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2011 Copyright 2011 by the International Society of Offshore and Polar Engineers (ISOPE) ISBN 978-1-880653-96-8 (Set); ISSN 1098-6189 (Set); www.isope.org
ABSTRACT
LNG-FPSO (Liquefied Natural Gas - Floating Production Storage and Offloading) is a promising energy-efficient method compared to onshore NG (Natural Gas) treatment facility when the gas well is located in a distant offshore ocean. The heat exchanger for LNG-FPSO should be more compact than the ones in onshore liquefaction plant due to its limited platform area. PCHE (Printed Circuit Heat Exchanger) is a newly developed heat exchanger with favorable characteristic of compactness. In this paper, we fabricated PCHE, and applied to MR-JT (Mixed Refrigerant Joule Thomson) cycle to simulate SMR (Single Mixed Refrigerant) process. Tube heat exchangers are also fabricated to compare performance of cooling system. The experimental results of the MR-JT cooling system are discussed in this paper.
production method has a great advantage in that it does not need to transfer natural gas from offshore place to onshore plant to liquefy it. FPSO can also transport LNG to another ship, which is cost effective. (Fig. 1) Because many types of equipment must be loaded on the small platform ship in FPSO, there are some technical constraints for FPSO as follows (Michael Barclay, 2005). Lightness of the ship Compactness Safety
One of the large and heavy equipments in LNG plant is a heat exchanger. Compact heat exchangers shall decrease the whole size or weight of liquefaction facility of FPSO. PCHE (Printed Circuit Heat Exchanger) is a compact heat exchanger constructed by chemical etching method and diffusion bonding. It is possible to construct a PCHE with a flow channel diameter that is much smaller than that of a commercial plate heat exchanger by employing these techniques.(Fig. 2) PCHE has an advantage of compactness, but it also has a disadvantage in performance due to axial conduction, especially in cryogenic application (Maranzana, Perry et al., 2004). For LNG FPSO as one of the cryogenic application of PCHE, it is important to observe the characteristics of PCHE in a similar environment with LNG FPSO. MIXED REFRIGERANT & PCHE FOR LNG FPSO Researchers have been studying about liquefaction process for LNG FPSO. Mixed refrigerant process (Fig. 3) and nitrogen expansion process (Fig. 4) are two big categories of candidates (Michael Barclay, 2005). Both processes have advantage and disadvantage in respect of simplicity, and safety. However, mixed refrigerant process in general shows better efficiency than nitrogen expansion cycle as indicated in Table 1. Regarding both onshore and offshore liquefaction processes, mixed refrigerant process is becoming an important technology and the usefulness MR (Mixed Refrigerant) has drawn great attention recently. To apply PCHE to MR process, it is important to know flow characteristic of mixed refrigerant at micro-channel, but they are not
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