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+
|
|
.
|
\
|
; i =1, 2, 3, (5)
where q
i
represents the generalized co-ordinates of the
system. The q vector has the form | |
2 1
, , = y q
T
.
Thus, the following system of linear differential
equations is obtained:
( )
( ) ( )
( )
( ) ( )
= +
+ + + +
= + +
+ + + + +
= +
+ + +
0
cos
0
0 ) (
) ( cos
2
2 2 1 2 2 1 1 2 2
2
2 2
2
1 1 1
1 1 2 2 1 2 2 2 1 2 2
1 1 1 2 2
2 1 1 2 2 2 2 2 1
k
J rb m J r m y
l k l k
l k l k y rb m J J b m y
l k l k
y k k r m b m m y
E
(6)
The second order Lagrange equation written under the
matrix form can be rewritten as follows:
0 Kq q M = + (7)
where q is the vector of displacements according to the
degrees of freedom;
M is the matrix of inertia;
K the matrix of rigidity;
The structures of the matrix of inertia and the matrix of
rigidity are:
(
(
(
+
+
=
E
J rb m J r m
rb m J J b m
r m b m m
2 1 2 2 1 2 2
1 2 2 2 2
1 2 2 2 2
) cos(
) cos(
M
(8)
(
(
(
+
+
=
k
l k l k l k l k
l k l k k k
0 0
0
0
2
2 2
2
1 1 1 1 2 2
1 1 2 2 2 1
K (9)
In order to solve the equation (7) particular solutions are
chosen:
+ =
+ =
+ =
) sin(
) sin(
) sin(
3 2
2 1
1
pt A
pt A
pt A y
(10)
and by differentiation and replacement in (7) one could
obtain the algebra system under the form:
( )
( )
= +
+ +
= +
+ + +
=
+ + +
0 ) (
) cos(
0
) ( ) (
0 ) cos(
) ( ) (
2
2
2
1 1 2 2
2
1 2
2
2
2 1 2 2
2
1
2 2
2 2
2
1 1
2
2 2 1 1 2 2
1 2 2
2
2
1
2
2 2 1 1 2 2
2
2 1
p J k
rb m J p y rp m
rb m J p
Jp l k l k y p b m l k l k
rp m
p b m l k l k y mp k k
E
(11)
The eigen pulsations of the systems put into evidence
the model behaviour when subjected to various perturbing
factors, fact that leads to the necessity of knowing these
factors.
From the vanishing condition for the determinant of the
system (11) we have:
( )
( )
0
) cos(
) cos(
2
2 1 2 2
2
1 2
2
2
1 2 2
2 2 2
2 2
2
1 1
2
2 2 1 1 2 2
1 2
2
2
2
2 2 1 1 2 2
2
2 1
=
+
+ + +
+ +
p J k rb m J p rp m
rb m J p Jp l k l k p b m l k l k
rp m p b m l k l k mp k k
E
(12)
where we have the equation of pulsations under the form:
0
3
2
2
4
1
6
= + + + C p C p C p (13)
where C
1
, C
2
and C
3
are constants depending on the
geometrical and constructive parameters of the physical
model.
Solving of the third degree equation in p
2
can be
realized using the substitution:
1
2
3
1
C w p = (14)
and we have
0
3
1
3
1
3
1
3 1 2
2
1 1
3
1
= + |
.
|
\
|
+ |
.
|
\
|
+ |
.
|
\
|
C C w C C w C C w
or
0 2 3
1 1
3
= + n w s w (15)
where
3 9
2
2
1
1
C C
s =
3 2
1
3
1
1
2
1
3 2
1
3 2
1
C C
C C
n + |
.
|
\
|
+ |
.
|
\
|
=
The roots of the cubic equation are determined as
follows:
|
.
|
\
|
=
3
cos 2
1
1 1
s w
|
.
|
\
|
=
3
60 cos 2
1 0
1 2
s w
|
.
|
\
|
+ =
3
60 cos 2
1 0
1 3
s w
(16)
where the + sign is for n
1
>0, and the - sign is for n
1
< 0. The
1
angle is determined with the expression:
1 1
1
1
cos
s s
n
= (17)
Finally, the pulsations can be expressed as follows:
IMK-14 Research & Developement
The Analysis of the Dynamic Loads Due to the Vibrations Generated by the Displacement of Front Loaders
3
1
1
2
1
C
w p = ;
3
1
2
2
2
C
w p = ;
3
1
3
2
3
C
w p = ; (18)
In order to determine the eigen vectors the equation of
matrix is developed as follows:
( )
( )
)
(
(
(
+
+ + +
+ +
0
0
0 1
) cos(
) cos(
3
2
2
2 1 2 2
2
1 2
2
2
1 2 2
2 2 2
2 2
2
1 1
2
2 2 1 1 2 2
1 2
2
2
2
2 2 1 1 2 2
2
2 1
p J k rb m J p rp m
rb m J p Jp l k l k p b m l k l k
rp m p b m l k l k mp k k
E
(19)
and results in
( )
( )
= + +
= + + + +
= + + +
0 ) ( ) cos(
0 ) ( ) (
0 ) cos( ) ( ) (
3
2
2 2 1 2 2
2
1 2
2
2
3 1 2 2
2
2
2 2
2 2
2
1 1
2
2 2 1 1 2 2
1 2 3
2
2 2
2
2 2 1 1 2 2
2
2 1
p J k rb m J p rp m
rb m J p Jp l k l k p b m l k l k
rp m p b m l k l k mp k k
E
(20)
having the notations:
1
1
= ; ;
4 3
2
2 1
2
2
a a p
a a p
+
+
=
9
2
8
4
7 6
2
5
4
3
a p a p
a a p a p
+
+ +
= (21)
where the coefficients of inertia a
j
, j =1 9 are under the
form:
); cos(
1 2
2 2
2 1 2 2 1
+ + = r b m rb mm m J a
); cos( ) ( ) )( (
1 2 2 2 2 1 1 2 1 1 2 2 2
+ + = r m l k l k k k rb m J a
); cos( ) (
1 2
2
1 2 2 2 2 3
+ + = r Jm rb m J b m a
). )( ( ) cos( ) (
1 1 2 2 1 2 2 1 2
2
2 2
2
1 1 2 4
l k l k rb m J l k l k r m a + + =
;
2
2
2
2 5
b m mJ a + =
); ( 2 ) ( ) (
1 1 2 2 2 2
2
2 2
2
1 1 2 1 6
l k l k b m l k l k m J k k a + + + + =
; ) (
2 2
1
2
2 2 1 7
l l k k a + =
); cos(
1 2 2 2 1
2
2 2 2 2 8
+ + = r Jm b rb m b m J a
). cos( ) ( ) )( (
1 2
2
2 2
2
1 1 2 1 1 2 2 1 2 2 9
+ + = l k l k r m l k l k rb m J a
For the three eigen pulsations
2
1
p ,
2
2
p and
2
3
p the values
of distributing coefficients are determined:
;
4 3
2
1
2 1
2
1 ) 1 (
2
a a p
a a p
+
+
= ;
4 3
2
2
2 1
2
2 ) 2 (
2
a a p
a a p
+
+
=
;
4 3
2
3
2 1
2
3 ) 3 (
2
a a p
a a p
+
+
=
(22)
;
9
2
1 8
4
1
7 6
2
1 5
4
1 ) 1 (
3
a p a p
a a p a p
+
+ +
=
;
9
2
2 8
4
2
7 6
2
2 5
4
2 ) 2 (
3
a p a p
a a p a p
+
+ +
=
;
9
2
3 . 8
4
3
7 6
2
3 5
4
3 ) 3 (
3
a p a p
a a p a p
+
+ +
=
(23)
For the three vibrating modes we have:
;
) 1 (
2
) 1 (
1
) 1 (
2
) 1 (
1
) 1 (
2 ) 1 (
2
= = A A
A
A
;
) 2 (
2
) 2 (
1
) 2 (
2
) 2 (
1
) 2 (
2 ) 2 (
2
= = A A
A
A
;
) 3 (
2
) 3 (
1
) 3 (
2
) 3 (
1
) 3 (
2 ) 3 (
2
= = A A
A
A
) 3 (
3
) 3 (
1
) 3 (
3
) 3 (
1
) 3 (
3 ) 3 (
3
) 2 (
3
) 2 (
1
) 2 (
3
) 2 (
1
) 2 (
3 ) 2 (
3
) 1 (
3
) 1 (
1
) 1 (
3
) 1 (
1
) 1 (
3 ) 1 (
3
;
;
= =
= =
= =
A A
A
A
A A
A
A
A A
A
A
Thus, the eigen vectors are under the form:
.
1
;
1
;
1
) 3 (
3
) 3 (
2
) 3 (
1
) 3 (
) 3 (
1
) 3 (
) 2 (
3
) 2 (
2
) 2 (
1
) 2 (
) 2 (
1
) 2 (
) 1 (
3
) 1 (
2
) 1 (
1
) 1 (
) 1 (
1
) 1 (
= =
= =
= =
A A A
A A A
A A A
(24)
The eigen pulsation
2
1
p , together with the modal vector
A
(1)
are defining the first eigen vibrating mode,
characterized by the following co-ordinates:
+ = + =
+ = + =
+ =
), sin( ) sin(
); sin( ) sin(
); sin(
1 1
) 1 (
1
) 1 (
3 1 1
) 1 (
3
) 1 (
2
1 1
) 1 (
1
) 1 (
2 1 1
) 1 (
2
) 1 (
1
1 1
) 1 (
1
) 1 (
1
t p A t p A
t p A t p A
t p A y
(25)
where
) 1 (
1
A and
1
are determined from the initial
conditions corresponding to the first vibrating mode.
Analogous, for the second and third eigen vibrating
modes we have
+ = + =
+ = + =
+ =
), sin( ) sin(
); sin( ) sin(
); sin(
2 2
) 2 (
1
) 2 (
3 2 2
) 2 (
3
) 2 (
2
2 2
) 2 (
1
) 2 (
2 2 2
) 2 (
2
) 2 (
1
2 2
) 2 (
1
) 2 (
1
t p A t p A
t p A t p A
t p A y
(26)
+ = + =
+ = + =
+ =
). sin( ) sin(
); sin( ) sin(
); sin(
3 3
) 3 (
1
) 3 (
3 3 3
) 3 (
3
) 3 (
2
3 3
) 3 (
1
) 3 (
2 3 3
) 3 (
2
) 3 (
1
3 3
) 3 (
1
) 3 (
1
t p A t p A
t p A t p A
t p A y
(27)
By imposing these initial conditions when t =0:
=
=
=
0
0
0
20
10
0
z
and
=
=
=
02 20
01 10
0 0
v z
(28)
the following system is obtained:
IMK-14 Research & Developement
Bratu, P.
= +
+ +
= +
+ +
= +
+ +
= +
+ +
= +
+ +
= +
+ +
02 3
) 3 (
3
) 3 (
1 3
2
) 3 (
2
) 2 (
1 2 1
) 1 (
1 1
01 3
) 2 (
3
) 3 (
1 3
2
) 2 (
2
) 2 (
1 2 1
) 1 (
1 1
0 3
) 1 (
3
) 3 (
1 3
2
) 1 (
2
) 2 (
1 2 1
) 1 (
1 1
3
) 3 (
3
) 3 (
1
2
) 3 (
2
) 2 (
1 1
) 1 (
1
3
) 2 (
3
) 3 (
1
2
) 2 (
2
) 2 (
1 1
) 1 (
1
3
) 1 (
3
) 3 (
1
2
) 1 (
2
) 2 (
1 1
) 1 (
1
cos
cos cos
cos
cos cos
cos
cos cos
0 sin
sin sin
0 sin
sin sin
0 sin
sin sin
A p
A p A p
A p
A p A p
v A p
A p A p
A
A A
A
A A
A
A A
(29)
and we have
) 3 (
1
) 2 (
1
) 1 (
1
, , A A A and
3 2 1
, , .
The general solution for the system of linear differential
equations (7) results in an overlap of the three movements:
) sin( ) sin(
) sin(
3 3
) 3 (
1 2 2
) 2 (
1
1 1
) 1 (
1
) 3 (
1
) 2 (
1
) 1 (
1
+ + + +
+ + = + + =
t p A t p A
t p A y y y y
) sin( ) sin(
) sin(
3 3
) 3 (
1
) 3 (
2 2 2
) 2 (
1
) 2 (
2
1 1
) 1 (
1
) 1 (
2
) 3 (
1
) 2 (
1
) 1 (
1 1
+ + + +
+ + = + + =
t p A t p A
t p A
) sin( ) sin(
) sin(
3 3
) 3 (
1
) 3 (
3 2 2
) 2 (
1
) 2 (
3
1 1
) 1 (
1
) 1 (
3
) 3 (
2
) 2 (
2
) 1 (
2 2
+ + + +
+ + = + + =
t p A t p A
t p A
(30)
The velocities of the free vibrations, corresponding to
the chosen co-ordinates will be:
) cos( ) cos(
) cos(
3 3
) 3 (
1 3 2 2
) 2 (
1 2
1 1
) 1 (
1 1
+ + + +
+ + =
t p A p t p A p
t p A p y
) cos( ) cos(
) cos(
3 3
) 3 (
1
) 3 (
2 3 2 2
) 2 (
1
) 2 (
2 2
1 1
) 1 (
1
) 1 (
2 1 1
+ + + +
+ + =
t p A p t p A p
t p A p
) cos( ) cos(
) cos(
3 3
) 3 (
1
) 3 (
3 3 2 2
) 2 (
1
) 2 (
3 2
1 1
) 1 (
1
) 1 (
3 1 2
+ + + +
+ + =
t p A p t p A p
t p A p
(31)
The accelerations of the free vibrations, corresponding
to the three degrees of freedom, are:
) sin( ) sin(
) sin(
3 3
2
3
) 3 (
1 2 2
2
2
) 2 (
1
1 1
2
1
) 1 (
1
+ +
+ =
t p p A t p p A
t p p A y
) sin( ) sin(
) sin(
3 3
2
3
) 3 (
1
) 3 (
2 2 2
2
2
) 2 (
1
) 2 (
2
1 1
2
1
) 1 (
1
) 1 (
2 1
+ +
+ =
t p p A t p p A
t p p A
) sin( ) sin(
) sin(
3 3
2
3
) 3 (
1
) 3 (
3 2 2
2
2
) 2 (
1
) 2 (
3
1 1
2
1
) 1 (
1
) 1 (
3 2
+ +
+ =
t p p A t p p A
t p p A
(32)
The dynamic behaviour due to the perturbing factors
which are introducing vertical vibrations into the system
and causing dynamic effects quantized by means of the
dynamic coefficients is being studied by taking into
consideration the initial conditions.
Having the identification data for the MMT45 loader
manufactured by PROMEX S.A. Braila the eigen
pulsations have been calculated, the final expressions of
the machinery movement for the three degrees of freedom
have been written and the frequency spectrum of those
movements have been illustrated in Figure 2.
p
1
=2.97 rad/s; p
2
=6.64 rad/s; p
3
= 30.9 rad/s;
) 9 . 30 sin( 282 . 1 ) 64 . 6 sin( 03 . 0 ) 97 . 2 sin( 03 . 0 ) (
) 9 . 30 sin( 175 . 0 ) 64 . 6 sin( 70 . 0 ) 97 . 2 sin( 36 . 0 ) (
) 9 . 30 sin( 002 . 0 ) 64 . 6 sin( 41 . 0 ) 97 . 2 sin( 87 . 0 ) (
2
1
t t t t
t t t t
t t t t y
+ + =
+ =
=
(33)
Fig. 2 Frequency spectrum for y(t),
1
(t) and
2
(t)
functions
3. THE DYNAMIC RESPONSE DUE TO THE
EXCITATION OF THE BUCKET DUMPING
In order to carry out the bucket closing action, the
rotational speed is variable and this situation leads to
major implications upon the loading of metallic structure
and hydraulic drive system of the machinery as well.
For this situation to be analysed we consider for the
initial point t =0 that the machinery is in the position of
stable static balance and the closing of the loaded bucket is
performed suddenly. These conditions can be expressed
under the following form:
for t =0
= =
= =
= =
20 20
10 10
0 0
; 0
0 ; 0
0 ; 0
y y
(34)
The system of differential equations has been resolved
using the MAPLE software and the time history of the
system output values has been illustrated in Figure 3.
Fig. 3 The model response due to the sudden rotation of
the bucket
The analysis of Figure 3 puts into evidence the fact that
the sudden rotation of the bucket is being accompanied by
IMK-14 Research & Developement
The Analysis of the Dynamic Loads Due to the Vibrations Generated by the Displacement of Front Loaders
vibrations transmitted within the machinery structure, the
machinery performing oscillating movements according to
the degrees of freedom.
The over loadings transmitted to the dumping system of
the bucket having as a result the sudden closing of the
bucket are quantized by a dynamic coefficient defined as
the ratio between the total moment due to the static and
dynamic forces, M
d+st
, and the (minimum) total moment
with respect to bucket-arm joint, M
st
, in the static regime
of forces operating upon the bucket.
max
2
2
1 + = =
+
G st
st din
gx m
k
M
M
(35)
The maximum value of the dynamic coefficient
depends in this case on the maximum value of the bucket
angle of shearing-deformation
2
max
. For the MMT45
loader we have = 1,22.
It is important to know the influence that various
structural elements of the model have upon the dynamic
behaviour of the bucket dumping system.
The construction of the bucket dumping system, by its
rigidity and rotational speed of bucket unloading,
influences the dynamic effects transmitted within the
hydraulic drive system and the structure of the machine, as
we can see in Figure 4.
a)
b)
Fig. 4 The variation of the dynamic effect within the
bucket dumping system
a) the influence of the bucket dumping rigidity;
b) the influence of the bucket rotational speed
In Figure 4 one can note that by increasing the rotational
speed of bucket closing and opening the dynamic effect
within the bucket dumping system increases.
Modifying the construction of dumping mechanism by
increasing its torsion rigidity, the bucket angle of shearing-
deformation decreases while the frequency of the bucket
movement increases, phenomenon observed in Figure 5.
Fig. 5 The variation of the bucket rotational speed as a
function of the dumping mechanism rigidity
a) k
= =
= =
= =
c
c
J
m
v
J
m
v
y y
20 20
10 10
0 0
; 0
; 0
0 ; 0
(36)
where
m is the total mass of the machinery having the bucket in
load;
m
c
the mass of the bucket having rated load;
J the inertia moment of the machine;
J
c
the inertia moment of the bucket having rated load;
v the displacement speed from which the sudden brake
of the machine is realized.
The response of the system in case of the MMT45
loader having J =14415,65 kgm
2
, J
c
=683,75 kgm
2
, m =
6180 kg, m
c
=1500 kg is illustrated in Figure 6. The initial
conditions are 1
10
= rad/s; 35 , 2
20
= rad/s. In
order to put into evidence the dynamic effects as a
function of the speed from which the machine is being
braked, two cases will be simulated: braking from speed v
=1,59 m/s and from v =1,2 m/s. In this situation the
dynamic coefficient when braking from v = 1,59 m/s
reaches the value = 6.
IMK-14 Research & Developement
Bratu, P.
Fig. 6 The response of the system when braking the loader
from speed v =1,59 m/s.
Fig. 7 The response of the system when braking the loader
from speed v =1,2 m/s.
5. THE RESPONSE OF THE LOADER WHEN
SUBJECTED TO SUDDEN BRAKE DURING THE
DESCENDING OF THE ARM HAVING THE
BUCKET LOADED
The initial conditions for t =0 are:
for t =0
= =
= =
= =
2
1
20 20
3
2
10 10
0 0
; 0
; 0
0 ; 0
d
d
d
d
y y
(37)
where is the rotational speed of the arm when
descending, previously to the braking of arm actuating
cylinder; d
1
the distance from the mass centre of the
loaded bucket to the joint where the bucket clamps on the
arm; d
2
- the distance from the mass centre of the loaded
bucket to the joint where the arm clamps the base machine
chassis; d
3
- the distance from the mass centre of the
machine to the mass centre of the loaded bucket.
The response of the system is illustrated in Figure 8, the
oscillating movement of the bucket in the joint where the
bucket clamps on the arm has a peculiar interest.
Fig. 8
In this case the dynamic coefficient reaches the value
=1,76 for the MMT45 loader.
6. CONCLUSIONS
The adopted dynamic model approximates with sufficient
precision the behaviour of the machinery in the three
stages of excitations mentioned in the paper.
The dynamic coefficients can be determined basing on
the mass and geometrical characteristics of the equipment
and machinery and the working regime as well.
7. REFERENCES
1. Bratu, P. The evaluation of dynamic effects due to
transversal oscillations in case of front loaders,
Construction Mechanization Magazine, no. 1, 1985.
2. Bratu, P. Machinery dynamics, Dunarea de J os
University of Galati, 2000.
3. Bratu, P. Elastic system vibrations, Technical
Publishing House, Bucharest, 2000.
4. Debeleac, C. Theoretical considerations about
maximum vibration limits for wheel loader affected by
the ground conditions, The Annals of Dunarea de J os
University of Galati, Fasc. XIV, Mechanical
Engineering, 2003.
5. Debeleac, C. The analysis of the dynamic regime in
case of fast front loaders in order to establish the
quality performances, PhD Thesis, Dunarea de J os
University of Galati, 2006.
Mihailescu, St., Bratu, P., Goran, V. Construction
machinery, vol. II, Technical Publishing House,
Bucharest, 1984.