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Good morning students, today we are going to discuss about the intersecting topic of
Enterprise Resource Planning Systems properly known as ERP.
Well my friends, some of you must be having a business background. In fact, all of us in
varying measures are aware of the fact that running a business requires a great planning
system.
These are all questions that managers need to answer every day. Computers running
comprehensive software packages can help. For4 a manager, it is important to understand
the best way to solve these planning problems, so the right software can be purchased and
configured correctly.
An enterprise resource planning (ERP) system, when implemented correctly, links all the
areas of the business. Manufacturing known about new orders as soon as they are entered
in the system. Sales know the exact status of a customer order. Purchasing knows what
manufacturing needs to the minute, and the accounting system is updated as all the
relevant transactions occur.
The purpose of this managerial briefing is to provide an overview of what an ERP system
is and why it can benefit a company. The current ERP vendors have set new standards in
information integration.
In the early 1990’s many large companies realized that it was time to update their
existing information systems to take advantage of new technologies. Programs written in
programming languages such as COBOL, PLI, RPG, and assembler were becoming
increasingly expensive to maintain. Further the mainframe computer technology was not
cost defective compared to the ever more powerful and inexpensive microprocessor-
based computer. Change was inevitable. And SAP offered a comprehensive solution.
SAPAG, a German firm, is the world leader in providing ERP software. Its flagship
product is known as R/3.
The R/3 applications are fully integrated so that data are shared between all applications.
If for example an employee posts a shipping transaction in the sales and Distribution
module, the transaction is immediately seen by Accounts payable in the Financial
Accounting module, and by inventory management in the materials management module.
Much of the success of the product is due to the comprehensive coverage of business
applications. In a sense, SAP has changed the face of information technology.
Let’s now turn our attention to what are commonly known as:-
A significant feature that improves access to information in the system is the data
warehouse. In our review of the application modules the make up R/3 the emphasis is
placed on what these modules actually do, not on the technical aspects of how they
communicate with one another.
SAP organizes the R/3 modules in a variety of ways in its documents. In general, there
are four major elements to the organization: financial accounting, human resources,
manufacturing and logistics, and sales and distribution.
FINANCIAL ACCOUNTING
The financial accounting segment of R/3 includes three major categories of functionality
needed to run the financial accounts for a company: financials (FI), controlling (co), and
asset management (AM).
As with all the modules in the R/3 system, the user will find all information current and
integrated. Thus an individual manufacturing plant or sales organization can run a profit
and loss report at any time during the month and be shown the most up to date
information.
The controlling category includes costing; cost center, profit center, and enterprise
accounting and planning; internal order; open item management; posting and allocating;
profitability analysis; and a variety of reporting functions. It also includes a project
system to track activity and costs related to major corporate projects, such as the
implement of an R/3 system.
Also include is a module to add activity based costing (ABC) to other types of costing
approaches.
The asset management category includes the ability to manage all types of corporate
assets, including fixed assets, leased assed, and real estate. It also includes the capital
investment management module, which provides the ability to manage, measure, and
oversee capital investment programs.
Capturing data from the human resources module, the SAP business workflow system
allows management to define and manage the flow of work required in cross functional
business process.
The quality management capability plans and implement procedures for inspection and
quality assurance. It is built on the ISO 9001 standard for quality management.
Production planning and control supports both discrete and process manufacturing
processes.
The project management system lets the user set up, manage, and evaluate large, complex
projects, whereas the financial costing project system focuses on costs, the manufacturing
project system is used for planning and monitoring dates and resources. The system
walks the user through the typical project steps: concept, rough cut planning, details
planning approval, execution and closing it manages a sequence of activities each with its
interrelationships to the others.
In sales and distribution, products or services are sold to customers. In implementing the
SD module (as in other modules), the company structure must be represented in the
system so that for example, R/3 known where and when to recognize revenue.
When a sales order is entered it automatically includes the correct information on pricing,
promotions, availability and shipping options. Batch order processing is available for
specialized industries such as food, pharmaceutical, or chemical.
We focus on the mySAP supply Chain Management Product (SCM), (SAP) just as we
have organized the topics in these chapters organizes its software into planning scenarios
that represent the basic needs of the organization. Within mySAPSCM, the planning
scenarios are called “collaborative demand planning,” “sales and operations planning,
and “collaborative supply and distribution planning.” mySAPSCM Demand planning is
basically a toolkit of statistical forecasting techniques and planning features that helps the
user create accurate estimates of future requirements. Sales and operations planning is the
entire process of integrating sales and marketing plans with plans for producing products
and delivering services.
A key element of SAP sales and operations planning is the advanced planner and
optimizer functions that are available
The final element of my ASPSCM is the collaborative supply and distribution planning
functions.
Implementing these systems does not always work out. A survey conducted by the
Harvard Business School revealed that a large percentage of executives had negative
feeling toward ERP software. In particular, they felt that (1) ERP technology could not
support their business, (2) their organization could not make changes need to extract
benefits from the new systems, and (3) ERP implementation might actually damage their
business. The same survey indicated that many companies implementing ERP had
overrun cost and schedule target and had not achieved the benefits sough.
Despite the reservations about ERP most companies surveyed by Harvard were going
ahead with ERP initiatives. The most popular reasons cited included a desire to
standardize and improve processes, to improve systems integration, and to improve
information quality even through there is evidence of many problems with implementing
ERP systems, forms continue in their ERP efforts because of the opportunity for
substantial reward.
SUPPLY CHAIN
An important part of SCM is provision of the information needed for planning and
managing the supply chain. This information comes from internal and external
sources and is disseminated to decision makers through ERP systems, which
often contain supply-chain management modules.
The supply chain for a firm can be very complicated, because many
companies have hundreds, if not thousands, of suppliers.
The performance of numerous suppliers determines the inward flow of
materials. The performance of firm’s marketing, production, and distribution
processes determines the outward flow of products.
Imagine the chaos if all the firm’s suppliers acted independently and never
adjusted to changes in the firm’s schedules. Hence, management of the flow of
materials is crucial.
Friends, let’s now focus our attention on the:-
Phase 1:
Independent Suppliers Purchasing Production Distribution
Customers supply-chain entities.
Phase 2:
Internal Suppliers Purchasing Production Distribution
Customers (internal supply chain)
Materials management department
Integration
Phase 3:
Supply-chain Suppliers Internal supply Customers
Integration chain
Now we explore the impact of the Internet on the order-placement and the order-
fulfillment processes.
ORDER-PLACEMENT PROCESS
ORDER-FULFILLMENT PROCESS
Can you tell me your opinion about whether the distribution centers should
be added to position inventory closer to the customer?
E-PURCHASING
We will discuss four approaches to e-purchasing: electronic data
interchange, catalog hubs, exchanges, and auctions.
Can you tell me as to what criteria should be used to select suppliers and
how should suppliers be certified?
SUPPLIER SELECTION
Three criteria most often considered by firms selecting new suppliers are
price, quality, and delivery.
SUPPLIER CERTIFICATION
SUPPLIER RELATIONS
The nature of relations maintained with suppliers can affect the quality,
timeliness, and price of a firm’s products and services.
Cooperative orientation: A supplier relation in which the buyer and seller are
partners, each helping the other as much as possible.
Now let us turn to attention to the question as to what are the implications
for supply-chain management of outsourcing an activity?
OUTSOURCING
Now let us examine as to how the suppliers can get involved in valve
analysis to benefit the supply chain?
VALUE ANALYSIS
Value analysis can focus solely on the internal supply chain with some
success, but its true potential lies in applying it to the external supply chain as
well. An approach that many firms are using is called early supplier involvement,
which is a program that includes suppliers in the design face of a product or
service. Suppliers provide suggestions for design changes and materials choices
that will result in more efficient operations and higher quality. In the automotive
industry, an even higher level of early supplier involvement is known as
presourcing. Whereby suppliers are selected early in a vehicle’s concept
development stage and are given significant, if not total, responsibility for the
design of certain components or systems.
INVENTORY MEASURES
All methods of measuring inventory begin with a physical count of units, volume,
or weight. However, measures of inventories are reported in three basic ways:
average aggregate inventory value, weeks of supply and inventory turnover.
1. Average aggregate inventory value= (Number of units of items A typically
on hand)
(Value of each unit of item A) +
(Number of
units of item B typically on hand)
(Value of
each unit of item B)
PROCESS MEASURES
Operations strategy seeks to link the design and use of a firm’s infrastructure and
processes to the competitive priorities of each of its product or services so as to
maximize its potential in the marketplace. A supply chain is a network of firms.
Dear friends, at this point in our discussion, let me draw a comparison between
the EFFICIENT and RESPONSIVE SUPPLY CHAINS.
I tell you, it’s going to be an immensely enjoyable discussion.
So, fasten your seat belts and pay attention.
Here we go.
The higher in an efficient supply chain that a firms is, the more likely it is to have
a line flow strategy that supports high volumes of standardized products or
services.
SUPPLY-CHAIN DYNAMICS
Supply chain often involve linkage among many firms. Each firm depends on
other firms for materials, services, and information needed to supply its
immediate customer in the chain.
What causes supply-chain dynamics? The causes are both external and
internal.
SUPPLY-CHAIN SOFTWARE
Dear friends, thus we have been able to visualize the rather fascinating
process of SUPPLY-CHAIN MANAGEMENT ACROSS THE
ORGANIZATION.
With that, we have come to the end of today’s discussions. I hope it has
been an enriching and satisfying experience. See you around in the next
lecture. Take care. Bye.