Supply chain management has been affected by the E-Commerce since its early age. E-commerce technology changes the supply chain process to be more effective, and more manageable. Adaptive supply chain network make sure that transparent information flow between the partners.
Supply chain management has been affected by the E-Commerce since its early age. E-commerce technology changes the supply chain process to be more effective, and more manageable. Adaptive supply chain network make sure that transparent information flow between the partners.
Supply chain management has been affected by the E-Commerce since its early age. E-commerce technology changes the supply chain process to be more effective, and more manageable. Adaptive supply chain network make sure that transparent information flow between the partners.
_.=\' _>'. .=== .,=\' 31911 _ . 555 '= : 0504841677 E-Mail: aljishi_mohd@yahoo.com Submitted by: MOHAMMED SHAKER AL-JISHI Qatif 31911 P.O. Box 555 Mobile: 0504841677 E-Mail: aljishi_mohd@yahoo.com August 2004 E-Commerce Role in Supply Chain Management and Supply Chain Restructuring Mohammed Shaker Al-Jishi Abstract Supply chain management has been affected by the E-Commerce since its early age. The evolution of the Internet and the electronic communication makes the companies think about the competitiveness, how they can reach the global market, increase the customer response, and the main thing is to be more efficient and effective in doing business. The technological advancement is changing the market place and driving the companies to restructuring their business process specially their supply chain, strategic alliance and partnership. Business can take the advantage of technology and the global market to gain visibility between the supply chain network partners, and that will lead to better customer response to a range of variability. E-commerce technology changes the supply chain process to be more effective, and more manageable. When a company use the web technology they shouldnt use it to automate the process only, but they should restructure the whole supply chain process, and the objective of the company should be applying an adaptive supply chain network. The adaptive supply chain network make sure that transparent information flow between the partners, synchronized planning, workflow coordination, and finding of new business module. 1. Introduction We are in a competitive edge because of many factors such as: economy, market, and technology, which force the companies to respond and act fast with these changes and plan for restructuring the supply chain carefully to gain a competitive advantage. A business process can be viewed as a structure of activities designed for action with focus on end customer and on the dynamic management of flows involving product, information, cash, knowledge and ideas (Stock and Lambert, 2001). The companies should take into consideration the customers needs, and that can be achieved through the collaboration of the supply chain partners. The E-Commerce (EC) market was founded along with the growth of the Internet. By 1995, EC began to mature with the emphasis of a variety of secure transaction processing service, and EC has been an increasing trend for companies to publicize their businesses on the internet in order to increase their visibility as a business norm as will as to sell on the Internet (Westland and Clark, 1999). The Internet has changed every thing in how the businesses are done, Andy Grove, the chairman of Intel, says in five years time, all companies will be Internet companies or they wont be companies at all (The Economist, 1999a). To stay competitive, companies need to meet greater collaboration and coordination between them and other supply chain partners. There is one way to do that, which is supply chain integration. The information technology and specially the internet technology play a major role ingoing with the supply chain integration. The Internet can redefine how back back- end operation- product design and development, procurement, production, inventory, distribution, after-sales service support and even marketing- are conducted, and in the process alter the roles and relationships of various parties, fostering new supply networks, services and business module.(Lee, H. L, Whang, S. , 2001) The E-Commerce already has its impact in the supply chain integration but still in its beginning level. This paper will present how e-commerce can eliminate many problems through restructuring the supply chain to be integrated, and emphasis on four key dimensions: Information Integration, Planning Synchronization, Work flow Coordination, and New Business Module. (Lee, H. L, Whang, S. , 2001) 2. E-Commerce & Supply Chain Integration The evolution of the communication and information technology, and in particular the Internet, enabled the companies to respond more to their customers. InE - Commerce, customers need to place an order in the Internet and have response in seconds or minutes, enabling processing their order faster and shorter order cycle. Also the customers need quality and low price products. If the companies did not do so the customer will not come back, they will go to other competitors. That will be a big challenge to the dot-com companies, and the solution for that is to restructure their supply chain and integrate the supply chain with the suppliers, to form supply chain network. The supply chain configurations evolving in todays digital economy reshape the historical chain into networks or business-webs. (Tapsupply chainott et al., 2000). That supply chain network will help in acting faster to the customer needs, and also reduce the cost; all that can be done through collaboration between the partners in that network. 2.1. Technology and Supply Chain Restructuring To meet the supply chain integration we need to restructure the organization supply chain, and that will be by using information technology or web technology. There are three options for integration (Chaffey, 2002): first, vertical Integration: the extent to which supply chain activities are undertaken and controlled within the organization. Second, vertical disintegration (disaggregation): it is in the middle, it moves to outsourcing and have network of suppliers. Third, virtual integration: the majority of supply chain activities are undertaken and controlled outside the organization by third party. The virtual integration should be the target for rapid market penetration (dot-come approach). The information system (IS) and the electronic communication have a great impact on supply chain. It increases efficiency of individual process, reduced complexity of supply chain, improve data integration between elements of the supply chain, reduce cost through outsourcing, and innovation. (Chaffey, 2002). When the supply chain restructured with the new technology it will deliver many benefits to the customer at the end of the supply chain. It will fast lead times and lower costs through reducing inventory holdings, increase convince through 24h/7d/365d, increase choice of supplier leading to lower cost, the facility to tailor produce more readily, and increase information about products and transactions. The IS also supports both the upstream supply chain management and the downstream supply chain management. It supports the upstream supply chain through two key activities procurement and upstream logistic. The IS also supports the downstream supply chain in two key activities which are outbound logistic and fulfilment. The e-business, or Internet computing, module, has now emerged as perhaps the most compelling enabler for supply chain integration. Because it is open, standards- based and vertically ubiquitous, businesses can use the internet to gain global visibility across their extended network of trading partners and help them respond quickly to changing business conductions such as customer demand and resource availability. (Lee, H. L, Whang, S., 2001). With the web technology, such as TCP/IP and XML plus three new standards: WSDL, SOAP, and UDDI, the integration and interconnection software become easier, cheaper, and faster. 2.2. Dimensions of the Impact of E-Commerce on Supply Chain Integration When we talk about the impact of E- Commerce on supply chain integration, there are many dimensions where we can found that impact. The emphasis will be in four key dimensions that are mentioned by Lee, H. L, and Whang, S. in Stanford global supply chain Management forum in 2001. Table 1: Supply chain Integration Dimensions 2.2.1. Information Integration Information integration is the most important dimension in the supply chain integration. It means the sharing of information between the members in the supply chain network, and therefore provides the customers with the information whenever they want it. Bill Gates says (Gates, 1999) How you gather, manage and use information will determine whether you win or lose. That could be any data that parties can share on a real-time, on-line to influence the performances and actions of other members in the supply chain. 2.2.2. Planning Synchronization After the organization reaches the information integration then it starts the planning synchronization with the supply chain members, in how they will collaborate in joint design and execution of plans, in order to forecast what the market needs, come up with new products or service, and replenishment. 2.2.3. Workflow Coordination Workflow coordination refers to streamlined and automated workflow activities between supply chain partners. Here, we take integration one step further by defining not just what we would do with shared information, but how. (Lee, H. L, Whang, S., 2001). The Workflow Coordination is simply the automation of the business workflow process internally or cross-company, relaying on the technology. 2.2.4. New Business Module To bring new business module is the most important aim of adopting e-commerce approach to supply chain. It is not only about improvement in efficiency and effectiveness it revised the whole thing including the value chain. A supply chain network may jointly create new products, pursue mass customization, and penetrate new market and customer segment. (Lee, H. L, Whang, S., 2001). 3. Electronic Information Integration To meet supply chain integration you need to integrate electronic information. The companies across the supply chain need to have an access to real-time and accurate information in order to coordinate their product, information and financial flows. To get the most of the electronic information integration the companies must approach an adaptive supply chain network. 3.1. Value Network and Information Hub Increase the customer responsiveness and reduce the time to market depends on how partners can be involved outsourcing some process that is considered of internal value chain of the company. Information Hub is a node in the supply network that makes the partners in the network interact with each others and share information. The value network definition: is the link between an organization and its strategic and non-strategic partners that form its external value chain (Chaffey, 2002). The strategic partners are those related to core value chain like inbound logistics, manufacturing, and product warehousing. The non-strategic partners are the service partners like finance, human resources, and admin. The strategic and non-strategic partners are linked to core value chain activities through value chain integrator, which can be strategic outsourcer or ISP provider; they also can be linked directly to core value chain. There are also two other main partners: the upstream value chain partners and the downstream partners. The upstream partners are the supplier and buy-side intermediaries. The downstream partners are the sell-side intermediaries and fulfillment. As a company outsourcers more and more activities, management of the link between the company and its partners become more important (Chaffey, 2002). The trend now is going to outsourcing many of the company activities so the company can concentrate in its core business to deliver value to the customer as product or service. With outsourcing, the company should be careful in managing the value network. 3.2. Enabling Adaptive Supply Chain Network Today, there are many competitive pressures that companies need to adapt. Effective supply chain integration and synchronization among partners can eliminate excess inventory, reduce lead times, increase sales, and improve customer service (Anderson and Lee, 1999). To manage the competitive pressures need to be managed through the adaptive supply chain networks to increase efficiency and enhance the value chain. Management of visibility, management of velocity, and management of variability across the supply network are the three key process enablers that need to be mapped to the three key information enablers-quality of information, timeliness of information and depth information-to maximize network responsiveness and thereby enhance the efficiency of value creation. (SAP AG, 2002). Table 2: Characteristic of Traditional and Adaptive Supply Chain Network 3.2.1. Visibility and Information Quality The companies now are transition from individual companies to supply network companies because of the high competition. For rapid response visibility of information to both intra- and inter- organizational is critical. The advance in the information technology especially the web technology and EC makes it much easier for information visibility starting from ordering, through supplier, then check inventory, and finally product to shipment. Distributors, logistics service providers, and all relevant departments across different organizations can have full visibility of the order flow, both into the system and back to the customer. The customer, in return can track the shipment of the order and make changes based on predefined rules. (SAP AG, 2002). The customer who uses the system should have a total visibility to track the order, which is the goal, should be reached in this stage. Figure 1 : Enablers of Adaptive Supply Chain Network 3.2.2. Velocity and Information Timeliness After the organization overcomes the visibility barriers and can share the accurate information in the supply chain network, the next step is to increase the velocity of response to the information to be accessed and distributed rapidly across the supply chain network. Velocity of response is the key differentiator in the performance of the business. Most of the companies that create extraordinary value than their peers are because of their ability to plan rapidly and efficiently move the information and physical assets through the supply chain network at far greater velocity than their competition. This enables them to maintain margin parity with the competition and create returns on assets and invested capital that far exceeds the norm. The success of a firm's SCM would depend upon the accuracy and velocity of the information which every business partner provides (Zheng et al., 2000). 3.2.3. Variability and Information Depth Once the business becomes more dynamic, demand will be more customized and the traditional strategies of planning, forecasting, and bush products will not work. The organization needs to focus in its core competencies to be more efficient and that can be achieved through managing variability. With this demand on mass customization the organization will require the companies within the supply chain network to access to more depth information. Successful network partners will share information about orders, inventory, short-term and long-term plans, profit margins, and more to far greater extent than is done today (SAP AG, 2002). Variability can be met through the bull supply chain, instead of the old push supply chain strategy where the companies made the products and push them to the customers. The bull supply chain, it also called Bullwhip, make the companies search what the customers need and create product or services according to their requirements. The causes of the bullwhip effect have been identified as: demand forecasting, order batching, price fluctuation and rationing game (Lee et al., 1997). Basically, the bullwhip effect is largely caused by variability of ordering. The supply chain network will be more efficient if the network partners stop their concerns about confidential information, and share the information with others in the supply chain network, that will lead to more profitability and more efficiency in doing business. The depth of information visibility will allow organization better manage variability to respond in real time to changing customer demand, and increase profit on plans execution. Figure 2 : Information Sharing and Bull Supply Chain (Bullwhip Effect) Evolution To An Adaptive Supply Chain Network Companies must go through certain stages to create an adaptive supply chain network. The time needed to do so depend on the level of technology, the process maturity, and the characteristic of the industry. The three key stages to the evolution are integrated, collaborative, and adaptive (SAP AG, 2002). Integration Integration is the first and most important step to adaptive supply chain network. A lot of companies are aware of the role of the supply chain integration and many of them have already persuaded this to gain competitiveness. The EC has promised new level of integration with all the technology standards to support integration. Integrated supply chain means that visibility quality of information is met. Collaboration This stage is depending on the timeline of information exchange. The information should be accessed between the supply chain network partners in real-time and faster, which shows the degree of collaboration. Efficiency of collaboration, that is the planning and execution velocity, takes place in non-integrated environments. The top management of leading manufacturer considers that the real benefits of investing in IT to facilitate SCM lie in the development of partner relationships with its customers Adaptation The role of the integrated and collaboration network in the adaptive supply chain network is to manage variability, and help in capitalization on the mass customization and peer-to-peer relationship. There are many benefits the adaptive supply chain companies; big benefits are available-to- promise (ATP) and capable-to-promise. Simple example of ATP is when a customer order, order promising routes to all sites could fill the order and check the request date and quantity, and then it sends the result of the delivery date and amount to the customer. If the material isnt available the system use capable-to-promise to address the production schedule and establish a date for the product promised. All these steps are system-to-system conversation, if the customer makes changes in the order the steps are repeated and a new response delivered within hours or minutes. Figure 3: Stages of Adaptively Planning Synchronization What comes after collecting the required information and sharing it among the supply chain members (information integration) is the planning synchronization step. In planning synchronization, the data is available to supply chain members but what is important at this step is not the data but rather what to do with this data. Deciding what actions to be taken upon the shared data, putting the required replenishment plans and making the clear coordination between the supply chain members on how to carry them out later on, can solve a lot of problems such as the bullwhip effect. By following these steps, one can say that partners are on the right way of implementing the integration process. Looking at the planning synchronization from the Internet point of view, it is easy to see how the Internet has simplified and improved this process at the same time. A brilliant example in this area is the Collaboration Planning, Forecasting and Replenishment (CPFR) initiative. In CPFR, both the buyer and the seller make use if the internet to share forecasts, detect major variances, exchange ideas and collaborate to reconcile differences, so that eventually, both have a common forecast and replenishment plans (Lee, H. L, Whang, S., 2001). Collaboration through the Internet can achieve satisfaction for all parties in the integration process. In the business-to-business world, lots of companies have applied the Internet-based collaboration. The case of Adaptec illustrates the value of Internet-based collaboration to a company faced with evolving supply processes, innovative products, and a geographically dispersed supply chain. Using a software application called Alliance (developed by Extricity, now part of Peregrine), the company communicates in real time with its design center in California, its foundry in Taiwan, and assembly plants in Japan, Hong Kong and Singapore, exchanging detailed and complex design drawings, prototype plans, test results, and production and shipment schedules. This greatly facilitates their ability to check demand and supply levels, and respond quickly to potential mismatch problems. It also helps shorten their product development times. With the use of Alliance, Adaptecs cycle time was cut by more than half (Lee, H. L, Whang, S., 2001). One thing remains have to be mentioned here, the profits that follow collaboration. To achieve good business, partners have to put smart programs and synchronized replenishment plans as to increase their profits and stay competitive. 4. Electronic Workflow Coordination 4.1. Procurement Once the data is shared, actions and replenishment plans on what to do with it are decided, now comes the time to answer the question: how are we going to implement the agreed upon plans? Coordination between partners on how to integrate process and automate the business activities & processes is called Workflow coordination. This includes procurement, order execution, engineering change, design optimisation and financial exchange. In this report, two examples will be given on two activities namely Order Processing & Financial Flows and Engineering and Product Change, to show the importance of coordinating the workflow and how it improves the supply chain operations as related to cost, time, reliability and accuracy. Carbone (1997) identified some of the key characteristics of e-procurement as follows: Reduction in transaction costs; Quicker and more accurate transaction processing; Elimination of maverick buying; Reduced inventory; Improved order tracking; Improved information management; Increased contract compliance; Lower prices; and Increased employee satisfaction. 4.2. Order Processing & Financial Flows Order processing service is to facilitate and process orders, as well as coordinate rebates, discounts, and other financial exchanges for operators (like restaurants), distributors and manufacturers in the foodservice industry. Its mission is to develop easy-to-use services that lower costs and provide valuable information for all members of the foodservice supply chain. Its solution replaces the traditional time-consuming, error-prone purchasing systems with a secure and user-friendly client program for food operators to order food products on the Web. In addition, the Web site serves as an information hub that links buyers and suppliers in the food service market. (Lee, H. L, Whang, S., 2001).. 4.3. Engineering & Product Change As everybody knows, lots of products are in continuing progress. That forms a big challenge for their vendors managing the product rollover. It is a time and effort consuming process and sometimes could be financially risky activity in case not managed properly. Especially in the technology market, that could be a very complicated process due to the significant number of times the product undergoes an update, version change, an enhancement or a replacement. The headache involved every time is covering almost all parties including the suppliers, design team, management team, support and procurement. Thus, using an Internet- based solution is very important in such circumstances where lots of processes and complex operations are to be streamlined and automated. 5. New Business Module and Revised Value Chain Supply chain integration process using the e-business techniques has opened the horizon in front of its partners to improve their business. New ways, strategies and business models have come to life after the emergence of the Internet that no body thought of before. Actually, there are so many business models examples. This report is going to highlight few of these examples as in the following sections. 5.1. Supply Chain Restructuring Supply chain process has to coexist with the continual progress accompanied with the technology market not only that but rather making use of this progress. For example, some of the supply chain processes and operations can replace others in a way to improve the overall performance and efficiency of the process. Cisco, a giant company in the networking world, has made use of the Internet in producing a system to link Cisco with its partners. All information is exchanged through this system and the products are delivered to customers through the subcontractors manufacturers with no stopping at Cisco distribution centres. This can be called substitution of physical flows with information flows. Using this model, Cisco has succeeded in reducing the cost, lowering the inventory, speeding up the process and achieving more accurate orders delivery. 5.2. Product Upgrade In addition to the large number of companies allowing their customers to update their software through the Internet like the anti-viruses software, other companies came up with the possibility to upgrade their physical products as well. This could be a PC, wireless phone, communication satellites and complete management system. Over the Internet, certain installations can change the logic and upgrade the system as intended by the company. A good example in this area is Xilinx; the market leader for field programmable logic. 5.3. Mass Customization The nature of the human beings results in different tastes likes and dislikes. Many businesses has put this in mind and given their customers the option to select the products according to their preferences and desires using a nice and user-friendly site on the Internet. While providing personalized services, this has strengthened the relationship between the company and its users. 5.4. Service and Support Maintaining, giving help and support to a certain product after selling it is a time, cost and effort consuming process. Using the Internet for data exchange to remotely diagnose, analyse and identify what problems might be in a product is a much better solution especially in the PC support area. Big companies always need their networks and PCs up and running. A moment of failure possibly will cost the business hundreds, thousands or even more. As an example, a software company called tuneup.com developed a remote maintenance service aimed at helping individual and companies keep their PCs running. A subscriber of the service would allow the service center to remotely collect data on her computer, checking viruses and other anomalies, alerting the customer, and providing online fixes (Lee, H. L, Whang, S., 2001). 6. Conclusion The E-Commerce has a great effect in the way businesses are done, it has its impact in the supply chain management and how it can be integrated a wide range of supply network partner. With new technology of E-Commerce, the supply chain has become much more effectively than the way it has done before, it brings new business to the companies, a new global market, and greater competitive advantage. Some of the trends that E- Commerce derived to supply chain are: information sharing, collaboration between partners, mass customization, concentration on core business, partnership and outsourcing, and intelligence demand management. These trends can be applied to an adaptive supply chain be increasing the visibility and velocity. The Internet technology and its standards help companies comes up with innovative solution that accelerates the implementation of the core supply chain principles. Table 2 below summarizes the impact of E-Business on supply chain as Lee, H. and Whang, S. (2001) mentioned. In the future, the E-Commerce application that supports the integration of the supply chain management will increase to create new visionary of supply chain integration, to achieve more information sharing, more collaboration between the companies, and increase efficiency. This integration effort will be different from the old or traditional ones, which can be achieved through the adaptive supply chain network. Table 3: Example of E-Business Impact on Supply Chain Integration and Business Processes (Lee, H. L, Whang, S., 2001). References SAP AG (2002). Adaptive Supply Chain Networks. Germany: SAP AG. Lee, H. L, and Whang, S. (2001). E- Business and Supply Chain Integration. USA: Stanford University. Chaffey, D (2002). E-Business and E- Commerce Management. England: Person Education Limited. Stock, J.R. , and Lambert, D.M. (2001). Strategic Logics Management. McGraw- Hill/Irwin, New York, NY. The Economist (1999). The net imperative. The Economist: www.economist.com Gates, B. (1999). 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