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PROTECTION AND CONTROL OF LOW VOLTAGE MOTORS USED IN INDUSTRIAL APPLICATIONS

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AIM: The main aim of this project is to protect and control of low voltage motors used in industrial applications. PURPOSE: As low voltage motors are critical assets in todays industrial applications this paper will review the applications of microcontroller-based protection and control on low voltage motors in industrial facilities. BLOCK DIAGRAM: MONITORING SECTION:

POWER SUPPLY ZIGBEE TRANSCEIVER MICRO CONTROLLER PC MAX 232

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MOTOR SECTION:
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3owe* s-00l2 Mic*o co+,*olle* A D C ZIGBEE TRANSCEIVER

.*o-+d 4a-l, Se+so* Tem0e*a,-* .*o-+d /a-l, e Se+so* 0*o,ec,io+ Vol,age Se+so*

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Main Po !" S#$$%&
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POWER SUPPLY:

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DESCRIPTION: In this project a ZIG !! communication system was developed to monitor the operation conditions of single-phase induction motor. This system is based on a low-cost electronic device that can ac"uire and pre-process current# voltages# Ground fault and temperatures# and transmit processed $ey-information related to the motor operation conditions. Information about operating parameters of motor can be sent to a central processing unit allowing $nowledge of $ey-information of the motor in the plant. The various parameter data is displayed on %&. This data can be used in the implementation of effective motor management strategies targeting motor efficiency optimi'ation. y this project we can protect and control the motors in industrial applications. This project monitors the phase under voltage and over voltage conditions# Ground fault detection# Temperatures# current unbalance protection. !very low voltage motor is designed for a specific operating temperature depending upon its insulation. (nce this limit is e)ceeded motor life decreases. The under voltage on a running motor with a constant load results in increased current# then motor gets heated. *elay pic$s up this condition and provides ade"uate protection. An overvoltage on a running motor with a

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constant load results in decreased current. +owever# iron losses increase# causing an increase in motor temperature. *elay pic$ up this condition and provides ade"uate protection. A voltage imbalance in a motor implies that une"ual line voltages are being applied to the motor. This can happen due to several reasons li$e unbalance supply# faulty operation of automatic power factor connection# uneven distribution of single phase load on the same feeder. +owever for small si'ed motors it is very often to have only current transformers ,&T-# it is better to directly measure current unbalance and protect the motor. .hen motor stator windings become wet or otherwise suffer insulation deterioration# low magnitude lea$age currents often precede complete failure and resultant destructive fault currents. Ground fault protection provides early detection of such lea$age current# allowing the motor to be ta$en offline in time to limit motor damage. SOFTWARE USED: /- !mbedded & 0- 1eil I2! 3- I4% or 5-6lash 7- !)press %&

.ARDWARE COMPONENTS: /. 8icro controller 0. %ower 4upply 3. 9&2 7. 8A: 030 ;. &urrent and <oltage 4ensors =. A2&

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>. *elay ?. 8otor @. 8otor 2river circuit /A. Zigbee 8odule RESULT: y this project we can protect and control the low voltage motor in industrial applications.

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