Professional Documents
Culture Documents
45-503-A-E
Page 1 of 28
24.May.11
W.H.KIM
J.H.PARK
Comments
(PMC-DICS-LPG4-X-1236)
J.M.KIM
Y.G.JUNG
S.K.KIM
Doc. No.:S090768.237-2.45-503-A-E
4.Apr.11
W.H.KIM
J.H.PARK
Page 2 of 28
Y.G.JUNG
S.K.KIM
Y.G.JUNG
S.K.KIM
Y.G.JUNG
S.K.KIM
Y.G.JUNG
S.K.KIM
APPROVED BY
Comments
(PMC-DICS-LPG4-X-0797 rev.1)
C
26.Jan11
J.M.KIM
W.H.KIM
J.H.PARK
Comments
(PMC-DICS-LPG4-X-0556)
B
24.Dec.10
J.M.KIM
W.H.KIM
J.H.PARK
Comments
(PMC-DICS-LPG4-X-0363)
A
25.Nov.10,
J.M.KIM
For Approval
W.H.KIM
J.H.PARK
J.M.KIM
REV.
DATE
DESCRIPTION
ORIGINAL/
CHECKED
CHECKED
REVISED
BY
BY
BY
REVISION LOG
Rev. No.
Rev. Date
Revised
Revision Description
Page
A
25.Nov.10
24.Dec.10
26.Jan.11
Doc. No.:S090768.237-2.45-503-A-E
4.Apr.11
Page 3 of 28
14
14
14
16
24.May.11
13
Rev. No.
Rev. Date
Revised
Revision Description
Page
shall be provided with class F insulation, but the temperature
rise shall be limited to class B as per specification
15
17
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 4 of 28
INDEX
1.
General -----------------------------------------------------------------------------
2.
References -----------------------------------------------------------------------
3.
Quality Assurance
4.
Submittals -------------------------------------------------------------------------
5.
Products ---------------------------------------------------------------------------
11
6.
Special Requirements
-------------------------------------------------
19
7.
Coatings
----------------------------------------------------------------------------
19
8.
9.
Protection of Apparatus
10.
Testing
11.
Attachment 1
----------------------------------------------------------
----------------------------------------
19
-------------------------------------------------
20
----------------------------------------------------------------------------
20
-------------------------------------------------
20
------------------------------------------------------------------------------------
21
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
1.
Page 5 of 28
General
1.1
Summary
A.
Scope of Specification:
This specification describes the minimum requirements for the design, fabrication and
delivery of Packaged (self-contained) Air Conditioning Units, including required optional
accessories as described hereinafter.
B.
include
the
compressor(s),
condensing
coil(s),
condenser
fan(s),
DEP
63.10.08.11-Gen,
S090768.237-2.45-502-A-E,
1.2
Definitions
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
1.3
A.
B.
Page 6 of 28
Abbreviations
DFT
OEM
References
Referenced publications within this specification shall be the latest revision unless otherwise
specified.
2.1
31.76.10.10-7263FGTP -PV
31.76.10.11-Gen
33.66.05.31-Gen
33.67.01.31-Gen
2.2
S090768.237-2.45-501-A-E
S090768.237-2.45-502-A-E
HVAC Installation
S090768.237-2.45-510-A-E
Doc. No.:S090768.237-2.45-503-A-E
LPG4-PGP-005
2.3
Page 7 of 28
S090768.231-3.80-101-A-E
S090768.231-3.80-218-A-E
S090768.231-3.80-222-A-E
090768.231-3.80-301-A
Standard Handbook
AMCA 210
2.4
ASHRAE STD 33
ASHRAE STD 62
2.5
Standard
Specification
for
Steel
Sheet,
Zinc
Coated
ASTM C411
ASTM C916
ASTM C1071
2.6
Doc. No.:S090768.237-2.45-503-A-E
Page 8 of 28
ARI 210/240
ARI 270
ARI 340/360
2.7
2.8
Rotating
Electrical
Machines
Part
1:
Rating
and
Performance
IEC 60079-0
IEC 60079-14
3.
Quality Assurance
The following quality assurance items are in addition to the general quality assurance requirements of
specification S090768.237-2.45-502-A-E, S090768.237-2.45-510-A-E and the contract documents.
3.1
Manufacturers Qualifications
A.
The packaged air conditioning units shall be the standard product of an equipment
manufacturer regularly engaged in the production of such units and who issues
complete catalog information of such products.
B.
3.2
Doc. No.:S090768.237-2.45-503-A-E
Page 9 of 28
Electrical components, devices, and accessories shall be certified for the intended use.
B.
Units with thermal capacity smaller than 40-kW shall be rated in accordance with ARI
210/240.
C.
Units with thermal capacity 40-kW and larger shall be rated in accordance with ARI
340/360.
D.
Fan airflow rating shall meet AMCA 99 and 210 requirements and recommendations.
E.
Sound power level shall comply with ARI 270. The SPL shall be submitted as specified
in 1.1 C. with an overall noise level in dBA.
3.3
Weather resistance shall meet ASTM B117, 500 hour salt spray test requirements.
B.
Fan
construction
class
shall
meet
AMCA
99,
B200-3
requirements
and
recommendations.
C.
D.
E.
The unit capacity shall be rated at ambient condition specified in S090768.237-2.45-501A-E. All the components (such as bearing, wiring, motor, all electrical accessories, etc.)
shall be able to operate between 27 (-3) to 130 (54) ambient temperature, or
higher if specified. Especially, motors shall be rated for continuous full load operation
between 27F (-3C) and 130F (54C) without exceeding the temperature limit and shall
be provided with class F insulation, but the temperature rise shall be limited to class B
as per specification.
Doc. No.:S090768.237-2.45-503-A-E
4.
Page 10 of 28
Submittals
The Contractor providing the equipment, prior to procurement, shall submit for approval the following
products
information
in
accordance
with
submittals
requirements
prescribed
in
the
Product Data
Product data shall include as a minimum:
A.
Manufacturer/Representative
names/contact
information,
equipment
model/serial
Electrical schematic diagrams showing all manufacturer and customer control devices
and interlocking.
C.
D.
E.
F.
G.
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
H.
Page 11 of 28
Certified heating and cooling capacities table with system operating conditions indicated,
EER rating, fan performance curves, airflow rates vs. static pressures, noise and sound
power level charts.
I.
Certified unit sound power ratings as specified in Section 1.1.C. The maximum total SPL
at the unit shall not exceed 85 dBA, or as specified.
J.
K.
L.
4.2
Shop Drawings
Product shop drawings shall include the following drawings and/or diagrams as a minimum:
A.
B.
C.
D.
Wiring diagrams clearly indicating all earthing, power, control and signal wiring and
connections. Wiring diagrams shall differentiate between manufacturer installed and
customer installed wiring.
E.
4.3
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 12 of 28
Unless otherwise specified, six bound copies of the installation, operation and
maintenance manuals shall be provided. Optionally, electronic copies of the manual may
be provided in format acceptable to the principle.
B.
Operation and maintenance instruction manual shall be factory standard printed manual
including all periodic/seasonal maintenance and checkup requirements for dynamic and
static components such as lubrication, cleaning, lube change belts adjustment /
replacement and filter replacement.
C.
It shall also include all operating parameters information such as operating limits and
sequence of operation, repair and troubleshooting charts/hints.
D.
The spare parts list shall be tabulated and include for every part the OEMs model/part
number. Cross sectional views shall be provided showing locations of the spare parts.
E.
F.
Maintenance data, product data, shop drawings, schematic and wiring diagrams shall be
included in the operating and maintenance manuals.
4.4
5.
Products
5.1
General Requirements
A.
Doc. No.:S090768.237-2.45-503-A-E
Page 13 of 28
27F (-3C) and 130F (54C) without exceeding the temperature limit and shall be
provided with class F insulation, but the temperature rise shall be limited to class B as
per specification.
B.
Equipment shall be furnished new and manufactured not earlier than 12 months from the
date the purchase order was signed and issued.
C.
For rooftop installation. If required, the equipment shall be provided with factoryfabricated roof curb and shall be configured for vertical-flow arrangement for both the
return and supply air respectively.
D.
E.
Units shall have top-discharge condenser air unless specifically required otherwise.
F.
G.
H.
Provide fully factory-assembled, single piece heating & cooling unit of size and
capacities as required. Units capacity shall be adequate to meet the design load at the
site design conditions.
5.2
Casing
A.
Unit casing shall be designed and fabricated for outdoor installation complete with
weather protection for components and controls.
B.
Unless otherwise specified, casing shall be heavy gauge SS316 as required for superior
corrosion
resistance. Alternatively
provide
units
with
manufacturers
standard
construction with ASTM A653/A653M Z275 suitable for required for unit to withstand
expected unit operating pressures without bowing or deformation.
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 14 of 28
C.
Single piece top panel construction shall be formed for natural drainage of storm water.
D.
Factory coating and finish shall meet or exceed the 500-hour continuous salt-spray
exposure tests in accordance with ASTM B117.
E.
The condenser section casing shall be provided with bottom holes for water drainage.
Evaporator section base shall be constructed water/air tight and fully insulated from
inside.
F.
The return and supply air openings shall be provided with flanged joint for ductwork
connection.
G.
All fasteners supporting the permanent casing panels to the frame shall be SS316 or
coated with zinc-plus-zinc chromatic for corrosion resistance for standard units.
Fasteners shall be self-tapping, hex-head with rubber ring and lock washers.
H.
Unless otherwise specified, unit exterior surfaces shall be painted with a factory
standard baked enamel finish. Refer to 30.48.00.31-7623FGTP-PV for any additional
painting requirements.
I.
5.3
Frame
A.
Unit supporting frame shall be fabricated from formed and load bearing SS316 or
galvanized-steel members, welded and/or bolted to form a rigid and rugged skeleton for
assembling the different system components.
B.
All rotating components shall be mounted on vibration isolation elements to reduce the
transmission of vibrations to the units frame.
C.
5.4
Frame shall be provided with lifting lugs to facilitate lifting/rigging of the equipment.
Insulation
A.
Casing materials shall be formed and reinforced double wall insulated panels, fabricated
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 15 of 28
to allow removal for access to internal parts and components, with joints between
sections sealed. The thickness of inner & outer skin shall be of 0.8mm and 1.0mm
respectively.
B.
Insulation adhesive shall comply with NFPA 90A and ASTM C916.
C.
The insulation material shall meet NFPA 90A requirements for flame spread and smoke
generation limits. Insulation fire hazard classification shall be a maximum flame-spread
index of 25 and smoke-developed index of 50, when tested according to ASTM C411.
D.
E.
Insulation edges shall not be exposed to the air stream. Provide metal hemming on all
insulation edges.
5.5
Access doors and panels shall be provided to access filters, compressors, electrical &
controls, fans, motors, heating elements and refrigeration specialties/accessories.
B.
Access doors shall be made of galvanized-steel sheets and provided with stiffening
members as required to eliminate warping of panels and vibrations.
C.
Provide seam hinges, quick release latches and tiebacks to secure door in open
position.
D.
All access doors and panels shall have neoprene gaskets at interior edges, and flexible
bonding strap or wire for suitable earthing link.
5.6
Drain connections shall be provided on each side of the insulated condensate drain pan.
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
B.
Page 16 of 28
Drain pan shall be corrosion-resistant and shall be stainless steel SS316 or units having
a capacity larger than 136 Mbtu/hr, 0.24 inch PVC or Polypropylene for unit having a
capacity less than 136 Mbtu/hr.
C.
Drain pan shall comply with ASHRAE 62 and shall not be used to support the cooling
coil.
5.7
Compressors
Compressors may be either Reciprocating or Scroll/Screw type. Compressor motors shall be
capable of continuous operations within 10% of the rated (name plate) voltage without
overheating or damage. All components shall be located so as to have adequate access
space for service. Compressor shall be mounted on vibration isolators to minimize noise and
vibration transmission. Compressor motors shall be rated for continuous full load operation at
54C without exceeding the temperature limit and shall be provided with class F insulation, but
the temperature rise shall be limited to class B as per specification.
A.
Reciprocating Compressors:
1.
2.
For capacities above 120 Mbtu/hr the compressor shall be of semi-hermetic type.
3.
4.
Each compressor shall have at least one stage capacity reduction capability and/or
as specified in the equipment schedule.
5.
B.
Scroll Compressors:
1.
2.
Compressor shall have centrifugal oil pumps, inlet dirt separator, oil sight glass and
oil-charging valve.
3.
5.8
Condensing Coils
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
A.
Page 17 of 28
Coils shall be made of seamless copper tube, copper fin with separate and independent
refrigerant circuits for each compressor.
5.9
B.
C.
D.
Evaporating Coils
A.
Coils shall be made of seamless copper tube, copper fin with separate and independent
refrigerant circuits for each compressor.
5.10
B.
C.
Provide service valves on both the discharge and suction sides of the compressor.
B.
C.
Each refrigeration circuit shall have liquid line filter/drier located downstream of liquid
line receiver when provided.
5.11
D.
Provide liquid/moisture indicator on the liquid line down stream of the filter/drier.
E.
All integral suction lines shall be insulated with 1 inch thick, closed-cell rubber insulation.
Suction lines shall be fully insulated in the condenser section and up to the compressor
inlet point.
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
B.
Page 18 of 28
Refrigerant superheat shall be adjusted to take place in the last section of the
evaporator and the compressor motor section.
C.
Suction piping shall be sized and routed to provide proper oil return to the compressor
while minimizing the pressure drop between the evaporator outlet and the compressor
inlet.
5.12
Condensers Fans
A.
Units shall be equipped with motors meeting the requirements of IEC 60034-1,
33.66.05.31-Gen and project specification.
B.
Motors in hazardous (classified) locations shall meet the applicable requirements of IEC
60079-14.
C.
Provide rain shield on the motor shaft to prevent water from damaging the shaft seal.
Provide a rain cap on the fan hub to prevent rust from building on the hub-connection.
D.
E.
F.
Fan shall be propeller type adequately sized to minimize operating noise and shall be
statically and dynamically balanced.
G.
Fan motors shall have permanently lubricated ball bearing. Lubricant shall be suitable
for 30,000 running hours at 54C.
H.
Fan motors shall be rated for continuous full load operation at 54C without exceeding
the temperature limit and shall be provided with class F insulation, but the temperature
rise shall be limited to class B as per specification.
5.13
Evaporators Fans
A.
Units shall be equipped with motors meeting the requirements of IEC 60034-1,
33.66.05.31-Gen, and project specification.
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
B.
Page 19 of 28
Motors in hazardous (classified) locations shall meet the applicable requirements of IEC
60079-14.
C.
Fan shall be centrifugal type with either FC or AF blades depending on the operating
capacity and pressure range requirement.
D.
Fan-motor assembly shall be belt drive with adjustable sheave on the motor shaft for
adjusting fans speed.
E.
The entire fan-motor assembly shall be isolated from the unit frame. Isolation shall be
accomplished by mounting the assembly on a sub-base isolated from the unit frame by
vibration isolators with a minimum deflection of 1 inch and providing flexible duct
connectors at both of the fan discharge and supply openings.
5.14
Heating Section
A.
B.
The required total heating capacity shall at least be divided into two stages or as
specified. If the total required capacity is 17 Mbtu/hr or less, single stage is acceptable, if
not specified. Stages shall be divided equally.
C.
Electric heating elements shall be fin tube. The heating elements shall be flange
mounted with high quality coiled resistors centered within the tubes and embedded in
compacted insulating refractory material.
D.
The heater section shall be equipped with an automatic-reset high temperature limit
switch set at approximately 130 (54) and a manual reset high temperature limit
control set at approximately 180 (82) for safely.
E.
Heater controls shall be furnished with pressure differential switch to de-energize the
element in the case of reduced or loss of airflow.
F.
Resistance heating devices in hazardous (classified) locations shall meet the applicable
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 20 of 28
5.15
Air Filters
A.
The filter section shall be designed and fabricated to provide easy replacement and
access to all filters without using tools.
B.
Filters shall be provided in all packaged air conditioning units. Filter efficiencies shall be
as specified in 31.76.10.10-7236FGTP-PV.
5.16
Outside air opening shall be provided with rain-hood and self-draining sand-baffles.
B.
C.
Dampers blades shall be formed to be interlocking and provide a full-length blade stop.
The blades shall be a maximum of 48 inch long and 7 inch wide and each blade shall
have stainless steel axles and oil-impregnated bearings. The blades shall be capable of
100% modulation. All blades shall be positively joined to the damper rods using a
through bolt and nut. Blade linkages or gears shall have machined non-ferrous moving
contact surfaces.
D.
Damper frames, flanges and housings shall be constructed of 0.06 inch galvanized steel
with electrically welded corners which are ground smooth and re-coated with galvanic
protective paint after welding.
5.17
Electrical
A.
Enclosure:
1.
Enclosure shall be water and dust tight with gasket all around the edges of access
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 21 of 28
door opening.
2.
Provide single joint electrical power lug for power wiring entry termination. Provide
two earthing lugs for ground wire terminations.
3.
All wires, terminals, relays and other devices in the line up shall be marked and
labeled appropriately to match wiring diagrams and schematics.
4.
Enclosure door shall have both component layout and wiring diagram drawings
permanently adhered to the inside of the door. Identifications shall be indicated on
or adjacent to the device
5.
6.
7.
B.
Devices:
1.
Provide adequate number of terminal strips with adequate terminals for termination
of all wires.
2.
All sizes of starters and/or contactors shall meet suitable for intended use.
3.
C.
Wiring:
1.
All wiring external to the power/control enclosure to loads shall run in watertight,
coated flexible conduits.
2.
3.
4.
The connections shall include lock washers with anti-galvanic, anti-corrosion joint
compound to ensure long-term integrity.
5.
Control wiring termination can be either screwed or slip-on type terminals No splices
will be allowed in any wiring.
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
D.
Page 22 of 28
Electrical Protection:
1.
All electrical motors and associated control devices, shall be powered from one
single customer furnished supply (as shown on the equipment data sheet). Each
motor and heater shall be provided with individual overcurrent and overload
protective devices and auxiliary control equipment, as applicable.
2.
All electrical apparatus shall be protected against the harmful effects of shortcircuits and earth faults.
E.
Earthing:
Two external M10 earth studs shall be provided to facilitate Customer connection of the
external earthing system to the equipment. All electrical equipment on or within the
packaged unit shall be earthed from these earthing points.
5.18
Controls
Control components shall meet the requirements of 31.76.10.10-7263FGTP-PV.
A.
Operating Controls:
1.
All unit controls shall be furnished, mounted, wired and completely installed by the
manufacturer.
2.
For the cooling operation, provide pump-out control for start/stop operation with
reset relay and periodic pump-out for off-cycle.
B.
For the compressor protection provide; high and low refrigerant pressures cutouts,
low oil differential-pressure cutout, high discharge temperature cutout and anti
short-cycling timer.
2.
3.
Provide interlock between the fan operation and the operation of both the cooling
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 23 of 28
Optional Accessories:
1.
Provide both high and low ambient operation kits as the application dictates.
2.
Provide the appropriate capacity staging control setup to meet the minimum
capacity reduction as required by design.
3.
Provide terminal strip with adequate number of terminals for equipment failure
interface with remote operator-notification system as required by design.
D.
Temperature Controls:
1.
2.
The selected temperature controller or thermostat that have fan-switch with (ONAuto) selection and a system switch with (Cooling-Heating-Auto-Off) selection.
3.
When the system selector switch is on Auto-mode, the system shall automatically
switchover between cooling and heating based on the deviation of the space
temperature and the set point of either mode. The minimum dead-band setting
between the cooling and heating set points shall be factor set at 1 with a
maximum of 9, field adjustable.
4.
For a single zone application, provide wall mounted digital & programmable standalone type thermostat. Number of cooling/heating stages shall match those of the
controlled unit.
5.
The controller shall have 7-day, 4 set-points cooling and 4 set-points heating
programming with night setback capability. Number of cooling/heating stages shall
match those of the controlled unit.
6.
The controller shall have fan-switch with (ON-Auto) selection and a system switch
with (Cooling-Heating-Auto-OFF) selection.
6.
Special Requirements
Packaged air conditioning unit electric motors and all other electrical and instrumentation equipment
in hazardous areas shall be in compliance with IEC 60079-0, certified for the intended use and shall
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 24 of 28
Coatings
Air-cooled condensing unit coils shall be coated with Heresite P-413 pure phenolic thermosetting
resinous coating. Coating thickness shall be 0.002 inch DFT. Coil surface preparation and application
of coating shall be in accordance with coating and coil manufacturers written instructions.
8.
8.2
Unit shall be rated at 130 (54), or higher temperature as specified. All mechanical and
electrical components (such as bearing, wiring, etc.) shall be able to operate in the project
environment conditions. Especially, motors shall be rated for continuous full load operation
between 27F (-3C) and 130F (54C) without exceeding the temperature limit and shall be
provided with class F insulation, but the temperature rise shall be limited to class B as per
specification.
9.
Protection of Apparatus
9.1
Equipment and accessories shall be delivered with protective crating and coverings as
recommended by the equipment manufacturer.
9.2
Equipment and accessories shall be stored to prevent damage and protect them from
weather, dirt, fume, water and construction debris.
9.3
Equipment and accessories shall be handled in accordance with manufacturers written rigging
and installation instructions for unloading, transporting and setting in final location.
10. Testing
In addition to testing specified above, all unit electrical devices shall be energized as components to
ensure operation integrity prior to the unit shipment. Replacement of nonfunctioning items shall be
conducted with all reasonable speed and the quality assurance engineer shall certify that all such
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 25 of 28
Package air conditioning units shall be tagged with a 1.6 inch x 5 inch x 0.06 inch 304
stainless steel plate with engraved identification numbers (Principals Equipment Number,
Manufacturer Name, Model No., Serial No., Electrical Data, and P.O. Number.) permanently
riveted to the frame in a conspicuous location.
End of Specification
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 26 of 28
ATTACHMENT 1
VOLT/PHASE/FREQUENCY
CHARACTERISTICS
COMPRESSOR
MANUFACTURER
TYPE
QUANTITY
CAPACITY (Mbtu/hr)
LOCKED ROTOR/FULL LOAD CURRENTS (Amps)
POWER INPUT (kW)
REFRIGERATION OIL CHARGE (gallon)
NO. OF CAPACITY REDUCTION STEPS
CONDENSER
PAGE 1 OR 2
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
Page 27 of 28
EXTERNAL
STATIC
PRESSURE
AT
PAGE 2 OR 2
Doc. No.:S090768.237-2.45-503-A-E
Job No.: 090768
Rev. E
FEATURES
OPTIONS
ACCESSORIES
&
AIR FILTER
MANUFACTURER
TYPE
QUANTITY
DUST ARREST EFFICIENCY (%)
SIZE (L/W/D) (inch)
DESIGN / MAXIMUM VELOCITY (fpm)
PRESSURE DROP (CLEAN / LOADED) (psi)
Page 28 of 28