BALAD ROOZ WTP PROJECT

PROCESS PLANT OPERATIONS MANUAL

PROCESS PLANT OPERATIONS MANUAL

Table of contents ................................................................................. 1 Process plant & design parameters ................................................... 2 Raw water pumping station ................................................................ 3 Rapid mix basin ................................................................................... 7 Flocculation and clarification ............................................................. 9 Sludge pump station ......................................................................... 14 Filtration ............................................................................................. 16 Waste pump station........................................................................... 24 Chlorine system ................................................................................. 26 Alum system ...................................................................................... 28 Polymer system ................................................................................. 31 Clearwell / High service pump station ............................................. 36 Appendix-I .......................................................................................... 42 Appendix-II ......................................................................................... 48 Index of abbreviations....................................................................... 54

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PROCESS PLANT & DESIGN PARAMETERS Generally the plant has been designed for the following flows.
PLANT CAPACITY MAXIMUM FLOW IN MAXIMUM FLOW OUT

One duty raw water pump Two duty raw water pump

500 m3/hr 1000 m3/hr

500 m3/hr 1000 m3/hr

There will be water losses throughout the treatment line from clarifier sludge draw off and filter backwash water which will not be treated and not returned to the head of the works. The above are based on average figures for service water usage, desludging and for backwash water usage/top up from the main process. The basis of design for 1000m3/hr water treatment plant : PROCESS UNIT Design Maximum capacity of the WTP Flocculation Filtration rate (all filters) Filtration rate (n-1 filters) High Rate backwash rate Low Rate backwash rate Air scour rate Contact time at max flow Treated water storage (on site) Elevated treated water storage (off site) BASIS OF DESIGN 1000m3/hr 30 minutes retention time 8.4 m/hr 10.5 m/hr 55 m/hr 16 m/hr 42 m/hr 30 minutes 9 hours 2 hours

Treatment comprises of the following process units: Raw water extraction pumping station Flash mixing, flocculation and clarification units Rapid gravity filters with dual sand and anthracite media Sludge removal holding tank Waste water holding tank Coagulant dosing facilities (aluminium sulphate & polymer) Chlorine drum storage and dosing facilities In addition, there is space on the site for future installation

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RAW WATER PUMPING STATION

Introduction

The RWPS wet well is fed from two (2) identical river intake screens that are flat bars mesh enclosed by angle bar frame. The screen may be cleaned or made it maintenance by lifting it from their normal positions via davit crane. The crane can rotate and transfer the screens onto a flat roof of PS if required. One screen feed wet well compartment No.1 and the other screen feed wet well compartment No.2. The feed from the screens is via underwater DI pipes and each entry to the wet well can be isolated with a penstock. The raw water PS is located above the raw water wet well. All major equipment is located within the building (ST. 20). Pumps are suspended bowl type with their impellers in the wet well and motors connected via extended shaft at ground level. The PS is set up with four single speed pumpsets operating as 2 duty and 2 standby (Two pumps installed in compartment 1 of the PS and two pump installed in compartment 2 of the PS ) Pump and motor data is provided in Appendix I Schedule (I-1) The raw water wet wells are divided into two segments (interconnected via penstock) to allow for some flexibility during times of maintenance and cleaning that may be executed it by two De-silting pumps, one for each compartment. The plant maximum capacity can be achieved with 2 pumpsets (each pump have rated capacity 550 m3/hr) so that with one half of the raw water wet well out for maintenance, 100% of works flow is still possible with the two remaining pumpsets dedicated to the other half of the wet well and running at full speed. The dimension of flanged discharge piping for pump discharge head is 300mm in accordance with BS EN 545, PN 16 and provided with threaded tap at discharge flange for installation of pressure gauge. Provide pressure gage, minimum 100 mm face, calibrated to read approximately midrange of pump discharge pressure and to read below to 5 meters of vacuum. A combination air/vacuum valve (size 100mm ) has been provided in the discharge pipeline for each pump to release accumulated exhaust air under pressure from column piping upon pump startup, and allow air to re-enter column piping when pump shut down. Also to release air from piping system when pump startup and close watertight when water enters valve and air exhausted. When pump shut down, valve shall open and allow air to re(3)

enter piping system to prevent vacuum. Valves are designed for 16 BAR working pressure, and shall have minimum air capacity of 600 liters per minute.
Operation

The PS can be remotely monitored and controlled via PLC RWPS and via full local manual control. The raw water vertical turbine pumps are provided with four control station (cs) and four low level float switches, one for each pump. Front of control station Mounted Devices are :

RAW WATER PUMP ( where x 1, 2, 5, 6) CONTROL PANEL

Designation 20-HS-00X-C 20-HS-00X-D 20-YL-00X-A 20-YA-00X-A 20-ETM-00X 20-LLL-00X 20-KC-00X-A 20-KC-00X-B 20-YL-00X-B Description/range Pump no.x local-off-remot(plc) 3-position selector switch one for each pump. Pump no.x reset push buton one for each pump Pump no.x run indicator one for each pump Pump no.x fail indicator one for each pump Pump no.x Elapse time meter one for each pump Pump no.x low level indicator one for each pump Pump no.x power delay timer (060)minutes one for each pump Pump no.x delay low float timer (0-30) minutes one for each pump Pump no. control station remote one for each pump interface 20-cs-001 Fail logic Aux contacts Motor starter ------------Run signal 20-LSL-00X ----------------------------

The operation of pumps is controlled by Pump Hand-Off-Remote selector switch. In all modes of operation respective wet well Low-Level switches will cutout operation of Pumps. Pumps shall not restart until Low Level Reset pushbutton is activated. In Hand mode pumps are pump continuously unless Low-Low Level switch is activated but in Remote mode pumps must be controlled manually from the plant monitoring PC located in the administration building where automatic control of the raw water pumps is not provided. So pumps must be started and stopped manually by operator action.
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The two raw water wet wells compartments can be cleaned periodically or when required by two De-silting Pumps that have one control panel located on the roof of PS. Panel nameplate number is De-silting Pump Control Panel WN04-20CP-008. The Front and rear of Panel Mounted Devices (where x is 8, 9) are : A- Front of Panel Mounted Devices (where x is 8, 9)
Designation 20-HS-00x-A Description/Range Pump No. x Hand-Off-Automatic 3 position selector switch (one for each pump) Pump No. x Reset pushbutton (one for each pump) Pump No. x Run indicator (one for each pump) Pump No. x Fail indicator (one for each pump) Pump No. x Elapse Time meter (one for each pump) Pump No. x High Temperature (one for each pump) Pump No. x Seal Leak (one for each pump) De-silting Well 1, 2 Level De-silting Well 1, 2 Low Level Alarm Interface --

20-HS-00x-B 20-YL-00x 20-YA-00x-B 20-ETM-00x 20-TAH-00x 20-YA-00x-A 20-LI-00x 20-LALL-008, 009

Fail Logic Aux contacts Motor Starter -Run Signal Pump Safety Pump Safety 20-LT-00x 20-LSL-008 ,009

B- Rear of Panel Mounted Devices (where x is 8, 9)

Interface --20-LT-00x Description/Range Pump No. x Interval Timer (0 300 minutes) (one for each pump) Pump No. x Duration Timer (0 300 minutes) (one for each pump) Signal Isolator for De-silting well x Level Designation 20-KC-00x-A 20-KC-00x-B 20-LY-00x

The operation of De-silting pumps can be controlled by Pump Hand-OffAutomatic selector switch. In all modes of operation De-silting well LowLevel float switch shall inhibit operation of Pumps. Pumps shall not restart

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until respective Reset pushbutton is activated. Also Pump fail require manual Reset. In Hand mode the pumps are operate continuously unless Low Level switch is activated but in Automatic mode the pumps shall operate based on the settings of the respective Interval and Duration timers. The following un-powered contacts for signals provided to Distributed I/O chassis connected to Main PLC Control Panel: a. De-silting Pump Run (2) b. De-silting well Low Level Alarm (2) c. De-silting Pump Fail (2) Also 4-20 madc signal (De-silting Well x Level (2) ) is provided to Distributed I/O chassis connected to the Main PLC Control Panel. Where the Ranges and Activation Levels are:
Range/Level (m above floor)

Designation 20.LE/LT-008, 009 20-LSL-008, 009

Description/Range De-silting Well x Level Transmitter De-silting well x Low Level float

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RAPID MIX BASIN

Introduction

The purpose of the rapid mixer is to rapidly disperse the chemical to ensure good mixing with the raw water to attempt to get 100% dispersion of the chemical. Before the 600mm raw water pipe inter the rapid mixer building ( ST. 25) , is taper to 400mm in order to mounting the raw water flow meter (Venturi flow meter) which restricted between two manual butterfly valves that can be used for maintenance. After that the raw water pipe is return to original size by expansion to 600mm and rise to the building after chlorine feeding line size 90mm (coming from chlorine building (ST. 61)) is fitted with raw water pipe size 600mm. The mixer building is consist of many compartments and the raw water inter the first chamber that distribute water into two mixing basin through stop log which extend minimum of 0.3 m (12 in.) above maximum water elevation as noted on Schedule 1 of Appendix IISchedule (II-1). Each mixing basin is provide with rapid mixer ( their nameplate No. WN04-25MX-001&002) and two PVC feeding pipe (size 25mm) one for alum(from alum system in ST. 60) and other for polymer ( from polymer system in ST. 60) . The mixing basins are interconnect to the intermediate chamber via penstocks to allow for some flexibility during times of maintenance, and distribute the processed water into three compartments via stop logs for each one, two of these compartments are deliver the mixing to flocculator / clarifier No.1 & flocculator / clarifier No.2 through 500mm pipe line for each one and other compartment is used for future expansion.

Operation:

When the raw water flow through the Venturi flow meter it is start to indicate flow meter signal and indicate totalized flow meter signal and retransmit raw water flow signal to eight(8) locations utilizing I/I transducerisolators via raw water flow panel (WN04-25CP-005) that mounted on ST.25, as presented in the following tables:

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Designation 25-HS-001-A

Description/Range Rapid Mixer No. 1 On-Off two position selector switch Rapid Mixer No. 2 On-Off two position selector switch Rapid Mixer No. 1 Reset pushbutton Rapid Mixer No. 2 Reset pushbutton Rapid Mixer No. 1 Run Indicator Rapid Mixer No. 2 Run Indicator Rapid Mixer No. 1 Fail indicator Rapid Mixer No. 2 Fail indicator Rapid Mixer No. 1 High Temp indicator Rapid Mixer No. 2 High Temp indicator Rapid Mixer No. 1 Elapsed Time meter Rapid Mixer No. 2 Elapsed Time meter --

Interface

25-HS-002-A

-Fail Logic Fail Logic Motor Starter Auxiliary Contact Motor Starter Auxiliary Contact Motor Overload Motor Overload 25-TSH-001 25-TSH-002 Run Signal

25-HS-001-B 25-HS-002-B 25-YL-001 25-YL-002 25-YA-001 25-YA-002 25-TLH-001 25-TLH-002 25-ETM-001

25-ETM-002

Run Signal

The Rapid Mixer operation can be remotely monitored and controlled via PLC and the operator station and the HMI located at the PCC. Essentially though this item is either on or off only without any speed adjustment capability on the drive itself. The respective Rapid Mixer can be started and stopped via the pushbuttons on the LCP (local control panel; panel nameplate No. is WN04-25CP-001). When in On mode respective Rapid Mixer shall run continuously. In Off mode Rapid Mixer shall not run. When respective motor overload trips or when respective Rapid Mixer High Temperature signal is active, Rapid Mixer Fail indicators shall be illuminated and maintained also when respective High Temperature signal is active the Rapid Mixer High temperature indicator shall be illuminated and maintained. The temperature switch imbedded in motor stator windings with unpowered contacts to allow shutdown of motor on high temperature. Over temperature signal shall reset
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automatically when motor temperature returns to normal operating range. After fail conditions have been eliminated, the Rapid Mixer Reset pushbuttons shall enable Rapid Mixer to run and reset fail logic. The Power Fail Restart Delay timer shall start when power is applied to panel. Rapid Mixers shall not restart on power failure until Power Fail Delay timer has timed out. The following unpowered contacts for signals are provided to the Distributed I/O chassis that connected to Main PLC Control Panel: a. Rapid Mixer Run (2) b. Rapid Mixer Common Fail (2) Note: The unit must not be run without a mixing basins full of water as this will overheat and damage the unit (the propeller blade needs to operate against some fluid resistance).

FLOCCULLATION AND CLARIFICATION

Introduction

Raw water is dosed with alum inside mixing basin and the purpose of the rapid mixer is to rapidly disperse the chemical to ensure good mixing with the raw water to attempt to get 100% dispersion of the chemical. The flocculating clarifier equipment is designed to flocculate solids previously subjected to a rapid mix step and settle, collect, and rake the solids to the clarifier center for removal. The influent is fed into a circular feedwell by means of center column influent ports. The solid/liquid mixture flows out radially from the feedwell. Scum and floating materials are collected by the surface skimmer and directed into a scum box. Scum is collected in the scum box and discharged through a scum dropout box. Heavier solids settle to the tank floor where they are collected by the rake arms, which move the settled solids to the center cone where they are pumped out. The clarified overflow is removed at the tank periphery The water treatment plant is designed for two (2) circular clarifiers, 26 meters in diameter and each flocculation/clarifier system consist of the following :

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Anchor Bolts: Used to attach components of clarifier to tank concrete structure via lower flange of center pier. Center Column (Center Pier ) : Provides structural support for the mechanism as well as serves as the influent pipe for flow entering the tank. Influent Pipe Diameter 500 mm and support drive mechanism on mounting plate at top of pier. At upper end its Provided with series of ports to direct flow out of center pier. Center Cage: Provides support for and transfers motive force to the rake arms and it is suspended from drive mechanism with connections for collector arms at bottom. Drive Unit: Provides motive for the clarifier mechanism Rake Arm (Collector Arms): Scrapes the tank floor and directs sludge to the center of the tank for removal. Each clarifier have two (2) collector arms of structural steel members using box or triangular truss construction and they are connect to center drive cage conforming to slope of tank floor. Their tip speed at basin periphery are in range of two (2) meters per minute, minimum and 3.5 meters per minute, maximum ,as well as that each rake arm is provided with steel blades with adjustable brass squeegees to scrape settled sludge along tank bottom to sludge pocket at center of tank, so entire tank bottom scraped twice for each revolution of mechanisms. Feedwell (Flocculation Well ) : It is designed to provide efficient hydraulic control and distribution of influent flow and enhance flocculation also it is Provide with ports at water surface to relieve floating material. Baffle ports to prevent short circuiting. Flocculators : The mechanism gently mixes the treated water in such a way to increase the opportunity for particle contact and promote the formation of floc. Each clarifier is provide with four rotating flocculations arms having vertical paddles that mesh with counter rotating vertical paddles on the sludge collector and stub arms. Maximum flocculation arm tip speed to be 1.0 meter per second. Tip speed shall not be destructive to the floc that is formed. The flocculation arm drive mechanism is consist of a motor, variable speed mechanism, and speed reducer. The flocculation paddles speed must be adjustable over a 4:1 range using a mechanical variable speed traction disc drive with torque transmission. The traction drive is designed for continuous operation at its rated capacity. The flocculation arms are designed to achieving the specified velocity gradient value while meeting the maximum specified tip speed criteria. This velocity gradient and tip speed will provide optimum flocculation without destructive shear to floc particles. The flocculation arms shall be arranged

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concentrically about the center line of the flocculating clarifier mechanism for uniform mixing within the flocculation well. Weirs and Baffles: Effluent exits the tank flowing over the weirs. Weirs provide a controlled, uniform effluent withdrawal from the tank. Baffles prevent floating scum from flowing over the weirs. Skimmer: Removes floating scum material from the surface of the water, and deposits it into the scum box. Walkway and Platform: Provides access to the drive unit. Scum Box: Transports floating material and scum out of the tank through the scum pipe. Torque overload alarm :Is used to alarm and cutout switch to open motor circuit, and these can be field- adjustable Control equipment: Each Flocculating Clarifier is provide with one (1) control panel have tag No. WN04-30CP-001&002 respectively. Size to dimensions and slopes of clarifier basins as shown on Drawings and each clarifier is designed for the following hydraulic conditions :
Maximum 750 750 58 80 Average 500 500 5 Minimum

Influent (m3/hr) Effluent (m3/hr) Sludge Withdrawal (m3/hr) Maximum Head Loss (mm)

Note : Maximum head loss measured from entrance to center pier (center column) to clarifier water surface.
Operation:

This clarifier utilizes a center feed pipe that serve as influent pipe (500mm diameter) and support drive mechanism, sludge collection equipment, and access bridge. The feed is diffused through' ports located at upper end to direct flow out of center pier into a circular feedwell at maximum 0.45 meters per second velocity and from which it flows out radially towards the peripheral overflow weir. The effluent is removed at the tank periphery. Sufficient detention time is allowed to permit the solids in the feed to settle during the time of flow from the influent to the point of effluent collection. The effluent collection scheme should be adjusted to continuously remove a uniform

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amount of effluent per unit length of periphery and to eliminate irregular flow at any one place. Any irregularity will cause a convergence of flow at certain points, and the velocity at these points may be high enough to carry fine solids with the effluent. The raking mechanism at the tank bottom collects the solids as they settle. The rake blades push solids to the sludge trough for removal. The speed of the raking mechanism has been set and should not be changed without consulting WesTech Engineering, Inc proper start-up and operation depends on one major rule: Withdraw solids at the same rate that they are fed into the tank. Clarifiers are not designed as storage units. Otherwise, accumulated solids will overflow the mechanism, resulting in equipment shutdown. The common procedure to start-up the clarifier is fill the clarifier with clarified effluent. Then start the mechanism and associated equipment, and begin introducing normal influent. As the solids start to settle, the underflow concentration will begin to increase. At this time the sludge blanket should start to develop, then rise. For reasonable clarifier performance, the blanket should be at least as deep as the rake arms at the tank center. A sludge-judge or something similar can help to locate the blanket level. Many plants will operate with the sludge blanket at an average of 0.9 to 1.2 meter in depth. This, of course, will fluctuate throughout the day as the flows increase and decrease. If the blanket does not develop within a few hours, the underflow withdrawal rate is probably too high. Slow down the sludge withdrawal until the blanket starts to appear, this can be achieved by varying the opening the eccentric plug valve in de-sludge valve chamber that is mounted with sludge pump station (ST.35). If the sludge blanket appears, but the depth continues to increase, then the sludge withdrawal rate must also be increased until a steady state is achieved. At this steady state, the underflow solids mass should be equivalent to the incoming solids mass. If the sludge blanket continues to rise even at maximum sludge withdrawal rates, then the influent feed rate must be decreased. Generally, clarifiers are conservatively designed, making this case unlikely. The operation of can be controlled via Flocculating Clarifier On-Off hand switch that mounted on front of clarifier control panel. When in on mode Flocculating Clarifier shall run continuously. In off mode Flocculating Clarifier shall not run. When any motor overloads trip or when Flocculating Clarifier Torque Shutdown signal is active, Flocculating Clarifier Common Fail indicator has been illuminated and maintained ,as well as Center Drive and Flocculator Motor Fail indicators shall be illuminated and maintained when respective motor overload trip. To enable Flocculating Clarifier to run
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after fail conditions have been eliminated, the Flocculating Clarifier Reset pushbuttons can be used for this purpose. Flocculating Clarifier Torque Alarm indicator is illuminated and maintained when Torque Alarm switch signal is active. This case occur when correspond alarm switch reach to torque setting of 75 percent of continuous operating output torque and in case of correspond motor cutout switch to torque setting of 100 percent of continuous operating output torque it will open motor circuit. Reset of Flocculating Clarifier Torque alarm indicator can be satisfied by Flocculating Clarifier Reset pushbutton when high torque condition has been eliminated. The control panel of Flocculating Clarifier is provide the following unpowered contacts for signals to the Main PLC Control Panel: a. Flocculating Clarifier Run b. Flocculating Clarifier Common Fail c. Flocculating Clarifier Torque Alarm d. Flocculating Clarifier Torque Shutdown e. Flocculating Clarifier Automatic Operation The description of the front panel can be listed below :
Designation HSHSYLYAYAYAYAYAYANLHNLHHDescription/Range Flocculating Clarifier On-Off Two position selector switch Flocculating Clarifier Reset pushbutton Flocculating Clarifier Run indicator Flocculating Clarifier Common Fail indicator Clarifier Center Drive Fail indicator Flocculator Motor No. 1 Fail indicator Flocculator Motor No. 2 Fail indicator Flocculator Motor No. 3 Fail indicator Flocculator Motor No. 4 Fail indicator Flocculating Clarifier Torque Alarm indicator Flocculating Clarifier Torque Shutdown indicator Interface -Fail Logic Motor Starter Auxiliary Contact Motor Overloads and Torque Motor Overload Motor Overload Motor Overload Motor Overload Motor Overload NSHNSHH-

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Sludge Pump Station The sludge pump station is fitted with a valve pit to house a manual of many eccentric plug valves (size 150mm qty. 4 & size 100mm qty 2). As sludge is collected at the bottom of the clarifier it is removed via underflow sludge pipe 150mm in diameter for each clarifier and pumped out by opening eccentric plug valves on sludge holding tank (sludge blowdown pit). Other miscellaneous flows include floating materials and scum from scum box of clarifier through scum pipe 150mm in diameter to open on sludge blowdown pit. The recommended operating levels are from low water level (LWL) at 2m above floor of pit, to high water level(HWL) at 5m above pit floor and the volume of sludge pit is 120m3 to operating depth. As the sludge is a higher density than the water if the valve is opened too quickly there is a danger of the inertia in the sludge resulting in creating a hole for the water to pass. An eccentric plug valve has been chosen for this duty due to its slow opening characteristic. Operators should note the time that the valve stays open for on site as with experience this may need to be amended/shortened. There are three (3) sludge pumpset inside sludge blowdown pit ( Tag No. are WN04-35PU-001,002,003), configured as Lead/Lag/standby transfer the flows into the lagoons controlled by start and stop levels within the sludge pit.The technical data of sludge pump is listed in Appendix ISchedule(I-5) The sludge pump station is provided with guide rail and lifting chain for pump removal through maintenance time. Local control of the sludge pump station is possible from the Local Control Panel WN04-35CP-001 located on the roof of sludge building (ST.35) that is provided with five (5) level switches for control of pumps and have ranges and activations level as follow :
Range/Level Designation 35-LSHH-001 35-LSH-001-B 35-LSH-001-A 35-LSL-001 35-LSLL-001 Description/Range Sludge well High-High Level float Sludge well Start Lag Pump Sludge well Start Lead Pump Sludge well All Pumps Stop Sludge well Low-Low Level float (m above floor)

The operation of pump can be controlled via Pump Hand-OffAutomatic selector switch that mounted on sludge pump control panel and in all modes of operation Sludge well Low, Low-Level switch inhibit operation of Pumps. Pumps can not restart until respective Reset pushbutton is
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activated. In Hand mode pumps must pump continuously unless Low-Low Level switch is activated. In Automatic mode, if two pumps are selected as Lead, they must alternate, with the second pump operating in the Lag mode. If three pumps are selected to Lead the third pump shall be forced to the standby position. Lead pump shall start when Start Lead pump float activated and Lag pump shall start after time delay when Lag float activated. So operating pump(s) shall stop when stop pump float or low, low level float activated. When pump stop due to loss of power pump(s),it is not restart until restart delay timer has timed out. The sludge pump control panel is provided with the following unpowered contacts for signals to Distributed I/O chassis connected to Main PLC Control Panel: a. Sludge Pump Run (3) b. Sludge well High, High Level Alarm d. Sludge well Low, Low Level Alarm e. Sludge Pump Fail (3) The above description for operation of sludge pump control pump can be listed with following table ( where x is 1, 2, 3) :
Designation 35-HS-00x-A 35-HS-00x-B 35-HS-00x-C 35-YL-00x Designation 35-YA-00x-B 35-ETM-00x 35-TAH-00x 35-YA-00x-A 35-LAHH-001 35-LALL-001 35-KC-00x-A 35-KC-00x-B Description/Range Pump No. x Hand-Off-Automatic 3 position selector switch (one for each pump) Pump No. x Lead-Lag-Standby 3 position selector switch (one for each pump) Pump No. x Reset pushbutton (one for each pump) Pump No. x Run indicator (one for each pump) Description/Range Pump No. x Fail indicator (one for each pump) Pump No. x Elapse Time meter (one for each pump) Pump No. x High Temperature (one for each pump) Pump No. x Seal Leak (one for each pump) Sludge Well High, High Level Alarm Sludge Well Low, Low Level Alarm Pump No. x Delay Power Failure Timer (0 30 minutes) (one for each pump) Pump No. x Lag Pump Start Delay Timer (0 5 minutes) (one for each pump) Interface --Fail Logic Aux contacts Motor Starter Interface -Run Signal Pump Safety Pump Safety 35-LSHH-001 35-LSLL-001 ---

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FILTRATION
Introduction

Filtration process consists of conventional gravity filters using dual media bed of sand and anthracite. Filter operation is declining rate. Filter media washing is with concurrent air and water wash followed by water wash alone Filtration equipment consists of the following : 1. Filter underdrains, suitable for support of the filter media without the need for gravel support. 2. Filter media retention nozzles, as necessary to ensure that media is not lost through the underdrain system without a gravel support. 3. Filter Media with depth one (1) meter ( 30cm sand & 70cm anthracite). 4. Media-retaining backwash troughs, manufactured from stainless steel with 3 troughs for each filter and have a combined capacity of 1400 m3/h while maintaining a liquid level in troughs no higher than 50mm below trough weir. 5. Air distribution headers within filter box. 6. Air scour blowers. Provided with two (2) air blowers, each blower rated to deliver 1,350 m3/h at discharge pressure of 0.48 bar (G) at speed not to exceed 1,500 rpm and shaft input power requirement not to exceed 82 kW 7. Automated filter valves, including electric actuators. All valves in filters are actuated butterfly valves and distributed as described in valve schedule below.
Valve Operator size mm Electric Electric 500 300

Tag Number 40-FV0x1 40-FV0x2 40-FV0x4 40-FV0x6 40-FV-

Function

End Connection

Qty. Service No. Location 4 4 Filter influent Filter effluent Backwash Supply Air Scour Backwash

OPEN/CLOSE Flanged OPEN/CLOSE Flanged

OPEN/CLOSE Flanged OPEN/CLOSE Flanged OPEN/CLOSE Flanged

Electric Electric Electric

400 150 600

4 4 4

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0x5 40-FV0x3

OPEN/CLOSE Flanged

Electric

300

Waste Filter to waste

where x is 1 4 8. Orifice plates. Each filter furnish with 4 flange mounted, paddle-type, sharp-edged, concentric bore orifice plates and sized by manufacturer for following differential units: a. Filter effluent, expected size: 960 mm water column @ 375 m3/h. b. Filter effluent, alternative larger size: 660 mm water column @ 375 m3/h. c. Filter effluent, alternative smaller size: 1,260 mm water column @ 375 m3/h. d. Filter-to-waste: 2,560 mm water column @ 375 m3/h. 9. Filter control panels, where it provided with filter Cell Local Control Panels and 1 Main Control Panel numbers are as follows: a. WN04-40CP-001 Filter 1 Control Panel b. WN04-40CP-002 Filter 2 Control Panel c. WN04-40CP-003 Filter 3 Control Panel d. WN04-40CP-004 Filter 4 Control Panel e. WN04-40CP-010 Main Control Panel and the front/rear of panel mounted devices and Operator interface unit are listed in the Appendix II- Schedule(II-2) 10. Filter controls, including the following elements: a. Four filter cell electrode level switches (2 levels ) , one (1) for each filter. b. Four differential pressure indicators, one (1) for each filter. c. Two influent channel ultrasonic level sensors and transmitters, one (1) for each filter influent channel. d. One Filter Effluent Tank float switch. e. One Filter Effluent Tank ultrasonic level sensor and transmitter. f. Four filter effluent turbidity meters, one (1) for each filter. g. Two flow controllers, to control Low Rate and High Rate Backwash Supply flow control valves.

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Design Data

The plant is provided with 4 filters to supply nominal capacity of 1000 m3/h. - Hydraulic conditions for plant are: a. Minimum flow, m3/h 500 b. Maximum flow, m3/h 1,000 - Hydraulic conditions for each individual filter are: a. Minimum flow, 88 m3/h, i.e., minimum plant flow, with all filters online, maximum b. accumulated headloss. c. Average flow, 250 m3/h, i.e., average plant flow, with all filters online, average accumulated headloss d. Maximum flow, 500 m3/h, i.e., maximum plant flow, with one filter off-line for backwashing, minimum accumulated headloss. - Filter box dimensions for each individual filter are: a. Length, 5m b. Width, 5m c. Area, each filter, 25 m2 d. Filter area (total per plant), 100 m2 - Design surface loading rates (while in service): a. Maximum accumulated headloss, with all filters in operation, 7.0 m/h b. Average accumulated headloss, wWith all filters in operation, 10.0 m/h c. Minimum accumulated headloss, with one filter off-line, 20.0 m/h - Design surface loading rate high-rate filter backwash: a. Maximum, 55 m/h b. Typical, 49 m/h c. Minimum, 36 m/h - Design surface loading rates, low-rate filter backwash (concurrent w/air scour): a. Maximum, 16 m/h b. Typical, 15 m/h c. Minimum, 13 m/h

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- Design air scour surface loading rates (concurrent with low-rate backwash): a. Maximum, 0.7 m3/min/m2 b. Typical, 0.6 m3/min/m2 c. Minimum, 0.5 m3/min/m2 Filter Media A. Anthracite: Top layer. a. Effective Size: 1.0 to 1.2mm with uniformity coefficient of 1.45 or less. b. Specific Gravity: >1.4 c. Final media depth: 700 mm B. Sand: Bottom layer. a. Effective Size: 0.45 to 0.55 mm with uniformity coefficient of 1.5 or less. b. Specific Gravity: >1.4 c. Final media depth: 300 mm
Operation

General : Under normal operation, filters operate continuously. Control of the filters is performed using local filter control panels, (1 per filter), and 1 main control panel. Individual panels are installed on operating floor, next to each filter, such that operation of filters can be seen by operator from panel. Control at panels reporting to Main Filter PLC. Main Control Panel is installed in Administration Building Electrical Room. Filter Control Panels are interlocked through Main Control Panel so as to allow only 1 filter to enter backwash mode at any time. Plant operators may use any of the following triggers for backwashing: a- Influent channel level (automatically initiated wash) b- Any other reason at operators discretion. Main Control Panel is to provide proper sequencing to prevent multiple filters washing simultaneously and display the total filter flow and announce alarms. Also it is provided to allow for sequential air scour/low rate water washing followed by high rate water washing. In the event of failure of air scour system, the backwash sequence shall automatically revert to water-only wash without need for operator intervention. Duration of elements within wash must be operator adjustable.

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Filter Control Panels are equipped to allow for automatic/manual initiation of automated backwash sequence or fully manual control of backwash through Filter Manual/Auto switch. Automatic backwash can only be done when at least one Low & High Rate Backwash Pump and Air Scour Blower Local-Off-Master switches are in Master mode and Filter Control Panel Manual/Auto switch is in Automatic mode. Filter Influent High Level alarm indicator lights and Audible signal on panel are generated when alarm state is active and Audible alarm can be mute from Alarm Silence push button. Alarm Acknowledge push button shall reset Alarm Light and Audible alarm. Main Filter control panel is monitor last filter backwashed in automatic controlled backwash. Operator initiated automatic backwash, from Filter x control panel, will not change last filter backwashed. Alternate Low and High Rate Backwash Pumps and Air Scour blowers when respective Local-Off-Master switches are both in Master mode. If pump or blower fail and both respective Local-Off-Master switches are in Master mode start other pump or blower. Fail condition of either Backwash Pumps or Air Scour Blowers shall generate an alarm. Alarm Horns at Main Filter Panel PLOC-4 and Filter x Control panel shall sound when an alarm condition exists. Silence pushbutton shall deactivate Alarm Horn. Alarm reset can be from Main Filter Control Panel or Filter x Control Panels. Backwash : Automatic Backwash control : The automatic backwash is initiated by either influent channel level or total plant production and Main Control Panel will initiate backwash on next filter in sequence (1, 2, 3, 4). Backwash will not take place when Filter Effluent Tank Level is below adjustable Filter Effluent Backwash Inhibit set point, or when Filter Effluent Tank Low Level Float signal is active. Filters are sequentially automatically backwashed when Filter In/Out of Service switch is in In-Service mode and Filter Manual/Auto selector switch is in Automatic mode. Next Filter in sequence will be automatically backwashed when Filter Influent Backwash Level set point is reached based on selected Filter Influent Channel level signal. Backwash sequences are listed below. Manual Backwash control : Operator is to be able to initiate backwash sequence from Filter x control panel when Filter is in Manual mode, Filter is In Service, and when Filter x Control Panel Backwash Sequence Start push button is pressed.
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When PLC is backwashing another filter, that backwash cycle shall be completed, then start operator initiated backwash for filter selected. Do not count this backwash as last filter backwashed in Automatic backwash sequence. Backwash sequences are listed below. Operator will be able to backwash a filter manually from Filter x control Panel when filter is in manual mode, filter is out of service, one High and one Low Rate Backwash Pump Local/Off/Master switches are in Local mode, and one Air Scour Blower Local/Off/Master switch is in Local mode. Backwash sequences are listed below with manual valve, pump and blower operation. Backwash Sequence: a. Close Filter Effluent and the Filter Influent Valves. b. Open the Filter to Waste Valve and allow water level to drain to Filter Backwash Level via Filter to Waste Valve. Should filter level not reach this level within pre-set but adjustable period of time open Filter Backwash Waste Valve. c. When filter reaches Backwash Level close Filter To Waste Valve. d. If Filter Backwash Waste Valve is not Open then open Filter Backwash Waste Valve. e. Turn on Low-Rate Backwash Pump, and open Filter Backwash Supply Valve. f. Start Air Scour Blower and open the Air Scour Valve. Simultaneously air scour/water wash for pre-set, but adjustable period of time using Filter Air Scour Timer. If air scour blowers are unavailable close Air Scour Valve and continue the sequence as water only wash using Filter Low Rate Backwash Timer g. Close Air Scour Inlet Valve, and turn off Air Scour Blower. h. Close Backwash Supply Valve, and turn off Low-Rate Backwash Pump. i. Allow filter to rest for pre-set, but adjustable period of time using the Filter Rest Low Rate Backwash Timer. j. Turn on High-Rate Backwash Pump, and open Backwash Supply Valve. Backwash filter at high-rate for adjustable preset period of time. k. When High Rate Backwash Timer times out close Filter Backwash Supply Valve and turn off High Rate Backwash Pump.
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l. Close Backwash Waste Valve and start Filter Rest High Rate Backwash Timer. m. When Filter Rest High Rate Backwash Timer times out open Backwash Supply Valve, turn on Low Rate Backwash Pump to allow water to rise in filter to Filter Operational Level then close the Backwash Supply Valve, and turn off Low-Rate Backwash Pump. n. Initiate Filter Rest After Refill Timer. When timer times out, open the Filter Influent Valve. This will re-introduce clarified water into filter. o. Open Filter-to-Waste valve for adjustable pre-set time period. Close Filter-to-Waste Valve when timer times out. Reset Filter Time Since Last Backwash timer. Reset Filter Effluent Flow Total Since Last Backwash totalizer. p. Open Filter Effluent Valve and return filter to normal operation. q. Initiate adjustable (0 to 60 min) backwash monitor timer at start of automatic backwash sequence. If sequence not complete before timer times out, generate filter alarm..

The following values are transmit to Main PLC in Administration Building : 1. Air Scour Blower Run. 2. Low-Rate Backwash Pump Run. 3. High-Rate Backwash Pump Run. 4. Air Scour Blower Fail. 5. Low-Rate Backwash Pump Fail. 6. High-Rate Backwash Pump Fail. 7. North Influent Channel Level 8. South Influent Channel Level 9. Filter Turbidity. 10. Common Filter Alarm. 11. Filer Effluent Level. and Hardwire Signals to/from Filter x Control Panel to Main Filer Panel PLC-4 shall be minimum of following signals: (( High Rate Pump, Low Rate Pump, and Air Scour Blower request (6) from Filter x Control Panel )).
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The ranges and activation levels of sensors are :

Designation Description Range/Level

40-LE/LIT40-PDI42-LE/LIT42-LSH40-AE/AIT-

Filter Influent Channel Level sensor/transmitter (one for each channel) Filter 1 4 Differential Pressure sensor/indicator (one for each filter) Filter Effluent Tank Level sensor/transmitter Filter Effluent Tank Low Level float

05m

Filter 1 4 Turbidity sensor/transmitter (one for each filter) 42-FE/FITLow Rate Backwash Supply Flow (sensor/transmitter provided by others) 42-FE/FITHigh Rate Backwash Supply Flow (sensor/transmitter provided by others) 40- FE/FITFilter x Effluent Flow (sensor/transmitter provided by others) 40-LSHFilter x Operation Level 40-LSLFilter Backwash Level Bottom of filter box = Elev. 41.40 Bottom of filter effluent tank = Elev. 36.50

0 10 m 1.8 m above tank floor 0 10 NTU 0 800 m3/h 0 1600 m3/h 80 800 m3/h Elev. 46.75 Elev. 43.50

Operators may assume a linear relationship between the water temperature and the backwash rate to be applied based on the following as well as actual on site observations with the effectiveness of the cleaning cycle and measurements of the bed expansion. These rates may be adjusted from site experience.
Water Temperature [C] <10 10 12 13 15 16 18 19 21 22 24 >24 Maximum Backwash Rate [m/h] 37 39 42 45 49 52 55

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Waste Pump Station Waste water (sludge) flows from many ways to the waste water pit of waste pump station (ST. 70) , these can be listed below : - waste water incoming from lagoon through pipe 300mm in diameter - dirty water incoming from sptic mound through pipe 150mm in diameter - dirty water of backwash for filter and waste of filter rinse through pipe 600mm in diameter - waste water of storm sewer through pipe 600mm in diameter . where the volume of wastewater pit is 210m3 to operating depth. There are three (3) wastewater pumpset inside wastewater pit ( Tag No. are WN0470PU-001,002,003), configured as Lead/Lag/standby transfer the flows into the irrigation canal controlled by start and stop levels within the wastewater pit. The technical data of sludge pump is listed in AppendixISchedule(I-5) The wastewater pump station is provided with guide rail and lifting chain for pump removal through maintenance time. Local control of the wastewater pump station is possible from the Local Control Panel WN0470CP-001 located on the roof of wastewater building (ST.70) that is provided with five (5) level switches for control of pumps and have ranges and activations level as follow :
Designation 70-LSHH-001 70-LSH-001-B 70-LSH-001-A 70-LSL-001 70-LSLL-001 Description/Range Waste well High-High Level float Waste well Start Lag Pump Waste well Start Lead Pump Waste well All Pumps Stop Waste well Low-Low Level float Range/Level (m above floor)

The operation of waste pumps is similar to the operation of sludge pumps and can be controlled via Pump Hand-Off-Automatic selector switch that mounted on sludge pump control panel and in all modes of operation Sludge well Low, Low-Level switch inhibit operation of Pumps. Pumps can not restart until respective Reset pushbutton is activated. In Hand mode pumps must pump continuously unless Low-Low Level switch is activated. In Automatic mode, if two pumps are selected as Lead, they must alternate, with the second pump operating in the Lag mode. If three pumps are selected to Lead the third pump shall be forced to the standby position.

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Lead pump shall start when Start Lead pump float activated and Lag pump shall start after time delay when Lag float activated. So operating pump(s) shall stop when stop pump float or low, low level float activated. When pump stop due to loss of power pump(s),it is not restart until restart delay timer has timed out. The waste pump control panel is provided with the following unpowered contacts for signals to Distributed I/O chassis connected to Main PLC Control Panel: a. Waste Pump Run (3) b. Waste well High, High Level Alarm f. Waste well Low, Low Level Alarm g. Waste Pump Fail (3) The above description for operation of waste pump control pump can be listed with following table ( where x is 1, 2, 3) :
Designation 70-HS-00x-A 70-HS-00x-B 70-HS-00x-C 70-YL-00x Designation 70-YA-00x-B 70-ETM-00x 70-TAH-00x 70-YA-00x-A 70-LAHH-001 70-LALL-001 70-KC-00x-A 70-KC-00x-B Description/Range Pump No. x Hand-Off-Automatic 3 position selector switch (one for each pump) Pump No. x Lead-Lag-Standby 3 position selector switch (one for each pump) Pump No. x Reset pushbutton (one for each pump) Pump No. x Run indicator (one for each pump) Description/Range Pump No. x Fail indicator (one for each pump) Pump No. x Elapse Time meter (one for each pump) Pump No. x High Temperature (one for each pump) Pump No. x Seal Leak (one for each pump) Sludge Well High, High Level Alarm Sludge Well Low, Low Level Alarm Interface --Fail Logic Aux contacts Motor Starter Interface -Run Signal Pump Safety Pump Safety 70-LSHH-001 70-LSLL-001

Pump No. x Delay Power Failure Timer (0 30 -minutes) (one for each pump) Pump No. x Lag Pump Start Delay Timer (0 5 -minutes) (one for each pump)

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CHLORINE SYSTEM
Introduction

All chlorine systems operate on the vacuum gas draw off from liquid 1 ton capacity drums, via vacuum regulators. Chlorine drum storage facilities are provided within a drive in facility sealed from the rest of the chlorine building to operate as a containment facility. Full gas alarm systems are in place as well as a HVAC system in the event of a major leak. Each 1-metric tone chlorine cylinders is mount per chlorine cylinder scale that provided with readout type dial indicating total weight of cylinders on scale and capable of continuously weighing 1 metric ton chlorine cylinders with maximum capacity of 1-tonne cylinders which are lifting by two (2) lifting bars, one (1) per site. Floor mount (6) 1-metric tone cylinders in storage trunnions so chlorine cylinders lie perpendicular to face of scale dial. Each cylinder provided with vacuum regulator with integral flow meter and each set of four (4) 1-metric tone chlorine cylinders is provided with automatic switchover modules (WN04-61ASO-001) to distribute chlorine gas from vacuum regulators to remote chlorine ejector and designed for maximum chlorine usage rate of 574 kg/day.
Operation

The chlorine is supplied to three dosing point, one at raw water (upstream of the rapid mix tank) and second to the water before entering the filters (Filter influent) and the third on the filtered water at Filter Effluent tank. The amount of the chlorine dosing is controlled by vacuum operated, solution feed variable orifice type chlorinators manually or automatically, where their capacity as follow : 1- Rapid Mix Tank Chlorinator (WN04-61CP-001) with capacity of 72.2 kg/24 hrs. 2- filter Chlorinator (WN04-61CP-002) with capacity of 72.2 kg/24 hrs. 3- Filter Effluent Chlorinator (WN04-61CP-003) with capacity of 144.4 kg/24 hrs. one ejector is provided for each chlorinator and W1 water rotometer on each ejector suction line as follow : 1- 1. Rapid mix tank ejector suction: Rotometer (61-FI-011) designed for 80 liters/minute.

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23-

2. Filter influent: Rotometers (61-FI-012) designed for 60 liters/minute. 3. Filter effluent: Rotometers (61-FI-013) designed for 120 liters/minute.

As well as one (1) water pressure gauge on each ejector plant effluent line with range of 0 to 700 kPa and one (1) pressure control valve on each ejector plant effluent line suitable for system pressures of 0 to 700 kPa. Size ejectors for conditions listed below.
Minimum Backpressure at Discharge of Ejector (kPa) 186 56 48 Minimum Water Pressure Available (kPa) 300 300 300

Ejector

Maximum Plant Flow to Ejector (liters/min) 80 60 120

Maximum Chlorine Demand (kg/hr) 3 3 6

Raw Water Force Main Filter Influent Filter Effluent

Each chlorinator is supplied with one control panel in chlorinator room. Front and rear of panel devices are listed below :
Front of panel devices: Interface Description/Range Chlorinator On/Off two position Selector Switch Chlorinator Manual/Automatic two position selector switch Chlorinator Dosage Control Ejector Vacuum Pressure indicator Chlorine Flow indicator (rotameter) Manual Chlorine Rate valve High Vacuum Alarm indicator Low Ejector Vacuum Alarm indicator Raw Water Flow digital display Designation HSHSSCUPIFIHCPAHPALFI-

PSPSWN04-25CP-005 Flow Panel

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Rear of panel devices: Interface --Description/Range High Vacuum/Loss of Chlorine Gas pressure switch Low Vacuum/Loss of Ejector Water pressure switch Designation PSPS-

Chlorinator On/Off selector switch is turn control power on and Manual/Auto selector switch is control how chlorine rate is controlled. In Automatic mode chlorinator is operate from Raw Water 4 20 mAdc flow signal from WN04-25CP-005 Flow Panel. In Manual mode chlorinator will provide dosage control based on adjustments to the Manual Rate Valve independent of other controls. High Vacuum Alarm indicator shall be illuminated when High Vacuum Cylinder Loss of Gas pressure switch is active. As well as Low Ejector Vacuum Alarm indicator is illuminated when Low Vacuum/Loss of Ejector Water pressure switch is active. The Distributed I/O chassis connected to Main PLC Control Panel is provided with the following unpowered contracts for signals to the: a. Low vacuum alarm. b. High vacuum alarm chlorine storage room is Provided with chlorine gas detector (61-AE004) with two detector heads and chlorine gas detector (61-AE-005) with one detector head in chlorinator room. When chlorine concentration in air reaches level of 1 PPM, low chlorine alarm will be activated. When chlorine concentration in air reaches level of 2 PPM, high chlorine alarm shall be activated. There are two contact outputs for each alarm to interface to distributed I/O and HVAC systems.
.

ALUM SYSTEM
Introduction

The alum chemical building part consists of the alum powder raw material storage area, alum mixing chambers, dosing plant, lifting monorails. Bagged alum is loaded into a crane mounted hopper and released via an inlet basket into one of the concrete mixing tanks. The service water system is used to provide the dilution water to make up alum solution to
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approximately 10% concentration. Each mixing chamber is equipped with a constant speed mixer. Design alum dosing rate 50mg/l as Al2(SO4)3 .14H2O so alum consumption = 1256kg/d
Alum Dosing System

The automatic flow paced dosing of alum is via a duty/ standby positive displacement peristaltic pumps type complete with spring-loaded pumphead, self-contained variable speed drive, and flexible extruded tube as specified. Peristaltic pumping action is created by the compression of the flexible tube between the pumphead rollers and track, induced forward fluid displacement within the tube by the rotation of the pump rotor, and subsequent vacuum-creating restitution of the tube so the dosing flow shall be in the direction of the rotor rotation, which can be reversed and shall be proportional to rotor speed. Pumps have a maximum suction lift capability of up to 9 meters vertical water column. Max pressure rating: 207 kPa for single pump head and 103 kPa for double pump head. On each pump discharge line it is Provided with one (1) water pressure gauge (60-PI-001, 002, 003, 004) and high pressure switch (60PSH-001, 002, 003, 004) with range of 0 to 200 kPa as well as Provide one (1) high level switch (60-LSH-001, 002, 003, 004) integral to each pump to monitor a leak in the pump head tubing and one (1) calibration chamber for each pump. The specification for peristaltic pumps are listed in Appendix ISchedule(I-6)
Calibration Gauge

The calibration gauge is used for calibration the flow rate of a Peristaltic pump. They are also used to periodically monitor the performance and accuracy of the chemical injection system. The gauge can also be used as the primary containment reservoir of a fluid that will be pumped into a chemical injection system. To check the pumping rate of a Peristaltic pump, isolate the chemical in the tank from the gauge. The decal on the gauge glass has two individual calibrated scales. The scale on the left side is a volume scale in millimeters; in a one-minute test, the scale will read the pump rate in millimeters. The scale on the right side will depend on what type of flow rate is required; i.e. U.S. Gallons Per Day (USG), Gallons Per Hour(GPH1, Liters Per Day

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(LPD), or Liters Per Hour (LPH). By keeping the isolating valve closed and observing the number of marks the fluid level passes in one minute. This will giving the actual chemical pump rate. If the rate is not the one desired. make an adjustment to the chemical pump feed rate and conduct as many one-minute tests as is necessary to set the chemical pump rate to the rate desired.
Operation

The alum dosing system is provided with two alum feed pump control panels, panel nameplate numbers are WN04-60CP-001 and -002. The Front of Panel Mounted Devices are:
Designation Description/Range 60-HSAlum Feed Pump Hand-Off-Auto three position selector switch (one for each pump) 60-HCHand Control potentiometer (4 20 mAdc signal) (one for each pump) 60-YLInverter Fail indicator (one for each pump) 60-YAPump Fail indicator (one for each pump) 60-HSPump1/Pump2/Both three position selector switch 60-SIPump Speed digital indicator (one for each pump) 60-YLPump Run indicator (one for each pump) 60-HS60-FIReset pushbutton (one for each pump) Raw Water Flow digital indicator Interface Drive

60-HYKDrive Drive -Drive Drive Alarm Logic WN0425CP005 60-PSH60-LSH-

60-PAH60-LAH60-ETM60-HYK-

High Discharge Pressure Alarm indicator (one for each pump) Leak Detect Alarm indicator (one for each pump) Elapsed time meter (one for each pump) Dosage Control module (one for each pump)

The respective Hand-Off-Auto selector switch is control operation of Alum Feed Pumps. In Hand mode pump speed has been controlled by Hand Control potentiometer. In Auto mode pump speed shall be controlled by Dosage Control module and Raw Water Flow 4 20 mAdc signal. Pump1/Pump2/Both selector switch is control which pumps are controlled in Automatic mode. Pumps shall not run in any mode when respective E-Stop is activated. when High Level switch is activated at pump pan, the Leak Detect indicators is illuminated and maintained also High Pressure indicators is illuminated and maintained when High Pressure switch is activated in
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pump discharge line. As well as fail indicator is illuminated and maintained when Inverter Fail, Leak Detect, or High Pressure conditions exist. Alarm Reset pushbuttons is enable respective Alum Pump to run after fail conditions have been eliminated. The following unpowered contacts for signals are provided to Distributed I/O chassis connected to Main PLC Control Panel: a. Alum Feed Pump run (2). b. Alum Feed Pump fail (2).

POLYMER SYSTEM
Introduction

Polymers commonly employed as a coagulation aid for settling water treatment sludge. Polymer system has been skid mounted on modules with equipment, interconnecting piping, fittings, interconnecting wiring, and controls provided within limits of modules as shown on the drawings. System has been prepiped and prewired by manufacturer, only final connection of piping, control wiring, and electrical service is requiring. Overall dimensions of preparation system not to exceed 5 m long by 2.25 m wide by 2.5 m high. Polymer system ( has Tag No. WN0004-60PS-001, 002) has been integrated equipment package capable of preparing homogeneous polymer solution using automatically controlled sequential batch type operation. The data sheet of the polymer system is listed in Appendix I-Schedule (I-7) The major equipments that mounted on the modules of polymer system are : A- Hopper Loader : The suction nozzle is inserted into the suction hopper and draws in the material which is to be conveyed. The conveying valve moves into the "conveying" position at the beginning of the conveying cycle. The blower generates a low pressure in the material hopper, causing material to be drawn in (fig. 4.-1a- Appendix-II- Schedule (II-3) ). At the same time the conveying air filter separates the material from the conveying air. When the preset conveying time has elapsed the conveying valve switches into the filter cleaning position. The filter is cleaned by the blower return air (fig. 4.-

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1 b- Appendix-II), the low pressure in the material drops. The material in the hopper presses against the outlet flap; when there is a sufficiently large volume of material, the valve opens and the material flows out. When the material hopper is empty, the outlet flap automatically closes and a new conveying cycle begins. The process is repeated until the hopper under the FG has been filled and the outlet flap can no longer close. The conveying process is then interrupted. (fig. 4.-lc- Appendix-II). A new conveying cycle starts when the material has dropped sufficiently to allow the outlet flap to close.

B- Dry Polymer Feeder: The volumetric feeder type is provided to the dry polymer feeder that driven by 1800 rpm dc feeder motor with capacity (0-9) kg/hr. Also extension hopper with low level switch and air operated valve on feeder discharge (to isolate feeder from environment between cycles) are provided with it. C- Inlet Water System: It is consist of the following items: - In-line inlet filter to remove suspended material from water supply - Pressure reducing valve to Maintain downstream pressure as required for proper operation of system. - Pressure switch to activate when insufficient pressure for proper operation. - Pressure gauges for visual indication of water pressure. - Air-operated ball valve to start and stop water flow. - Flow control valve to regulate flow to polymer dispersing unit. - Differential pressure switchto activate alarm when insufficient flow for proper operation. - Metric connection/adaptor fitting for plant water feed to the inlet water system. D- Polymer Solution Tank: It is consist of three chamber tanks; Preparation, Ripening and Withdrawal chamber and each chamber are provided with agitators (mixer) except Withdrawal chamber , they mix the prepared solution and enforce the ripening process. The tank is construct of Fiberglass reinforced polyester with capacity: 2,835 liters, nominal.

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Polymer Feed System

Continuous feed of polymer solution from polymer solution tanks were taken by means of solution feed assembly consisting of progressing cavity pump with variable speed drive and post-dilution assembly with rotameter, solenoid valve, and static mixer capable of diluting solution to 0.1% for feed to point of application. The major equipments of the polymer feed system are : A- Polymer Solution Feed Pumps (WN04-60PU-005, 006, 007, 008): The Progressing cavity pump is capable of pumping polymer solutions or liquid polymers with apparent viscosities of up to 45,000 CP with capacity 180-1800 liters/hr. B- Dilution Water System: It is provided with solenoid valve (to start and stop dilution water flow), manual valve (to regulate dilution water flow rate between specified ranges) and flow indicator rotameter for visual indication of dilution water flow rate. C- Post-Dilution Unit: It is consist of static mixer in clear PVC housing and calibration cylinder constructed of clear PVC with end caps.
Operation

A- Polymer Prep System: It is Provided with two Dry Polymer Control Panels and panel nameplate numbers are WN04-60CP-003 and -005. The Front of Panel Mounted Devices:
Designation 60-HS-101-A 60-YL-101-B 60-YA-101-B 60-YA-101-D 60-PAL-101-A Description/Range Polymer System Hand-Off-Auto three position selector switch Power System Run indicator Volumetric Feeder Fail indicator Wetter Fail indicator Loss Of Dilution Water indicator Interface --Drive Overload PSL-

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60-YA-101-A 60-SCU-101 60-LAL-101 60-LAHH-101 60-LALL-101 60-PAL-101-B 60-YL-101-E 60-HS-101-B 60-YL-101-C 60-YA-101-C 60-YL-101-F 60-YL-101-A 60-YL-101-B 60-YL-101-C 60-YL-101-D 60-HS-101-C 60-HS-102-C 60-YL-101-G

General Alarm Fail indicator Manual Volumetric Feeder Control module Feeder Hopper Low Level indicator Mix Tank High Level indicator Mix Tank Low Level indicator Loss Of Air Pressure indicator Power On indicator Mixer Hand-Off-Auto three position selector switch (one for each Mixer) Mixer Run indicator (one for each Mixer) Mixer Fail indicator (one for each Mixer) System Enabled indicator Tank No. 1 Feeding indicator Tank No. 2 Feeding indicator Tank No. 1 Filling indicator Tank No. 2 Filling indicator Tank No. 1 Short batch pushbutton Tank No. 2 Short batch pushbutton System not enabled indicator

-Drive LSLLSHHLSLPSL-Motor Starter Aux contacts Overload ---------

Polymer System and Mixer Hand-Off-Auto switches are both in Auto position; Polymer System has been automatically cycle to prepare aged polymer solution. On Low Level in mix tank feeding, system shall automatically sequence the following: (1) Tank Feed and Discharge Valves are change flow path so full mix tank of aged polymer supplies polymer to Polymer Feed Pumps and mix tank with low level begins to fill with new batch of polymer solution. (2) Water supply valve is open and water control valve is operate to maintain steady flow of water under varying inlet or outlet pressure. If adequate flow is not maintained as determined by differential pressure switch, an alarm shall be activated. (3) Dry polymer feeder is start discharging polymer into disperser. (4) Polymer/water slurry is directed to filling mix tank and respective mixer starts. When polymer solution level rises in filling tank actuating high level probe, the following shall occur: (1) Dry polymer feeder and disperser stop and water flow continues for preset time adjustable time in PLC to flush disperser and piping. (2) Adjustable aging time in PLC begins.

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(3) When aging cycle time ends, mixer de-energized and mixing stops. If low system water pressure is detected, polymer cycle will terminate and activate alarm. To resume operation, fault must be cleared and reset activated to clear alarm circuit. When low dry polymer level switch is activate and maintain Low Level alarm, the reset pushbutton shall clear alarm and allow process to continue when alarm conditions are eliminated. The following unpowered contacts are provided to the distributed I/O control panal: (1) Polymer system Run (2) Polymer system Fail A- Polymer Feed Pump System: It is Provided with two Polymer feed pump Control Panels and panel nameplate numbers are WN04-60CP-004 and -006. The Front of Panel Mounted Devices:
Designation 60-HS-105-A. 106-A 60-HC-105, 106 60-YL-105-B, 106-B 60-YA-105-B. 106-A 60-HS-105-B 60-SI-105, 106 60-YL-105-A, 106-A 60-HS-105-C, 106-C 60-ETM-105, 106 60-HYK-105, 106 60-PAH-105, 106 60-FI-101 Description/Range Polymer Feed Pump No. x Hand-Off-Auto three position selector switch (one for each pump) Polymer Feed Pump No. x Hand Control potentiometer (4 20 mAdc) (one for each pump) Polymer Feed Pump No. x Inverter Fail indicator (one for each pump) Polymer Feed Pump No. x Fail indicator (one for each pump) Pump1/Pump2/Both two position selector switch Polymer Feed Pump No. x Speed digital indicator (one for each pump) Polymer Feed Pump No. x Run indicator (one for each pump) Polymer Feed Pump No. x Reset pushbutton (one for each pump) Polymer Feed Pump No. x Elapsed Time meter (one for each pump) Polymer Feed Pump No. x Dosage Control module (one for each pump) Polymer Feed Pump No. x High Pressure indicator (one for each pump) Raw Water Flow digital indicator Interface -Drive Drive Drive & PSHSCUDrive Drive Fail Logic Drive Drive PSHWN04-25CP005

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The Pump Hand-Off-Auto selector switch is control operation of respective Polymer Feed Pumps. In Auto mode Pump speed has been controlled with respective SCU module and flow signal from Flow Control Panel WN0425CP-005. Provide I/I Isolator to split flow signal for each SCU module. In Hand mode Pump speed has been controlled with respective Speed potentiometer. When High Pressure discharge switch is activate, the High Pressure indicator will be illuminate and maintain and Pump fail in any mode of operation. Reset pushbutton is allow pump to operate and reset alarm indicators when alarm conditions have been eliminated. The following unpowered contacts are provided : (1) Polymer Feed Pump Run (2). (2) Polymer Feed Pump Fail (2).

CLEARWELL/HIGH SERVICE PUMP STATION

Introduction

Filtered water is treated with chlorine and flows through the contact tank to the treated water storage tank TWST (clearwell) via yard piping and gravity flows. The TWST is a two chamber tank over which the trated water pumping station TWPS ( high service pump station) is located, arranged with bowl type suspended centrifugal pumps, spanning the two tank chambers and located within a dedicated building. The TWPS pumps potable water to the elevated storage tank and distribution system. The elevated tank provides the controlling static head within the system. The treated water pumps are turned on and off manually to maintain water in the elevated water tank. Over ride facilities for start and stop and fault systems will override the manual start commands if necessary. Four pumpsets are provided in total to operate as 2 duty and two standby operating at single speed. Additional equipment provided in the building includes the electrical control, electrical check valve, surge relief valve, pipework and manual valves, reduced pressure principle backflow preventer for potable and nonpotable water systems and air compressor with its control for hydropneumatic surge tank. The data sheet of high service pumps are listed in Appendix I Schedule (I-1)

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Electric Check Valve

Electric check valve is consist of main valve assembly and system of controls and has been installed on discharge piping of high service vertical turbine pumps with design operating Flow: 580 m3/hr at 70 meters of head operating pressure. Valve is used to control surges associated with starting and stopping of pumps and operation take place by means of solenoid pilots and powered by water pressure obtained from inlet or outlet side of main valve. The electric check valve is controlled by high service pump control panel (WN04-50CP-001)

Surge Relief Valves

Surge relief vale is consist of main valve assembly and pilot system and has been installed on discharge piping of vertical turbine pumps. Design operating conditions is specified in Schedule that listed bellow.
SCHEDULE - SURGE RELIEF VALVES

Tag Number

Location

Valve Size, mm

Flow Relief Capacity, (m3/hr)

Factory Set Opening Pressure, kPa 820

50-PSV-012

High Service Pump

200

1200

Valve is open when system pressure exceeds its pressure setting and throttle as necessary to limit system pressure to pre-set maximum pressure. When pressure subsides below pre-set maximum valve shall close tight.

Hydropneumatic Surge Control System

Pressure transients in pipeline system following pump shutdown/start-up from design operating conditions must not cause cavitation nor water
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column separation at any point in pipeline system and must not exceed pressure rating of piping at any point in pipeline system. Therefore hydropneumatic surge control system is used to maintain system pressure below 600kPa. Hydropneumatic surge control system is include surge tank, air compressor, and automatic water level control system. A- Hydropneumatic Surge Tank Surge tank has been constructed of carbon steel for maximum allowable working pressure of 1655 kPa. Surge arrestor is provided with flanged line connection, adequate supports, lifting lugs, and couplings for drain, safety relief valve, and level control system as well as it is provided with elliptical manway. Preliminary surge tank size (WN04-50TK-003) : Volume, 6.4 m3 Diameter, 1.5 m Length, 3.7 m Configuration Horizontal B- Level Control System Purpose of level control system is to control water level in pressure vessel within designed range depending on number of pumps in operation and associated dynamic heads. Level control device is consist of associated or five. stainless steel PVC coated electrodes and control panel with all required relays and timers. When water level is above normal operating range, air must be added through solenoid valve from air compressor. When water is below normal operating range, air shall be vented from surge arrestor through separate solenoid valve. High and Low alarm signals have been generated when water level is out of range for time period exceeding time delays. Time delays is used to prevent false alarms and adding or venting air during minor fluctuations that last short period of time. Level control panel (WN04-50LCP-004)is house all relays, time delays, indicators, and alarm contacts and it is send the following unpowered contacts for signals to Remote I/O chassis connected to Main PLC Control Panel: a. High Level Alarm b. Low Level Alarm

C- Air Compressors They are represent two (2) identical air compressor systems at pump station. Each system consisting of compressor, motor, V-belt drive and totally
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enclosed belt guard, all mounted on air receiver. Suitable piping between compressor and receiver is included and capacity of air receiver is 450 liter. Air compressor system is provided with Control Panel (WN04-50CP-002) and it is Front of Panel Devices are :
Designation 50-HS-001- A Description/Range Compressor No. 1 Hand-Off-Auto 3 position selector switch Compressor No. 1 Run indicator Interface Motor Starter Starter Aux Contacts Overload Run Signal Motor Starter Starter Aux Contacts Overload Run Signal alternator

50-YL-001

50-YA-001 50-ETM-001 50-HS-002

50-YL-002 50-YA-002 50-ETM-002 50-HS-001-B

Compressor No. 1 Fail indicator Compressor No. 1 Elapsed Time meter Compressor No. 2 Hand-Off-Auto 3 position selector switch Compressor No. 2 Run indicator Compressor No. 2 Fail indicator Compressor No. 2 Elapsed Time meter Compressor Sequence 1-2/2-1/Auto

Where operation of compressors is controlled by Hand-Off-Auto and Compressor Sequence selector switch. In Hand mode compressor has been run continuously until High Pressure switch is activated. In Auto mode compressors is run when Low pressure switch is activated and stop when High Pressure switch is activated. Compressors must be alternate in 1-2, 2-1, or automatically as Lead and Lag compressor.
Operation

The high service vertical turbine pump is provided with one control panel. Panel nameplate number is High Service Pump Control Panel WN04-50CP001. Where the Front and Rear of Panel Mounted Devices (where x is 1, 2, 5, 6) are listed in Appendix-II-Schedule (II-4). The following field devices and instruments are provided Clearwell/High pumps station: Two High-High Level Float Switches. Two Submersible Level Transmitters. One Electronic Pressure Gauge Transmitter. One Pressure Gauge, minimum of 100 mm face, calibrated to read
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 approximately midrange of discharge pipe pressure, range of 0 to 2,000 Kpa. Where Ranges and Activation Levels of the level switch are :
Range/Level (m above floor) 0-10.0 m 0-10.0 m 43.00 / 8.00 38.00 / 3.00 500 kPa 850 kPa

Description/Range Clearwell No. 1 Level sensor/transmitter Clearwell No. 2 Level sensor/transmitter Clearwell High-High Level float Clearwell Low-Low Level float Bottom of Clearwell 35.00 Header Low Pressure switch Header High Pressure switch

Designation 50-LE/LIT50-LE/LIT50-LSHH50-LSLL50-PSL50-PSH-

The operation of pumps is controlled by Pump Hand-Off-Remote selector switch. In all modes of operation respective Clearwell Low-Level switches will inhibit operation of Pumps. Clearwell No. 1 Low-Low Level switch will inhibit Pumps 1,2, and future Pump 3 when active. Clearwell No. 2 LowLow Level switch will inhibit Pump 5, 6, and future Pump 4 when active. Pumps shall not restart until Level Reset pushbutton is activated. In Hand mode pumps are pump continuously unless Low-Low Level switch is activated but in Remote mode pumps must be controlled manually from the plant monitoring PC located in the administration building where automatic control of the high service pumps is not provided. So pumps must be started and stopped manually by operator action.
Primary Control Levels in Meters Above Floor (IPS Reservoir) 2.56 2.03 1.5 5.90 5.37 4.84 Secondary Control Levels in Meters Above Floor (WTP Reservoir) 4.84 5.37 5.90 1.50 2.03 2.56

Pump Sequence Lead On Lag On Lag-Lag On Lead Off Lag Off Lag-Lag Off

When pump is requested to operate both the Normal and Emergency Solenoids on respective Pump Check Valve has been energized and Valve Start Delay Timer shall be initialized. Pump shall shutdown and illuminate and maintain Fail indicator and Check Valve Fail to Open indicators if
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Valve Start Delay Timer times out and Check Valve limit switch contacts have not closed. Normal pump shutdown sequence is to de-energize the Normal Solenoid of Pump Check Valve and wait for Pump Check Valve limit switch contacts to open and then stop pump and initialize the Restart Delay timer. Emergency pump shutdown occur if Pump Check Valve limit switch contacts open and pump has not been requested to stop. This case will illuminate and maintain Pump Fail indicator and initialize the Restart Delay timer. Pumps shall not re-start until respective Restart Delay Timer has timed out. In case of power loss, even momentary, Normal and Emergency Solenoids on Pump Check Valves must be de-energized. On power up of panel Delay Power Failure Timers will inhibit pump operation until timers have timed out. When respective Clearwell High-High level switch is activated, the level System High-High Alarm indicator shall be illuminated and maintained and alarm indicator is deactivate by Level Reset pushbutton. The following unpowered contacts for signals are provided to Distributed I/O chassis connected to Main PLC Control Panel: a. Check Valve Fail to Open (4) b. Clearwell High Level Alarm (high-high condition) (2) c. Clearwell Low Level Alarm (low-low condition) (2) d. Header Low Pressure e. Header High Pressure f. Pump run (4) g. Pump fail (4) and retransmit the following 4 20 mAdc signals using Isolation Converters to Distributed I/O chassis connected to Main PLC Control Panel: a. Clearwell No. 1 Level b. Clearwell No. 2 Level c. Plant Flow d. Discharge Header Flow

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APPENDIX - I
Schedule (I-1)
RAW WATER VERTICAL TURBINE PUMP AND ELECTRIC MOTOR CHARACTERISTICS Pump Characteristics Pump Tag No. Pump Designation Pump Location No. of Units No. of Stages per Pump Material Being Pumped Fluid Temperature-degrees C Minimum Solids Size (mm.) Constant or Variable Speed Configuration (1)* Minimum Column Size (mm.) Minimum Discharge Size (mm.) Rated Capacity (m3/hour) Total Dynamic Head at Rated Capacity (meters) (2)* Minimum Capacity (m3/hr) Total Dynamic Head of Minimum Capacity (meters) (2)* Minimum Efficiency of Pump at Rated Capacity Maximum Pump Speed (rpm) Minimum Pump Speed (rpm) Lubrication (3)* Special Requirements (4) Electric Motor Characteristics (If Applicable) Power, kW Nominal Speed (rpm) Enclosure Type Voltage Phase/Cycle (Hertz) Special Requirements WN04-20PU-001,-002,-005,-006 Raw Water Pumps Raw Water Pump Station 4 2 River Water 50 Constant Speed Enclosed Impeller 450 (To Be Confirmed) 450 (To Be Confirmed) 550 (To Be Confirmed) 11.2 (To Be Confirmed) 300 (To Be Confirmed) ---82 (To Be Confirmed) 1000 (To Be Confirmed) ---Product Abrasive Service 22.4 kW 1000 TEFC 400V 3/50 ----

Schedule (I-2)
LOW RATE FILTER BACKWASH VERTICAL TURBINE PUMP AND ELECTRIC MOTOR CHARACTERISTICS Pump Characteristics Pump Tag No. WN04-40PU-001,-002 Pump Designation Low Rate Filter Backwash Pumps Pump Location Filter Building No. of Units 2 No. of Stages per Pump 1 Material Being Pumped Finished Water Fluid Temperature-degrees C Minimum Solids Size (mm.) 25 (To Be Confirmed)

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Constant or Variable Speed Configuration (1)* Minimum Column Size (mm.) Minimum Discharge Size (mm.) Rated Capacity (m3/hour) Total Dynamic Head at Rated Capacity (meters) (2)* Minimum Capacity (m3/hour) Total Dynamic Head of Minimum Capacity (meters) (2)* Minimum Efficiency of Pump at Rated Capacity Maximum Pump Speed (rpm) Minimum Pump Speed (rpm) Lubrication (3)* Special Requirements Electric Motor Characteristics (If Applicable) Power, kW Nominal Speed (rpm) Enclosure Type Voltage Phase/Cycle (Hertz) Special Requirements

Constant Enclosed Impellar 400 (To Be Confirmed) 400 (To Be Confirmed) 385 (To Be Confirmed) 4.57 (To Be Confirmed) ----80 (To Be Confirmed) 1,000 (To Be Confirmed) --Product --6 (To Be Confirmed) 1,000 (To Be Confirmed) TEFC 400V 3 ph/50 hz ----

Schedule (I-3)
HIGH RATE FILTER BACKWASH VERTICAL TURBINE PUMP AND ELECTRIC MOTOR CHARACTERISTICS Pump Characteristics Pump Tag No. WN04-40PU-003,-004 Pump Designation High Rate Filter Backwash Pumps Pump Location Filter Building No. of Units 2 No. of Stages per Pump 1 Material Being Pumped Finished Water Fluid Temperature-degrees C Minimum Solids Size (mm.) 25 (To Be Confirmed) Constant or Variable Speed Constant Configuration (1)* Enclosed Impellar Minimum Column Size (mm.) 450 (To Be Confirmed) Minimum Discharge Size (mm.) 450 (To Be Confirmed) Rated Capacity (m3/hour) 1175 (To Be Confirmed) Total Dynamic Head at Rated Capacity (meters) (2)* 17 (To Be Confirmed) Minimum Capacity (m3/hour) --Total Dynamic Head of Minimum Capacity (meters) (2)* --Minimum Efficiency of Pump at Rated Capacity 80 (To Be Confirmed) Maximum Pump Speed (rpm) 1,000 (To Be Confirmed) Minimum Pump Speed (rpm) --Lubrication (3)* Product Special Requirements --Electric Motor Characteristics (If Applicable) Power,kW 75 (To Be Confirmed) Nominal Speed (rpm) 1,000 (To Be Confirmed) Enclosure Type TEFC

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Voltage Phase/Cycle (Hertz) Special Requirements

400V 3 ph/50 hz ----

Schedule (I-4)
HIGH SERVICE VERTICAL TURBINE PUMP AND ELECTRIC MOTOR CHARACTERISTICS Pump Characteristics Pump Tag No. Pump Designation Pump Location WN04-50PU-001,-002,-005,-006 High Service Pumps Clearwell and High Service Pump Station No. of Units 4 No. of Stages per Pump 2 Material Being Pumped Finished Potable Water Fluid Temperature-degrees C 10 to 40 degrees C Minimum Solids Size (mm.) 12 Constant or Variable Speed Constant Configuration (1)* Enclosed Impellar Minimum Column Size (mm.) 450 (To Be Confirmed) Minimum Discharge Size (mm.) 450 (To Be Confirmed) Rated Capacity (m3/hour) 580 (To Be Confirmed) Total Dynamic Head at Rated Capacity (meters) (2)* 70 (To Be Confirmed) Minimum Capacity (m3/hour) 300 (To Be Confirmed) Total Dynamic Head of Minimum Capacity (meters) (2)* -----Maximum Static Head (Meters) 47 (To Be Confirmed) Minimum Static Head (Meters) 42 (To Be Confirmed) Minimum Efficiency of Pump at Rated Capacity 80 (To Be Confirmed) Maximum Pump Speed (rpm) 1500 (To Be Confirmed) Minimum Pump Speed (rpm) ------Lubrication (3)* Product Special Requirements See Note 4 Electric Motor Characteristics (If Applicable) Power,kW 120kW Nominal Speed (rpm) 1,500 Enclosure Type TEFC Voltage 400V Phase/Cycle (Hertz) 3 ph/50 Hz Special Requirements See Note 4

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Schedule (I-5)
SUBMERSIBLE NONCLOG PUMPS (WET INSTALLATION) Sludge Pumps Waste Pumps

Name of Pump(s) Tag Number(s) Number of Pumps Fluid Pumped

De-Silting Pumps WN04-20PU-008, 009 WN04-35PU-001, 002, 003 WN04-70PU-001, 002, 003 2 River Water and Silt / Sand Slurry 9-Jun 40 100 Size (mm)

3 Clarifier Sludge 9-Jun 40 100 Non-clog Impeller, Corrosive Environment 2.2 kW 400 Mar-50 1170 Constant

Fluid pH Max Fluid Temperature, C Minimum Spherical Solids Special Pump Requirements

3 Filter Backwash / Sludge Lagoons 9-Jun 40 100 Non-clog Impeller, Corrosive Environment 15 kW 400 Mar-50 1170 Constant

Vortex Impeller

Motor Rated Electrical Input Power Voltage Phase/Cycle (Hertz) Nominal Speed (rpm) Constant or Adjustable Speed

2.2 kW 400 Mar-50 1000 Constant Performance Requirement at Rated Speed Design Operating Point 45 10 40

Capacity (m3/hr) Head (m) Minimum Hydraulic Efficiency (%)

60 10.8 75

450 11 75

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Schedule (I-6)

PERISTALTIC PUMPS PERISTALTIC PUMPS

(WN04-60PU-001, 002, 003, 004) Pump Designation 4 Number of Units 0 to 20% Alum Solution Chemicals Being Pumped Maximum Rated Capacity with 12.7mm tube - each pump 1519 (liters per hour) Minimum Rated Capacity with 12.7mm tube - each pump (liters 380 per hour) 103 Rated Discharge Pressure (kPa) 356 Maximum Speed at Rated Maximum Capacity (rpm) 89 Minimum Speed at Rated Minimum Capacity (rpm) Variable Constant or Variable Speed 12.7 Tube Diameter in delivered pump (mm) Electric Motor Characteristics 1.49 Motor Power (kW) 1,500 Rated Speed (rpm) 1 Service Factor a General Type (4)* 3 Phase 50 Hertz b Housing Type (5)* 230/400 Voltage Inverter Duty, 50 deg C ambient Special Requirements

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Schedule (I-7)

POLYDOS 412

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APPENDIX - II
Schedule (II-1)
STOP LOGS BALAD ROOZ TREATMENT PLANT
No. of Locations Channel Width (mm) Channel Invert Elev (meters) Top of Channel Wall Elev (meters) Maximum Water Elevation (meters) Sets of Stop Logs

Location

Frame

Filter Building Influent Channels Intake Structure Rapid Mix Rapid Mix Rapid Mix

1400

45

48.6

48.1

Embedded

2 2 2 1

2000 1500 1000 2000

38.4 50.45 49.59 49.59

44 51.5 51.5 51.5

43 51 50.36 50.36

Embedded Embedded Embedded Embedded

2 2 2 1

Schedule (II-2-a) Main Control Panel Front of Panel Mounted Devices

Designation 40-HS-003 40-HS-004 40-HS-005 40-HS-006 40-HS-001 40-HS-002 40-HS-200 40-YL-200 40-YA-201-B 40-YA-201-A 40-HS-201-A 40-HS-201B 40-LAH-207 40-LAH-208 40-LAL-009 40-OIU-001 Description/Range Low-Rate Backwash Pump 1 Local/Off/Master 3 position selector switch Low-Rate Backwash Pump 2 Local/Off/Master 3 position selector switch High-Rate Backwash Pump 1 Local/Off/Master 3 position selector switch High-Rate Backwash Pump 2 Local/Off/Master 3 position selector switch Air Scour Blower 1 Local/Off/Master 3 position selector switch Air Scour Blower 2 Local/Off/Master 3 position selector switch Power On/Off 2 position selector switch Power On Indicator Alarm Horn Common Filter Alarm Indicator Alarm Silence push button Alarm Acknowledge push button Filter Influent Channel 1 High Level Alarm Indicator Filter Influent Channel 2 High Level Alarm Indicator Filter Effluent Low-Level Alarm Indicator Operator Interface Unit Interface -------40-HS-200 40-PLC-001 40-PLC-001 Alarm Sequence Alarm Sequence 40-LE/LIT/LSH007 40-LE/LIT/LSH008 40-LSL-009 40-PLC-001

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Schedule (II-2-b) Minimum, Main Control Panel Operator Interface Unit Devices
Designation FILILIHSLCYAHSYLYLYLYLYAYAYAYAYLYLYAYAKCDescription/Range Total Filter Effluent Flow Indicator Filter Influent Channel 1 Level indicator Filter Influent Channel 2 Level indicator Influent Level 1/2 two position selector switch Filter Influent Backwash Level set point Filter 1 4 Alarm indicator (one for each filter) Filter General Filter Alarm Silence Low-Rate Backwash Pump No. 1 Running Indicator Low-Rate Backwash Pump No. 2 Running Indicator High-Rate Backwash Pump No. 1 Running Indicator High-Rate Backwash Pump No. 2 Running Indicator Low-Rate Backwash Pump No. 1 Fail Indicator Low-Rate Backwash Pump No. 2 Fail Indicator High-Rate Backwash Pump No. 1 Fail Indicator High-Rate Backwash Pump No. 2 Fail Indicator Air Scour Blower No. 1 Running Indicator Air Scour Blower No. 2 Running Indicator Air Scour Blower No. 1 Fail Indicator Air Scour Blower No. 2 Fail Indicator Filter To Waste Timer Interface FITLITLIT---

YAMCC MCC MCC MCC MCC MCC MCC MCC MCC MCC MCC MCC --

LI42-LALLSLYLKCKCKCKCKCKCKC-

Filter Effluent Box Level indicator Filter Effluent Level Low Alarm Filter Effluent Backwash Inhibit Set point (adjustable) Filter Last Backwashed indicator one for each filter Filter Drain to Backwash Level timer Air Scour/Backwash Timer Backwash without Air Scour Timer Filter Reset Time Low/High Backwash Timer Filter High Rate Backwash Timer Filter Reset After Backwash Timer Overall Filter Backwash Timer

LITLITLIT---------

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Schedule (II-2-c) Filter x Control Panels Front of Panel Mounted Devices, where x is 1 4
Designation ZLZLHSZLZLHS40-ZL40-ZL40-HS40-ZL40-ZL40-HS40-ZL40-ZL40-HS40-ZL40-ZL40-HS40-HS40-HS40-HS40-HS40-HS40-HS40-HS40-HS40-HS40-YA40-HS40-HSDescription/Range Filter x Filter Influent Valve Open indicator Filter x Filter Influent Valve Closed indicator Filter x Filter Influent Valve Open/Close hand switch Filter x Filter Effluent control valve Open indicator Filter x Filter Effluent control valve Closed indicator Filter x Filter Effluent control valve Open/Close hand switch Filter x Backwash Waste Valve Open indicator Filter x Backwash Waste Valve Closed indicator Filter x Backwash Waste Valve Open/Close hand switch Filter x Filter To Waste Valve Open indicator Filter x Filter To Waste Valve Closed indicator Filter x Filter To Waste Valve Open/Close hand switch Filter x Backwash Supply Valve Open indicator Filter x Backwash Supply Valve Closed indicator Filter x Backwash Supply Valve Open/Close hand switch Filter x Air Scour Inlet Valve Open indicator Filter x Air Scour Inlet Valve Closed indicator Filter x Air Scour Inlet Valve Open/Close hand switch Air Scour x Start/Stop push button Air Scour 2 Start/Stop push button Low-Rate Backwash Pump 1 Start/Stop push button Low-Rate Backwash Pump 2 Start/Stop push button High-Rate Backwash Pump 1 Start/Stop push button High-Rate Backwash Pump 2 Start/Stop push button Filter x Backwash Sequence Start push button Filter x Manual/Auto mode selection two position hand switch Filter x In/Out of Service 2 position selector switch Filter x Alarm annunicator horn Filter x Alarm Acknowledge push button Filter x Alarm Silence push button Interface FVFVFVFVFVFV40-FV40-FV40-FV40-FV40-FV40-FV40-FV40-FV40-FV40-FV40-FV40-FVMCC MCC MCC MCC MCC MCC --

Schedule (II-2-d) Minimum Filter x Control Panel Operator Interface Unit Devices
Designation 40-YL40-YA40-YL40-YA42-YLDescription/Range Air Scour 1 Running indicator Air Scour 1 Fault indicator Air Scour 2 Running indicator Air Scour 2 Fault indicator Low-Rate Backwash Pump 1 Running indicator Interface 40-BL40-BL40-BL40-BL42-PU-

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42-YA42-YL42-YA42-YL42-YA42-YL42-YA40-YL40-YL40-YL40-YL40-YL40-YL40-LLH40-LLL40-YA40-YL40-HS40-ETM40-LI42-LI40-FI40-AI40-KI40--FQI-

Low-Rate Backwash Pump 1 Fault indicator Low-Rate Backwash Pump 2 Running indicator Low-Rate Backwash Pump 2 Fault indicator High-Rate Backwash Pump 1 Running indicator High-Rate Backwash Pump 1 Fault indicator High-Rate Backwash Pump 2 Running indicator High-Rate Backwash Pump 2 Fault indicator Filter x Filter Influent Valve Remote indicator Filter x Filter Effluent control valve Remote indicator Filter x Backwash Waste Valve Remote indicator Filter x Filter To Waste Valve Remote indicator Filter x Backwash Supply Valve Remote indicator Filter x Air Scour Inlet Valve Remote indicator Filter x Return Operation Level indicator Filter x Backwash Start Level indicator Filter x Backwash Sequence Failure indicator Filter x Backwash Initiate indicator Filter x Alarm Acknowledge push button Filter x Run Time indicator Filter Influent Level indicator (selected value) Filter Effluent Tank Level indicator Filter x Effluent Flow indicator Filter x Turbidity indicator Filter x Time Since Last Backwash (count up timer) Filter x Effluent Flow Total Since Last Backwash

42-PU42-PU42-PU42-PU42-PU42-PU42-PU40-FV40-FV40-FV40-FV40-FV40-FV40-LSH40-LSL----40-LIT42-LIT42-FIT40-AITBackwash Seq. 40-FIT- & Backwash Seq.

Schedule (II-2-e) Filter x Control Panels Rear of Panel Devices, where x is 1 4:

Designation N/A N/A N/A N/A N/A N/A N/A Description/Range Circuit Breaker for nominal 400 vac, 3-phase, 50 Hz power system Filter x Influent Valve Circuit Breaker for nominal 400 vac, 3-phase, 50 Hz power system Filter x Effluent Valve Circuit Breaker for nominal 400 vac, 3-phase, 50 Hz power system Filter x Backwash Supply Valve Circuit Breaker for nominal 400 vac, 3-phase, 50 Hz power system Filter x Backwash Waste Valve Circuit Breaker for nominal 400 vac, 3-phase, 50 Hz power system Filter x Air Scour Inlet Valve Circuit Breaker for nominal 400 vac, 3-phase, 50 Hz power system Filter x Filter To Waste Valve Circuit Breaker for nominal 230 vac, 1-phase, 50 Hz power to Turbidity Meter Interface 40-FV-0x1 40-FV-0x2 40-FV-0x4 40-FV-0x5 40FV-0x6 40-FV-0x3 40-AIT-1x9

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Schedule (II-3) Operation of Hopper Loader

Schedule (II-4a) Front of Panel Mounted Devices (where x is 1, 2, 5, 6)

Designation 50-HS-00x-A 50-HS-00x-B 50-YL-00x-A Description/Range Pump No. x Hand-Off-Remote 3 position selector switch (one for each pump) Pump No. x Reset pushbutton (one for each pump) Pump No. x Run indicator (one for each pump) Interface -Fail Logic Aux contacts Motor Starter -Run Signal --

50-YA-00x-A 50-ETM-00x 50-KC-00x-A

50-KC-00x-B

50-ZL-00x-A 50-ZL-00x-B 50-ZA-00x Designation 50-KC-00x-C 50-LI-008

Pump No. x Fail indicator (one for each pump) Pump No. x Elapse Time meter Pump No. x Restart Delay Timer (0 60 minutes) (one for each pump) Pump No. x Delay Power Failure Timer (0 30 minutes) (one for each pump) Pump No. x Check Valve Open indicator (one for each pump) Pump No. x Check Valve Closed indicator (one for each pump) Pump No. x Check Valve Fail to Open indicator (one for each pump) Description/Range Pump No. x Valve Start Delay Timer (0 60 seconds) (one for each pump) Clearwell No. 1 Level digital indicator

--

50-ZS-00x 50-ZS-00x 50-ZS-00x Interface -50-LT-008

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50-LI-009 50-LALL-008 50-LALL-009 50-LAHH-008 50-LAHH-009 50-PI-012 50-PLH-012 50-PLL-012 50-FI-011 50-FQI-011

Clearwell No. 2 Level digital indicator Clearwell No. 1 Low-Low Level indicator Clearwell No. 2 Low-Low Level indicator Clearwell No. 1 High-High Level indicator Clearwell No. 2 High-High Level indicator Discharge Header Pressure digital indicator Discharge Header High Pressure indicator Discharge Header Low Pressure indicator Plant Flow digital indicator Plant Totalized Flow indicator

50-LT-009 50-LSLL50-LSLL50-LSHH50-LSHH50-PIT-012 50-PSH012 50-PSL012 50-FIT-011 50-FI-011

Schedule (II-4a) Rear of Panel Mounted Devices:

Designation 50-PSL50-PSH50-YA-008 50-YA-009 50-YA-011 50-YA-012 Description/Range Discharge Header Low Pressure process control relay Discharge Header High Pressure process control relay Signal Isolator Clear well 1 level Signal Isolator Clear well 2 level Signal Isolator Plant Flow Signal Isolator Discharge Header Pressure Interface 50-PIT-012 50-PIT-012 50-LT-008 50-LT-009 50-FIT-011 50-PI-012

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Index of Abbreviations:
HMI HVAC I/O LCP O&M PCC PLC PS TDH VCP WHO WTP Human Machine Interface (Operator Interface Panel) Heating, Ventilation and Air Conditioning Signal Input / Output Local Control Panel Operations & Maintenance Process Control Centre Programmable Logic Controller Pumping Station Total dynamic head Vendor control panel World Health Organization Water Treatment Works

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