Client Name : Project Name : Project Number :

BASF India Limited Project GIR G3IR

Document No. : G3IR-0000-25-SP-9000 1000 Date 11-April-12 15 Page 1 of 13

SCOPE OF FACILITIES

Document No

1000 G3IR000025SP9000

Business Unit Discipline Document Type

: : :

Infrastructure General
General Specification

Document Title

Basic Engineering Design Data

ISSUED FOR DESIGN

12 Apr 2012

0 Revision

11-April-12 Date

Issued for Design Purpose

V Qureshi Thakur Dass

Thakur Dass Checked By

Vivek Pandey Approved By

Prepared By

BEDD Rev 1_CoverPage.docm

Client Name : Project Name : Project Number :

BASF India Limited Project GIR G3IR

1000 Document No. : G3IR-0000-25-SP-9000 Date 11-April-12 15 Page 2 of 13

SCOPE OF FACILITIES Record of Revisions

This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions. Revision No. 0 Date Description

11-April-12

Issued for Design

BEDD Rev 1_CoverPage.docm

Form 000.100.F1000 11-Apr-12 Form Date 22Dec2010 Page 1 3 of 13 15

BASIC ENGINEERING DESIGN QUESTIONNAIRE Client: Project Name: Project Location: Project / Work Order No: BASF India Limited Project GIR - Infrastructure Dahej, India G3IR By: Reviewed: Rev: Date: Thakur Dass Vivek Pandey A 04Apr2012

1.0

INTRODUCTION This Basic Engineering Design Questionnaire is intended to provide Fluor with the technical information required to proceed effectively with design work. The information requested in this questionnaire will also enable Fluor to proceed with proper consideration for the client's preferences and specific technical requirements. Definition of the requested information at any early date will enable work to proceed rapidly and efficiently. The requested information should be provided by filling in or checking the blanks and crossing out alternatives that do not apply. All items should be answered as completely as possible. If no data are available, indicate "No Data." If the item is not applicable to the scope of work, indicate "N/A." If no preference or criteria exist, indicate "Fluor to Specify." Use additional sheets if more space is required. The questionnaire should be completed and returned no later than: If certain information is not available by this date, please return the questionnaire as nearly complete as possible, and forward the outstanding information when it becomes available. Notes:

2.0

CODES AND STANDARDS The following is a typical list of applicable U.S. based codes that will be used unless Client indicates other Codes and Standards to be followed: 2.1 2.2 Pressure vessels Storage tanks Atmospheric tanks Low pressure tanks (< 1.03 barg) Floating roof tanks Refrigerated tanks Ethylene & Ethane Tanks FRP vessels Heat exchangers Air cooled exchangers Pumps Centrifugal pumps Reciprocating pumps PD pumps (Controlled volume) PD pumps (Rotary) Pump seal Piping Instrumentation Pressure safety valves Safety Water effluent Air emissions Noise Fire protection Compressors Centrifugal Reciprocating Rotary Type Lubricating oil systems Steam turbines Gas Turbines Boilers Architectural Electrical Civil Work Materials Welding Sanitary Refrigeration Structural Plumbing ASME Section VIII Div 1 and 2,SMPV,IBR,IS API 650 API 620 API 650 - Appendix C API 620 - Appendix Q API 2508 ASME Sec. X, ASME RTP-1 TEMA, ASME Sec. VIII Div 1, API 660 API 661 ANSI, API 610 API 674 API 675 API 676 API 682 ANSI, ASTM, IBR API, IBR, ISA API RP 520 (Part 1 and 2) and API 521 for Vessels and API 2000 for Storage tanks. IS, OSHA, Local regulations Central and State Effluent Regulations GPCB Central and State Effluent Regulations GPCB GPCB, OSHA, API 615 ( Rotating Machinery) Tariff Advisory Committee ( TAC) API 617 API 618 API 619 API 614 API 611 and API 612 API 616 IBR IS / NBC Indian Electrical Rules, Indian Explosive Rules,Tariff Advisory Committee IS ASTM, ASME ASME IX IS ASHRAE IS ANSI, ASME, ASSE, ASTM, AWS, AWWA, UPC, CISPI, PDI, IPC

2.3 2.4 2.5 2.6

2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15

2.16 2.17 2.18 2.19 2.20 2.21 2.22 2.23 2.24 2.25 2.26 2.27 2.28

PRC 000.100.F1000 dtd 22Apr2011_Process.xls

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Form 000.100.F1000 Form Date 11-Apr-12 22Dec2010 Page 4 2 of 15 13

BASIC ENGINEERING DESIGN QUESTIONNAIRE

2.29 2.30

HVAC Other Material Handling Insulation Painting Aircraft Warning

ASHRAE, SMACNA, ARI, NFPA90A, 90B, 91, 92A, UMC, ASME, ASTM, ANSI IS,CEMA IS IS IS

3.0

UNITS OF MEASUREMENT Select the Units of Measurement to be used by clicking on the Option Button above the appropriate column. Measures identified with a double asterisk (e.g. **Pressure**) are referenced throughout the questionnaire. If your project is using something other than the standard units shown, choose the Other option. Then copy and paste the units from the standard that comes closest to what you are using. Finally, modify the individual units in the Other 2 column to suit your requirements. Note, superscripts will not display in cells that make reference to the Units of Measurement table (e.g., ft/s in the table will transfer as ft/s2 to any cell referencing it). Therefore, it is recommended to avoid the use of superscripts.

Measure **Acceleration** Area Area Area Concentration Density Duration Duration **Duration** Duration Electricity **Electricity** Electricity Electricity Electricity **Electricity** Flow Flow **Flow** Flow Flow Force Heat **Heating Value** **Length / Distance** **Length / Distance** Length / Distance Length / Distance **Load / Pressure** Mass Mass **Mass** Mass Transfer Power Power Pressure **Pressure** **Pressure** Pressure Pressure Pressure **Pressure** **Radiation** **Sound** Speed Speed **Temperature** Temperature Torque

English/US Meaning feet per second per second square feet square inches square yards parts per million pounds per cubic foot second minute hour year Ampere hertz kilovolt milliampere millivolt volt barrels per day cubic feet per minute gallon per minute pounds per hour standard cubic feet per hour pound force British thermal unit British thermal unit per pound feet inches miles yards pounds per square foot pound ounce ton pound per hour foot squared British thermal units per hour horsepower inches of water inches of mercury pounds per square inch pounds per square inch pounds per square inch pounds per square inch (absolute) pounds per square inch (gage) British thermal units per square feet decibel, "A" weighted sound level feet per second miles per hour degrees Fahrenheit degrees Rankine foot pounds

US Customary ft/s2 sq ft sq in sq yd ppm lb/ft3 sec min hr yr A Hz kV mA mV V bpd cfm gpm lb/h scfh pound force Btu Btu/lb ft in mi yd lb/sq ft lb oz ton lb/h.ft2 Btu/h hp inches H2O inches Hg psi psi 2 psi (lb/in ) psi(a) psi(g) Btu/sq ft dBA ft/s mph deg F deg R lb.ft

SI/Metric m/s2 sq m sq mm sq m ppm 3 kg/m sec min hr yr A Hz kV mA mV V m3/h m3/h cu m/h kg/h Nm3/h N kJ J/kg m mm km m kg/sq m kg g ton kg/m2.h kW kW mBar mBar N/m2 Pa bar bar(a) bar(g) J/sq m dBA m/s km/h deg C deg K Nm

Other

Reset

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Form 000.100.F1000 Form Date 11-APR-12 22Dec2010 Page 5 3 of 15 13

BASIC ENGINEERING DESIGN QUESTIONNAIRE

**Viscosity** Volume Volume Volume Other (Specify)

centipoise barrel cubic feet gallon

cp Barrel cu ft gallon

cp cu m cu m cu m

When entering values in a table with predefined units of measurement, if the units of measurement do not apply (US Customary, SI/Metric or Other), delete the default value and enter the correct units of measurement. If no units of measurement are indicated, enter the units along with the value.

4.0

UNITS AND EQUIPMENT NUMBERING Unit and equipment numbering shall follow the established conventions of the client. Same as defined in FEED (Refer FEED job bulletin JB-8-002 & JB-4-001) If the client has an established numbering system, indicate here: Two copies of detailed instructions (English) defining the system to be adopted are to be provided with this questionnaire. In the absence of an established numbering system by the Client, Fluor's equipment designation and numbering system will be used. A copy of Fluor's numbering system is available upon request.

5.0

PLANT / UNIT DEFINITION A. Name and Location Indicate Client's Name, project location, and any other specific information that should appear on project specifications and / or drawing title blocks. Name BASF India Limited Address Dahej Village; Vagra Taluka; District Bharuch, Gujarat 392130, India B. Scope of Facilities Indicate the type and capacity of each onsite process and offsite / support facility to be included in this project: Infra - Integrated Infrastructure project to cater to consolidated requirements of utilities to the business units viz Polyurethane (KU), Care Chemicals (EM) and Dispersions (ED).

Design Life for Facility (this information facilitates economic evaluation and evaluation of other factors such as corrosion allowance, etc.): 20 years as specified in Process Design Criteria (G3IR-0000-25-SP-9001), unless otherwise specified by BASF. Turndown requirements (For batch operated plants give days operation / year, batches / day, and mass / batch): Refer Design Basis of individual BUs. Provision for future expansion: As defined in FEED. C. Feedstocks List separately all unit feeds including the source of each feedstock material. Also provide with this questionnaire the composition and characteristics of each feed. (For crude oils, include TBP through 1050 degF / 570 degC, chromatography analysis of light ends through 400 degF / 200 degC, PONA's, sulfur, metals, gravity, Conradson Carbon on distillate and residue [vacuum and atmospheric], pour points, smoke point or aromatic content of kerosene, viscosity of residue, etc.) Not Applicable

Storage required inside and outside battery limits: Raw water/fire water, process water, BFW, Hydrochloric acid, sulphuric acid and cuastic storage

PRC 000.100.F1000 dtd 22Apr2011_Process.xls

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BASIC ENGINEERING DESIGN QUESTIONNAIRE

Feed movement (pipeline, tanker, railcar, ISO container, etc.) Not Applicable Inert gas blanketing requirements: Not Applicable Intermediates - Specify storage requirements (Quantities and special storage considerations): Not Applicable D. Products List separately all unit products including the destination of each material. Also provide with this questionnaire all required product specifications. Not Applicable

Maximum delivery flow rate required: Not Applicable Storage required inside and outside battery limits: Not Applicable Product movement (pipeline, tanker, railcar, ISO container, etc.) Not Applicable Inert gas blanketing requirements: Not Applicable Any special shipping requirements, methods of shipping, or expected variations in flow: Not Applicable E. Toxic / Hazardous Materials Toxic materials and other harmful or hazardous materials required special handling. Please list any such materials that will be in the plant and any past operating experience or recommendations. Indicate any special electrical area class requirements. Identify considerations for known existing soil contaminations, if any. Sulphuric acid, Hydrochloric acid, Caustic solution. PO & Butadiene are also stored in the complex which are part of BU's. F. Types of cooling Unless there is some special requirement, cooling is normally done by the use of cooling towers and a circulating water system. Please note exceptions. (seawater, air, once through cooling, etc). Not Applicable Please indicate any limits to the supply of cooling water makeup, seasonal variations in temperature and in filtering requirements, distance from the plant, and special problems in the disposal of cooling tower blowdown. Also, please state any special requirements for the use of air coolers, sea water, or nonrecirculating cooling water. Not Applicable G. Special Requirements Please state any other requirements, such as the type of flare to be used, intermediate storage requirements, and use of motor versus turbine drives for pumps and compressors. Also please indicate any process study requirements. Indicate any requirements for incineration of wastes. Incinerator for solid waste. H. Winterization Requirements Not Applicable

6.0

BATTERY LIMIT REQUIREMENTS A. Battery Limit Conditions Provide the following temperature and pressure information for streams entering or leaving the battery limits of the defined facilities. Temperatures are particularly important for incoming streams and rundown streams to processing facilities outside the scope of this project. Pressure should be adjusted to the conditions at battery limits and at grade. (Use additional sheets if necessary to define all units within the scope of this project).

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Form 000.100.F1000 Form Date 11-Apr-12 22Dec2010 7 of 13 15 Page 5

BASIC ENGINEERING DESIGN QUESTIONNAIRE

1.

Indicate the following battery limit information for streams, including hydrocarbon and chemicals, supplied to these facilities by others. If this information is not available, Fluor will provide the required battery limit pressures and temperatures.
Incoming Streams Source and control Pressure bar(g) Temperature deg C

Natural Gas Raw Water

GAIL GIDC

6 1

25 Amb

2.

Battery limit conditions for liquid streams from units will be dependent upon downstream process onsite / offsite facility requirements (including tankage). In consideration of these requirements, provide the following information. If the Client has no specific criteria, indicate "Fluor to specify."
Outgoing Liquid Stream Friction Pressure Drop Min Max Static Head Including Elevation Change Min Max Destination Pressure bar(g) Destination Temp deg C

Destination

Waste water Water Treatment Plant

N/A

N/A

N/A

N/A

FTS

40

3.

Indicate the following battery limit requirements (after control valve) for vapor streams from the facilities.
Outgoing Vapor Destination Pressure bar(g) Temperature deg C

Not Applicable B. 1. Battery Limit Isolation: Battery limit isolation provisions shall be as follows:
Stream Block Valves Block Valve and Blind Other

Steam Feed Water Condensate Process Water Waste Water Cooling Water Fuel Oil Fuel Gas Plant Air Instrument Air Chemicals Hydrocarbons Nitrogen Hydrogen 2.

Refer BASF minimum SHE requirement G-S-PI-100EN

Indicate instructions relating to battery limit grouping of units (if other than individual process units) for isolation and shutdown purposes. N/A Water Runoff Fluor assumes separate sewer systems for oily process water and surface runoff. Separate chemical sewer system will be indicated if required. Indicate any other instructions for sewer systems None.

C.

7.0

SITE / METEOROLOGICAL DATA Prevailing wind direction Mean wind velocity: Summer km/h Winter km/h (Give direction in reference to true north, not plant north) Maximum wind velocity: 50 44 Design Wind Velocity % of the time (or preferably supply a wind direction diagram).

Prevailing Direction Prevailing Direction

% of the time % of the time

m/s km/h

km/h

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Form 000.100.F1000 Form Date 11-Apr-12 22Dec2010 Page 8 6 of of 15 13

BASIC ENGINEERING DESIGN QUESTIONNAIRE

Number of Inversions Per Year Maximum Temp Design Maximum Ambient Temp Design Temp for Air Coolers, if different Design Temp For Storage Of Volatile Liquids, if different Minimum Temp Design Minimum Temp Relative Humidity - Normal Relative Humidity - Maximum Importance Factor Cooling Tower Design Information: Design Wet Bulb Temperature Maximum Allowable Cooling Water Return Temp Percent Of Time Exceeded / Yr Rainfall - Design storm based on Maximum for: 15 Minutes 1 hour 24 hours Snowfall - Design storm based on Equivalent water depth Maximum in 24 hours Maximum depth Design snowload for structure Design Frost Depth Site Elevation Above Sea Level Barometric Pressure Seismic Data Fa Fv Ss Si Site Classification Importance Factor Topographical Data (Notes 1 & 2) Longitude Latitude Height above Mean Sea Level (MSL) Unit Elevation above MSL Water Table (maximum) Water Table (minimum) Note 1. For complete Area elevations please refer to: Note 2. Individual unit elevations will vary. Soil Data Soil Bearing Capacity Type of Pile Pile Depth (Also refer to Annexure II) Pile Capacity Blast Design Overpressure Fireproofing Preferred type Extent Special Precautions:

Average Duration 40 65 42.3 65 11 deg C deg C deg C deg C deg C deg C

92

28 40

deg C deg C

year period. (Attach rainfall time and intensity charts) mm mm mm year period. mm mm mm kg/sq m m m mBar

70 305 Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable 6.6 1012

m/s2 m/s2 Zone III 1.5

6.6

deg, min deg, min m m m m (appropriate topographical and hydrological data source)

6690

kg/sq m m ton

15

(above paving or to equipment support level)

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Form 000.100.F1000 11-Apr-12 Form Date 22Dec2010 Page 9 7 of of 15 13

BASIC ENGINEERING DESIGN QUESTIONNAIRE

(Salt, air, sandstorms, windstorms, hurricanes, electrical storms, temperature inversions, fog, or rapid weather changes that have an impact on plant design)

Nearest weather station for which statistics are published.

See also PIP CVC01017, Plant Site Data Sheet and PIP CVC01018, Project Data Sheet

8.0

UTILITY CONDITIONS Whenever practical, utility conditions should be set to provide optimum economy for the overall project. This optimum varies to some extent with the process being considered and the size of the project. The following data should be filled in by the Client where there are specific preferences, or tie-ins with other facilities. Any tie-ins with other facilities should be specifically noted and any required import or export quantities given (maximum, normal, or minimum). If the main flow originates outside battery limits, all conditions should be specified at battery limits, with pressures at grade. The location where the lines cross the battery limits must be specified. If the flow originates within battery limits, but the conditions are specified by the Client for some reason, then the location where the conditions are measured must be specified, because there can be a significant pressure drop in long headers.

Also Refer to Annexure I

STEAM Moisture % Pressure
bar(g)

Temperature
deg C

High Pressure Minimum (for thermal design) Normal Maximum (for mechanical design) Medium Pressure Minimum (for thermal design) Normal Maximum (for mechanical design) Low Pressure Minimum (for thermal design) Normal Maximum (for mechanical design) Pressure (Specify) Minimum (for thermal design) Normal Maximum (for mechanical design)

COOLING WATER

Pressure
bar(g)

Temperature
deg C

Cooling Water Supply Cooling Tower Source Minimum Normal Maximum (for mechanical design) Design Fouling Factor Cleanliness Factor For Surface Condensers Cooling Water Return Return To: Cooling Tower Min Press Required For Return

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BASIC ENGINEERING DESIGN QUESTIONNAIRE

Max Press Required For Return Max Temp For Return

RAW WATER

Pressure
bar(g)

Temperature
deg C

Source GIDC Minimum Normal Maximum (for mechanical design) Maximum Flow Available Raw Water Analysis Calcium Magnesium Sodium Bicarbonate Carbonate Hydroxide Chloride Sulfate Maximum Minimum 49.9 11.6 284.1 Nil 59 8.4 172.3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 ppm as CaCO3 0.24 17 1.74 8.07 ppm as Fe ppm as SiO2 cu m/h

Cations

Anions

Total Hardness Alkalinity A Methyl Orange Alkalinity B Phenolophthalein Iron (Total) Silica Organic Matter KmnO4 Consumed PH CO2 Heavy Metal Turbidity And System Used Color (And System Used) Total Dissolved Solids Please describe any seasonal variation

1.7 NTU < 5 , ( Pt. Co.Scale) 267.1

Note : Raw water analysis of monsoon season to be provided by BASF

DRINKING WATER Pressure
bar(g)

Temperature
deg C

Minimum Normal Maximum (for mechanical design)

BOILER FEED WATER

Pressure
bar(g)

Temperature
deg C

Source Deaerator Minimum Normal Maximum (for mechanical design) Steam Condensate (Give for each level required): Normal Use Design Pressure Required For Return Give for each level required

bar(g)

at battery limits

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Form 000.100.F1000 Form Date 11-Apr-12 22Dec2010 Page 11 9 of 13 of 15

BASIC ENGINEERING DESIGN QUESTIONNAIRE

PROCESS WATER

Available Flow Rate

cu m/h

Pressure
bar(g)

Temperature
deg C

Source Minimum Normal Maximum Quality

Storage Tank

FIRE WATER

Available Flow Rate

cu m/h

Pressure
bar(g)

Source Fire Water Tank Minimum Normal Maximum (for mechanical design) (For grassroots plants, requirements will be established later in the design)

AIR

Pressure
bar(g)

Temperature
deg C

Plant Air Source Air Compressor Minimum Normal Maximum (for mechanical design) Instrument Air Compressed Air Drier Source Minimum Normal Maximum (for mechanical design) Design Dewpoint At Normal Operating Pressure

FUEL OIL Source Road Tankers Type Diesel Specific Gravity Pressure Normal Location Where Pressure Is Specified Heating Value: Lower

Temperature Max (Design) Higher

deg C bar(g) J/kg

Viscosity at at at at at Note!!! State viscosity at a minimum of 2 temperatures. Flash Point Pour Point Percent Sulfur Percent Aromatics ppm Sodium ppm Vanadium ppm Ash deg C deg C deg C deg C deg C cp cp cp cp cp

FUEL GAS

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Form 000.100.F1000 Form Date 11-Apr-12 22Dec2010 Page 10 12 of of 13 15

BASIC ENGINEERING DESIGN QUESTIONNAIRE

Source GAIL Pipeline Molecular Weight 18.96 Normal 6 Pressure Location Where Pressure Is Specified Lower 43500000 Heating Value:

Temperature Max (Design) Higher

25

deg C bar(g) J/kg

44500000

Sulfur Content N/A Water Content or Dew Point Hydrocarbon Dew Point Composition 88.73 Mol% C1,4.13 Mol% C2,2.84 Mol% C3,1.49 Mol% IC4,0.78 Mol% nC4,0.14 Mol% iC5,0.12 Mol% nC5,0.072 Mol% C6+,1.15 Mol% CO2,0.53 Mol% N2. Note!!! State variation expected in molecular weight, heating value, etc.

INERT GAS OR NITROGEN Source Pressure Composition Normal 99.98 Vol % Nitrogen Gaseous nitrogen by third party Temperature Max (Design) deg C

4 of 15

bar(g)

ELECTRICITY Source Frequency Large Motors Over Small Motors Over Fractional hp Motors Lighting Instruments Emergency Dakshin Gujarat Vij Company Limited (DGVCL) 50 +/5 % (specify extent of Frequency Fluctuation) 160 kW V 6600 3 0.18 kW V 415 3 V 240 1 V 240 1 V 24 V DC / 240 V AC 1 V 415 3

Hz phase phase phase phase phase phase

Power Interruptions - Frequency / year, duration, and causes, if known By BASF Source of emergency power (include standby generation and UPS (Uninterruptible Power Supply Requirements) Emergency Diesel Generating Set for Stand-by Power. 3-Phase & 1-Phase UPS with battery back-up for critical process and non-process loads. In addition, Sulfation plant needs uninterrupted power supply which would be catered by no-break DG. The requirement for EM no-break load is around 1650 KVA. Please note any power factor correction requirements. The overall target operating power factor shall be 1.0

Plant Power System Voltage Levels 66 KV / 6.6 KV / 415V / 380V Plant Power System Grounding Methods (At all voltage levels) 66 KV - Solidly earthed 6.6 KV - Low resistance earthed 415 V - Solidly earthed 380 V - Solidly earthed DC System- Ungrounded

9.0

ENVIRONMENTAL AND SAFETY REQUIREMENTS Please state the following: Names of governing authorities MOEF/GIDC/District Administration/Local Fire Department Local, regional, and national laws, regulations and codes that must be followed regarding safety, fire protection, plant effluent (solids, liquid, and gaseous) and noise BASF standard in addition to Indian Laws and Regulations will be applicable.

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Form 000.100.F1000 Form Date11-Apr-12 22Dec2010 Page 13 11 of of 15 13

BASIC ENGINEERING DESIGN QUESTIONNAIRE

Insurance company requirement or identification of insurance carrier By BASF Any special guidelines or requirement By BASF Documents to be produced by Fluor As per FEED Deliverable list. Calculations to be presented to the authorities or to the client By BASF Existing water treatment facilities available - type, quality or treatment, and available capacity Not Applicable Source, analysis and quantity of tie-in water streams Not Applicable Background concentration of pollutants in ambient air and receiving water Refer to EIA study Noise background level Refer to EIA study

Please fill in any specific requirements for the items listed below: Waste Water Discharge BOD COD Oil Suspended solids Total dissolved solids Phenols Other
3

30 <100 10 100

Max. Temp PH

deg C to

Requirements for separate sewers for oily water, sanitary water, and surface drainage Separate sewers sanitory drainage, chemmical drainage, oily water. Are septic tanks acceptable? Yes

Main Stack(s) Discharge SO2 NOx Dust and Soot

Rate

Concentration at Grade By BASF Commissioned EIA By BASF Commissioned EIA By BASF Commissioned EIA

Other Gaseous Emissions Points State limiting concentrations and mass flow By BASF Limits on total plant emissions By BASF Regulating authority MOEF - GOI

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Form 000.100.F1000 Form Date11-Apr-12 22Dec2010 Page 12 14 of 13 15

BASIC ENGINEERING DESIGN QUESTIONNAIRE

Noise Maximum workers exposure 115 85 75 Far Field Limitations At At At in in in direction direction direction dBA dBA dBA dBA dBA dBA during during during 0.25 day night hr hr hr

Flare Max allowable radiation at ground level Max allowable radiation at safe area Not Applicable Not Applicable J/sq m J/sq m

Solid Wastes State any limitations regarding consistency, composition, flow rate, density, etc. As defined in FEED

Firewater State the spray radius required by the insurance underwriters. As per TAC rules

10.0

EQUIPMENT DESIGN CONSIDERATIONS Please state any special requirements regarding the following: Fouling factors for heat exchangers in various services As defined in FEED Design pressure for equipment as a function of operating pressure and type of equipment As defined in FEED Design temperature as a function of operating temperature As defined in FEED Surge capacity of vessels As defined in FEED Materials of construction As defined in FEED Corrosion allowances As defined in FEED Overdesign and safety factors for pumps, compressors, turbines, heat exchangers, heaters, or other equipment As defined in FEED Maximum heat exchanger bundle size or weight for removable tube bundles. Any other size or weight limitations for maintenance. As defined in FEED Any special batch system requirements such as low holdup in equipment and piping. Not Applicable Any special sparing requirements. As defined in FEED Are common spares acceptable for pumps? As defined in FEED

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Form 000.100.F1000 11-Apr-12 Form Date 22Dec2010 Page 13 15 of 13 15

BASIC ENGINEERING DESIGN QUESTIONNAIRE

Spacing of storage tanks and dike capacity. As defined in FEED RVP criteria for breakpoint on use of cone roof tanks vs floating roof tanks. As defined in FEED Velocity limitation for piping. As defined in FEED Preferred type of driver in critical applications. As defined in FEED Any other special factors that effect the design of the plant? As defined in FEED

Where no special requirements are given, factors based on Fluor experience will be used. In large plants, equipment design may sometimes be affected by shipping limitations. Please list any information available regarding maximum weight and dimensions of equipment that may be shipped to the site. Please explain what causes the limitation. Not Applicable

11.0

ECONOMIC EVALUATION CRITERIA In order to develop an optimum design, it is frequently necessary to make economic evaluations to compare possible alternatives. Please list below the costs that are to be used for all raw materials, utilities, and products when such economic evaluations are made. In developing this list, it is more important that the various values be internally consistent than that any one item be an accurate market price. In addition, please give any desired economic criteria such as interest rate, labor costs, and payout time required and the formula to be used to calculate the relative attractiveness of alternate schemes. Not Applicable

PRC 000.100.F1000 dtd 22Apr2011_Process.xls

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ANNEXURE-I UTILITIES CONDITION FOR BASF PROJECT

Utility Normal BARG HP Steam 42.0 DEG C 275
Deg of Superheat

Minimum BARG 40.0 DEG C 270

Deg of Superheat

Mech. Design BARG 48/FV DEG C 300

Remarks

DEG C 20

DEG C 18

LP Steam

6.0

185

20

8/FV

300

The conditions as specified is only for Infrastructure part of the project. Each Business unit has different LP steam conditions depending on requirements within Business units; Note 1

LLP Steam (Non IBR System) LP Cond Atm Cond BFW DM Water CW Supply CW Return Process Water Fire Water Plant Air Inst Air Nitrogen Natural Gas Raw Water Tempered Water

1.5 0.0 45.0 3.5 5.0 3.5 8.8 8.0 8.0 7.0 6.0 3.5

147 100 121 40 32 40 40 40 40 40 40 25 AMB

20 4.0 43.0 3.0 4.0 3.0 3.0 5.3 6.0 6.0 6.0 1.0 6.5 90 152 107

11 40 40

3.4/FV 8/FV 3.4/FV 56/FV 7.5 6.0 6.0 8.0 12.0 10.0 10.0 10.0 10.0 6.0 9.0

175 185 130 180 70 70 70 70 70 70 70 70 70 70 120

Note 1

Note 1 Note 1

Note 1: For utility conditions within EM,refer Process Design Basis for Care Chemicals Unit,G2IR-4000-25-DB-9000.

ANNEXURE-II
Pile Diameter (mm) 300 450 600 800 1000 Pile Capacity (Ton) 14 31 52 86 123