A new training center.

AITC is pleased to announce the recent opening of purpose built training facility center for Industrial maintenance & Repair courses. This state of art facility allows us to deliver hands on training with the use of actual equipment and machines, interactive audio and video aids and class room teaching. ur location offers an ideal learning environment.

AITC training programmes stand uniquely from others due to!!

"ighly customi#ed trainings with an e$periential philosophy that would particularly address your trainees needs

ut!of!the!bo$, practical training solutions achieved by innovative methods

Carefully chosen instructors having proven records of creating e$cellence in their respective domains

%a$imi#ed learning curve due to constant focus on easing the process of imparting technical s&ills and concepts.

'se of (ifferential instruction methodology in a group of mi$ed capabilities.

'se of actual equipment for training purposes to give the real flavor to the training e$perience.

C 'R)* %AT*RIA+)
All Training ,rograms IncludeTraining material and certification, A wor&boo& and printed notes to &eep -----------------------------------------------------------------------------------ABOUT OUR INSTRUCTORS ur Instructors have formal qualifications with real world e$periences with e$cellent communication s&ills. They are qualified to discuss the specific problems in alignment, relevant to the industries

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PRESENTATIONS ur instructors use state!of!the!art presentations with computers, pro.ection equipment and software to bring you a high quality visual e$perience. /hich would be lively, with crisp and clear illustrations.

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SCHEDULE OF AITC COURSES 2006-2007

0 1 Courses Venue Duration Code : MS ! AITC, S"aft A#i$n%ent E&pert (A%%A% Course 1/11/20065/11/2006 10/11/2006 15/11/2006 25/11/2006 30/11/2006 5 Code: A' ( AITC, Industria# 'ear)o&es (A%%A% Repair And Maintenance 7/11/2006 12/11/2006 16/11/2006 20/11/2006 2 Code:AP ( Centrifu$a#-Pu%p Maintenance * Repair AITC, (A%%A% 6/11/200610/11/2006 )R2344 )R2444 Course fee Per participant )R2344

Code: APM ( AITC, Precision Maintenance (A%%A% S+i##s

1/12/20065/12/2006 10/12/2006 15/12/2006

)R5444

Code: A,P ( ,-drau#ics Pneu%atics Code: AP ! Pu%p * S-ste% Interaction

1/12/2006 -5/12/2006 AITC, (A%%A%

)R2344

10/12/2006 12/12/2006

)R2344

COURSES
Course code: MS 02

S"aft A#i$n%ent E&pert Trainin$ pro$ra%

-------------------------------------------------------------Course .or%at 5 days full sessions, classroom instruction & practice on real equipment I%portance of t"e course
)haft7Coupling misalignment is responsible for over half of all e$cessive vibration in machines. The resulting premature bearing and seal wear has a significant effect on machine life, production availability, and ultimately, your plant8s profitability. ,recise and consistent alignment of all your rotating equipment will help you reduce maintenance costs and unscheduled downtime, increase process quality, and e$tend machine life. This course teaches alignment principles 9applicable to all methods and machinery: in practical, easy to understand terms and also provides hands!on e$perience performing precision alignment

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! Course O)/ecti0e

To teach the techniques and s&ills needed to perform alignment in the shortest time and to increase awareness of its importance to obtaining the smoothest running machinery.

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! Course Content -----------------------------------------------------------------------(1 Introduction to %isa#i$n%ents

(efinition of misalignment *ffects of misalignment on the rotating equipment life "ow it helps to reduce maintenance costs and machine downtime

!1 T-pes of %isa#i$n%ents

,arallel misalignment, angular misalignment, and combined misalignment, misalignments in vertical plane and hori#ontal plane, selection of reference positions for defining misalignments

21 Deter%inin$ t"e references positions

*stablishing the equipment reference as stationary and movable equipment for alignment procedure, relative orientation of the machines and the alignment technician, direction of viewing, mar&ing of the reference points on the coupling hubs, representing the hub of the fi$ed component by cloc& positions, importance of stic&ing to one set of reference points through out the e$ercise

31 Pre a#i$n%ent c"ec+-ups

(ial indicators, equipment preparation for tas&, chec&ing of the foundation, leveling, definition of pipe strain effect & correction, definition of soft foot, methods to chec& soft foot & its correction, definition of shaft7coupling run!out, its measurement and correction, definition of thermal growth, how it affects the alignment of the machines, difference between cold and hot alignment, methods to determine thermal characteristics, determination of true center of rotation for the equipment, determination of the magnetic center of rotation for the prime mover9motor:

41 Ri% and face %et"od

Carrying out rough alignment before rim and face alignment, understanding the proper sequences of operations for rim and face alignment, fi$ing of brac&ets and dial indicators, determination of bar sag, preparation of the data sheet for linear measurements on machines and (TI readings. %easurement of vertical plane misalignment, plotting of data on graphs, determination of misalignment, thermal growth considerations, %easurement of hori#ontal plane misalignment, plotting the values, determination of misalignment in hori#ontal plane.

51 Correction of %isa#i$n%ents in 0ertica# and "ori6onta# p#anes7 addin$8re%o0in$ s"i%s 91 Re0erse dia# indicator %et"od for a#i$n%ent
Introduction, arrangement of dial indicators for reverse dial method, establishing datum7reference points, carrying out pre alignment chec&s, necessary pre alignment tas&s such as measurement of linear distances, preparation of data sheet.

%easuring and correcting vertical plane misalignment, measuring and correcting hori#ontal plane misalignment, using graph and analytical formulae for calculations, plotting the graphs for thermal growth, correcting the misalignment by using proper methods to lift the machinery for adding7removing shims

:1 A#i$n%ent of 0ertica# insta##ations

Introduction, (ifference in the alignment procedure for vertical installations from the hori#ontally mounted equipment. *stablishing the reference points for vertical installations ,re alignment chec&s, linear measurements and recording of data Rim and face method for alignment for vertical installations

;1 <aser a#i$n%ent
/hat is laser alignment; *quipment used in the laser alignment, fi$ing of the laser alignment tools on the equipment, ta&ing the readings and determining the misalignment !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

="at t"e trainees are )enefited >it"?

Trainees attending this course are e$pected to go bac& to their wor&place and immediately apply what they have learned confidently

-----------------------------------------------------------------------="o s"ou#d attend?

The five day e$tensive course is designed to train anyone ! !!who have little or no e$perience in shaft alignment and li&e to become a confidant man in the field of alignment !!people who have been doing alignment but ... have not been e$posed to all alignment techniques !!who wish to become an e$pert ! !one who would li&e to &now about the advantages and disadvantages of the available alignment systems on the mar&et today and the evaluation of alignment systems !!! /ho are plant managers and people involved in time & motion study;

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! Certifications
)tudents will receive a personali#ed Certificate of

Completion with a copy of hand boo&

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Course code: AG 01

Gear Box Expert Programme

-----------------------------------------------------------------------Course for%at 5 days full sessions, class room instruction and !ands on practice on industrial gear"o#es -----------------------------------------------------------------------Course su%%arThis is a comprehensive training programme focusing on the principles of gearing, rating, applications, handling of parts safely, inspection of gearbo$ parts, maintenance & repairs, installation and alignment. The programme is oriented in ------------------------------------------------------------------------------------

Course o)/ecti0e
To prepare trainees to wor& as industrial mechanic to, carry out maintenance, precision repair and troubleshooting, inspection of parts, use of precision measuring tools, alignment and installation of all ma.or types of industrial gearbo$es following correct maintenance procedures and safety ------------------------------------------------------------------------------------

Course content -----------------------------------------------------------------------(1 Introduction to different t-pes of $ears Introduction to definition of gear, identifying different types, spur gear, worm gear, helical gear, spiral bevel gear, hypoid gearing herringbone gears, planetary gears, their fundamental construction, their principle of wor&ing !1 'ear ter%ino#o$- and definitions

<ear terminology, pitch circle diameters, diametral pitches, modules, distances 21 'ear trains and speed ratio ca#cu#ations

center!

)imple gear train, compound gear trains, epicyclic gear train, calculation of speed of output shaft in a given gear train, gear ratio, effect of idlers 31 T-pes of $ear)o&es Introduction to gearbo$, general characteristics, gearbo$ ratings, thermal ratings, bac&lash, service factors, self!loc&ing, efficiency7 spur!reduction gearbo$, single reduction and double reduction, worm gear reducers, helical reduction gearbo$, herringbone helical gear reduction gearbo$, hypoid gear reducer, epicyclic gear bo$ 41 Radia# and t"rust #oads in different $ear arran$e%ents 'nderstanding the force mechanics and dynamics of gears, bac&lash in gears 51 <u)rication s-ste%s on $ear)o&es +ubrication systems in a gearbo$, simple lubrication, forced lubrication, centrali#ed lubrication systems, properties of lubricants, A<%A recommendations 91 ,ousin$s of $ear)o&es Characteristics of housings , its constructional details, material of construction, methods to chec& the concentricity of the parent bores of the housings, line boring and correction of bores in housings ;1 S"aft c"aracteristics7 %ateria# of construction7 arran$e%ent :1 'ear %ountin$s on s"afts <ears press fitted on shafts, hydraulic presses, cold mounting, &eyed gears, mounting on splines, mounting & dismounting of bearings on the gearbo$ ;1 Disasse%)#- and Reasse%)#- of $ear )o& @ practiceA ( 1 Safet- aspects >"i#e "and#in$ $ear)o& repairs ,re disassembly chec&s, disassembly of three ma.or types of gearbo$es worm & worm gear, helical gears and hypoid gearing using correct tools and methods

((1 Inspection of $ear)o& e#e%ents =isual inspection, inspection of parts by precision measurements measurement of parts for their dimensions using dial indicators, micrometers, wear in gear elements, determining other repair characteristics, chec&ing bac&lash, concentricity of gears, shaft run!outs, gear contact pattern (!1 Trou)#es"ootin$ $ear)o& Causes of oil lea&s, over heating of gearbo$, noise generation, high amperes drawn by gearbo$, input shaft doesn8t turn, failure of bearings (!1'ear co0ers7 $as+ets * sea#s Construction of gearbo$ covers, mounting, screwed fasteners, gas&ets& seal replacement (21Insta##ation of $ear)o&es Alignment, rim and face method of alignment for coupled gear bo$es ------------------------------------------------------------------------------------

="at t"e trainees are )enefited >it"?

)ound basics, e$pert mechanical s&ills to carry out the given tas& related to gearbo$ and other equipment, problem solving s&ills ---------------------------------------------------------------------------------

="o s"ou#d attend?

The five day e$tensive course is designed to train anyone ! *ntry level technicians7wor&ing technicians7engineers7supervisors

-----------------------------------------------------------------------Certifications
Trainees will receive a personali#ed Certificate of Completion with a copy of hand boo&

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Course code: AP 01

Ce tr!"uga# Pump programme

$a! te a ce

&epa!rs

-----------------------------------------------------------------------Course 'ormat
5 da(s "u## sess!o s) c#ass room ! struct!o a d pract!ce o rea# pumps ------------------------------------------------------------------------------------

Course summar(
Centrifugal pumps are the most important class of pumps that are used in the industries. This course prepares a trainee comprehensively to deal with the repairs and maintenance of centrifugal pumps independently with confidence and safety practice ------------------------------------------------------------------------------------

Course o*+ect!,e
to enable trainees to ta&e up a maintenance tas& as a pump millwright on a variety of pumps, troubleshoot faults, tear down assembly for repairs, identify repair characteristics, prepare reports, use precision measuring instruments such as dial indicators & micrometers, prepare inspection sheet, carry out tas&s according to manufacturer8s specs, use proper tools and specified torques on fasteners ------------------------------------------------------------------------------------

Course Co te ts
-----------------------------------------------------------------------------------(1 Introduction to centrifu$a# pu%p t"eor/or&ing principle of pump, pump governing equation, simple mathematical formulas for calculating, input power and efficiency, measurement of pressure with the gauges and head terminology !1 Centrifu$a# pu%p constructiona# detai#s and parts

Types of impellers, casings, and shaft and bearings, sealing arrangements, reading C) drawings of the pumps and identifying the parts and tolerances, submersible pumps configurations 3. Materia#s of construction %aterial used in ma&ing impellers, casings, shafts, seals, their influence on the performance of the pump, A,I standards for the selection of materials for pump parts 31 Safet- aspects "andling precision house&eeping parts of pumps, handling heavy parts safely and

41 'eo%etries of casin$s and arran$e%ents =olute and vorte$ casings vertically split and hori#ontally split casings, vertical and hori#ontal installations, bearing supports 51 Bno>#ed$e of <oads in a pu%p Radial& Thrust loads on pump shaft, hydraulic loads, balancing of hydraulic thrust 91 Disasse%)#- and asse%)#- of actua# pu%ps Complete teardown practice for assembly and disassembly on real pumps :1 Inspection of parts and >ears and to#erances Inspection of parts of the pump visually and by precision measurements, chec&ing run!out of shaft, bearing seat wear and run!outs, chec&ing concentricity & squareness of the shaft with respect to casing, chec&ing wearing ring gap and its repair procedure, measuring clearances, chec&ing fits & tolerances of locating surfaces, preparing inspection data sheet

="at t"e trainees are )enefited >it"? -----------------------------------------------------------------------)ound theoretical bac&ground, e$periential learning e$perience that will contribute in self growth and development as an e$pert pump technician !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

="o s"ou#d attend?

The five day e$tensive course is designed to train ! !entry level technicians7 wor&ing technicians7 engineers7supervisors

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Certifications
)tudents will receive a personali#ed Certificate of Completion and hand boo& ----------------------------------------------------------------------------------------------------------------------------

Course code: AP 02

Pump % -(stem . teract!o

!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

Course for%at
5 day full sessions, with hands!on and case studies !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

Course su%%arA &ey factor in improving plant operation is determining where the pump actually is operating. %a.ority of the problems arise due to pump and system interaction. This course primarily addresses to the need for understanding the relationship between pump and system as a useful tool in efficient plant operation and troubleshooting. !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

Course O)/ecti0e
The ob.ective of this course is to enlighten the trainees with the complete understanding of the pump and system interaction, effect on pump performance, >,)" concepts, to assist them in system design, modifications, and troubleshooting and overall cost reduction in operating the plant. !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

Course content
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ! 0. Introduction /or&ing principle centrifugal pump, <eneration of centrifugal force, conversion of &inetic energy to pressure energy, governing equation, operation of centrifugal pump, importance of priming 1. T-pes of centrifu$a# pu%ps

Classification of pumps based on flow paths, based on types of casings, based on types of impellers 5. Definition of t"e pu%pin$ ter%s7 "ead, components of heads, total dynamic head, their definitions, Calculation of head, input power, efficiency, 2. Pu%p Cur0es "ead ?capacity curve, power curve, efficiency curve, >,)" curve, )ystem curve 3. Perfor%ance Para%eters of Pu%ps !head, capacity, bra&e power, best efficiency point @*, !@*, as an optimum energy conversion point, !@*, as a measure of stable operation !specific speed as a measure of geometric similarity of pumps, !specific speed as a measure of general class of impellers, !suction specific speed as a measure of safe operating capacity of pump 6. %ultiple pump operations )eries and parallel configurations A. Deter%ination of operatin$ point Test gauge set up and ta&ing pressure readings B. Concept of Net Positi0e Suction ,ead !importance of >,)", !>,)"R a design function of pump, !>,)"A as a design function of system 9installation:, !difference between >,)" required and >,)" available, !determination of >,)" available for any installation C. Ca0itation7 (efinition of cavitation, damages caused by cavitation, operating pumps without cavitation 04. Startin$ c"aracteristics of %otor for centrifu$a# pu%ps )tarting methods for radial and a$ial flow pumps, priming of pumps, pump testing on a test rig, 00. API codes re#ated to pu%p se#ection, design of pumping system ------------------------------------------------------------------------------------

="at t"e trainees are )enefited >it"?

)ound theoretical bac&ground, evaluation of best operating point for the plant and ability to design a pumping system !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

="o s"ou#d attend?

The five day e$tensive course is designed to train ! ! *ngineering technicians7 engineers7supervisors7managers

-----------------------------------------------------------------------Certifications
)tudents will receive a personali#ed Certificate of achievement and hand boo& !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !

Course code: A/P 01

,-drau#ics * Pneu%atics
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Course for%at
4 da-s fu## sessions "ands-on and c#ass roo% instruction ------------------------------------------------------------------------------------

Course su%%arThis course introduces the basic components and functions of "ydraulic and pneumatic systems. ------------------------------------------------------------------------------------

Course o)/ecti0e
-----------------------------------------------------------------------------------'pon completion, students should be able to understand The operation of a fluid power system, including design, Application and troubleshooting. ------------------------------------------------------------------------------------

Course content
-----------------------------------------------------------------------------------)tandard symbols, pumps, control valves, control assemblies, actuators, DR+, maintenance procedures, and switching and control devices.

Course Code: APM (

Precision Maintenance S+i##s

Course "ormat

-----------------------------------------------------------------------------------5 days full sessions !ands on and class room lectures ------------------------------------------------------------------------------------

Course su%%ar-

Inspection of parts and precision measurement plays important role in the maintenance & repair of rotating equipment. This is a comprehensive hands! on course where the trainees overhauls and repairs different equipment such as pumps, compressor, valves, mechanical drives to attain the s&ills of a millwright ------------------------------------------------------------------------------------

Course o)/ecti0e

b.ective of this course is to enable the technicians to identify the type of fits between the parts, identification of machined surfaces, use of precision measuring instruments, measurement of features, concentricity, squareness, flatness, wear determination, recording of data in the inspection sheet, carrying out repair according to the procedure -----------------------------------------------------------------------

Course content

---------------------------------------------------------------------------Reading %anufacturers drawings selection of tools maintenance procedure safety aspects, handling of parts disassembly cleaning of parts and laying out the parts for inspection

micrometers, bore gauges, telescopic gauges identifying repair characteristics of an assembly fits and tolerances measurement of parts precisely and recording data determination of wear on sliding partsE bearing seats chec&ing concentricity, true a$is and squareness of parent bores in housings, casings Repair or replace; repair procedures carrying out repairs chec&ing of parts after repairs preparing for assembly importance of correct torquing of nuts & bolts critical chec&s before assembling the parts assembling of parts

.OR RE'ISTRATION8ENCUIRD CONTACT: EN'R1 ABDU<<A,1 S1 A<MU<,EM MANA'IN' DIRECTOR7 AITC TE<8.AE: MOBI<E: -----------------------------------&&&&--------------------------------------------

Basic Industria !n"u#atics

$Trainin% Ca "ndar& $Cr'ss Di(isi'ns& $H'#"&

Course Objective To de.elop a strong fundamental +nowledge of the (asic principles of pneumatics) and to introduce concepts useful in the day-to-day application and trou(leshooting of pneumatic components. Course contents &neumatic &rinciples: &ascal/s Law) causes of pressure) properties of air) force) pressure and area relationships) concept of wor+) concept of power) factors affecting actuator speed) ad.antages and disad.antages of pneumatic power transmission 0ir Systems: compressors) air distri(ution) air treatment components) control components) actuator components &neumatic -ylinders: (asic operation and theory) cylinder types) cylinder components1 cylinder mounting) factors affecting cylinder selection &neumatic 2al.es: pressure) flow and directional controls) special purpose .al.es) .al.e actuator and return de.ices) application considerations 2al.e and -ylinder -ircuits: circuit sym(ols) use of sym(ols) control systems) circuit design consideration Should Attend?

Who

This three-day course is designed for those responsi(le for the operation) maintenance trou(leshooting and repair of pneumatically operated machinery.

The Millwright Machinist program presents courses in the following areas: %igging &rocedures Safety 'elding Trade Mathematics Machine Installation Blueprint Interpretation &ower Transmissions Measuring Tools and Layout Lu(rication Hand Tools Bearings) *as+ets and Seals Fasteners Materials Handling "#uipment Metals and Heat Treatment Metallurgy! ,ynamic &umps and -ompressors Machine Shop "#uipment and $peration Basic Hydraulics and &neumatics