GAS

METER AND SERVICE MALFUNCTION

ACCIDENTAL DAMAGE

CONSTRUCTION DAMAGE

EXCESSIVE GROUND MOVEMENT

SERVICE CONNECTION VALVE

DONKIN FLOW LIMITOR

MAIN
AND SERVICE
TEE

310/00

off valve that provides service line safety, service line

Dd

AVK ref. nos.

310-032-00-6102

Inlet
pressure

Nominal flow
prior to trip

Bar

M3/Hr

0.075
0.100
2.00
5.00

29.2
31.0
47.5
73.0

4. Float

1. Body
2. O-rings
3. Spring

Service line safety


The AVK Donkin flow limitor is an emergency shut

Dd
mm

D
mm

L
mm

Weight
kg

25

29

51.5

0.01

theft protection and automatic shut off. The lip type


flow limitor is applicable for insertion into a 32 mm
tapping saddle.

Should gas flow exceed limits, the flow limitor will


Features
Tamper proof and maintenance free.
Direction of flow indicator permanently moulded into the
valve to ensure correct installation.
Automatic self-acting operation.
Installation at any angle.
Bleed-by design provides automatic reset.
All units are individually tested.

simultaneously trip and shut off the gas, and will


remain closed until repairs have been made. After
corrective actions have been taken, a small bleedby flow enables the service to regain pressure,
equalizing the pressure and allowing the unit to
reset for normal operation. The flow limitor is DVGW
approved.

50 | Valves and accessories for gas

Valves and accessories for gas | 51

AVK BUTTERFLY VALVE, WAFER, PN 10 OR PN 16


Co n c e n t r i c b u t t e r f l y va l ve s fo r
a b ove g r o u n d i n s t a l l a t i o n s

AVK BUTTERFLY VALVE PN 10 OR PN 16

The butterfly valves are produced by Wouter Witzel,


a well-esteemed company in the AVK Group. The

75/10

Butterfly valve to EN 593, for gas to max. 50C. Face to face according to EN 558 table 5 basic series 20.
Standard flange drilling to EN1092-2 (ISO 7005-2). Hydraulic test according to EN 13774 / EN 12266.
Wafer type
Face to face dimension toApprovals:
ISO 5752 short,
basic series
20 (BS 5155 wafer
short,
DIN 3202-K1)
DIN-DVGW
NG-4313BN0603,
SVGW.
06-080-5.
Flange connection to ISO 7005-2 (EN 1092-2: 1997, DIN 2501)
Concentric wafer butterfly valve with fixed NBR rubber lining.
Body of ductile iron JL1030/GJS-400-15 to EN 1563, coated with 100 my PUR orange RAL 2000.
7. Disc
13. Screw
Disc, shaft and conical
TopRing
and bottom bearings of steel with PTFE coating.
8. Shaftpin of stainless steel AISI 431. 14.
The shaft is sealed
at the top and bottom to ensure optimum
tightness during operation.
9. Lining
15. O-ring
10. Bearing
16. Axial bearing
11. Sealing ring
17. Cover plate
12. Plug
18. Screw

Component list

Renowned butterfly design

1. Shaft
2. Bushing
3. O-ring
4. Body
5. Bearing
6. Conical pin

Wouter Witzel butterfly valves are approved by all

ISO
flange

major authorities such as KIWA, DVGW, SVGW, and


WRC.

Cost efficient installation

The compact lightweight construction saves space

13

F2

L5

and makes the valves easy to handle. The streamlined

DN > 350

disc shape ensures minimum turbulence and head

H1

loss. Furthermore, the low torques facilitate the

operation of the valves allowing the use of smaller

and less expensive actuators.

14

15

10

16

H2

11

17

12

18

DN > 350

Ref. nos.

Advantages of the fixed liner design


AVK butterfly valves are vulcanized by means of the
transfer injection moulding method. The fixed liner
design has many advantages compared to the loose
liner design.

No risk of corrosion between body and liner.


No deformation of liner.
Less force (Nm) by open/close function.
Optimum fixation of liner to body.
No tolerance problems between body and liner.
No balloon effect in open position.
Longer service life than a valve with loose liner.

52 | Valves and accessories for gas

75/11-033

DN

75-040-101041009
40
75-050-101041009
50
75-065-101041009
65
75-080-101041009
80
75-100-101041009 100
75-125-101041009 125
75-150-101041009 150
75-200-101040009 200
75-250-101040009 250
75-300-101040009 300
75-350-101240009 350
75-400-101240009 400
75-450-101240009 450
75-500-101240009 500
75-600-101240009 600
75-700-101240009 700
75-750-101240009 750
75-800-101240009 800
75-900-101240009 900
75-010-101240009 1000

A
mm
1.

2.
40
50
3.
65
4.
80
5.

mm
mm
Shaft
Bushing
85
33
100
43
O-ring
115
46
Body
130
46
Bearing

D
mm

E
mm

F
mm6.

mm
mm
Conical
pin
12 7. Disc
34
10
12 8. Shaft
34
10
12 9. Lining
34
10
12 10. Bearing
34
10

58
63
71
78
100
150
52
96
125
182
56
109
150
210
56
133
ref. nos.
200 AVK
262
60
158
250
315
68
194
75-0050-102110026000
300
371
78
219
75-0065-102110026000
336
405
78
256
75-0080-102110026000
386
470 102
308
436
522 114
334
75-0100-102110026000
486
576 127
360
75-0125-102110026000
586
672 154
426
75-0150-102110026000
686
776 165
480
75-0200-102110026000
736
826 190
520
75-0250-102110023000
786
880 190
525
75-0250-102110026000
886
980 203
635
75-0300-102110023000
986
1085 216
685

113
118
126
133
147
12
34
160
12
34
180
14
34
Series
204
14 no.34
245
15
45
750501110212009
270
15
45
750651110212009
315
15
45
750801110212009
363
25
50
388
25
50
751001110212009
413
25
50
751251110212009
510
25
50
751501110212009
560
25
60
752001110212009
585
25
60
752501110202009
610
25
60
752501110212009
690
30
90
753001110202009
740
30
90

75-0350-102110023000
75-0350-102110026000
75-0400-102110023000
75-0400-102110026000
75-0450-102110023000
75-0450-102110026000
75-0500-102110023000
75-0500-102110026000
75-0600-102110023000
75-0600-102110026000

753501110202009
753501110212009
754001110202009
754001110212009
754501110202009
754501110212009
755001110202009
755001110212009
756001110202009
756001110212009

75-0300-102110026000
0 = PN 10 1 = PN 16.
Bigger sizes on request.753001110212009

J
mm

18
18
18
18
12
22
12
22
16
30
16 DN 30
24
38
24 5038
24 6538
30 8090
30 10090
30 12590
40 150
100
46 200
110
46 110
250
46 110
250
60 130
60 300
130

300
350
350
400
400
450
450
500
500
600
600

K
mm

70
70
70
70
70
70
70
70PN
102
10216
10216
14016
14016
14016
14016
16516
165
10
165
16
254
25410

16
10
16
10
16
10
16
10
16
10
16

L
mm

90
90
90
90
90
90
90
90
125
125
125
175
175
175
175
210
210
210
300
300

Top flange
ds

mmSealing
Holes ring
SO 5211
11.
12.9 Plug4
F07
9 Screw
4
F07
13.
F07
14.9 Ring4
9 O-ring
4
F07
15.

9
9
L9
mm
9
11
43
11
46
11
46
17
17
52
17
56
17
56
21
60
21
68
21
68
17
78
17

78
78
78
102
102
114
114
127
127
154
154

4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8

F07
F07
L5 F07
mm F07
F10
12 F10
12 F10
12 F14
12 F14
12 F14
14 F14
14 F16
F16
14
F16
14 F25
15 F25

15
15
15
25
25
25
25
25
25
25
25

Weight
kilos

2.5
2.6
3.2
3.5
4.5
6.3
8.8
H1
mm
13.2
22.0
118
32.0
126
40.0
133
75.0
90.0
147
120.0
160
180.0
180
295.0
204
325.0
245
345.0
245
475.0
270
635.0

270
315
315
363
363
388
388
413
413
510
510

16. Axial bearing


17. Cover plate
18. Screw

H2
mm

F2
mm

ISO
flange

Weight
kg

63
71
78
98
109
133
158
194
194
219
219
256
256
308
308
334
334
360
360
426
426

34
34
34
34
34
34
34
45
45
45
45
45
45
50
50
50
50
50
50
50
50

90
90
90
90
90
90
90
125
125
125
125
125
125
175
175
175
175
175
175
175
175

2.6
3.2
3.5
4.5
6.3
8.8
14
22
22
32
32
40
40
75
75
90
90
120
120
180
180

Valves and accessories for gas | 53

AVK BUTTERFLY VALVE, SEMI LUG, PN 10 OR PN 16

75/31-033

AVK BUTTERFLY VALVE, DOUBLE FLANGED SHORT, PN 10 OR PN 16

Butterfly valve to EN 593, for gas to max. 50C. Face to face according to EN 558 table 5 basic series 20.
Standard flange drilling to EN1092-2 (ISO 7005-2). Hydraulic test according to EN 13774 / EN 12266.
Approvals: DIN-DVGW NG-4313BN0603, SVGW 06-080-5.

Butterfly valve to EN 593, for gas to max. 50C. Face to face according to EN 558 table 4 basic series 13.
Standard flange drilling to EN1092-2 (ISO 7005-2). Hydraulic test according to EN 13774 / EN 12266.
Approvals: DIN-DVGW NG-4313BN0603, SVGW 06-080-5.

Concentric semi lug butterfly valve with fixed NBR rubber lining.
Body of ductile iron JL1030/GJS-400-15 to EN 1563, coated with 100 my PUR orange RAL 2000.
Disc, shaft and conical pin of stainless steel AISI 431. Top and bottom bearings of steel with PTFE coating.
The shaft is sealed at the top and bottom to ensure optimum tightness during operation.

Concentric short double flanged butterfly valve with fixed NBR rubber lining.
Body of ductile iron JL1030/GJS-400-15 to EN 1563, coated with 100 my PUR orange RAL 2000.
Disc, shaft and conical pin of stainless steel AISI 431. Top and bottom bearings of steel with PTFE coating.
The shaft is sealed at the top and bottom to ensure optimum tightness during operation.

ISO
Flange

ISO
Flange

F2

2
L5

13

5
6

L5

H1

8
9
10
11

H2

12

14

15

16

10

17

11

18

DN > 350

11. Sealing ring


12. Plug

6. Conical pin
7. Disc
8. Shaft
9. Lining
10. Bearing

Shaft
Bushing
O-ring
Body
Bearing

1.
2.
3.
4.
5.

Series no.

DN

PN

L
mm

L5
mm

H1
mm

H2
mm

F2
mm

750503110212009
750653110212009
750803110212009
751003110212009
751253110212009
751503110212009
752003110212009
752503110202009
752503110212009
753003110202009
753003110212009

50
65
80
100
125
150
200
250
250
300
300

16
16
16
16
16
16
16
10
16
10
16

43
46
46
52
56
56
60
68
68
78
78

12
12
12
12
12
14
14
15
15
15
15

118
126
133
147
160
180
204
245
245
270
270

63
71
78
98
109
133
158
194
194
219
219

34
34
34
34
34
34
34
45
45
45
45

AVK ref. nos.

54 | Valves and accessories for gas

H2

12

75-0050-302110026000
75-0065-302110026000
75-0080-302110026000
75-0100-302110026000
75-0125-302110026000
75-0150-302110026000
75-0200-302110026000
75-0250-302110013000
75-0250-302110026000
75-0300-302110013000
75-0300-302110026000

F2

4
DN > 350

H1

1.
2.
3.
4.
5.

75/41-033

ISO
flange

90
90
90
90
90
90
90
125
125
125
125

Weight
kg

2.8
3.6
3.9
5.1
7.0
9.5
14
24
24
36
36

Shaft
Bushing
O-ring
Body
Bearing

AVK ref. nos.

Series no.

75-0050-202110026000
75-0065-202110026000
75-0080-202110026000
75-0100-202110026000
75-0125-202110026000
75-0150-202110026000
75-0200-202110013000
75-0200-202110026000
75-0250-202110013000
75-0250-202110026000
75-0300-202110013000
75-0300-202110026000
75-0350-202110013000
75-0350-202110026000
75-0400-202110023000
75-0400-202110026000
75-0450-202110023000
75-0450-202110026000
75-0500-202110023000
75-0500-202110026000
75-0600-202110023000
75-0600-202110026000

750504110212009
750654110212009
750804110212009
751004110212009
751254110212009
751504110212009
752004110202009
752004110212009
752504110202009
752504110212009
753004110202009
753004110212009
753504110202009
753504110212009
754004110202009
754004110212009
754504110202009
754504110212009
755004110202009
755004110212009
756004110202009
756004110212009

16. Axial bearing


17. Cover plate
18. Screw

11. Sealing ring


12. Plug
13. Screw
14. Ring
15. O-ring

6. Conical pin
7. Disc
8. Shaft
9. Lining
10. Bearing

DN

PN

L
mm

L5
mm

H1
mm

H2
mm

F2
mm

ISO
flange

Weight
kg

50
65
80
100
125
150
200
200
250
250
300
300
350
350
400
400
450
450
500
500
600
600

16
16
16
16
16
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16
10
16

108
112
114
127
140
140
152
152
165
165
178
178
190
190
216
216
222
222
229
229
267
267

12
12
12
12
12
14
14
14
15
15
15
15
15
15
25
25
25
25
25
25
25
25

118
126
133
147
160
180
204
204
245
245
270
270
315
315
363
363
388
388
413
413
510
510

63
71
78
98
109
133
158
158
194
194
219
219
256
256
308
308
334
334
360
360
426
426

34
34
34
34
34
34
34
34
45
45
45
45
45
45
50
50
50
50
50
50
50
50

90
90
90
90
90
90
90
90
125
125
125
125
125
125
175
175
175
175
175
175
175
175

8
9
11
13
17
23
32
32
50
50
65
65
95
95
130
130
150
150
200
200
300
300

Valves and accessories for gas | 55

N ew m a r ke t s t a n d a r d s w i t h S u p a M a x i T M

Pa t e n t e d S u p a G r i p s e a l i n g s u p p o r t sy s t e m

u n i ve r s a l t e n s i l e c o u p l i n g s

with optimal tightness

Innovative design with unique features


AVK offers a complete range of universal tensile
couplings comprising straight, step and transition
couplings as well as flange adaptors and end caps
complying to the EN 14525 standard. Supa Maxi
sets a new standard with its unique features:

10 couplings/adaptors cover DN 50-300.


Fully universal and tensile on all pipe materials.
Patented SupaGrip sealing support system.
PN 10 in all dimensions.
4 (8) angular deflection on each side.
Permanent protection caps provide protection
during handling and installation.
All bolts are standard flange bolts, tightened on the
bolt head from the sleeve side, no re-tightening.
Lifting eye in DN 100-300.
Epoxy coating to DIN 30677-2, GSK approved.
Gasket of NBR approved for gas.
Temperature range -30C to +70C.

Cut time on installation

Superiour tightness on all pipe materials

Supa Maxi couplings enable 4 (in total 8)

SupaGrip provides full support and backup of

deflection on each side up to a maximum pressure

the gasket even on minimum pipe sizes within the

of PN 10. The lifting eye in the sleeve in DN 100-

tolerance range and when used on oval pipes. The

300 enables easy and ergonomically safe handling.

flexible bracket is designed to contract and follow the

Due to the all-metal SupaGrip sealing support

external pipe diameter. As a result, it serves as a solid

system, re-tightening of the bolts is not necessary.

backup for the gasket and enables full deflection.

During handling, the center piece of the protection


cap protects against the sharp grip segments and

When tightening the bolts, the bracket segments and

prevents impurities from settling inside the coupling.

radially moving bolts move inwards, securing that

Maximum pipe size

Minimum pipe size

Typical coupling

Typical coupling

Supa Maxi

Supa Maxi

the gasket tightens around the pipe and that the grip
segments clutch the pipe surface.

56 | Valves and accessories for gas

Valves and accessories for gas | 57

1
A

2
B

High qualit y materials ensure a

A c o m p l e t e r a n g e o f l a r g e to l e r a n c e

l o n g -t e r m s a fe c o n n e c t i o n

u n i ve r s a l a n d t e n s i l e c o u p l i n g s

L
The couplings are designed with ductile iron sleeves and cast steel

brackets with epoxy coating to DIN 30677-2, GSK approved. The

Flange adaptor
ref. nos*

gaskets are of NBR rubber approved by DVGW and Gastec. The bolts

633-071-70-002 40/50
633-091-70-002 50/65
633-106-70-002
80
633-133-70-002
100
633-161-70-002 100/125
633-188-70-002
150
633-227-70-002
200
633-257-70-002 225/250
633-301-70-002
250
633-356-70-002
300

and washers are made of stainless steel A2 and the nuts are of acid

resistant stainless steel A4. Bolts and nuts are anti-friction coated.
The grip segments are made of gunmetal RG5 and hardened stainless

steel, mounted with polyamide pins. The permanent protection caps of

YMC

YC

YM

YMC

YC

YM

70:54:11 0102-60-61 1 fdp.436

20:74:11 0102-60-61 1 fdp.536

YMC

YC

YM

MC

11

10
632.pdf 1 02-05-2011 14:38:11

12

CM

MY

CY

CMY

4
02-05-2011 14:38:11

MC

recyclable PE are yellow for gas applications.

1. Nut 2. Bolt 3. Washer 4. Grip segment


5. Gasket 6. Sleeve 7. Bracket 8. Protection cap

MC

9
8

D
mm

L
mm

Flange D
mm

Weight
kilos

Number of bolts
x size x length

48-71
69-91
82-106
104-133
132-161
159-188
193-227
224-257
266-301
314-356

200
226
235
268
285
340
389
437
476
545

189
188
189
198
198
218
239
245
254
282

165
185
200
229
254
285
343
406
406
483

5.0
6.0
6.5
9.0
10.0
12.0
19.0
25.0
28.0
38.0

3 x M16 x 75 mm
3 x M16 x 75 mm
3 x M16 x 75 mm
4 x M16 x 75 mm
4 x M16 x 75 mm
4 x M20 x 90 mm
6 x M20 x 100 mm
6 x M24 x 100 mm
6 x M24 x 110 mm
8 x M24 x 110 mm

End cap
ref. nos*

DN

Pipe ext.
mm

D
mm

L
mm

Weight
kilos

Number of bolts
x size x length

634-071-70-0X2
634-091-70-0X2
634-106-70-0X2
634-133-70-0X2
634-161-70-0X2
634-188-70-0X2
634-227-70-0X2
634-257-70-0X2
634-301-70-0X2
634-356-70-0X2

50
65
80
100
125
150
200
225
250
300

48-71
69-91
82-106
104-133
132-161
159-188
193-227
224-257
266-301
314-356

200
226
235
268
285
340
389
437
476
545

195
218
220
230
220
238
259
277
272
300

4.0
5.0
5.5
8.0
9.0
11.0
16.0
19.0
22.0
29.0

3 x M16 x 75 mm
3 x M16 x 75 mm
3 x M16 x 75 mm
4 x M16 x 75 mm
4 x M16 x 75 mm
4 x M20 x 90 mm
6 x M20 x 100 mm
6 x M24 x 100 mm
6 x M24 x 110 mm
8 x M24 x 110 mm

Pipe ext.
mm

Drilling*

1, 2, 3 4, 5, 8, 9, 10
1, 2, 3 4, 5, 8, 9, 10
1, 2, 3 4, 5, 8, 9, 10, 11
1, 2, 3 4, 5, 6, 7, 8, 9, 11
1, 2, 3 4, 5, 6, 7, 8, 9, 11
1, 2, 3, 5, 9, 11
1, 2, 3, 5, 8, 9, 11
1, 2, 5
1, 2, 5
1, 2, 3, 5, 9, 11

**Drilling: 1: ISO 7005-2, EN 1092-2: 1997, DIN 2501 (universal drilling), 2: ANSI B16.1 CL 125, 3: BS 10 Table A, 4: BS10 Table D, 5: BS 10 Table E, 6: BS 10 Table F,
7: BS 10 Table H, 8: DIN 1882, 9: AS 2129 Table D+E, 10: AUG-TAU, 11: AS 4087 Fig. B5

DN

12

11
10
9

X: 1 = 1 1/4" BSP thread, in-line, 3 = 2" BSP thread, in-line

8
7

Straight coupling
ref. nos*

DN

Pipe ext.
mm

D
mm

L
mm

Weight
kilos

Number of bolts
x size x length

6
5

Transition coupling
ref. nos*

DN

Pipe ext.
mm

D
mm

L
mm

Weight
kilos

Number of bolts
x size x length

200
226
235
235
268
285
340
389
437
476
545

540
552
543
533
547
625
644
648
788
784
784

4.5
5.6
6.0
7.5
10.0
16.0
18.0
27.0
49.0
49.0
64.0

3 x M16 x 75 mm
3 x M16 x 75 mm
3 x M16 x 75 mm
3 x M16 x 75 mm
4 x M16 x 75 mm
4 x M16 x 75 mm
4 x M20 x 90 mm
6 x M20 x 100 mm
6 x M24 x 100 mm
6 x M24 x 110 mm
8 x M24 x 110 mm

50
65
80
100
125
150
200
225
250
300

48-71
69-91
82-106
104-133
132-161
159-188
193-227
224-257
266-301
314-356

200
226
235
268
277
314
354
390
381
438

255
265
268
315
320
322
375
380
425
475

6.0
7.0
7.5
11.0
13.0
16.0
25.0
30.0
35.0
45.0

3 x M16 x 75 mm
3 x M16 x 75 mm
3 x M16 x 75 mm
4 x M16 x 75 mm
4 x M16 x 75 mm
4 x M20 x 90 mm
6 x M20 x 100 mm
6 x M24 x 100 mm
6 x M24 x 110 mm
8 x M24 x 110 mm

3
2
1
Pos.

Dimensions:

Application:

Standards:

632-071-091-70-2
632-071-106-70-2
632-091-106-70-2
632-106-133-70-2
632-133-161-70-2
632-133-188-70-2
632-161-188-70-2
632-188-227-70-2
632-188-257-70-2
632-227-257-70-2
632-227-301-70-2
632-257-301-70-2
632-301-356-70-2

50-65
50-80
65-80
80-100
100-125
100-150
125-150
150-200
150-225
200-225
200-250
225-250
250-300

48-71
48-71
69-91
82-106
104-133
104-133
132-161
159-188
159-188
193-227
193-227
224-257
266-301

69-91
82-106
82-106
104-133
132-161
159-188
159-188
193-227
224-257
224-257
266-301
266-301
314-356

200
200
226
235
268
268
285
340
340
389
389
437
476

226
235
235
268
285
340
340
389
437
437
476
476
545

L
mm
G

294
296
294
305
305
322
321
356
374
389
386
396
437

Weight
kilos

Number of
bolts x size

6.5
7.0
7.5
10.0
12.5
14.0
14.5
21.0
27.0
32.0
32.0
36.0
42.0

3 x M16 - 3 x M16
3 x M16 - 3 x M16
3 x M16 - 3 x M16
3 x M16 - 4 x M16
4 x M16 - 4 x M16
4 x M16 - 4 x M20
4 x M16 - 4 x M20
4 x M20 - 6 x M20
4 x M20 - 6 x M24
6 x M20 - 6 x M24
6 x M20 - 6 x M24
6 x M24 - 6 x M24
6 x M20 - 8 x M24
I

09
/2
0

D large
mm

/1
2/
22

D
mm

id

Pipe ext.
mm

av

Pipe ext.
mm

DN

Production tests:

F2
1

Step coupling
ref. nos*

PR

11

Pr
ot
ot
yp

e:
2

10

631-071-70-2
631-091-70-2
631-106-70-2
631-133-70-2
631-161-70-2
631-188-70-2
631-227-70-2
631-257-70-2
631-301-70-2
631-356-70-2

Copyright 2009 The AVK Group

This drawing is issued by AVK. The drawing is conf


form - including manufacture of the product sh

635-071-70-X02
635-091-70-X02
635-106-70-X02
635-105-70-X02
635-133-70-X02
635-161-70-X02
635-188-70-X02
635-227-70-X02
635-257-70-X02
635-301-70-X02
635-356-70-X02

50/63
48-71
65/75
69-91
80/90
82-106
80/110
82-106
100/110 104-133
125/160 132-161
150/160 159-188
200/200 193-227
225/250 224-257
250/250 266-301
300/315 314-356

X: 6 = PE100/PN 4, 7 = PE100/PN 10

Drawn: David
Appr.:

DN

50
65
80
100
125
150
200
225
250
300

Bolt torques Nm
Iron/steel**
PE
PN 10/PN 16
PN 10/PN 4

60
60
80
80
100
100
120
120
140
140

60
60
80
80
100
100
120
120
140
140

min
mm

89
89
88
96
88
102
116
117
117
120

Insertion depth L
max
range
mm
mm

126
132
133
144
139
156
177
191
185
213

37
43
45
48
51
54
61
74
68
93

L max
L min
1

Nm

* The ref. nos shown are for gas application with Gastec approved NBR gasket.

58 | Valves and accessories for gas

Valves and accessories for gas | 59

AVK REPAIR CLAMP, SINGLE


Stainless steel repair clamps
fo r q u i c k r e p a i r o f l e a k a g e s

Cost effective repair

729/10

Single stainless steel repair clamp, for gas to max. 110C

Single stainless steel repair clamp for cost effective permanent repairs of punctures, longitudinal and circumferential cracks in
steel, cast iron and ductile iron pipes. Primarily for pipes where small tolerences are required.
Clamp of stainless steel with gasket of NBR rubber. Bolts of teflon coated stainless steel A2, nuts and washers of stainless steel
A4. Sealing range 88-610 mm. Available lengths 200-600 mm. With fingers.

Our repair clamps are used worldwide for repair of


leakages and ruptures in pipe systems. The design
ensures a cost effective and reliable solution for
quick repairs of steel, cast iron, and ductile iron
pipes. The repair clamps may be used for permanent
repair of punctures as well as longitudinal and
circumferential cracks.

1
The functional principle of the repair clamp is based

on a stainless steel, pre-rolled plate which is clamped


around the pipe and fastened with lugs and nuts. The

tensile force applied when fastening the clamp is

converted to a radial grip on the rubber lining.

5
6

Complete range of stainless steel clamps


The range includes a single band clamp with
diameters ranging from 48-52 mm to 350-360 mm,
a double band clamp ranging from 88-110 mm to
590-610 mm, and a triple band clamp ranging from
270-300 mm to 810-840 mm. Other dimensions are
available upon request.

The clamps are available with or


without BSP thread, in lengths of 100900 mm with intervals of 100 mm, and
in stainless steel AISI 304 or AISI 316.
They are designed with NBR rubber
lining, teflon coated A2 bolts, and
teflon coated A4 nuts.
External clamps for DN 600 to 2000
pipes are also part of the range.

4. Washer
5. Gasket
6. Clamp

1. Protection cap
2. Bolt
3. Nut

AISI 304
AVK ref. nos.

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

AISI 304
AVK ref. nos.

AISI 316
AVK ref. nos.

L
mm

729-0-052-1009
729-0-052-1109
729-0-052-1209
729-0-052-1309
729-0-052-1409
729-0-052-1509
729-0-056-1009
729-0-056-1109
729-0-056-1209
729-0-056-1309
729-0-056-1409
729-0-056-1509
729-0-063-1009
729-0-063-1109
729-0-063-1209
729-0-063-1309
729-0-063-1409
729-0-063-1509
729-0-067-1009
729-0-067-1109
729-0-067-1209

729-0-052-1014
729-0-052-1114
729-0-052-1214
729-0-052-1314
729-0-052-1414
729-0-052-1514
729-0-056-1014
729-0-056-1114
729-0-056-1214
729-0-056-1314
729-0-056-1414
729-0-056-1514
729-0-063-1014
729-0-063-1114
729-0-063-1214
729-0-063-1314
729-0-063-1414
729-0-063-1514
729-0-067-1014
729-0-067-1114
729-0-067-1214

100
150
200
250
300
400
100
150
200
250
300
400
100
150
200
250
300
400
100
150
200

48-52
48-52
48-52
48-52
48-52
48-52
52-56
52-56
52-56
52-56
52-56
52-56
56-63
56-63
56-63
56-63
56-63
56-63
60-67
60-67
60-67

729-0-067-1309
729-0-067-1409
729-0-067-1509
729-0-067-1609
729-0-074-1009
729-0-074-1109
729-0-074-1209
729-0-074-1309
729-0-074-1409
729-0-074-1509
729-0-074-1609
729-0-080-1009
729-0-080-1109
729-0-080-1209
729-0-080-1309
729-0-080-1409
729-0-080-1509
729-0-080-1609
729-0-083-1009
729-0-083-1109
729-0-083-1209

729-0-067-1314
729-0-067-1414
729-0-067-1514
729-0-067-1614
729-0-074-1014
729-0-074-1114
729-0-074-1214
729-0-074-1314
729-0-074-1414
729-0-074-1514
729-0-074-1614
729-0-080-1014
729-0-080-1114
729-0-080-1214
729-0-080-1314
729-0-080-1414
729-0-080-1514
729-0-080-1614
729-0-083-1014
729-0-083-1114
729-0-083-1214

250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200

Sealing range
mm

60-67
60-67
60-67
60-67
67-74
67-74
67-74
67-74
67-74
67-74
67-74
73-80
73-80
73-80
73-80
73-80
73-80
73-80
76-83
76-83
76-83

The above are repair clamps without BSP. They are optionally available with 1/2" - 4" BSP.

60 | Valves and accessories for gas

Valves and accessories for gas | 61

AVK REPAIR CLAMP, SINGLE

729/10

Single stainless steel repair clamp, for gas to max. 110C

AVK REPAIR CLAMP, SINGLE

729/10

Single stainless steel repair clamp, for gas to max. 110C

AISI 304
AVK ref. nos.

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

AISI 304
AVK ref. nos.

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

729-0-083-1309
729-0-083-1409
729-0-083-1509
729-0-083-1609
729-0-089-1009
729-0-089-1109
729-0-089-1209
729-0-089-1309
729-0-089-1409
729-0-089-1509
729-0-089-1609
729-0-094-1009
729-0-094-1109
729-0-094-1209
729-0-094-1309
729-0-094-1409
729-0-094-1509
729-0-094-1609
729-0-098-1009
729-0-098-1109
729-0-098-1209
729-0-098-1309
729-0-098-1409
729-0-098-1509
729-0-098-1609
729-0-108-1009
729-0-108-1109
729-0-108-1209
729-0-108-1309
729-0-108-1409
729-0-108-1509
729-0-108-1609
729-0-118-1009
729-0-118-1109
729-0-118-1209
729-0-118-1309
729-0-118-1409
729-0-118-1509
729-0-118-1609
729-0-128-1009
729-0-128-1109
729-0-128-1209
729-0-128-1309
729-0-128-1409
729-0-128-1509
729-0-128-1609
729-0-135-1009
729-0-135-1109
729-0-135-1209
729-0-135-1309
729-0-135-1409
729-0-135-1509
729-0-135-1609
729-0-145-1009
729-0-145-1109
729-0-145-1209
729-0-145-1309
729-0-145-1409
729-0-145-1509
729-0-145-1609
729-0-155-1009
729-0-155-1109

729-0-083-1314
729-0-083-1414
729-0-083-1514
729-0-083-1614
729-0-089-1014
729-0-089-1114
729-0-089-1214
729-0-089-1314
729-0-089-1414
729-0-089-1514
729-0-089-1614
729-0-094-1014
729-0-094-1114
729-0-094-1214
729-0-094-1314
729-0-094-1414
729-0-094-1514
729-0-094-1614
729-0-098-1014
729-0-098-1114
729-0-098-1214
729-0-098-1314
729-0-098-1414
729-0-098-1514
729-0-098-1614
729-0-108-1014
729-0-108-1114
729-0-108-1214
729-0-108-1314
729-0-108-1414
729-0-108-1514
729-0-108-1614
729-0-118-1014
729-0-118-1114
729-0-118-1214
729-0-118-1314
729-0-118-1414
729-0-118-1514
729-0-118-1614
729-0-128-1014
729-0-128-1114
729-0-128-1214
729-0-128-1314
729-0-128-1414
729-0-128-1514
729-0-128-1614
729-0-135-1014
729-0-135-1114
729-0-135-1214
729-0-135-1314
729-0-135-1414
729-0-135-1514
729-0-135-1614
729-0-145-1014
729-0-145-1114
729-0-145-1214
729-0-145-1314
729-0-145-1414
729-0-145-1514
729-0-145-1614
729-0-155-1014
729-0-155-1114

250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150
200
250
300
400
500
100
150

76-83
76-83
76-83
76-83
82-89
82-89
82-89
82-89
82-89
82-89
82-89
87-94
87-94
87-94
87-94
87-94
87-94
87-94
91-98
91-98
91-98
91-98
91-98
91-98
91-98
98-108
98-108
98-108
98-108
98-108
98-108
98-108
108-118
108-118
108-118
108-118
108-118
108-118
108-118
118-128
118-128
118-128
118-128
118-128
118-128
118-128
125-135
125-135
125-135
125-135
125-135
125-135
125-135
135-145
135-145
135-145
135-145
135-145
135-145
135-145
145-155
145-155

729-0-155-1209
729-0-155-1309
729-0-155-1409
729-0-155-1509
729-0-155-1609
729-0-161-1009
729-0-161-1109
729-0-161-1209
729-0-161-1309
729-0-161-1409
729-0-161-1509
729-0-161-1609
729-0-161-1709
729-0-170-1009
729-0-170-1109
729-0-170-1209
729-0-170-1309
729-0-170-1409
729-0-170-1509
729-0-170-1609
729-0-170-1709
729-0-180-1009
729-0-180-1109
729-0-180-1209
729-0-180-1309
729-0-180-1409
729-0-180-1509
729-0-180-1609
729-0-180-1709
729-0-190-1009
729-0-190-1109
729-0-190-1209
729-0-190-1309
729-0-190-1409
729-0-190-1509
729-0-190-1609
729-0-190-1709
729-0-196-1009
729-0-196-1109
729-0-196-1209
729-0-196-1309
729-0-196-1409
729-0-196-1509
729-0-196-1609
729-0-196-1709
729-0-203-1009
729-0-203-1109
729-0-203-1209
729-0-203-1309
729-0-203-1409
729-0-203-1509
729-0-203-1609
729-0-203-1709
729-0-210-1009
729-0-210-1109
729-0-210-1209
729-0-210-1309
729-0-210-1409
729-0-210-1509
729-0-210-1609
729-0-210-1709

729-0-155-1214
729-0-155-1314
729-0-155-1414
729-0-155-1514
729-0-155-1614
729-0-161-1014
729-0-161-1114
729-0-161-1214
729-0-161-1314
729-0-161-1414
729-0-161-1514
729-0-161-1614
729-0-161-1714
729-0-170-1014
729-0-170-1114
729-0-170-1214
729-0-170-1314
729-0-170-1414
729-0-170-1514
729-0-170-1614
729-0-170-1714
729-0-180-1014
729-0-180-1114
729-0-180-1214
729-0-180-1314
729-0-180-1414
729-0-180-1514
729-0-180-1614
729-0-180-1714
729-0-190-1014
729-0-190-1114
729-0-190-1214
729-0-190-1314
729-0-190-1414
729-0-190-1514
729-0-190-1614
729-0-190-1714
729-0-196-1014
729-0-196-1114
729-0-196-1214
729-0-196-1314
729-0-196-1414
729-0-196-1514
729-0-196-1614
729-0-196-1714
729-0-203-1014
729-0-203-1114
729-0-203-1214
729-0-203-1314
729-0-203-1414
729-0-203-1514
729-0-203-1614
729-0-203-1714
729-0-210-1014
729-0-210-1114
729-0-210-1214
729-0-210-1314
729-0-210-1414
729-0-210-1514
729-0-210-1614
729-0-210-1714

200
250
300
400
500
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600

145-155
145-155
145-155
145-155
145-155
151-161
151-161
151-161
151-161
151-161
151-161
151-161
151-161
159-170
159-170
159-170
159-170
159-170
159-170
159-170
159-170
170-180
170-180
170-180
170-180
170-180
170-180
170-180
170-180
180-190
180-190
180-190
180-190
180-190
180-190
180-190
180-190
186-196
186-196
186-196
186-196
186-196
186-196
186-196
186-196
193-203
193-203
193-203
193-203
193-203
193-203
193-203
193-203
200-210
200-210
200-210
200-210
200-210
200-210
200-210
200-210

AISI 304
AVK ref. nos.

729-0-220-1009
729-0-220-1109
729-0-220-1209
729-0-220-1309
729-0-220-1409
729-0-220-1509
729-0-220-1609
729-0-220-1709
729-0-229-1009
729-0-229-1109
729-0-229-1209
729-0-229-1309
729-0-229-1409
729-0-229-1509
729-0-229-1609
729-0-229-1709
729-0-239-1009
729-0-239-1109
729-0-239-1209
729-0-239-1309
729-0-239-1409
729-0-239-1509
729-0-239-1609
729-0-239-1709
729-0-249-1009
729-0-249-1109
729-0-249-1209
729-0-249-1309
729-0-249-1409
729-0-249-1509
729-0-249-1609
729-0-249-1709
729-0-260-1009
729-0-260-1109
729-0-260-1209
729-0-260-1309
729-0-260-1409
729-0-260-1509
729-0-260-1609
729-0-271-1009
729-0-271-1109
729-0-271-1209
729-0-271-1309
729-0-271-1409
729-0-271-1509
729-0-271-1609
729-0-271-1709
729-0-280-1009
729-0-280-1109
729-0-280-1209
729-0-280-1309
729-0-280-1409
729-0-280-1509
729-0-280-1609
729-0-280-1709
729-0-291-1009
729-0-291-1109
729-0-291-1209
729-0-291-1309
729-0-291-1409
729-0-291-1509

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

AISI 304
AVK ref. nos.

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

729-0-220-1014
729-0-220-1114
729-0-220-1214
729-0-220-1314
729-0-220-1414
729-0-220-1514
729-0-220-1614
729-0-220-1714
729-0-229-1014
729-0-229-1114
729-0-229-1214
729-0-229-1314
729-0-229-1414
729-0-229-1514
729-0-229-1614
729-0-229-1714
729-0-239-1014
729-0-239-1114
729-0-239-1214
729-0-239-1314
729-0-239-1414
729-0-239-1514
729-0-239-1614
729-0-239-1714
729-0-249-1014
729-0-249-1114
729-0-249-1214
729-0-249-1314
729-0-249-1414
729-0-249-1514
729-0-249-1614
729-0-249-1714
729-0-260-1014
729-0-260-1114
729-0-260-1214
729-0-260-1314
729-0-260-1414
729-0-260-1514
729-0-260-1614
729-0-271-1014
729-0-271-1114
729-0-271-1214
729-0-271-1314
729-0-271-1414
729-0-271-1514
729-0-271-1614
729-0-271-1714
729-0-280-1014
729-0-280-1114
729-0-280-1214
729-0-280-1314
729-0-280-1414
729-0-280-1514
729-0-280-1614
729-0-280-1714
729-0-291-1014
729-0-291-1114
729-0-291-1214
729-0-291-1314
729-0-291-1414
729-0-291-1514

100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400

209-220
209-220
209-220
209-220
209-220
209-220
209-220
209-220
219-229
219-229
219-229
219-229
219-229
219-229
219-229
219-229
228-239
228-239
228-239
228-239
228-239
228-239
228-239
228-239
239-249
239-249
239-249
239-249
239-249
239-249
239-249
239-249
250-260
250-260
250-260
250-260
250-260
250-260
250-260
261-271
261-271
261-271
261-271
261-271
261-271
261-271
261-271
270-280
270-280
270-280
270-280
270-280
270-280
270-280
270-280
280-291
280-291
280-291
280-291
280-291
280-291

729-0-291-1609
729-0-291-1709
729-0-300-1009
729-0-300-1109
729-0-300-1209
729-0-300-1309
729-0-300-1409
729-0-300-1509
729-0-300-1609
729-0-300-1709
729-0-310-1009
729-0-310-1109
729-0-310-1209
729-0-310-1309
729-0-310-1409
729-0-310-1509
729-0-310-1609
729-0-310-1709
729-0-320-1009
729-0-320-1109
729-0-320-1209
729-0-320-1309
729-0-320-1409
729-0-320-1509
729-0-320-1609
729-0-320-1709
729-0-330-1109
729-0-330-1209
729-0-330-1309
729-0-330-1409
729-0-330-1509
729-0-330-1609
729-0-330-1709
729-0-335-1109
729-0-335-1209
729-0-335-1309
729-0-335-1409
729-0-335-1509
729-0-335-1609
729-0-335-1709
729-0-344-1109
729-0-344-1209
729-0-344-1309
729-0-344-1409
729-0-344-1509
729-0-344-1609
729-0-344-1709
729-0-350-1109
729-0-350-1209
729-0-350-1309
729-0-350-1409
729-0-350-1509
729-0-350-1609
729-0-350-1709
729-0-360-1109
729-0-360-1209
729-0-360-1309
729-0-360-1409
729-0-360-1509
729-0-360-1609
729-0-360-1709

729-0-291-1614
729-0-291-1714
729-0-300-1014
729-0-300-1114
729-0-300-1214
729-0-300-1314
729-0-300-1414
729-0-300-1514
729-0-300-1614
729-0-300-1714
729-0-310-1014
729-0-310-1114
729-0-310-1214
729-0-310-1314
729-0-310-1414
729-0-310-1514
729-0-310-1614
729-0-310-1714
729-0-320-1014
729-0-320-1114
729-0-320-1214
729-0-320-1314
729-0-320-1414
729-0-320-1514
729-0-320-1614
729-0-320-1714
729-0-330-1114
729-0-330-1214
729-0-330-1314
729-0-330-1414
729-0-330-1514
729-0-330-1614
729-0-330-1714
729-0-335-1114
729-0-335-1214
729-0-335-1314
729-0-335-1414
729-0-335-1514
729-0-335-1614
729-0-335-1714
729-0-344-1114
729-0-344-1214
729-0-344-1314
729-0-344-1414
729-0-344-1514
729-0-344-1614
729-0-344-1714
729-0-350-1114
729-0-350-1214
729-0-350-1314
729-0-350-1414
729-0-350-1514
729-0-350-1614
729-0-350-1714
729-0-360-1114
729-0-360-1214
729-0-360-1314
729-0-360-1414
729-0-360-1514
729-0-360-1614
729-0-360-1714

500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
100
150
200
250
300
400
500
600
150
200
250
300
400
500
600
150
200
250
300
400
500
600
150
200
250
300
400
500
600
150
200
250
300
400
500
600
150
200
250
300
400
500
600

280-291
280-291
290-300
290-300
290-300
290-300
290-300
290-300
290-300
290-300
300-310
300-310
300-310
300-310
300-310
300-310
300-310
300-310
310-320
310-320
310-320
310-320
310-320
310-320
310-320
310-320
320-330
320-330
320-330
320-330
320-330
320-330
320-330
325-335
325-335
325-335
325-335
325-335
325-335
325-335
334-344
334-344
334-344
334-344
334-344
334-344
334-344
340-350
340-350
340-350
340-350
340-350
340-350
340-350
350-360
350-360
350-360
350-360
350-360
350-360
350-360

The above are repair clamps without BSP. They are optionally available with 1/2" - 4" BSP.

The above are repair clamps without BSP. They are optionally available with 1/2" - 4" BSP.

62 | Valves and accessories for gas

Valves and accessories for gas | 63

AVK REPAIR CLAMP, DOUBLE

729/20

Double stainless steel repair clamp, for gas to max. 110C

1
2
3
4
5
6

4. Washer
5. Gasket
6. Clamp
1
2

AISI 304
AVK ref. nos.

729-0-110-2209
729-0-110-2309
729-0-110-2409
729-0-110-2509
729-0-110-2609
729-0-120-2209
729-0-120-2309
729-0-120-2409
729-0-120-2509
729-0-120-2609
729-0-140-2209
729-0-140-2309
729-0-140-2409
729-0-140-2509
729-0-140-2609
729-0-160-2209
729-0-160-2309
729-0-160-2409
729-0-160-2509
729-0-160-2609

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

AISI 304
AVK ref. nos.

729-0-110-2214
729-0-110-2314
729-0-110-2414
729-0-110-2514
729-0-110-2614
729-0-120-2214
729-0-120-2314
729-0-120-2414
729-0-120-2514
729-0-120-2614
729-0-140-2214
729-0-140-2314
729-0-140-2414
729-0-140-2514
729-0-140-2614
729-0-160-2214
729-0-160-2314
729-0-160-2414
729-0-160-2514
729-0-160-2614

200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500

88-110
88-110
88-110
88-110
88-110
100-120
100-120
100-120
100-120
100-120
120-140
120-140
120-140
120-140
120-140
140-160
140-160
140-160
140-160
140-160

729-0-180-2209
729-0-180-2309
729-0-180-2409
729-0-180-2509
729-0-180-2609
729-0-196-2209
729-0-196-2309
729-0-196-2409
729-0-196-2509
729-0-196-2609
729-0-217-2209
729-0-217-2309
729-0-217-2409
729-0-217-2509
729-0-217-2609
729-0-238-2209
729-0-238-2309
729-0-238-2409
729-0-238-2509
729-0-238-2609

The above are repair clamps without BSP. They are optionally available with 1/2" - 4" BSP.

64 | Valves and accessories for gas

729/20

Double stainless steel repair clamp, for gas to max. 110C

Double stainless steel repair clamp for cost effective permanent repairs of punctures, longitudinal and circumferential cracks in
steel, cast iron and ductile iron pipes.
Clamp of stainless steel with gasket of NBR rubber. Bolts of teflon coated stainless steel A2, nuts and washers of stainless steel
A4. Sealing range 88-610 mm. Available lengths 200-600 mm. With fingers.

1. Protection cap
2. Bolt
3. Nut

AVK REPAIR CLAMP, DOUBLE

AISI 316
AVK ref. nos.

4 729-0-180-2214
5 729-0-180-2314

729-0-180-2414

6 729-0-180-2514

729-0-180-2614
729-0-196-2214
729-0-196-2314
729-0-196-2414
729-0-196-2514
729-0-196-2614
729-0-217-2214
729-0-217-2314
729-0-217-2414
1
729-0-217-2514
2
729-0-217-2614
729-0-238-2214
3
729-0-238-2314
4
729-0-238-2414
729-0-238-2514
5
729-0-238-2614
6

L
mm

Sealing range
mm

200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500

159-180
159-180
159-180
159-180
159-180
175-196
175-196
175-196
175-196
175-196
195-217
195-217
195-217
195-217
195-217
216-238
216-238
216-238
216-238
216-238

AISI 304
AVK ref. nos.

729-0-250-2209
729-0-250-2309
729-0-250-2409
729-0-250-2509
729-0-250-2609
729-0-270-2209
729-0-270-2309
729-0-270-2409
729-0-270-2509
729-0-270-2609
729-0-289-2209
729-0-289-2309
729-0-289-2409
729-0-289-2509
729-0-289-2609
729-0-302-2209
729-0-302-2309
729-0-302-2409
729-0-302-2509
729-0-302-2609
729-0-315-2209
729-0-315-2309
729-0-315-2409
729-0-315-2509
729-0-315-2609
729-0-335-2209
729-0-335-2309
729-0-335-2409
729-0-335-2509
729-0-335-2609
729-0-344-2209
729-0-344-2309
729-0-344-2409
729-0-344-2509
729-0-344-2609
729-0-358-2209
729-0-358-2309
729-0-358-2409
729-0-358-2509
729-0-358-2609
729-0-367-2209
729-0-367-2309
729-0-367-2409
729-0-367-2509
729-0-367-2609
729-0-385-2209
729-0-385-2309
729-0-385-2409
729-0-385-2509
729-0-385-2609
729-0-402-2209
729-0-402-2309
729-0-402-2409
729-0-402-2509
729-0-402-2609
729-0-420-2209
729-0-420-2309
729-0-420-2409
729-0-420-2509
729-0-420-2609
729-0-440-2209
729-0-440-2309

AISI 316
AVK ref. nos.

729-0-250-2214
729-0-250-2314
729-0-250-2414
729-0-250-2514
729-0-250-2614
729-0-270-2214
729-0-270-2314
729-0-270-2414
729-0-270-2514
729-0-270-2614
729-0-289-2214
729-0-289-2314
729-0-289-2414
729-0-289-2514
729-0-289-2614
729-0-302-2214
729-0-302-2314
729-0-302-2414
729-0-302-2514
729-0-302-2614
729-0-315-2214
729-0-315-2314
729-0-315-2414
729-0-315-2514
729-0-315-2614
729-0-335-2214
729-0-335-2314
729-0-335-2414
729-0-335-2514
729-0-335-2614
729-0-344-2214
729-0-344-2314
729-0-344-2414
729-0-344-2514
729-0-344-2614
729-0-358-2214
729-0-358-2314
729-0-358-2414
729-0-358-2514
729-0-358-2614
729-0-367-2214
729-0-367-2314
729-0-367-2414
729-0-367-2514
729-0-367-2614
729-0-385-2214
729-0-385-2314
729-0-385-2414
729-0-385-2514
729-0-385-2614
729-0-402-2214
729-0-402-2314
729-0-402-2414
729-0-402-2514
729-0-402-2614
729-0-420-2214
729-0-420-2314
729-0-420-2414
729-0-420-2514
729-0-420-2614
729-0-440-2214
729-0-440-2314

L
mm

Sealing range
mm

200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250

230-250
230-250
230-250
230-250
230-250
250-270
250-270
250-270
250-270
250-270
269-289
269-289
269-289
269-289
269-289
282-302
282-302
282-302
282-302
282-302
295-315
295-315
295-315
295-315
295-315
315-335
315-335
315-335
315-335
315-335
322-344
322-344
322-344
322-344
322-344
337-358
337-358
337-358
337-358
337-358
347-367
347-367
347-367
347-367
347-367
365-385
365-385
365-385
365-385
365-385
382-402
382-402
382-402
382-402
382-402
396-420
396-420
396-420
396-420
396-420
420-440
420-440

AISI 304
AVK ref. nos.

729-0-440-2409
729-0-440-2509
729-0-440-2609
729-0-455-2209
729-0-455-2309
729-0-455-2409
729-0-455-2509
729-0-455-2609
729-0-470-2209
729-0-470-2309
729-0-470-2409
729-0-470-2509
729-0-470-2609
729-0-488-2209
729-0-488-2309
729-0-488-2409
729-0-488-2509
729-0-488-2609
729-0-510-2209
729-0-510-2309
729-0-510-2409
729-0-510-2509
729-0-510-2609
729-0-530-2209
729-0-530-2309
729-0-530-2409
729-0-530-2509
729-0-530-2609
729-0-550-2209
729-0-550-2309
729-0-550-2409
729-0-550-2509
729-0-550-2609
729-0-570-2209
729-0-570-2309
729-0-570-2409
729-0-570-2509
729-0-570-2609
729-0-590-2209
729-0-590-2309
729-0-590-2409
729-0-590-2509
729-0-590-2609
729-0-610-2209
729-0-610-2309
729-0-610-2409
729-0-610-2509
729-0-610-2609

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

729-0-440-2414
729-0-440-2514
729-0-440-2614
729-0-455-2214
729-0-455-2314
729-0-455-2414
729-0-455-2514
729-0-455-2614
729-0-470-2214
729-0-470-2314
729-0-470-2414
729-0-470-2514
729-0-470-2614
729-0-488-2214
729-0-488-2314
729-0-488-2414
729-0-488-2514
729-0-488-2614
729-0-510-2214
729-0-510-2314
729-0-510-2414
729-0-510-2514
729-0-510-2614
729-0-530-2214
729-0-530-2314
729-0-530-2414
729-0-530-2514
729-0-530-2614
729-0-550-2214
729-0-550-2314
729-0-550-2414
729-0-550-2514
729-0-550-2614
729-0-570-2214
729-0-570-2314
729-0-570-2414
729-0-570-2514
729-0-570-2614
729-0-590-2214
729-0-590-2314
729-0-590-2414
729-0-590-2514
729-0-590-2614
729-0-610-2214
729-0-610-2314
729-0-610-2414
729-0-610-2514
729-0-610-2614

300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500
200
250
300
400
500

420-440
420-440
420-440
435-455
435-455
435-455
435-455
435-455
450-470
450-470
450-470
450-470
450-470
468-488
468-488
468-488
468-488
468-488
490-510
490-510
490-510
490-510
490-510
510-530
510-530
510-530
510-530
510-530
530-550
530-550
530-550
530-550
530-550
550-570
550-570
550-570
550-570
550-570
570-590
570-590
570-590
570-590
570-590
590-610
590-610
590-610
590-610
590-610

The above are repair clamps without BSP. They are optionally available with 1/2" - 4" BSP.

Valves and accessories for gas | 65

AVK REPAIR CLAMP, TRIPLE

729/30

Triple stainless steel repair clamp, for gas to max. 110C

1
2
3
4
5
6

4. Washer
5. Gasket
6. Clamp

AISI 304
AVK ref. nos.

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

729-0-300-3409
729-0-300-3509
729-0-300-3609
729-0-300-3709
729-0-300-3909
729-0-340-3409
729-0-340-3509
729-0-340-3609
729-0-340-3709
729-0-340-3909
729-0-370-3409
729-0-370-3509
729-0-370-3609
729-0-370-3709
729-0-370-3909
729-0-395-3409
729-0-395-3509
729-0-395-3609
729-0-395-3709
729-0-395-3909

729-0-300-3414
729-0-300-3514
729-0-300-3614
729-0-300-3714
729-0-300-3914
729-0-340-3414
729-0-340-3514
729-0-340-3614
729-0-340-3714
729-0-340-3914
729-0-370-3414
729-0-370-3514
729-0-370-3614
729-0-370-3714
729-0-370-3914
729-0-395-3414
729-0-395-3514
729-0-395-3614
729-0-395-3714
729-0-395-3914

300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800

270-300
270-300
270-300
270-300
270-300
310-340
310-340
310-340
310-340
310-340
340-370
340-370
340-370
340-370
340-370
365-395
365-395
365-395
365-395
365-395

729/30

Triple stainless steel repair clamp, for gas to max. 110C

Triple stainless steel repair clamp for cost effective permanent repairs of punctures, longitudinal and circumferential cracks in
steel, cast iron and ductile iron pipes.
Clamp of stainless steel with gasket of NBR rubber. Bolts of teflon coated stainless steel A2, nuts and washers of stainless steel
A4. Sealing range 270-840 mm. Available lengths 300-800 mm. With fingers.

1. Protection cap
2. Bolt
3. Nut

AVK REPAIR CLAMP, TRIPLE

AISI 304
AVK ref. nos.

729-0-425-3409
729-0-425-3509
729-0-425-3609
729-0-425-3709
729-0-425-3909
729-0-450-3409
729-0-450-3509
729-0-450-3609
729-0-450-3709
729-0-450-3909
729-0-480-3409
729-0-480-3509
729-0-480-3609
729-0-480-3709
729-0-480-3909
729-0-505-3409
729-0-505-3509
729-0-505-3609
729-0-505-3709
729-0-505-3909

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

729-0-425-3414
729-0-425-3514
729-0-425-3614
729-0-425-3714
729-0-425-3914
729-0-450-3414
729-0-450-3514
729-0-450-3614
729-0-450-3714
729-0-450-3914
729-0-480-3414
729-0-480-3514
729-0-480-3614
729-0-480-3714
729-0-480-3914
729-0-505-3414
729-0-505-3514
729-0-505-3614
729-0-505-3714
729-0-505-3914

300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800

395-425
395-425
395-425
395-425
395-425
420-450
420-450
420-450
420-450
420-450
450-480
450-480
450-480
450-480
450-480
475-505
475-505
475-505
475-505
475-505

AISI 304
AVK ref. nos.

729-0-530-3409
729-0-530-3509
729-0-530-3609
729-0-530-3709
729-0-530-3909
729-0-560-3409
729-0-560-3509
729-0-560-3609
729-0-560-3709
729-0-560-3909
729-0-590-3409
729-0-590-3509
729-0-590-3609
729-0-590-3709
729-0-590-3909
729-0-620-3409
729-0-620-3509
729-0-620-3609
729-0-620-3709
729-0-620-3909
729-0-640-3409
729-0-640-3509
729-0-640-3609
729-0-640-3709
729-0-640-3909
729-0-670-3409
729-0-670-3509
729-0-670-3609
729-0-670-3709
729-0-670-3909
729-0-700-3409
729-0-700-3509
729-0-700-3609
729-0-700-3709
729-0-700-3909
729-0-730-3409
729-0-730-3509
729-0-730-3609
729-0-730-3709
729-0-730-3909
729-0-760-3409
729-0-760-3509
729-0-760-3609
729-0-760-3709
729-0-760-3909
729-0-790-3409
729-0-790-3509
729-0-790-3609
729-0-790-3709
729-0-790-3909
729-0-820-3409
729-0-820-3509
729-0-820-3609
729-0-820-3709
729-0-820-3909
729-0-840-3409
729-0-840-3509
729-0-840-3609
729-0-840-3709
729-0-840-3909

AISI 316
AVK ref. nos.

L
mm

Sealing range
mm

729-0-530-3414
729-0-530-3514
729-0-530-3614
729-0-530-3714
729-0-530-3914
729-0-560-3414
729-0-560-3514
729-0-560-3614
729-0-560-3714
729-0-560-3914
729-0-590-3414
729-0-590-3514
729-0-590-3614
729-0-590-3714
729-0-590-3914
729-0-620-3414
729-0-620-3514
729-0-620-3614
729-0-620-3714
729-0-620-3914
729-0-640-3414
729-0-640-3514
729-0-640-3614
729-0-640-3714
729-0-640-3914
729-0-670-3414
729-0-670-3514
729-0-670-3614
729-0-670-3714
729-0-670-3914
729-0-700-3414
729-0-700-3514
729-0-700-3614
729-0-700-3714
729-0-700-3914
729-0-730-3414
729-0-730-3514
729-0-730-3614
729-0-730-3714
729-0-730-3914
729-0-760-3414
729-0-760-3514
729-0-760-3614
729-0-760-3714
729-0-760-3914
729-0-790-3414
729-0-790-3514
729-0-790-3614
729-0-790-3714
729-0-790-3914
729-0-820-3414
729-0-820-3514
729-0-820-3614
729-0-820-3714
729-0-820-3914
729-0-840-3414
729-0-840-3514
729-0-840-3614
729-0-840-3714
729-0-840-3914

300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800
300
400
500
600
800

500-530
500-530
500-530
500-530
500-530
530-560
530-560
530-560
530-560
530-560
560-590
560-590
560-590
560-590
560-590
590-620
590-620
590-620
590-620
590-620
610-640
610-640
610-640
610-640
610-640
640-670
640-670
640-670
640-670
640-670
670-700
670-700
670-700
670-700
670-700
700-730
700-730
700-730
700-730
700-730
730-760
730-760
730-760
730-760
730-760
760-790
760-790
760-790
760-790
760-790
790-820
790-820
790-820
790-820
790-820
810-840
810-840
810-840
810-840
810-840

The above are repair clamps without BSP. They are optionally available with 1/2" - 4" BSP.

66 | Valves and accessories for gas

Valves and accessories for gas | 67

rEpAIr
AVKclAMp
EXTERNAL REPAIR CLAMP

729

729/8

n, brass, asbestos cementos and plastic pipes.


side the pipe.
External stainless steel repair clamp, for gas to max. 110C
with the same
outside diameter.

We m i n i m i ze o u r i m p ac t o n t h e e nv i r o n m e n t
w h e n eve r p os s i b l e

For cost effective external repair of cracks, holes and open joints in large dimension steel and cast iron pipes.
The clamp consists of two shells of stainless steel with chemically passivated weldings for optimum corrosion resistance.
Gasket of NBR rubber. Nuts, bolts, and washers of teflon coated stainless steel A2. Protection caps of plastic.
Angular deflection up to 4 degrees.

We

recognize

the

dangers

of

damaging

environmental impact. The AVK products form a


part of the infrastructure in countries around the
world and as such they are an important element to

consider when taking the respect for the environment

into account.

Therefore, we constantly work on reducing our


environmental impact and seek to identify areas of
improvement in our production and in relation to our
suppliers.

We work systematically on:


Complying with existing environmental legislation
and applicable work environmental legislation.
Reducing the amount of waste within the company.
Whenever possible we recycle waste materials.
Alternatively we use the most environmentally
friendly waste disposal methods.
1. Clamp
2. Rubber sealing
3. Bolt

Minimizing our consumption of energy and raw

4. Nut
5. Washer
6. Protection cap

materials.
Minimizing our use of materials and processes

DN

AISI 304
AVK ref. nos.

600
729-8-0600-802
700
729-8-0700-802
800
729-8-0800-802
900
729-8-0900-802
1000
729-8-1000-802
1100
729-8-1100-802
1200
729-8-1200-802
1300
729-8-1300-802
Article no.
1400
729-8-1400-802
1500729-1700-XY02
729-8-1500-802
1600729-1800-XY02
729-8-1600-802
1700729-1900-XY02
729-8-1700-802
1800729-2000-XY02
729-8-1800-802
1900729-2100-XY02
729-8-1900-802
2000729-2200-XY02
729-8-2000-802

729-2300-XY02
729-2400-XY02
729-2500-XY02
729-2600-XY02
729-2700-XY02
729-2800-XY02
729-2900-XY02
729-3000-XY02
68 | Valves and accessories for gas

L
mm

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

AISI 304
AVK ref. nos.

729-8-0600-902
729-8-0700-902
729-8-0800-902
729-8-0900-902
729-8-1000-902
729-8-1100-902
729-8-1200-902
729-8-1300-902
Diameter in mm
729-8-1400-902
1700
729-8-1500-902
1800
729-8-1600-902
729-8-1700-902
1900
729-8-1800-902
2000
729-8-1900-902
2100
729-8-2000-902
2200

L
mm

AISI 316
AVK ref. nos.

L
mm

AISI 316
AVK ref. nos.

L
mm

400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

729-8-0600-812
729-8-0700-812
729-8-0800-812
729-8-0900-812
729-8-1000-812
729-8-1100-812
729-8-1200-812
729-8-1300-812
729-8-1400-812
729-8-1500-812
729-8-1600-812
729-8-1700-812
729-8-1800-812
729-8-1900-812
729-8-2000-812

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

729-8-0600-912
729-8-0700-912
729-8-0800-912
729-8-0900-912
729-8-1000-912
729-8-1100-912
729-8-1200-912
729-8-1300-912
729-8-1400-912
729-8-1500-912
729-8-1600-912
729-8-1700-912
729-8-1800-912
729-8-1900-912
729-8-2000-912

400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Certified according to international standards


AVKs quality assurance system is certified according to
ISO 9001. Moreover, we are certified to ISO 14001, the
international standard for environmental management,
and OHSAS 18001, the international occupational health
and safety standard.

risking to cause damage to the environment.


Educating our employees and thus enabling them
to act in accordance with our environmental
objectives.
Taking environmental factors into consideration
when we assess and build our supplier network.

2300
2400
2500
2600
2700
2800
2900
3000
Valves and accessories for gas | 69

Fl o n i d a n d e s i g n s s o l u t i o n s m a tc h i n g

Tu r n key g a s c o nve r s i o n d ev i c e s

a ny a p p l i c a t i o n n e e d

and MR stations

Another renowned company in the AVK group is

Complete MR stations

Flonidan DC A/S. The company develops and

Flonidan designs, builds and commissions state-

manufactures innovative metering solutions as well as

of-the-art stations for gas metering and regulation

customized turnkey gas stations. Flonidans metering

worldwide. The range includes stations up to 300 bar

equipment is renowned for unique features ensuring

and capacities in all ranges for domestic, industrial,

unsurpassed reliability and convenience for the user:

distribution and transmission purposes, as well as

electronic measurement, data communication and

gas trains for large industrial burners and power

remote reading via wireless technologies, advanced

plants.

analysis and statistics modules.


From design to installation and commissioning
The solutions are distributed to utilities and industries

Experienced project managers design a customized

from the headquarters in Denmark and through

turnkey solution that fully matches the application

global sales subsidiaries and distributors.

needs, including gas flow computer, software for


configuration and a SCADA system for control and
monitoring of the station. Flonidans comprehensive
know-how within station design, data acquisition,
software and electronics ensures a complete
package prepared for future demands.

Smart gas meters

Gas conversion devices

Flonidan is a leading supplier of smart gas meters

The comprehensive line of gas conversion devices

driven by innovation and customer needs.

and flow computers includes stand-alone products


and complete solutions with automatic meter reading

The following product features are offered:

via GSM/GPRS communication. The conversion

Gray-code detection

devices are equally suitable for custody transfer and

Error-code correction

minor industrial and commercial use.

AMR by M-Bus or RF
Secure AMR, using AES encryption

The conversion devices include the following features:

Electronic temperature compensation

Easy installation

Integrated gas valve for remote control and safe

Extensive data logging functionality

opening
Multifunctional display

AMR with wire or GSM/GPRS


Wireless communication
Long battery lifetime

FLONIDAN

70 | Valves and accessories for gas

Many output possibilities

Valves and accessories for gas | 71

AVK INTERNATIONAL A/S


Bizonvej 1, Skovby
DK-8464 Galten, Denmark
Tel.: +45 87 54 21 00
Fax: +45 87 54 21 20
E-mail: sales@avk.dk
www.avkvalves.com
41GasBB/2011-03-22
CopyrightAVK Group A/S 2011

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