Brueninghaus Hydromatik

Hydrostatic Drive Systems for Road Rollers

RE 98053/04.95

Hydrostatic Drive Systems for Road Rollers

Drives, Control, Movement. A complete transmission system from a single supplier.

In order to attain smooth road surfaces sealed to an optimum level, a repeatable and reliable precision is required for the sealing function carried out by road rollers. A hydrostatic drive offers the best solution for this.

Axial piston units from Brueninghaus Hydromatik are used for transmission and vibration drives, for additional devices, and in addition they fulfil the required safety functions.

The quality of the Brueninghaus Hydromatik products is along with the high level of technologies the reason for content customers worldwide. The certification as to DIN ISO 9001 therefore is the logical result of our extensive quality assurance strategy.

In addition to the axial piston pumps and motors with the associated control devices, including electronics, the Rexroth group of companies is able to supply all other components, such as gear pumps and motors, radial piston motors, valves, control devices, mechanical drives, etc.

The Mannesmann Rexroth group of companies is able to offer a complete solution for any drive application. Why not talk to our road roller sales department?

Tandem vibration rollers

Weight class < 2000 kg

4

Component selection
1

Transmission pump Axial piston pump A10VG 18...45 Transmission motor Radial piston motor MCR 03...05 Vibration pump Gear pump G2 Vibration motor Gear motor G2 Unbalance valve (double pressure relief valve)

BKM
4 1 3 2 5 5

Transmission in closed loop circuit Vibration drive in open loop circuit

Weight class > 2000 kg

4 1

Transmission pump Axial piston pump A10VG 45 Axial piston pump A4VG 28...90 Control type: HW, EP Transmission motor Radial piston motor MCR 05...20 with fixed or variable displacement Vibration pump Axial piston pump A10VG 45 Axial piston pump A4VG 28...40 Control type: EZ, EP Vibration motor Axial piston motor A4FM 22...28 Axial piston motor A10FM 28 Isolation block with integral flushing valve for switching off vibration motor

BKM
1 3

5 3 2

Transmission and vibration drive in closed loop circuit

) A Rexroth flow divider, series MH2FA is

recommended for use in transmission drives used in extreme operating conditions.
1

In order to ensure reliable hydrostatic braking and in order to prevent the motor from overturning when reversing in units, driven by four hydraulic motors, a quadruple flow divider should be installed for the transmission drive.

Rollers

Weight class < 3000 kg

5

Component selection
1

Transmission pump Axial piston pump A10VG 18...45 Roll drive motor Radial piston motor MCR 5...10 Axle motor Axial piston motor A2FM 32...56 Vibration pump Gear pump G2 Vibration motor Gear motor G2 Unbalance valve with adjustable start-up and braking

BKM
4 1 4 6 2 3 5

Transmission in closed loop circuit Vibration drive in open loop circuit

Weight class > 3000 kg

1

Transmission pump Axial piston pump A10VG 45 Axial piston pump A4VG 40...125 Control type: HW, EP Roll drive motor Radial piston motor MCR 10...40 with fixed or variable displacement Roll drive Epicyclic drive GFT 8...34 with axial piston motor A2FE or A6VE Axle motor Axial piston motor A2FM 63...125 Axial piston motor A6VM 55...160 Vibration pump Axial piston pump A10VG 45 Axial piston pump A4VG 28...56 Control type: EZ, EP Vibration motor Axial piston motor A4FM 22...56 Axial piston motor A2FM 16...63 Axial piston motor A10FM 18...45

BKM
2a 1 4 2 2a 3 3

Transmission and vibration drive in closed loop circuit

5 1

) A Rexroth flow divider, series MH2FA is recommended

for use in transmission drives used in extreme operating conditions (see RE 64 582)
1

Microcontroller MC7 for Road Rollers

Optional Speed speed transmission lever Roll drive pre-selection gears I/II

Transmission
Control On/Off Axle gear I/II I/II Vibration On/Off

Smooth setting of travel speed Shock-free change of travel direction (reversing) Storing of pre-set, optimum working speed for both directions of travel Anti-slip control for roll drive and axis

Emergency stop + Battery 12/24V -

Microcontroller MC + Software ASR

RS 232

Diagnostics Parameter setting Process monitoring

Speed sensor

Setting and tuning of acceleration times by means of hand terminal BB-3

BB3

Vibration drive
Automatic and manual connection and disconnection Regulated connection and disconnection of vibration drive during automatic operation, controlled from transmission during reversing operation

EP

EP EZ

Accelerator pedal

BKM
Mechanical injection pump
EP

A6VM

Hydrostatic transmission and vibration drive with anti-slip control Example of roller

Technical data
Connections: 7 analogue inputs 6 switched inputs 3 speed inputs 4 proportional outputs 2 switched outputs 1 PWM signal output (only one switched output required if PWM signal output is used) 1 PWM signal input 1 analogue output 12/24 V IP65 RS 232 Connection for control box BB-3 (hand terminal) for commissioning, diagnostics, fault-finding and matching of process values)

Microcontroller MC7

Supply voltage: Protection class: Interface:

EMV tested

Control box BB-3 8

Safety functions

Possibility of realising an emergency stop function High pressure bypass (A4VG, A10VG)
k Possible in all hydrostatic drives k No hydrostatic braking on activating bypass function The bypass valve must be piped separately.
G brake

Positioning chamber short circuit (A4VG, A10VG)

k Very short return times possible k Hydrostatic braking is maintained The bypass valve is mounted directly on to the pump.

Isolation of positioning pressure with braking control (A4VG, A10VG)

k Return time influenced to large extent on line cross-sections. k Hydrostatic braking is maintained The valve may be mounted directly onto the pump. Calibration with respect to brake release and return time of pump is required.

G T

Additional function for A4VG and A10VG with HW control:

Zero position switch It is used to disconnect vibration pump when the roller is idle.

Please state safety and additional functions in clear text when ordering. 9

Components

Variable pump A4VG for closed circuit operation Nominal pressure 400 bar Peak pressure 450 bar For further information see data sheet RE 92 003

Combination pump Pump 1 A4VG / A10VG Pump 2 A4VG / A10VG up to same size as pump 1. Optional through drive for mounting third pump (gear pump)

Variable pump A10VG Sizes 28, 45 for closed circuit operation Nominal pressure 300 bar Peak pressure 350 bar For further information see data sheet RE 92 750

Variable pump A10VG Size 18 for closed circuit operation Nominal pressure 300 bar Peak pressure 350 bar For further information see data sheet RE 92 750

Variable pump A4VG Tandem pump version (back to back) Further information on request

Gear pump Single/double pump version or for mounting onto axial piston pumps For further information refer to Mannesmann Rexroth

Sandwich directional valves Series SM, SP For further information see data sheets RE 64 122 and RE 64 139 Mannesmann Rexroth

Quadruple flow splitter (differential lock) Series MH4FA For further information see data sheet RE 64 584 Mannesmann Rexroth

Double flow splitter (differential lock) Series MH2FA For further information see data sheet RE 64 582 Mannesmann Rexroth

10

Fixed displacement motor A2FM Sizes 5...200 for open and closed circuit operation Nominal pressure 400 bar (Size 5: 315 bar) Peak pressure 450 bar For further information see data sheet RE 91 001 (Size 5: RE 91 003)

Variable motor A6VM Sizes 28...200 for open and closed circuit operation Nominal pressure 400 bar Peak pressure 450 bar For further information see data sheet RE 91 604

Fixed displacement motor A4FM Swashplate design, Nominal pressure 400 bar Peak pressure 450 bar For further information see data sheet RE 91 100

Fixed displacement motor A10FM Plug-in motor A10FE Sizes 18...45 for open and closed circuit operation Nominal pressure 250 bar Peak pressure 315 bar For further information see data sheet RE 91 172

Radial piston motor MCR (slow speed) For further information see data sheets RE 09 727 and RE 15 208

Wheel or track drives with integral hydraulic fixed displacement motor A2FE or variable motor A6VE For further information refer to Lohmann + Stolterfoht

Control plate Series M10 for auxiliary functions, e.g. brake release For further information see data sheet RE 64 579 Mannesmann Rexroth

Hydraulic pilot devices Series TH6 / TH7 For further information see data sheet RE 64 550 Mannesmann Rexroth

Unbalance valve and isolation block For further information see data sheet RE 64 579 Mannesmann Rexroth

11

Brueninghaus Hydromatik GmbH Plant Elchingen Glockeraustrae 2 D89275 Elchingen Telephone (0 73 08) 8 20 Telefax (0 73 08) 72 74 Telex 712 538 Plant Horb An den Kelterwiesen 14 D72160 Horb Telephone (0 74 51) 9 20 Telefax (0 74 51) 82 21 Telex 765 321

Mannesmann Rexroth GmbH D97813 Lohr am Main Telephone (0 93 52) 18 0 Telefax (0 93 52) 18 21 59 Telex 689 418-12