MANUAL Dezumidificator

Desiccant Dehumidification Equipment
Manual
Christie's Auction House
Munters Job Number 20914492-01
Model Number ERVa1640AAD-BCDS80M-CNCS00AAAX Unit Tagging ERV-1&2 DATE: 11/06/09
Contacts:
kk Munters Sales Representative Cheryl Hughes @ 410-675-2195 BF Factory Project Coordinator Ben Fritz @ 210-249-3847
Munters Service / Start-up Scheduling 800-229-8557
Munters Corporation Commercial Dehumidification Division 16900 Jordan Selma, TX 78154 (210) 651-5018
Table of Contents
Christie's Auction House Munters Job Number 20914492-01
Description
Unit Supplied Equipment Equipment Data Flow Diagram Engineering Guide Specifications Sequence of Operation General Arrangement Wiring Diagram Warranty Maintenance General Installation Instructions ALC BACview Display Navigation
Section A B C D E F H P R Z HA
mh
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Component Data Sheets
ALC CONTROLLER DATA SHEET Hi-Flo Filter Cut Sheet
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Unit Supplied Equipment Munters factory tests each of its units and ensures proper operation, performance, and quality required by the National Electric Code, the Uniform Plumbing Code, the Standard for Heating and Cooling Equipment, the Standard for Commercial Industrial Gas Heating Equipment and the standards directed by ETL Testing Laboratories Inc.
100 VESTIBULE ARRANGEMENT 106 2 Position Motor Operated Fresh Air Damper 144 Modulating Reactivation Bypass Damper for Dehumidification Control 200 CASSETTE EQUIPMENT 236 86" x 200mm Titanium Silica Gel HoneyCombe Wheel 242 Pressure Taps for Reactivation and Process Airstreams 257 846 Enthalpy Recovery Wheel with VFD for Frost Protection 300 REACTIVATION EQUIPMENT 330 Condenser Reactivation 500 COIL AND CONDENSING UNIT EQUIPMENT 519 Hot Gas Bypass 532 Copeland Scroll Compressor 556 Pre-Cool DX and Condenser coils rated for R410A 600 SUPPLY FAN EQUIPMENT 613 Backward Airfoil Belt Drive W/High Efficiency TEFC Motor, Factory Balanced Fan 617 Isolation Spring Mounting 628 Adjustable Sheave for Air Flow Balance 700 EXHAUST FAN EQUIPMENT 709 Isolation Spring Mounting, Flexible Duct Connection 713 Backward Airfoil Belt Drive W/High Efficiency TEFC Motor, Factory Balanced Fan 725 Adjustable Sheave for Air Flow Balance 800 POST HEAT EQUIPMENT 827 Two Indirect Fired Duct Furnaces, Modulating Heat, Power Vented, UPC Standard 900 UNIT STRUCTURE 901 Hinged Service Doors for Compartment Access 904 Lifting Lugs in Base of Unit and Instructions for Rigging of Equipment 908 Stainless Steel Sloped Drain Pan 921 Galvalume Exterior Double Wall Panels With 2" of Foam Insulation 922 Galvalume Roof Panels W/Capped Joints and 2" of Foam Insulation 935 Make-up Air Inlet Mist Eliminator, 2" 30% Pleated Disposable Filters 940 Make-up Air Inlet Weather Hood 1000 CONTROL CABINET EQUIPMENT 1067 BacNet MS/TP Communication 1069 ALC Programmable Controller 1072 Non-Fused Disconnect 1076 Airflow Measurement Station for Supply and Exhaust Fans * Supplied by Others, Factory Installed 1100 SPECIAL FEATURES 1165 30" MERV13 BAG FILTERS with 2" 30% Pre-Filters 1166 Glide Pack Filter Housing 1200 UNINSTALLED ITEMS 1221 Space Temperature/Humidity Sensors 1222 Supply Air Temperature/Humidity Sensor
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Equipment Schedule - DryCool ERV-1640

Unit Type Unit Base Dimensions Unit Weight, with heat (+/- 10%) Supply Fan Type Motor Size Airflow ESP ("WG) Standard Exhaust Fan Type Motor Size Airflow ESP ("WG) DX Coil Number of circuits Face Area (ft^2) Rows / fpi Reactivation Coil Nominal Tonnage Face Area (ft^2) Rows / fpi Condenser Coil Nominal Tonnage Face Area (ft^2) Rows / fpi Compressors Nominal Tonnage / Model No. / qty Stages of capacity Refrigerant After Heat Type Capacity input / Stages of capacity Filter Pre-filter Type Post-filter Type Electrical Power Supply Fan Motor Exhaust Fan Motor Enthalpy Wheel Motor Compressor A Compressor B Compressor C Compressor D Control Transformer FLA MCA MOP DX Air-cooled Packaged Condensing, Indoor or Outdoor, R-410a 102"H x 126-1/2"W x 340-7/8"L 15,335 lb. 30" Belt-Drive SWSI 30 HP 15,000 SCFM 1.50 27" Belt-Drive SWSI 25 HP 10,200 1.50 4 35.4 6 / 12 20 24.2 3 / 15 20 24.2 4 / 15 10 / ZP120 / 4 4 R-410a Natural Gas 800 MBH / 4:1 Turndown Modulating 2" 30% Pleated Disposable MERV 13 30" bag filters 460 / 3 / 60 34.4 29.6 1.8 17.9 17.9 17.9 17.9 4.3 141.7 150.3 175 B1
DC-ERV-1640 Flow Diagram

Christie's Auction House Munters Job Number 20914492-01, -02
Side Return Air Bottom Deck
Pre -Cool DX Coil
Supply Fan
Gas Afterheat
Side Supply
Enthalpy Wheel
DH Wheel
Side Makup Air Top Deck
React Coil
Cond Coil
Top Exhaust
A
SCFM
SUMMER
DB F gr/lb SCFM DB F gr/lb SCFM DB F gr/lb SCFM DB F gr/lb SCFM DB F gr/lb SCFM DEGREES F
68 DB / 68 WB (25% capacity) 68 DB / 68 WB (50% capacity) 68 DB / 68 WB (75% capacity) 68 DB / 68 WB (100% capacity) WINTER
A 15,705 91 125 15,705 68 103 15,705 68 103 15,705 68 103 15,705 68 103 15,705 0
B 15,000 80 89 15,000 69 79 15,000 69 79 15,000 69 79 15,000 69 79 15,000 25 C1
C 15,000 58 70 15,000 61 75 15,000 59 68 15,000 54 62 15,000 51 56 15,000 25
D 15,000 73 52 15,000 68 68 15,000 69 55 15,000 65 48 15,000 63 43 15,000 25
E 15,000 76 52 15,000 71 68 15,000 72 55 15,000 68 48 15,000 66 43 15,000 68
F 10,200 70 55 10,200 70 55 10,200 70 55 10,200 70 55 10,200 70 55 10,200 70
G 10,905 87 109 10,905 69 90 10,905 69 90 10,905 69 90 10,905 69 90 10,905 33
H 10,905 117 109 10,905 86 90 10,905 99 88 10,905 97 90 10,905 97 90 10,905 33
Control - Can Compressors

I 10,905 96 134 10,905 77 101 10,905 84 109 10,905 82 109 10,905 82 109 10,905 33 J 10,905 126 134 10,905 79 101 10,905 86 109 10,905 100 109 10,905 112 109 10,905 33
DRYCOOL-ERV General Engineering Specifications

Furnish and install MUNTERS HCUc unit(s) or approved equal. Sizes, arrangements, capacities and performance shall be as indicated on plans and schedules. Unit manufacturer shall be registered under ISO 9001. Cooling performance shall be rated in accordance with ARI standards. Unit shall be ETL listed. Packaged condensing units shall be factory pre-assembled, tested and shipped complete with all components necessary to maintain humidity and temperature control levels independent of load variations within design limits. Unit(s) shall be designed for year-round 24 hr/day service. DESICCANT WHEEL The desiccant wheel media shall be a monolithic, extended-surface contact medium, fabricated entirely of inert, inorganic binders and glass fibers formed into narrow passages in the direction of airflow. The wheel shall be non-toxic. The process and reactivation air streams shall be separated by air seals and internal partitions so that the humid reactivation air does not mix with the dry process air. Acceptable manufacturers must be able to procure replacement wheels within 24 hours or provide a spare stock for each unit size. The proposed equipment shall meet the following minimum requirements: A) Wheel Face Seals The dehumidifier shall have full-face seals on both the process air entering and the process air leaving sides of the wheel. These shall seal the entire perimeter of both air streams as they enter and leave the wheel. Partial seals shall not be acceptable. The seals shall be the silicone rubber bulb-type, with a protective strip of low-friction, abrasive-resistant surface to extend seal life and reduce the force needed to turn the desiccant wheel. Neither wiper-type seals nor brush-type nor any non-contact-type seal shall be acceptable. The seals shall be documented to have a minimum working life of 25,000 hours of normal operation. B) Materials The glass fibers which form the support matrix shall be made from uniform continuous strands larger than five microns in diameter which are non-respirable and are not considered a possible health risk by the International Agency for Research on Cancer (IARC). C) Flame spread and smoke generation The wheel shall be tested according to ASTM E84-90 (Standard Test Method for Surface Burning of Building Materials) and shall achieve the following results: 1) Flame spread index = 0 2) Smoke developed index = 10 D) Desiccant impregnation The desiccant shall be evenly impregnated throughout the structure for predictable, consistent performance and for maximum wheel life. Coatings applied on top of the contact medium shall not be acceptable unless the manufacturer can provide independent life tests demonstrating less than a 5% decline in desiccant capacity over a five year period of normal operation. E) Desiccant type The desiccant material used in wheels of HCU units shall be Type III Brunauer isotherm desiccant. The desiccant impregnated into the contact medium shall be a titaniumreinforced silica gel. The HoneyCombe desiccant wheel shall be a fabricated extended surface contact media with a multitude of small passages parallel to the airflow. The
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rotary structure shall be a monolithic composite consisting of inert silicates with microscopic pores designed to remove water in a vapor phase. The desiccant shall be hydro thermally -stabilized silica gel reinforced with titanium for maximum strength and stability over time. The fabricated structure shall be smooth and continuous having a depth of between 95 and 200 millimeters in the direction of airflow without interruptions or sandwich layers which restrict air flow or create a leakage path at joining surfaces. Nominal face velocity shall not exceed 1100 fpm. The HoneyCombe wheel shall be manufactured in the United States. The manufacturer shall provide documentation to establish that: 1) The desiccant retains more than 90% of its original capacity after ten years of continuous operation in clean air, with inlet air conditions up to an including 100% relative humidity. 2) The wheel as impregnated with silica gel is capable of withstanding five complete water immersion cleaning cycles while retaining more than 95% of its original adsorption capacity. DESICCANT WHEEL SUPPORT AND DRIVE ASSEMBLY Desiccant wheels 60 in diameter and smaller shall be a single piece for fast removal and simple handling. Belt-driven desiccant wheels shall be supported by four rollers at the base of the unit so the wheel can be easily removed by lifting it over the rollers using the drive belt. In addition, the wheel drive assembly shall provide: A) Rotation speed To avoid excessive heat carryover from reactivation to the process air, the wheel rotation speed shall not exceed 8 rph while achieving the required moisture removal rate at the specified conditions. B) Drive belt HCUc-4015 and smaller shall use a V-belt. HCUc-4020 through HCUc-8040 shall use a flat, toothed type belt with aramid fiber reinforcement. HCUc-1265 units and larger shall use direct-drive wheels. C) Drive motor The drive motor shall be fractional horsepower and rated for continuous duty for a period of 20,000 hours under the load conditions imposed by the drive assembly. D) Rotation detection The drive assembly shall be equipped with a rotation detection circuit which shuts down the dehumidifier and signals the operator through an alarm if the wheel is not rotating. ENTHALPY WHEEL The enthalpy wheel shall be made of alternating layers of corrugated and flat aluminum foils or composite material, bonded together into a rigid transfer media forming a multitude of narrow channels to insure laminar flow. The wheels shall be of a proven design and have been available on the market for at least 15 years. The media shall be hygroscopic aluminum for recovering sensible and latent heat at equal efficiencies. The media shall be cleanable by compressed air, vacuuming, low temperature steam or hot water without affecting the latent heat recovery. The casing shall be equipped with adjustable non-contact seals to insure a carry over of maximum 0.20%. The enthalpy wheel shall have a VFD to control the speed and shall have a differential pressure switch to detect frosting and reduce RPM.
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DIRECT EXPANSION (DX) COOLING COILS Coils shall be sized to provide the full capacity scheduled. Coils shall be arranged to condition the full volume of process air. Refrigerant pressure drop to be between 1.5 psi and 5 psi, and air face velocities shall be 450 fpm or less. Coil circuiting provides for optimum performance with minimum pressure loss. Coil shall be designed for 600 PSI working pressure and factory tested under water at 600 PSI air pressure. Direct expansion cooling coils are fin and tube type constructed of 3/8 O.D. x 0.012 or 1/2 O.D. x 0.016 wall rifled copper tubes and .006 inch thickness aluminum fins mechanically bonded to tubes. Casing and tube support sheets are 16 gauge galvanized steel formed to provide mounting flanges and structural support for the fin-tube assembly. Supply headers consist of an expansion valve and distributor to feed liquid refrigerant through copper tubing to all circuits in the coil equally. Tubes are circuited to insure minimum refrigerant pressure drop and maximum heat transfer. Fin spacing of up to 12 FPI provides adequate transfer area to minimum air pressure drop. Direct expansion coils conform to ARI Standard 410 and are compatible with all other components of the same refrigeration circuit. DRAIN PANS The drain pan is to be constructed of welded 304 SS and bolted in place. The cooling coil drain pan shall extend the entire length of the coil and extend a minimum of 4 inches beyond the air leaving side of the coil. The drain pan shall be double-sloped to ensure zero standing water. Drain connection shall extend through unit base. HCUc-8000 and smaller units will have a single 1 inch male NPT connection. HCUc-12000 and larger units will have a single-sloped drain pan and qty. (2) 1 inch male NPT connections. AIR-COOLED PACKAGED REFRIGERATION CONDENSING UNITS Condensing units are complete with compressor(s), condenser heat exchanger, and all controls and accessories required to regulate refrigerant pressure, flow rates and temperatures. The condensing unit is piped together with evaporator coil(s) and is sized and controlled to operate at all conditions required. Condensing units manufactured by a separate company and then mounted and piped on a single skid are not acceptable. The refrigeration equipment shall be capable of operation down to an ambient temperature of 50F. Compressors are scroll type. Service Access shall be provided around the entire compressor for maintenance. Each compressor shall have its own refrigeration circuit and expansion valve. Tandem compressors sets are not acceptable. Condenser heat exchanger shall be sized to reject the heat absorbed by the evaporator coil and the work of compression at a low delta T relative to ambient to enhance efficiency. Coil circuiting provides for optimum performance with minimum pressure loss. Coil shall be round tube, platefin, or microchannel design. Coil shall be designed for 600 PSI working pressure and factory tested under water at 600 PSI air pressure. Condenser fans shall be provided with fan guards both on the intake and discharge. Condensing unit section shall be accessed through access doors. Access panels are not acceptable. Condenser coils shall be provided with exterior coil guards to prevent damage. WEATHER PROTECTION (OUTDOOR UNITS) The dehumidification system shall be capable of continuous outdoor operation. The air inlets shall be protected from water entry by hoods, louvers, mist eliminators or connected duct work. Consequently, all access panels shall be weather tight, as shall all joints between casing and
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electrical conduits and between the unit casing and any components mounted in separate enclosures. The roof shall be fabricated using a capped standing seam or single piece style construction. FANS Fans provide the specified air volume(s) through the system with adequate static pressure to overcome duct and distribution losses specified. A) Fan Blowers Supply blowers are belt-drive forward curve or belt-drive backward inclined air foil blade type. Condenser fans shall be direct driven propeller type. Reactivation fans shall be direct-driven backward inclined air foil blade type with VFD control. Direct-drive blower fan speed shall not exceed 80% of the fan shaft critical speed. Access shall be provided to the supply and reactivation blower for inspection and servicing. All fans shall be rated in accordance with AMCA Standard 210. B) Fan Isolation Belt-Drive forward curve supply fans shall use rubber-in-shear isolation. Belt-drive backward incline airfoil blade fans shall use 1 spring isolation. C) Fan Balancing Fans shall be balanced such that the maximum displacement in any plane does not exceed 1.5 mils for fans operating at or below 2000 rpm or 1.0 mils for fans operating above 2000 rpm. D) High Efficiency Fan Motors Supply and reactivation fan motors shall be the totally-enclosed fan-cooled (TEFC), highefficiency type with a minimum of Class F insulation. Condenser fan motors shall be ODP. E) Premium Efficiency Fan Motors (Optional) Supply and reactivation fan motors shall be the totally-enclosed fan-cooled (TEFC), premium-efficiency type with a minimum of Class F insulation. Condenser fan motors shall be ODP. FILTERS The unit shall include disposable filters with 25% to 30% minimum efficiency with 90% to 92% arrestance minimum as rated by ASHRAE Test Standard 52-76. The filters shall be removable at the inlet of both supply and reactivation air streams. These filters shall be mounted on sliding or lift racks and accessible through access or doors. The entire supply and reactivation air stream shall be filtered. ELECTRICAL CONTROL CABINET The electrical control cabinet shall be weather tight to NEMA 3R standards and shall include: A) Wiring to comply with the current National Electrical Code with further fuse and wiring sizing to meet or exceed UL 508A Industrial Control Panel. B) Wires shall be color-coded or numbered at both ends and all terminal block connection points shall be numbered. These markings shall correspond with the electrical diagram provided in the operating and maintenance manual. C) Components shall be UL, ETL or CSA approved where possible.
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D) Operating and maintenance manual The control cabinet shall include a copy of the O & M manual, mounted in a separate compartment or pocket to allow access to critical information by maintenance personnel after installation. E) HCUc-6000 units and larger come with a non-fused means of disconnecting the unit power. HCUc-4000 units and smaller do not come with disconnect switches.
CONTROLS The unit shall have microprocessor control. Units with a microprocessor shall be capable of communicating with a building management system (BMS) through Modbus, Lonworks or BACnet protocol. Control options include the ability for the HCU to determine stages of heating, cooling and dehumidification required to maintain space conditions when an enable command is given via the BMS, or direct control via commands issued from the BMS.
UNIT CONSTRUCTION HCUc UNIT BASE Unit base shall be bolted steel construction with formed heavy gauge galvanized steel channels around the outside perimeter and reinforced with galvanized steel cross members bolted on centers not exceeding 31 inches. Base shall have a minimum of four lifting brackets. UNIT STRUCTURE The unit casing shall be constructed using a double wall panel and frame system for torsional rigidity. This includes walls, floors and ceilings. This system shall not contain any through metal. The unit casing shall also meet the following criteria based on ASTM E84-90 (Standard Test Method for Surface Burning of Building Materials), flame spread = 25, smoke index = 50. The frame system components shall be constructed of fiberglass reinforced plastic (FRP) pultruded members. Horizontal frame members shall be supported along their length by intermediate supports and internal partitions. Through metal systems shall not be allowed. To avoid condensation, heat loss or loss of cooling capacity, each panel shall be 2 inches thick and constructed such that there are no through metal connections between the exterior surface and the interior surface. The interior casing shall be 22-gauge galvanized steel. The exterior casing shall be 22-gauge corrosion resistant galvalume. Manufacturers not providing exterior galvalume construction must provide painted galvanized exterior panels. Painted coating must be corrosion resistant exceeding ANSI 2000 hour salt spray standards. Panels shall be foam injected into individual panels with a density of 2-1/2 lb/ft3. The heat transfer rate through casing walls shall be less than 0.0625 Btu/sq. ft./F equivalent to an R-value of 14. This construction shall be suitable for a 50F difference as tested between process air dry bulb temperature and the dew point of the air surrounding the plenum. The unit casing shall be manufactured as an air and vapor tight system. There shall be a gasket system which seals the panels to the structure. Fixed panels shall be provided with flat closed cell neoprene and be sealed in place with FDA approved silicon. Doors and plug panels shall be provided with polyvinyl chloride seals. ACCESS DOORS AND PANELS Access doors or plug panel doors will be provided as indicated on the drawings. Doors shall be rigid double wall construction and shall use heavy-duty hinges with lockable latches on each
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door. Doors shall be a minimum of 15 in width. Doors shall be of the same construction as panels. Door latches shall be capable of being fully tightened against gasket surfaces. All major components such as coils, filters, blowers, etc., within the air handling structure shall be easily removable through access panels without dismantling plenums or distributing ductwork. Equipment that requires disassembly of components rather than access through removable or hinged panels shall not be acceptable. The unit casing shall include access panels for inspection and for any maintenance required by the operating and maintenance manual. Panels without gaskets shall not be acceptable.
INDIRECT FIRED POST HEATERS (OPTIONAL) Heater shall conform to ANSI Z83.9. Unit shall be suitable for operation on natural gas or propane as specified. Unit shall be of down blast or horizontal configuration. Unit shall have an input rating of 100, 200, 320 or 400 MBH on high firing rate and 50, 100, 160, or 200 MBH on low firing rate, respectively. Where input is greater than 400 MBH multiple heaters shall be used. It shall contain tube type heated exchangers, flue gas collector with vent fan, in shot burners, and controls for high and low fire. Unit shall be un-housed and fit within the unit housing envelope dimensions. Burners shall be die formed in shot type with adjustable air shutters. Burners must be individually removable for cleaning or service. Entire burner assembly must be easily removable as an assembly. Unit shall have a powered venting system consisting of a collection box, direct drive vent fan and an air proving switch. The collection box shall be made of the same material as the heat exchanger bulkhead plate and shall be removable. The venting fan bearings shall have a minimum L10 bearing life of 24000 hrs. The vent fan shall exhaust the flue gas horizontally out the side of the unit. The unit fan shall operate on 120/1/60 and not exceed 2 FLA. Tubes shall be permanently attached to a bulkhead plate to form an airtight seal between combustion byproducts and heated air system. Heat exchanger shall be constructed of 18 gauge aluminized tubes with 14 gauge aluminized steel bulkhead plate. Heat exchanger shall be rated for a minimum lifespan of 100,000 cycles. Gas train shall utilize components certified by AGA. Gas train shall consist of a 24 VAC two stage combination valve (manual on-off, automatic safety shutoff, regulation to handle 0.5 psig input pressure and adjustable pilot valve). The combination valve shall be rated at a flow of 400 MBH. The valve shall feed in shot burners through a manifold with screw in brass orifices sized for either natural gas or propane, as required by unit schedule. The flame controllers shall be solid state module that operates on 24 VAC. It shall have a built in spark igniter and flame sensor with 100% gas shutoff. The pilot shall be ignited during each cycle of operation. After the pilot is proven, the main burner valve shall open. Pilot and main burners shall be extinguished during the off cycle. The thermal disc type high temperature limit switch shall shut off the main and pilot valves if an overheat occurs. ELECTRIC POST HEATERS (OPTIONAL) Electric heater shall be Underwriters Laboratories or Applied Research Laboratories listed for zero clearance and shall meet the requirements of 2006 National Electrical Code and U.L. 1996 specifications file #E 50663. Each heater shall be furnished with one or more automatic resets as an over temperature safety device(s), serviceable and replaceable, that will be de-energized the heater on over temperature.
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Each heater shall be furnished with one or more manual resets as a secondary over temperature safety device(s), serviceable and replaceable, that will be de-energized part of the heater on over temperature or failure of the automatic reset(s). Terminal box and element frame shall be of heavy gauge (minimum of 20 gauge) galvanized steel, sufficiently formed and braced to assure structural rigidity of the entire heater assembly, terminal box and terminal box cover must be totally enclosed and free of any perforation. Terminal box may have a false bottom design for greater cooling effect for the control components on large terminal boxes. Heating elements(s) shall be high grade nickel-chrome alloy. Heating element(s) shall be held in place with floating steatite bushings. Heating element(s) are field replaceable. For maximum strength, the bracket must completely surround the ceramic bushing and have 1/32 inch total clearance between the bushing and metal. Double threaded stainless steel stud bolts. Each heater shall be furnished with exact wiring diagram on the corner of the terminal box. Internal wiring is stranded copper only wrapped with 105C insulation 600V. Standard contactors per stage shall be 120V control circuit. Terminal block or lugs shall be sizes for installation of 75C copper wire for field wiring. Heaters over 48 amps total shall be sub-divided and circuit fused for protection. Control circuit (120V) shall be wired to the terminal block. All components are recognized or listed components by UL.
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DryCool ERV - Unit Control Sequence

Unit Control Overview The DryCool-ERV is designed to provide an economical way to control the space dew point while delivering room neutral supply air. If the system is operating in the occupied mode and the outside air is warmer than 75F (adjustable) or the dew point is greater than 54F (adjustable) or in the heating mode (anytime the outside air is below 50F, adjustable) the enthalpy wheel will operate. In the dehumidification mode, the incoming air is first pre-cooled and dehumidified using a single stage of direct expansion refrigeration. This cooler and dryer air is then passed through a regenerative desiccant wheel to further reduce the moisture content and reheat the air to a neutral level. The desiccant wheels ability to absorb moisture is regenerated with a separate air stream that is heated with the waste heat from the refrigeration reactivation condenser of the same direct expansion system. If the return air dew point remains high, 2nd stage of direct expansion refrigeration will be turned on to assist in removing moisture from the air stream. Should the DX coil leaving air temperature drop below 45F the number of refrigeration circuits in assist will be reduced. When the supply air temperature is above 75F dry bulb, 2nd stage of cooling will be turned on if it was idle. Heating the supply air is accomplished with a modulating gas fired burner or electric heat to maintain the supply air temperature set point.
Unit Start-Up 1. The disconnect switch must be turned On and can remain On for the life of the unit, except for periodic maintenance and service. 2. Place the DDC enable HAND-OFF-AUTO (HOA) switch to the AUTO position. The DDC outputs will operate when the switch is in the AUTO position, subject to the remote DDC enable contact (by others) being closed and the Unit Enable binary value set to Enabled by the Building Management System or manually through the LCD Display. The HAND position of the HOA switch allows manual override of the remote DDC enable contact. 3. One of the two operating modes, occupied or unoccupied, must be selected by the Building Management System or manually through the LCD Display. The dehumidification mode must be active for the unit to dehumidify the supply air. 4. To shut down the unit, it is only necessary to place the DDC enable HOA switch to the OFF position or set the Unit Enable binary value to Disabled.
Unit Operation Once an operating mode is selected by the building automation system or the unit keypad/display, the Supply Fan will start. After air flow is proven, the unit will operate in the mode selected.
Dehumidification: The dehumidification mode can be activated in three ways. First, the BMS can call for DH based on space humidity level. Second, the unit can activate the DH mode if the dew point downstream from the enthalpy wheel is >54F (adjustable). Third, the Optional space sensor can call for DH based on space humidity level. A return air dew point >52F (adjustable) will control the staging of the compressor circuits for assisting in dehumidification. When the supply air temperature is above 75F dry bulb, 2nd stage of cooling will be turned on if it was idle. Cooling: Cooling can be activated by the BMS, the optional space sensor, or when the dew point downstream from the enthalpy wheel is <55F and the dry bulb temperature is >75F. The compressor will stage on to provide cooling based on a supply air temperature no greater than 75F. A call for DH will override the cooling mode. There is only one stage of cooling. Heating: Heating can be activated by the BMS, the optional space sensor, or when the dry bulb temp past the enthalpy wheel is <65 F (adjustable). The gas or electric heater will be activated to maintain a supply air temperature of 75F by modulating the heat output. The first stage of heat shall be a maximum of 25% of full capacity. Occupied Mode: Outdoor air damper will open, and the recirculation air damper will close. If the outdoor air temperature or dew point is high enough or if the heating mode is active, the enthalpy wheel will operate and exhaust fan will start. The unit will operate to maintain occupied space conditions. Unoccupied Mode: Outdoor air damper will remain closed, the recirculation air damper will remain open and the exhaust fan will remain off unless unit is in dehumidification mode. The enthalpy wheel will not rotate. The unit will operate to maintain unoccupied space conditions.
Operational Detail Dehumidification: Outdoor Air Temperature is not less than the Outdoor Air Temperature to allow dehumidification. 1. Compressor will turn on to pre-cool and pre-dehumidify the air stream. 2. The Desiccant Wheel will start to rotate. As the pre-cooled air passes thru the Desiccant Wheel, additional moisture will be removed and the air temperature will increase. 3. The exhaust fan will be enabled and heat from the reactivation condenser coil will heat reactivation air stream. This heated air will then flow thru the regeneration side of the Desiccant Wheel removing moisture picked up on the supply side of the wheel. 4. If additional dehumidification is required, 2nd circuit of pre-cooling can be staged on, provided that the Leaving Air Temp (LAT) of the DH wheel on the reactivation side is below 105 F. 5. The Supply Air Fan will operate at the constant speed determined by air flow balancing. 6. The Exhaust Air Fan will operate at the constant determined by air flow balancing. Cooling: Anytime the unit is running and there is a call for cooling. 1. The first compressor will be activated as necessary to maintain a Supply Air Temperature of <75 F. 2. Exhaust fan will turn on regardless of occupied or unoccupied mode. 3. A call for DH will override cooling mode. Heating: Anytime the unit is running and there is a call for heating. 1. Gas or electric heat will modulate to maintain a supply air temperature of 75F. 2. A call for DH will override heating mode.
Alarms: (require reset, unit shut-off) 1. Supply air flow 2. Supply fan motor overload fault 3. Exhaust fan motor overload fault 4. Smoke 5. DH Wheel motor overload 6. DH Wheel rotation 7. Low suction pressure: Compressor A 8. High discharge pressure: Compressor A 9. Low differential pressure: Compressor A
Alarms: (require reset) 1. Enthalpy Wheel rotation 2. Enthalpy Wheel motor fault 3. Low suction pressure: Compressor B 4. High discharge pressure: Compressor B 5. Low differential pressure: Compressor B Alarms: no reset required 1. Sensors 2. DH mode not allowed
WARRANTY EQUIPMENT WARRANTY
4/26/2006
Munters warrants all its equipment to be free from defects in workmanship and material for a period of one year commencing thirty (30) days from date of shipment by Munters. Munters will repair or replace, at its option, any such equipment determined to be defective during this one-year period. The foregoing warranty does not apply to: 1. Any equipment or part that has been misused, used for any purpose other than its intended purpose, or that has not been installed, maintained and operated under normal conditions with competent supervision in accordance with the equipment instruction manual and Munters recommendations; or Any equipment or part that has been disassembled, repaired or tampered with in any way, except when such work has been done [by an authorized service representative] in accordance with Munters service guidelines.
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This warranty covers replacements and repairs or adjustments made at the Munters factory only. If the services of a Munters Service Technician are required at the site where the equipment or part is installed, or at any other location other than Munters factory, buyer will be responsible for the cost thereof and a purchase order shall be issued to Munters.
FIVE YEAR WARRANTY FOR MUNTERS HONEYCOMBE WHEELS

Munters Commercial DH Division- 5 Year Prorated Desiccant Wheel Warranty Munters warrants, the desiccant wheel to be free of defects in material and workmanship for a period of up to five years from the purchase date. The foregoing does not apply to: 1. Lithium Chloride wheels that have not been maintained under a Munters Service Agreement continuously throughout the five-year period; Damage caused by misuse or any improper maintenance or contamination of the Honeycombe wheel media; or Damage caused by other component malfunction or operation of the equipment beyond the specified conditions
2.
3.
Should this desiccant wheel be found to be defective due to material or workmanship within the specified warranty period, Munters shall repair or replace the desiccant wheel at its option. If the wheel is determined to be defective and not repairable, the wheel will be replaced as per the prorated schedule below. A credit will be applied towards the cost to replace the desiccant wheel. The replacement costs do not include freight or labor to remove or reinstall the wheel. The original equipment invoice date establishes the purchase date which will be used to calculate the prorated replacement cost. This warranty is not transferable and does not cover normal wear and tear or damage caused by improper use. The warranty is also voided if the purchaser modifies the desiccant wheel or original equipment in any way.
P1
Prorated Schedule Year 1 2 3 4 5 Percent Credit 100% 80% 60% 40% 20%
STEAM REACTIVATED SYSTEMS: Munters will only repair or replace leaking steam coils under warranty when accompanied by a water quality report from an independent, qualified laboratory showing the chemical analysis of the steam associated with these coils. These tests must show pH values and sulfur content within the ranges associated with proper steam operating ranges. Proper steam piping, per manufacturers recommendations, must be applied to any steam coil installations to prevent contamination and possible water hammering that could lead to leaks.
LABOR WARRANTY
Munters obligation under this warranty for labor is limited to correcting any improperly performed start-up labor, for a period of ninety (90) days. Customer is responsible for providing clear access to equipment.
CLAIM PROCEDURES
If any defect appears in the equipment during the applicable warranty period: 1. Buyer shall notify Munters of the defect in writing, including in such written notice the model, serial number and part number of such equipment or defective part thereof, and a description of the nature of the defect. After receipt of such information, Munters will ship a replacement, F.O.B. Munters factory, and will invoice the buyer therefore, and for shipping charges, if applicable. Upon receipt of written authorization from Munters, buyer shall return the defective equipment or part to Munters with shipping charges prepaid. Upon receipt of the equipment or part by Munters, the cause of the failure will be analyzed and, if equipment or part is found to be defective in workmanship or material, a credit will be issued for the cost of the replacement or repair of said equipment or part. Any special shipping requests such as Next Day Air will be the customers responsibility and will be sent freight collect.
2.
3.
4.
Munters assumes no responsibility for any incidental or consequential damage to structures (including, but not limited to, any ductwork, roofing materials, outbuildings or piping) or any other equipment caused by any defective equipment or part or the removal or replacement thereof. This warranty does not include delivery of materials to the job site or rigging, scaffolding, lifts or labor necessary to install replacement equipment or parts. Buyer is responsible for lifting requirements, cranes, unpacking, etc., as well as removal of previously supplied or installed materials.
P2
EXCLUSIVE REMEDY
MUNTERS OBLIGATION, AND BUYERS SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY, IS LIMITED TO REPAIR OR REPLACEMENT, AT MUNTERS OPTION, OF ANY EQUIPMENT DETERMINED TO BE DEFECTIVE IN WORKMANSHIP OR MATERIAL DURING THE APPLICABLE WARRANTY PERIOD. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MUNTERS DISCLAIMS AND BUYER HEREBY WAIVES, ANY OTHER CLAIM AGAINST MUNTERS (WHETHER ARISING BY OPERATION OF LAW OR OTHERWISE), INCLUDING ANY CLAIM OR LIABILITY FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND RELATING TO OR ARISING OUT OF THE EQUIPMENT OR ANY PART THEREOF, OR THE BUYERS USE THEREOF. MUNTERS NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE MANUFACTURE, SALE, DELIVERY, INSTALLATION AND OPERATION OF THE EQUIPMENT OR ANY PART THEREOF EXCEPT AS AFORESAID.
P3
UNIT MAINTENANCE
DESICCANT WHEEL ASSEMBLY The desiccant dehumidification system depends on proper routine maintenance procedures to insure dependable, efficient operation. Any questions concerning required maintenance or troubleshooting should be directed to our Service Department at (210) 651-5018 ext.120. FREQUENCY Monthly COMPONENTS Filters Wheel Airflows PROCEDURE Inspect and replace as necessary. Check for high pressure drop readings on magnehelic gauges. High readings may indicate excessive wheel restriction. Check for obvious signs of damage. Inspect and replace as necessary. Change oil using a good quality 140WT reducer oil. (9000 wheel only) Inspect wheel for damage or blockage. Inspect for excessive movement.
Annual
Wheel Seals Drive Belt Gear Reducer
Desiccant Wheel Desiccant Wheel Support Rollers BLOWERS FREQUENCY Annual COMPONENTS Drive Belt(s)
PROCEDURE Check for proper tension. Inspect for damage and replace as necessary. Add high quality, lithium based grease to all serviceable bearings. Inspect for damage. Clean wheel as necessary. Check for excessive vibration. Tighten all loose hardware. Add high quality, lithium based grease to all serviceable bearings. Inspect for damage.
Motors
Blower
Bearings
R1
UNIT MAINTENANCE
ALL ELECTRICAL COMPONENTS FREQUENCY Annual COMPONENTS Electrical Components PROCEDURE Remove and lock-out power. Ensure all terminations are tight.Check for any burned or corroded contacts. Inspect for damaged components.
COILS / CONDENSING UNIT FREQUENCY Monthly Semi-Annual COMPONENTS Filters Drain Traps PROCEDURE Inspect and replace as necessary. Check drain traps for water and fill as necessary. Check for proper operating pressures and compressor oil levels. Check for signs of refrigerant leakage. Check for proper condensing fan operation.
Annual
Condensing Unit
R2
Munters DryCool
M
U N T E RS
16900 Jordan Selma, TX 78154 PH 210-651-5018 FX 210-651-9085
ROUTINE MAINTENANCE CHART

MONTHLY
Filters
R 2
SEMI-ANNUAL
Drain Traps
ANNUAL
Gear Reducer Desiccant Wheel Elec. Components Condensing Unit Bearings
General Installation Instructions

Location of the unit
The unit must be set on a flat, level surface and supported around the entire perimeter of the base on either a roof curb or a slab. Proper service clearances must be provided on all four sides of the unit as indicated on the unit General Arrangement (GA) drawing.
Noise Considerations
Noise control issues should be taken into consideration when installing a rooftop or indoor air-handling unit. Modern roof and construction is normally lightweight. Where the air handler is located over noise sensitive areas, noise may be a concern. Generally, the distance between the roof-mounted equipment and the closest occupied spaces below the roof is insufficient to apply standard sound control treatments. Units should be placed above or next to spaces that are not acoustically sensitive and as far as possible from the nearest occupied space. On curb mounted units, it is recommended that holes be cut through the roof just large enough to accommodate the ducts. The gap around the ducts should be properly sealed with an acoustical sealant after installation of the ducts. Proper duct design will reduce breakout and transition noise. Supply and return ducts should be lined with 1 minimum acoustical duct liner. Where roof construction is particularly susceptible to vibration transmission, an isolation curb should be used. The curb deflection should be sized to be at least 15 times the deflection of the roof due to the unit weight. (Ex: if the roof deflects 1/8 due to the unit weight, the roof curb should deflect 1/8 x 15 = 1 7/8 due to the weight of the unit). See ASHRAE 2007 HVAC Applications Handbook Rooftop Mounted Air Handlers (47.6) for further information. Indoor Installation Noise: Units should be placed above or next to spaces that are not acoustically sensitive and as far as possible from the nearest occupied space. Noise sensitive indoor installations should incorporate unit vibration isolation to prevent sound transmission to internal building structure.
Rev03 10-02-2009
Roof Curb (Optional)

The roof curb must be assembled according to the Roof Curb Assembly drawing. The curb must be installed so that it is supported around the entire perimeter. Drop in duct adapters should be fabricated and installed if the unit is ducted through the curb. 3/8 thick by 1-1/2 wide closed cell gasketing must be installed around the perimeter of the curb and duct openings prior to installation of the unit. Counter flashing is recommended around the perimeter of the curb to prevent wind blown water from being forced up the curb and seeping into the building between the unit and the curb.
Lifting Unit
Unit must be lifted by crane using all lifting lugs located on the sides of the unit. The crane must be selected to handle the weight shown on the General Arrangement drawing. Spreader bars that are 2 to 4 wider than the unit width must be used to prevent the rigging cables from squeezing the top of the unit. Failure to do so will damage the unit. The base of the unit is 5 longer and 5 wider than the roof curb. There is a 2 wide rail that must sit over the curb. When setting the unit on the roof curb, insure that the unit sets properly over the curb.
Storage of unit
If the unit must be stored prior to final installation on the roof curb or slab, care must be taken to set the unit on a flat surface. The unit is not designed to support its weight on an uneven surface. Storage on an uneven surface may cause damage to the unit structure. All unit openings shall be sealed for the duration of storage. Unit should be stored in an area protected from weather, or completely covered with a waterproof tarp.
Rev03 10-02-2009
Utility Connections
Electrical: Most units have a single point electrical hookup. Most units have a control panel with an integral non-fused disconnect. An electrical service must be provided to accommodate the unit MCA (Minimum Circuit Ampacity). It must be suitably protected against short circuit and ground fault by a suitable means using the MOP (Maximum Overcurrent Protection) stated on the nameplate. Electrical service enters the unit from underneath through a prefabricated hole in the floor panel. If the service is to enter the unit from the side of the unit as on a slab mount, reference the unit GA drawing for location for electrical access. Attach a suitable watertight connector where the electrical service enters the unit. Control Sensors Temperature and humidity controls or control sensors are generally mounted in the conditioned space to control cooling, heating and dehumidification functions. The conditioned space sensors should be carefully located so that they are away from supply air outlets to prevent short cycling and inadequate control of conditions in the space. Never locate control sensors in the supply air duct. This will result in short cycling and compressor failure. Discharge sensors for monitoring Discharge sensors for monitoring and/or control of modulating heat should be located in the supply ductwork downstream of the unit discharge. In no case shall the sensors be located within the unit or immediately adjacent to the unit discharge. Preferably, the sensor should be located after at least one directional change in the ductwork, or for straight duct runs, at least twenty feet away from the unit discharge. Locating the sensor closer than this may result in inaccurate readings due to inadequate air mixing or radiant heat pickup from heaters. Natural Gas or LPG: CAUTION! Insure that the type of gas is correct for the heaters. There are up to three gas connections on the unit on units so equipped. Gas service must be provided to each connection. The gas service must be sized according to the Equipment Data sheet located in the Manual or Submittal, or the unit nameplate located on the electrical control panel. The piping and regulator must be capable of continuously supplying the required BTUH at a pressure of 7 to 15 inches water column (11 to 15 for LPG) with the burner(s) on at full fire. The piping installer must install a proper sediment trap per National Fuel Gas Code NFPA 54 (ANSI Z 223.1) section 5.5, a pressure regulator, and a union. The pressure regulator must be a lockup type to prevent excessive pressure buildup during burner off periods.
Rev03 10-02-2009
Cooling Coil Drain Connections: Cooling coils must be properly trapped. Lack of a proper trap will admit air into the bottom of the condensate drain pan preventing draining of the pan. As water builds up, the entering air will blow water out of the drain pan. The trap must be at least 8 deep with a 4 high drain leg (see below). On units with positive pressure blow-through coils, the trap dimensions must be reversed. Condensate IN
Condensate OUT 8 4
Evaporative Cooler Water and drain connections: If the unit is equipped with an evaporative cooler, the MNPT WATER connection must be connected to a clean water supply. There is an air break built into the unit to prevent back flow into the building water system in case of water pressure loss. The installer must take proper precautions to prevent freezing of the water line in cold weather. Heat tape and insulation or automatic draining of the line is recommended. There is a 1 MNPT DRAIN connection that should be connected to the sewer. CAUTION! The unit has a conductivity sensor that automatically drains the evaporative cooler sump. DO NOT install a shutoff valve in the drain line. The 1 OVERFLOW should be allowed to drain in a conspicuous location to allow detection. CAUTION! DO NOT install a shutoff valve in the overflow line. Vent connections: Units equipped with a gas reactivation heater for will have a PVC pipe outlet labeled REACTIVATION VENT. A small amount of reactivation exhaust will be emitted from this vent when the reactivation fan is running. On outdoor units, this vent should be left open to atmosphere. On indoor units, this vent must be routed to a drain or to a point outside the building. The pipe must be continuously sloped per foot toward the drain or outlet. If this vent is piped to a drain, it must be sealed to the drain to prevent reactivation exhaust from entering the building.
Rev03 10-02-2009
Steam Coils: CAUTION! Steam coils are subject to outside air conditions and can quickly freeze and rupture during sub 32F weather if proper steam valves, traps, and piping design are not utilized. Coils controlled by a modulating steam valve are particularly susceptible to freezing. Each coil must have its own steam trap. Steam traps must be installed a minimum of 18 below the bottom of the coil. The pipe size leaving the coil should be used to connect the steam trap. A sediment leg must be installed below the pipe tee connecting the trap. Traps must be a float and thermostatic (F & T) type. The trap must be sized to accommodate the design condensate flow rate at PSIG. A vacuum breaker must be installed at the top of the coil outlet header to insure proper coil condensate drainage in the event that the steam supply does not keep up with the condensation rate and sub atmospheric pressure would otherwise result. This event can easily occur during startup conditions and especially where a modulating steam valve is used. The steam supply line must have a trap to insure that only steam enters the coil. Details on proper steam piping and valving can be found in Chapter 22 of ASHRAE 2009 Fundamentals Handbook and Chapter 10 of ASHRAE 2008 HVAC Systems and Equipment Handbook. Failure to follow proper guidelines can result in freezing and rupture of the steam coils. Steam inlet Modulating valve
Steam coil
Vacuum breaker Float & thermostatic trap
Float & thermostatic trap
18 min.
Rev03 10-02-2009
Ducting
Outdoor units
Duct connections for supply and return air are made to the bottom or to the sides of the unit depending upon the option ordered. Duct connections must always be made to the flanges sticking out of the unit, never to the sheet metal on the unit housing. Flexible duct connectors should be installed between the unit duct outlet and the duct. Fans are sized to accommodate 1 total external static pressure (supply + return) from the duct system unless otherwise specified. On supply discharge ductwork, allow several duct diameters of a single duct run prior to branching of the ductwork into multiple runs to ensure even airflow and temperature/humidity distribution. Details on ducting standards can be found in SMACNA publication "HVAC Systems Duct Design" and Chapter 18 of 2008 ASHRAE HVAC Systems and Equipment Handbook. Most units have cooling, heating and dehumidification functions controlled by sensors located in the conditioned space. As the controlled condition reaches the on set point, the required function will energize. Wide variations in discharge temperatures can occur. During cooling mode, the discharge temperature may be between 55F and 65F. During dehumidification or heating, temperature may range from 85F to over 100F. Makeup air units may have even greater variations. Discharge registers in the conditioned space should be carefully located to prevent cold or hot air from blowing directly on people and causing uncomfortable conditions.
Indoor Units
Reactivation ducting: Reactivation air must be ducted to the outside of the building away from any air intakes into the building. The duct should be at least the same size as the reactivation outlet and as short as possible. The weather flapper must be removed prior to duct installation. The duct must be insulated on the outside and sloped toward the outside a minimum of per foot. The duct connections must be sealed so that air does not leak out. The air inside the reactivation duct is very wet and moisture will condense and cause corrosion if the proper material is not selected. The recommended material for the inside of the duct is aluminum or stainless steel. The reactivation vent pipe on the side of the unit must be piped to a drain or outside the building. Makeup air ducting: Makeup air inlet(s) must be ducted to the outside. Care should be taken to locate the inlet where it will not entrain air from a contaminating source.
Rev03 10-02-2009
SECTION HA
ERV BACview Navigation
BACview DISPLAY NAVIGATION

Rev 01 May/2009
Munters HCUc DRYCOOL ERV 1.XX
The power saving "STANDBY SCREEN" will be shown after a delay time. The screen will be slightly darkened in the standby mode. Pressing any button will display the "HOME SCREEN". The LEFT and RIGHT arrow keys will scroll the display up and down.
If an item is shown in [Brackets], pressing the ENTER button will select the item for editing. Once the item has been selected, it will flash once per second. Pressing the INC or DEC button will show the available selections for that item in the brackets. Once the desired selection is shown, pressing the ENTER button will confirm the selection and the flashing will stop. If the item to be edited is a numeric value, pressing the ENTER button will place a cursor under the rightmost digit. The INC and DEC buttons will alter the value of the digit. Other digits can be selected with the LEFT and RIGHT arrow buttons. Once the desired value is displayed, press the ENTER button to confirm the value. Arrows on the right hand side of the screen will indicate when scrolling is possible in the "up" or "down" direction by pressing the LEFT or RIGHT arrow keys. The CANCEL button will restore the value to its original state prior to pressing the ENTER button. The HOME button will return to the HOME SCREEN from any point. A "HOME" link is available at the bottom of each screen. Scrolling down may be required to reach the "HOME" link.
Munters Corporation- Dehumidification Division

800-843-5360 dhinfo@munters.com www.munters.us
1/10

Rev 01 May/2009
HOME SCREEN The HOME SCREEN displays the current status of the unit. There are 9 status conditions. Unit Status [Manual_Mode] Off_normal On-Normal On-Heat On-Dehumidification On-Cooling On-Alarm Off-Alarm Manual-Mode Starting
The Return Humidity and Supply air temperature are displayed below the status. Navigation to all other screens can be accomplished by scrolling down with the RIGHT arrow button and pressing ENTER button when the desired screen is shown in [brackets].
MODE SELECT SETPOINTS ADJUSTMENTS DIGITAL INPUTS DIGITAL OUTPUS ANALOG INPUTS ANALOG OUTPUTS MANUAL OPERATION SIMULATE CALIBRATION HEAT PID TUNE BYP PID TUNE ALARM LOGIN USER PASSWORD CLOCK SET

2/10

Rev 01 May/2009
MODE SELECT This screen provides access to some of the same points controlled by the Building Automation System. **Mode Select** Alarm Reset *Unit Enable Occupied Mode Unoccupied Mode Dehumidify Mode Room Sensor Installed (YES/NO)
*The Unit Enable is required along with Occupied or Unoccupied Mode for the system to start. ________________________________________________________________________ SETPOINTS
**Set Points***
Settings for Occupied and Unoccupied Heating, Cooling and Dehumidification can be adjusted here. Set point values for the Space, Return Air, and Supply Air are available on this screen.

3/10

Rev 01 May/2009
DIGITAL INPUTS This screen provides a realtime view of the hardwired inputs to the controller. **Digital In** Start switch Smoke detector Air flow switch Supply Fan Fault Exhaust air flow switch Exhaust fan fault Desiccant wheel rotation switch Desiccant wheel motor fault Enthalpy wheel motor fault Enthalpy wheel rotation fault
_________________________________________________________________________ DIGITAL OUTPUTS This screen provides a real time view of the hard wired digital outputs from the controller to the various devices. Supply fan Exhaust fan Enthalpy wheel Desiccant wheel Dampers (Return & Outside) Compressor A Compressor B Heat Alarm
**Digital Out**

4/10

Rev 01 May/2009
ANALOG INPUTS This screen provides a real time view of the hard wired analog inputs to the controller. The optional Space Sensor (YES/NO) selection can be made here. Room Temperature (F) Room Humidity (%RH) Outdoor temperature (F) Outdoor humidity (%RH) **Analog In** Outdoor dew point (calculated) Return air temperature (F) Return air humidity (%RH) Return air dew point (calculated) Supply air temperature (F) Supply air humidity (%RH) Supply air dew point (calculated) Mixed air temperature (F) Mixed air humidity (%RH Mixed air dew point (calculated) DX Coil leaving temperature (F) Compressor A discharge pressure Compressor A suction pressure Compressor B discharge pressure Compressor B suction pressure _________________________________________________________________________ ANALOG OUTPUTS This screen provides a real time view of the Analog Outputs to devices hard wired to the controller. Signal types can be voltage or milliamp signals. **Analog Out** 1. Heat % on 2. Bypass Damper % Open

5/10

Rev 01 May/2009
MANUAL OPERATION This screen allows the user to manually operate any of the devices hard wired to the digital or analog outputs of the controller. 1. On the wiring diagram identify the output to be operated manually. 2. Set the Manual Mode to "On" 3. Scroll down the screen until the desired digital or analog output is found. 4. Turn on the digital output by changing the status from "Off" to "On". 5. Turn on the analog outputs by changing the status from "Normal" to "Manual", then adjust the value from 0 to 100%. After 60 minutes has elapsed the unit will automatically reset to automatic operation. During the Manual operation of the unit the time can be extended by 60 more minutes by changing the "Add Time" status from "Off" to "On". The display will reset the Add Time status to "Off" automatically. _____________________________________________________________________ *Manual Control* CALIBRATION (PASSWORD PROTECTED) Values for sensor offsets can be set here. Correction factors for sensors associated with temperature , humidity, or pressure can be entered if desired to achieve more accuracy at specific points of the measurement scale. Below is an example of the outdoor temperature. The offset is shown in brackets [ ] with the corrected temperature to the right. Outdoor Tmp Cor +[00.0] = 000.0F
*****Input***** *Calibration*

6/10

Rev 01 May/2009
POSTHEAT & BYPASS DAMPER PID TUNE SRCEENS Each parameter in [Brackets] under the "Cur" column is adjustable. The default value is shown to the right of each value in the "Def" column. Cur Def SR [000.0] 15.0
PID Parameters SR-Sample Rate
Care should be taken when adjusting the parameters for any PID loop. Make small adjustments and wait until the process has stabilized before proceeding. Descriptions for each parameter are defined at top of the screen. Increasing Proportional Gain (PG) will make the reaction rate faster. Increasing Integral Gain (IG) will slow down the response of the PID loop. Increasing the Sample Rate (SR) will also slow down the loop response. _______________________________________________________________________ ADJUSTMENTS All analog values for operational characteristics are found here. Setpoints for temperature, humidity, compressor pressures, and delay times can be adjusted.
**Adjustments**

7/10

Rev 01 May/2009
ALARM HISTORY This is an expanded view of the 2 line display showing the accessible information concerning alarms. The item ID# and the date/time of each alarm condition is logged. Current alarms and any alarm condition that has cleared and returned to normal can be viewed.
Alarm History ** CRITICAL *** None. *NON-CRITICAL*** None. *RETURN-NORMAL** None. (Prev)
________________________________________________________________________ LOGIN This screen will appear when access to an area is restricted. The 4 digit password must be entered to access screen data that is password protected. The default password is 1234. Use the INC and DEC buttons to set the digits. The LEFT and RIGHT arrow buttons select the digit to edit. Press the Enter button to confirm the password.
Admin or User Password: [**** ]

8/10

Rev 01 May/2009
PASSWORD The Admin password is required to gain access to the User password. The default Admin password is "1234". Once properly entered the User password can be changed from the default of "0000".
View/Set User Password: [
________________________________________________________________________ DATE and TIME This is an expanded view of the date and time setting screen. Once the appropriate data has been selected in [brackets] the value can be altered with the INC and DEC buttons. Save the data by pressing the ENTER button. The link in the lower right hand corner can be used to set up daylight savings time for years in the future. A beginning and ending date for each year is adjustable.
Date (dd-mmm-yy) [15] - Nov - 08 ************** Time (hh:mm:ss) 22 : 35 : 40 (Prev) (DST)

9/10

Rev 01 May/2009
FEATURES
Recalls the HOME screen from any location Recalls the original value prior to pressing ENTER
Munters HCUc Drycool ERV 0.00
Increments a digit value
Scroll down or moves the cursor to the right
Confirms and saves the data change or navigation selection
Decrements a digit value Scroll up or moves the cursor to the left

10/10
SECTION 1
I/O Flex 6126
Stand-Alone Controller
The I/O Flex 6126 is a general-use controller that can be easily customized to meet any sequence of operation needs. Fully capable of operating in a 100% stand-alone control mode, the I/O Flex 6126 can connect to a Building Automation System (BAS) using any of todays four leading protocols: BACnet (ARC156, MS/TP , and PTP), Modbus (RTU & ASCII), N2, and LonWorks. The point mapping to all of these protocols can be pre-set, so that the protocol and baud rates desired can be easily field-selected without the need for any additional downloads or technician assistance. The I/O Flex 6126 provides ample input/ output capacity on the base controller, plus support for an expander board if additional I/O capacity is needed.
Key Features and Benefits

I/O point count: up to 48 I/O points using the I/O Flex Ex8160. Built-in protocol support: BACnet (Ethernet, IP , ARCNET, MS/TP , and PTP modes), Modbus (RTU and ASCII modes supported), N2, and LonWorks. Remote access support over the Internet/Intranet or modem. Custom programmable using our powerful Eikon graphic programming tool. Eikon allows you to create graphic control sequences for your application, which can be fully simulated off-line (with Eikons simulation tool) and graphically viewable live on your equipment - the ultimate diagnostic tool. Powerful, high-speed 16-bit microprocessor with 1MB Flash memory and 1MB of battery-backed RAM. Firmware upgrades can be downloaded locally or remotely - no chip replacements necessary. Built-in support through an Rnet port for OEMCtrls custom configurable keypad/display unit, BACview6 (4-line by 40 character per line display); for intelligent sensors; and for local laptop access.
I/O Flex 6126 Specifications
Power Physical Environmental Operating Range Digital Outputs Universal Inputs Analog Outputs Standard Communication Ports
24VAC 15%, 50-60Hz, 20VA power consumption (single Class 2 source only, 100VA or less).
Rugged aluminum housing, removable screw terminals with custom silk-screening available.
-40 to 150F (-??? to 65.5C); 10 to 95% relative humidity, non-condensing.. Six digital outputs, relay contacts rated at 5A resistive @ 250VAC; congured as dry contact, normally open or normally closed. Twelve inputs, congurable for 0-10V, RTD Therm Dry, or 0-20mA Inputs 1 and 2 may be used for pulse counting. Six analog outputs; AOs 1 and 2 are congurable for 0-10V or 0-20mA; AOs 3 through 6 are 0-10V only. Port 1: Connect to an ARCNET only. Port 2a: Configurable for EIA-232 or EIA-485 (2-wire or 4-wire). Network protocol selectable for BACnet (MS/TP or PTP), Modbus, N2, LonWorks SLTA, or modem. Port 2b: This port is not yet available; in the future, it will be configurable for LonWorks plug-in or Ethernet. Rnet port: Interface with a BACview6, RS sensors, or local laptop. Xnet Remote Expansion port: Connect to an I/O Flex 8160 point expander via the Xnet network. Option 1: LonWorks Option 2: Ethernet - for local or Internet access to the controller using BACnet/IP and/or to access a custom web page served up by the I/O Flex 6126 (using a standard Internet browser package, such as Internet Explorer). Visual (LED) status of power, running, and errors. LED indicators for transmit/receive for Port 1 and Port 2a and for each of the 12 outputs. Lithium 3V coin cell battery, CR2032, provides a minimum of 10,000 hours of data retention during power outages. Surge and transient protection circuitry for power and communications.. FCC Part 15 - Subpart B - Class A. Pending listings at the time of publishing this document: UL 916 (PAZX), cUL C22.2 No. 205-M1983 (PAZX7), CE (1997). 1 lb., 3 oz. (.5 Kg) 5 (width) by 11-3/4 (height) by 2 (recommended panel depth). 127mm (width) by 299mm (height) by 51mm (recommended panel depth).
Optional Plug-Ins
Status Indication Battery Protection Listed by: Weight Overall Dimensions

Width Depth Height
Mounting Hole Dimensions 4 (width) by 11 3/8 (height). Width 102mm (width) by 289mm (height)
Height
1025 Cobb Place Boulevard . Kennesaw, GA 30144 . (770) 429.3060 . Fax (770) 429.3061 . www.oemctrl.com
2005, OEMCtrl and the OEMCtrl logo are trademarks of OEMCtrl, Inc. All other trademarks are the property of their respective owners.
Sta n d - Al o n e
C o n tr o l l e r
I/O Flex 6126
TECHNICAL INSTRUCTIONS
Te c h n i ca l
I n s t r u ct i o n s
I/O Flex 6126
Using the I/O Flex 6126 About this document Introduction Hardware 3 3
3 3
Communicating with the I/O Flex 6126 BACnet Networking ARC156 10 10 11 BACnet MS/TP Modbus N2 11 12 12 13 15 15 11 10
Third Party Networking
Inputs and Outputs Inputs Outputs
I/O Flex Driver Protocol Settings Open Protocol Interface Troubleshooting LEDs 18 19 19 18
Formatting the Module Production Date
Rev. (September - 13 - 04)
2004 OEMCtrl, Inc.
Using the I/O Flex 6126

About this document
This document provides information specific to the I/O Flex 6126 hardware platform and its module driver, drv_ioflex.
NOTE The beta release of the I/O Flex 6126 module does not yet support LonWorks SLTA, LonWorks plug-in, or Ethernet but will support these protocols in the future. References in this document to these protocols, and any other features that are not yet supported, are shown in grey text.
Introduction
The I/O Flex 6126 is general purpose control module for mounting within the building envelope. It provides the communications circuitry, non-volatile memory, and removable screw terminals for I/O connections. See Table 1 for a description of the I/O Flex 6126s points. Table 1. I/O Flex 6126 points
Point Type Digital Outputs Specifics 6 digital outputs, relay contacts rated at 5A maximum at 250VAC. Use pins on the connector to configure contacts as normally open (NO) or normally closed (NC). 12 inputs, configurable for dry contact, thermistor/RTD, 0-20ma input, or 0-10VDC input. Inputs 1 and 2 may be used for pulse counting. Input resolution is 12 bit A/D. 6 analog outputs, (outputs 1 and 2 are either 0-10v or 0-20ma; 3 through 6 are 0-10v only). Output resolution is 8 bit.
Input
Analog Output
Hardware Configuration
Figure 1 on page 4 details the I/O Flex 6126 hardware.
Ports
The I/O Flex 6126 has the following ports.
Port 1 Port 2a
3-pin port for ARCNET only.
5-pin port, jumper selectable for EIA-232 or 2-wire/4-wire EIA-485. In EIA-232 mode, there is one software-controllable input line and one software-controllable output line. Port 2a supports BACnet MSTP and PTP, Modbus (RTU and ASCII), and N2. In the future, Port 2a will also support LonWorks SLTA.
NOTE
Port 2b In the future, this 14-pin port will support LonWorks plug-in or Ethernet. Rnet port 4-pin port for interface with a BACview6, RS sensors, or local laptop access. Xnet Remote Expansion port 3-pin port for communication with an I/O Flex 8160 point expander
through the Xnet network.
2004 OEMCtrl, Inc.
Figure 1. I/O Flex 6126 dimensions and layout - DRAFT
2004 OEMCtrl, Inc.
Jumpers
The I/O Flex 6126 has the following jumper settings: NOTE To avoid damaging the jumpers, grip them on the sides parallel to the jumper leads. The jumper leads must remain parallel to the row of jumper pins. See Figure 2.
Universal Input Mode Select Jumpers
Grip Here
Figure 2. Gripping the jumper properly
Select 0-10V, RTD Therm Dry, or 0-20mA to indicate what type of signal each input should expect. Select +24V or +5V if you are using this as an additional power source when the current input mode is being used. Select 20mA or 10V, depending on what type of signal this output will send.
Aux Pwr Out Jumper
AO Mode Select Jumpers
Full Half Duplex Jumper Select Full (4-wire) or Half (2-wire) for Port 2a.
NOTE This jumper setting must match the correct protocol settings in WebCTRL, or the module will not be able to communicate on Port 2a.
EIA-485/EIA-232 jumper
Select EIA-485 or EIA-232 for Port 2a.
Rotary Address Switches

The I/O Flex 6126s pair of rotary switches determines the I/O Flex 6126s MAC address when it is placed on a BACnet/ARC156 or BACnet MS/TP network. The rotary switches define the MAC address portion of the devices BACnet address which is composed of the network address and the MAC address. These rotary switches can be set to anything between 1 and 99. One switch corresponds to the tens digit and the other corresponds to the ones digit. For example, if the modules address is one, set the tens switch to zero and the ones switch to one, as shown in Figure 3.
10s
1s
Figure 3. Rotary address switches
Comm Selector DIP Switches

NOTE You do not need to set the DIP switches if the Comm port is set to communicate BACnetover-ARC156. NOTE Port 1 is BACnet-over-ARC156 only.
Port 2a and Port 2b DIP Switches The I/O Flex 6126s DIP switches determine the baud rate and protocol used on the network port when it is configured for BACnet MS/TP, Modbus RTU, N2, LonWorks, or Ethernet. Set the DIP switch to the right for On or to the left for Off. NOTE DIP switches 3 and 4 are not currently used on this module.
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Baud Rate DIP Switches (SW1 and SW2) Switches 1 and 2 are used to determine what baud rate the I/O Flex 6126 is communicating at on the EIA-485 network. Table 2 shows the appropriate DIP switch settings for each baud rate.
Table 2. Baud Rate (SW1 and SW2)

Baud Rate 9600 19.2K 38.4K 76.8K SW1 Off Off On On SW2 Off On Off On
Protocol DIP Switches (SW5, SW6, SW7, and SW8) Switches 5, 6, 7, and 8 are used to Table 3. Protocol (SW5, SW6, SW7, and SW8) determine what protocol the I/O Flex Protocol SW8 SW7 SW6 6126 is communicating with. Table 3 BACnet MS/TP (m) Off Off Off shows the appropriate DIP switch settings for each protocol. BACnet MS/TP (s) Off Off Off NOTE In Table 3, switches are listed in descending order, as they are on the module.
BACnet PTP N2 Modbus LonWorks SLTA LonWorks plug-in Ethernet Off Off Off On On On Off Off On On On On On On Off Off On On
SW5 Off On Off On Off On Off On
LEDs
The I/O Flex 6126 has 19 LEDs: Power, Run, Error, Tx and Rx for Port 1, Tx and Rx for Port 2a, one for each of the six digital outputs, and one for each of the six analog outputs. The LEDs provide visual indication of power, device status, or communications.
Specifications
Power
24VAC 15%, 50-60Hz, 20VA power consumption (single Class 2 source only, 100VA or less).
Inputs Twelve inputs, configurable for 0-10V, RTD Therm Dry, or 0-20mA Inputs 1 and 2 may be
used for pulse counting.

Input Resolution
10 bit A/D.
Digital Outputs Six digital outputs, relay contacts rated at 5A @ 250VAC. Configured as normally
open or normally closed.

Analog Outputs Six analog outputs; AOs 1 and 2 are configurable for 0-10V or 0-20mA; AOs 3
through 6 are 0-10V only.

Output Resolution 8 bit D/A. Communication
One ARC156 port; one network port configurable for BACnet-over-ARC156 or EIA-485 BACnet MS/TP, (9600 bps, 19.2k bps, 38.4k bps, or 76.8k bps), Modbus (9600 bps, 19.2k bps, or 38.4k bps), N2 (9600 bps), and in the future, LonWorks SLTA; one plug-in option
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port for LonWorks plug-in or Ethernet; one Rnet port (EIA-485, 115.2k bps) for communication with a BACview, RS sensors, or WebCTRL.
Environmental Operating Range -22 to 150F (-30 to 65.5C); 10 to 95% relative humidity, non-
condensing.
Status Indication
Visual (LED) status of network communication, running, errors, power, and all
outputs.
Memory
1MB Flash memory and 1MB non-volatile battery-backed RAM (does not lose information that was stored before a power failure).
Protection
Built-in surge and transient protection circuitry. The module is protected by internal solid state Polyswitches on the incoming power and network connections. These Polyswitches are not replaceable and will reset themselves if the condition that caused the fault returns to normal. Lithium 3V coin cell battery, CR2032, provides a minimum of 10,000 hours of data retention during power outages. UL 916 (PAZX), cUL C22.2 No. 205-M1983 (PAZX7), CE (1997), FCC Part 15 Subpart B - Class A.
Battery
Listed By
Mounting
Screw the I/O Flex 6126 into an enclosed panel using the mounting holes provided on the cover plate. Be sure to leave about 2 inches (5 centimeters) on each side for wiring.
Power Wiring
CAUTION The I/O Flex 6126 is a Class 2 device (less than 30VAC, 100VA maximum). Take appropriate isolation measures when mounting the I/O Flex 6126 in a control panel where nonClass 2 devices (for example, 120VAC) or wiring are present. You can power several devices from the same transformer if you maintain the same polarity. The I/O Flex 6126 has an operating range of 21.6VAC to 26.4VAC. If voltage measured at the I/O Flex 6126s power input terminals is outside this range, the I/O Flex 6126 may not work properly. 1. Turn the I/O Flex 6126s power off. This prevents the I/O Flex 6126 from being powered up before the proper voltage is verified. 2. Make sure the 24VAC power source is off. 3. Connect the power wires to the I/O Flex 6126s power connector, making sure the proper polarity is observed for Ground and Hot (24VAC) (see Figure 1 on page 4 for location). 4. Apply power to the transformer. 5. Make sure that 24VAC is present at the power connector terminals. 6. Set the I/O Flex 6126s address. Refer to Rotary Address Switches on page 4 for details about setting the address. 7. Turn the I/O Flex 6126s power back on. When the I/O Flex 6126 turns on, the Power, Run and Error LEDs turn on and the Run and Error LEDs begin blinking. The Error LED goes off once memory has been downloaded to the I/O Flex 6126. (See LEDs on page 15 for more information about LED signals.)
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Communicating with the I/O Flex 6126

Downloading memory
The I/O Flex 6126 can store one module driver and up to 999 Graphic Function Blocks (GFBs), depending on the size of the control programs. The I/O Flex 6126 requires the drv_ioflex module driver. You must be logged in to WebCTRL with the appropriate privilege to download memory. NOTE Currently, memory cannot be downloaded through the Access Port. It can only be downloaded from WebCTRL via Ethernet to a router (for example, an LGE or an LGRM-E) and from the router over ARC156 or BACnet MS/TP to the I/O Flex 6126. 1. In WebCTRL, click the CFG button at the bottom of the navigation pane. 2. Click Download in the CFG tree control. 3. Click the Memory, Parameters, or Schedules boxes, depending on what you want to download. 4. Expand the tree in the action pane, click the I/O Flex 6126 you want to download to, then click Add. Repeat for other I/O Flex 6126s you want to download to. 5. Click the Execute Download button. If any downloads failed, they are listed in the Failures section under the tree in the action pane. To retry a failed download, click on the I/O Flex 6126 in the Failures list, click Add, and click the Execute Download button again. If you do not want to retry a failed download, click the Clear Failures button. NOTE Since a failed download indicates a system problem, you should never clear a failure. Locate and resolve the problem, and then retry the download. 6. Click the Properties button to refresh the screen. This removes the items from the Download Items list.
BACview6
The I/O Flex 6126 can be configured with a BACview6 keypad/display on the Rnet port. The BACview6 allows a local operator to access information directly from the I/O Flex 6126 after a custom keypad file has been written and downloaded to the module. NOTE If the I/O Flex 6126 is powered by a 40VA or higher transformer, no external power supply is needed to power the BACview6 and its backlight. However, to avoid overheating under these circumstances: use the BACview6s built-in inactivity time-out control to avoid having the backlight on for an extended time provide adequate air circulation around the I/O Flex 6126 to dissipate heat
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RS Pro and RS Standard

The I/O Flex 6126 supports up to 5 RS sensors on its BACview/RS sensor port. Following are allowable sensor types and combinations: one RS Pro,
Ground Rnet Rnet + +12V
NOTE Wiring differs from RS Pro to module. RS Pro 1 3 2 4 Gnd Rnet + Rnet +12V
up to 4 RS Standards, or one RS Pro and up to 4 RS Standards.
1 2 3 4
The RS Pro is a thermistor-based temperature sensor. See Figure 4 for a diagram on how to connect the RS Pro to the I/O Flex 6126.
Figure 4. Connecting RS Pro
For more information on the RS Pro and RS Standard, see the RS Standard and RS Pro Technical Instructions at http://www.oemctrl.com.
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BACnet Networking
ARC156
An ARCNET coprocessor allows the I/O Flex 6126 to communicate on an ARC156 network through the modules dedicated ARC156 port, Port 1. ARC156 is a unique implementation of the industry standard, ARCNET. It differs from ARCNET as shown in Table 4. The I/O Flex 6126 uses the BACnet protocol to communicate with up to 99 other devices on an ARC156 network at 156 kbps. A special communications cable is recommended for maximum signal integrity. This cable can be ordered from: Magnum Cable Corporation Cleveland, OH 44110-0500 (800) 421-0820 Refer to the ARC156 CMnet Wiring Technical Instructions for more information about termination, repeaters, wiring, and ARCNET token passing. NOTE You can verify that the I/O Flex 6126 is communicating on the ARC156 network segment by checking the modules transmit and receive LEDs on the Comm port. Both LEDs should be active to indicate token passing. Table 4. ARC156 vs. ARCNET
ARC156 Speed Coupling Mode Connector type Wire type Topology Termination 156K bits/second Opto coupled, d.c. Backplane 3 pos screw terminal twisted pair daisy chain 120 Ohm ARCNET 2.5M bits/second Transformer coupled Dipulse Hybrid BNC RG-59/U coax star, with active hub 75 Ohm
BACnet MS/TP
The I/O Flex 6126 can be configured to communicate on a BACnet MS/TP network as an MS/TP master or slave device through the Comm port.
Configuring the I/O Flex 6126 for BACnet MS/TP

1. Turn the I/O Flex 6126s power off. 2. Configure Port 2a for BACnet MS/TP: Set the EIA-485/EIA-232 jumper to EIA-485. See Figure 5. Set DIP switches 1 and 2 for the appropriate communications speed (9600, 19.2k, 38.4k, or 76.8k bps). Set DIP switches 5 through 8 for BACnet MS/TP. See module for correct BACnet MS/TP settings.
Figure 5. EIA-485/EIA-232 jumper set to EIA-485
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Figure 6 shows the DIP switches set for 38.4k bps and BACnet MS/TP master. (See Comm Selector DIP Switches on page 5 for information on DIP switch settings.) 3. Refer to the WebCTRL help file for information on MS/TP wiring. 4. Turn the I/O Flex 6126s power on.
On
1 2 3 4 5 6 7 8
Set to 38.4k baud (see silkscreen) Unused
Set to BACnet MS/TP (m)
Figure 6. DIP switches set to 38.4k bps and BACnet MS/TP
Third Party Networking

Modbus
The I/O Flex 6126 can be configured as a Modbus slave device and connected directly to a Modbus network at the Comm port.
Configuring the I/O Flex 6126 for Modbus

1. Turn the I/O Flex 6126s power off. 2. Configure Port 2a for communications with the Modbus network. Set the EIA-485/EIA-232 jumper to EIA-485. See Figure 5 on page 10. Set DIP switches 1 and 2 for the appropriate communications speed (9600, 19.2k, or 38.4k bps). Set DIP switches 5 through 8 for Modbus. See module for Modbus settings. Figure 7 shows the DIP switches set for 38.4k bps and Modbus. (See Comm Selector DIP Switches on page 4 for information on DIP switch settings.) 3. Refer to Wiring Tips for EIA-232 and EIA-485 Communications in OEMCtrls Knowledge Base for information on wiring. 4. Turn the I/O Flex 6126s power on.
On
1 2 3 4 5 6 7 8
Set to 38.4k baud (see silkscreen) Unused
Set to Modbus
Figure 7. DIP switches set to 38.4k bps and Modbus
N2
The I/O Flex 6126 can be configured as an N2 slave device and connected directly to an N2 network at the Comm port. Up to 255 slaves are allowed on an N2 network.
Configuring the I/O Flex 6126 for N2

1. Turn the I/O Flex 6126s power off.
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2. Configure the Comm port for communications with the N2 network. Set the EIA-485/EIA-232 jumper to EIA-485. See Figure 5 on page 10. Set DIP switches 1 and 2 both to Off for 9600 bps. Set DIP switches 5 through 8 for N2. Figure 8 shows the DIP switches set for 9600 bps and N2. (See Comm Selector DIP Switches on page 4 for information on DIP switch settings.) 3. Refer to Wiring Tips for EIA-232 and EIA-485 Communications in OEMCtrls Knowledge Base for information on wiring. 4. Turn the I/O Flex 6126s power on.
On
1 2 3 4 5 6 7 8
Set to 9600 baud (see silkscreen) Unused
Set to N2
Figure 8. DIP switches set to 9600 bps and N2
Inputs and Outputs

Inputs
The I/O Flex 6126 is equipped with universal inputs that can accept both analog and digital input signals. All 12 inputs support thermistors, dry contacts, and 0-10VDC sensors and have a 12-bit A/D resolution; inputs 1 and 2 can be used for pulse counting. The I/O Flex 6126 uses voltage dividers and current sensing resistors to convert electric input signals to volts, which are then measured and converted to the appropriate units. Scaling can be accomplished in WebCTRL on the module driver Properties page.
Input Signal Types

Table 5 describes the input signal types available on the I/O Flex 6126. Table 5. Input Signal Types
Signal Type Thermistor Description Precon type 2 (10kohm at 77 deg F). Thermistor input voltages should range between 0.489V and 3.825V. A 5VDC wetting voltage is used to detect contact position. This results in a 0.5mA maximum sense current when the contacts are closed. Any switch, which has more than 412 Ohms effective resistance (0.2V) when closed, must have an interposing mechanical relay when used with OEMCtrl modules. The output impedance of a 0 to 5VDC source must not exceed 10kohms. The input impedance of the module is approximately 1Mohm. Platinum, nickel, or balco.
Dry Contact
0 to 5 VDC
1kohm RTD
Input Wiring Restrictions

Wiring restrictions for the I/O Flex 6126s inputs are as follows: Maximum length: 50 feet (15 meters)
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Minimum gauge: 24 AWG Shielding: shielded and grounded to modules Gnd terminal
Input Connection Sequence

1. Turn the I/O Flex 6126s power off before wiring any inputs or outputs. 2. Connect the input wiring to the screw terminals on the module. See Figure 9 for details on wiring thermistors to inputs 5 and 6. 3. Ground shielded wire to the module's ground terminal. 4. Making sure that the jumper is positioned correctly and that you are gripping the jumper by the sides only (see Figure 2 on page 5), set the configuration jumper for inputs 1 and 2 to indicate signal type. NOTE You can also use the 0 - 5VDC setting Figure 9. Wiring thermistors for 0 - 10VDC. After setting the jumper, access WebCTRL and select input for 0 - 5VDC or input for 0 - 10VDC. 5. For each input, enter the point identifiers. In WebCTRL, enter the point number and the point type on the Properties page. For linear inputs, set the minimum value and maximum value to scale the point to engineering units. 6. To verify each inputs operation, have each sensor create a known value and compare it to the condition reported on the control programs Properties page in WebCTRL. 7. Turn the modules power on.
Outputs
Binary outputs can be connected to a maximum of 24 Volts AC/DC. Each output is a dry contact (rated at 1A, 24VAC maximum). Analog outputs can support voltage devices in the range of 0 to 10VDC (analog outputs 1 and 2 are either 0-10v or 0-20ma; 3 through 6 are 0-10v only). The device that is being controlled must have a minimum of 500 Ohms resistance measured from its input to ground and must share the same ground as the I/O Flex 6126.
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Digital Output Connection Sequence

1. Turn the I/O Flex 6126s power off. 2. Connect the output wiring to the screw terminals on the module as shown in Figure 10. NOTE Do not power pilot relays from the same transformer that powers the module. 3. Turn the I/O Flex 6126s power on and power the digital outputs. 4. Verify each output's operation. Lock the output to a known condition using the Equipment Definition's Properties page in WebCTRL, then make sure the equipment operates as specified.
BO-2 BO-1 BUS BO
BO
Gnd
24VAC
+
Figure 10. Wiring for Digital Outputs
Analog Output Connection Sequence

NOTE The device that is being controlled by the I/O Flex 6126 must have a minimum of 2000 Ohms resistance at 10VDC out measured from its input to ground and must share the same ground as the I/O Flex 6126. 1. Turn the I/O Flex 6126s power off. 2. Connect the output wiring to the screw terminals on the module as shown in Figure 11. 3. Turn the I/O Flex 6126s power on. 4. Verify each output's operation. In WebCTRL, lock the output to a known condition using the Equipment Definition's Properties page, then make sure the equipment operates as specified.
Gnd AO-3 Gnd AO-2 Gnd AO-1 + 0 - 10VDC
Figure 11. Wiring for Analog Outputs
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I/O Flex Driver Protocol Settings

You must configure protocol information on the Open Protocol Interface Properties page in WebCTRL.
Figure 12.
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Figure 13.
Figure 14.
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Figure 15.
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Figure 16.
Figure 17.
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Figure 18.
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Figure 19.
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Figure 20.
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Figure 21.
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Figure 22.
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Figure 23.
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Figure 24.
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Troubleshooting
If you are experiencing problems communicating with the I/O Flex 6126, note the following: Use a meter to verify the a input power voltage is within 10% of 24VAC and that the VA of the transformer is at least 40VA. Make sure the program is downloaded and running. If the equipment is not running, double-check sensor wiring.
LEDs
The I/O Flex 6126 has several LED indicators to show the status of certain functions.
Power
Lights when power is being supplied to the module.
NOTE The I/O Flex 6126 is protected by internal solid state Polyswitches on the incoming power and network connections. These Polyswitches are not replaceable and will reset themselves if the condition that caused the fault returns to normal.
Digital Output Status Lights when the digital output is activated. Analog Output Status Lights when the analog output is activated. Rx
Lights when the module receives data from the network segment; there is an Rx LED for Ports 1 and 2a. 1 and 2a.
Tx Lights when the module transmits data over the network segment; there is a Tx LED for Ports Run Lights based on module health. See Table 6 for explanation. Error Lights based on module health. See Table 6 for explanation.
Table 6. LED Signals

Run LED Error LED Condition
2 flashes per second 2 flashes per second 2 flashes per second
Off 2 flashes alternating 2 flashes in sync, then pause
Normal Five minute auto-restart delay after system error Module is configured for a different baud rate than the rest of the network segment Module has just been formatted Two or more devices on this network have the same ARC156 network segment address Exec halted after frequent system errors or GFBs halted Exec start-up aborted, Boot is running Firmware transfer in progress, Boot is running
2 flashes per second 2 flashes per second
3 flashes, then off 4 flashes, then pause
On On Off
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7 flashes per second 14 flashes per second
7 flashes per second, alternating 14 flashes per second, alternating
Ten second recovery period after brownout Brownout
Formatting the Module

CAUTION Before formatting the module, please note that ALL memory will be erased. You must be able to download memory to the module after formatting a module. Rarely is it necessary to format a module. We strongly advise NOT formatting a module without consultation with a factory representative or an experienced technician. Formatting causes the module to delete the GFB in memory permanently, and memory will have to be downloaded to the module. If communications are lost with the module, formatting it can narrow down the problem. However, before formatting the module, follow these steps: Remove all external wiring other than power. Through the access port, attempt to get a Module Status. If you can communicate, the problem with communications involves one of the wires you just removed. Reconnect each wire one at a time and try to get a Module Status in between to figure out where the problem lies. If you cannot communicate and you have the system files for downloading memory to this module, try the format procedure below. Then try again to get a Module Status. If you cannot communicate with the module after a format, send it in for repair. If you can communicate after the format, formatting has resolved the problem. You will need to download memory to the module and reconnect all the inputs and outputs.
Formatting Procedure
1. Turn the I/O Flex 6126s power off. Make sure the modules address switches are addressed correctly and are not set to 0 0. 2. Short the Format pins with a jumper covering both pins or with the blade of a screwdriver. Maintain the short while performing step 3. 3. Turn the modules power on. The Error LED flashes three times in sync with the Run LED. 4. Discontinue the short by removing the jumper or screwdriver blade from the Format pins. 5. Download memory to the module.
Production Date
To determine when a module was manufactured, check the modules status report in WebCTRL. Refer to the WebCTRL help file for more information about the module status report.
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A sticker on the back of the module also shows the date the module was manufactured. The first three characters on the sticker indicate the type of module. The next two characters show the year and month of manufacture. (The month digit is in hexadecimal.) CAUTION Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the users authority to operate equipment. NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
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I/O Flex 6126 - Technical Instructions
OEMCtrl, Inc., and the OEMCtrl logo are trademarks of OEMCtrl, Inc.
OEMCtrl, Inc. 1025 Cobb Place Boulevard Kennesaw, GA 30144 770-429-3060 Fax 770-429-3061 www.OEMCtrl.com
While every precaution has been taken to ensure accuracy and completeness in this manual, OEMCtrl, Inc., assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Specifications are subject to change without notice. 2004 OEMCtrl, Inc. All rights reserved.
Printed in U.S.A. 09/13/04
I/O Flex Ex8160
Point Expander
Designed to expand the the input/output capability of the I/O Flex 6126, the I/O Flex Ex8160 provides I/O Flex 6126 users with an additional 8 digital outputs and 16 inputs.
Key Features and Benefits

Provides the I/O Flex 6126 with an I/O point count of up to 48 I/O points. Removable screw terminals for I/O connections. Allows for easy field replacement of hardware without any rewiring. Versatile mounting options: may be mounted directly onto the I/O Flex 6126 enclosure or separately within the mounting enclosure. LED indicators of power, output, running, and error status, providing a quick overview of module status.
I/O Flex Ex8160 Specifications
Power Physical Environmental Operating Range Binary Outputs Inputs Status Indication Protection Listed by: Weight Overall Dimensions
Width Depth Height
AC rating: 24VAC 10% (21.6VAC to 26.4VAC), 50 to 60Hz, 13VA, 0.54A. DC rating: 26Vdc, 0.12A, 3W.
Rugged aluminum housing, removable screw terminals with custom silk-screening available.
-20 to 140F (-29 to 60C); 10 to 95% relative humidity, non-condensing. Eight relay outputs rated up to 5A at 250VAC, congured as dry contact, normally open. Sixteen inputs. DIs 1 through 8 are digital only; UIs 1 through 8 are analog inputs, jumper selectable between thermistor/dry contact and 0 - 5Vdc. The eight digital inputs support pulse counting up to 10 Hertz. Visual (LED) status of power, outputs, running, and errors. Surge and transient protection circuitry for power and communications.. FCC, IEC, UL, and CE listed. 10.8 ounces 3 (width) by 10-1/2 (height) by 1-1/2 (recommended panel depth). 76mm (width) by 269mm (height) by 38mm (recommended panel depth).
Mounting Hole Dimensions 1-1/2 from left (width) by 9 3/8 (height) Width 38mm width by 238mm height
Height
1025 Cobb Place Boulevard . Kennesaw, GA 30144 . (770) 429.3060 . Fax (770) 429.3061 . www.oemctrl.com
2005, OEMCtrl and the OEMCtrl logo are trademarks of OEMCtrl, Inc. All other trademarks are the property of their respective owners.
E x pa n d e r
M o d u l e
I/O Flex Ex8160
TECHNICAL INSTRUCTIONS
Tech nical
Instructio ns
I/O Flex Ex8160
Using the I/O Flex Ex8160 About this document Introduction Hardware 3 3 3 3
Specifications Inputs 4
Mounting and Connecting to the I/O Flex 6126 Input Signal Types 5 5
Input Wiring Restrictions 5 Input Connection Sequence Outputs 5 Troubleshooting LEDs 6 6 6
Production Date
Rev. (March - 13 - 06)
2006 OEMCtrl
Using the I/O Flex Ex8160

About this document
This document provides information specific to the I/O Flex Ex8160 hardware platform. The I/O Flex Ex8160 is a point expander module for the I/O Flex 6126. See the I/O Flex 6126 Technical Instructions for information on the I/O Flex 6126.
Introduction
The I/O Flex Ex8160 expands the input/output capability of the I/O Flex 6126. See Table 1 for a description of the I/O Flex Ex8160s points. Table 1. I/O Flex Ex8160 points
Point Type Binary Outputs Input Specifics 8 digital outputs, relay contacts rated at 5A maximum at 250VAC. Configured as normally open. Digital inputs (DIs): 8 inputs configurable for dry contact only. Resolution is 10 Bit A/D. Universal inputs (UIs): 8 inputs configurable for dry contact, thermistor, or 0-5 VDC. Resolution is 10 Bit A/D.
The I/O Flex Ex8160 point expander provides removable screw terminals for I/O connections.
Hardware
Figure 1 on page 4 details the I/O Flex Ex8160 hardware.
Specifications
Power AC rating: 24VAC 10% (21.6VAC to 26.4VAC), 50 to 60Hz, 13VA, 0.54A. DC rating:
26Vdc, 0.12A, 3W.

Inputs Sixteen inputs. DIs 1 through 8 are digital only; UIs 1 through 8 are analog inputs, jumper
selectable between thermistor/dry contact and 0 - 5Vdc. The eight digital inputs support pulse counting up to 10 Hertz.
Input Resolution 10 bit A/D. Binary Outputs Eight relay outputs rated up to 5A at 250VAC, configured as dry contact, normally
open.
Output Resolution 8 bit D/A. Environmental Operating Range
-20 to 140F (-29 to 60C); 10 to 95% relative humidity, non-
condensing.
Status Indication
LED indicators for visual status of all outputs.
Protection Built-in surge and transient protection circuitry. Listed By FCC, IEC, UL, and CE listed.
Rev. (March - 13 - 06)
2006 OEMCtrl
Mounting and Connecting to the I/O Flex 6126

The I/O Flex 6126 is capable of supporting a maximum of one I/O Flex Ex8160 expander. The I/O Flex Ex8160 may be mounted onto the I/O Flex 6126 enclosure using the screws provided with the I/O Flex Ex8160 and the captive fasteners that are installed into the I/O Flex 6126 enclosure. Or the expander may be mounted separately within the mounting enclosure. Screw the I/O Flex Ex8160 into an enclosed panel using the mounting holes provided on the cover plate. Be sure to leave about 2 inches (5 centimeters) on each side for wiring. Connect the I/O Flex Ex8160 to the I/O Flex 6126 before applying power to either module.
Inputs
The I/O Flex Ex8160 is equipped with inputs that can accept both analog and digital input signals. DIs 1 through 8 are digital only and support pulse counting up to 10 hertz. UIs 1 through 8 are analog inputs, jumper selectable for thermistor/dry contact or 0-5VDC.
Figure 1. I/O Flex Ex8160 Dimensions and Layout
Rev. (March - 13 - 06)
2006 OEMCtrl
Input Signal Types

Table 2 describes the input signal types available on the I/O Flex Ex8160. Table 2. Input Signal Types
Signal Type Thermistor Description Precon type 2 (10kohm at 77 deg F). Thermistor input voltages should range between 0.489V and 3.825V. A 5VDC wetting voltage is used to detect contact position. For digital inputs, the 5VDC wetting voltage results in a 5mA maximum sense current when the contacts are closed. Any switch that has more than 41 Ohms effective resistance (0.2V) when closed must have an interposing mechanical relay when used with OEMCtrl modules. For analog inputs, the 5VDC wetting voltage results in a 1mA maximum sense current when the contacts are closed. Any switch that has more than 206 Ohms effective resistance (0.2V) when closed must have an interposing mechanical relay when used with OEMCtrl modules. 0 to 5 VDC The output impedance of a 0 to 5VDC source must not exceed 10kohms. The input impedance of the module is approximately 1Mohm.
Dry Contact
Input Wiring Restrictions

Wiring restrictions for the I/O Flex Ex8160s inputs are as follows: Maximum length: 50 feet (15 meters) Minimum gauge: 24 AWG Shielding: shielded and grounded to modules Gnd terminal
Input Connection Sequence

1. Turn the I/O Flex Ex8160s power off. 2. Connect the input wiring to the screw terminals on the module. 3. Ground shielded wire to the module's ground terminal. 4. Set the configuration jumpers for inputs 9 through 16 for thermistor/dry contact or 0-5VDC. 5. Turn the modules power on.
Outputs
Digital outputs can be connected to a maximum of 250VAC. Each output is a dry contact (rated at 5A, 250VAC maximum). NOTE After wiring outputs, verify each outputs operation by locking the output to a known condition using the Equipment Definitions Properties page in WebCTRL and making sure the equipment operates as specified. NOTE After wiring outputs, verify each outputs operation by locking the output to a known condition using the Equipment Definitions Properties page in WebCTRL and making sure the equipment operates as specified.
Rev. (March - 13 - 06)
2006 OEMCtrl
Troubleshooting
LEDs
The I/O Flex Ex8160 has several LED indicators to show the status of certain functions.
Power Lights when power is being supplied to the module.
NOTE The I/O Flex Ex8160 is protected by internal solid state Polyswitches on the incoming power and network connections. These Polyswitches are not replaceable and will reset themselves if the condition that caused the fault returns to normal.
Digital Output Status lights when the digital output is activated. Run Lights based on module health. See Table 3 for explanation. Error Lights based on module health. See Table 3 for explanation.

Off On Off
Normal Exec start-up aborted, Boot is running Firmware transfer in progress, Boot is running
Production Date
To determine when a module was manufactured, check the modules status report in WebCTRL. Refer to the WebCTRL help file for more information about the module status report. A sticker on the back of the module also shows the date the module was manufactured. The first three characters on the sticker indicate the type of module. The next two characters show the year and month of manufacture. (The month digit is in hexadecimal.) CAUTION Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the users authority to operate equipment. NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Rev. (March - 13 - 06)
2006 OEMCtrl
I/O Flex Ex8160 - Technical Instructions
OEMCtr and the OEMCtrl logo are trademarks of OEMCtrl
OEMCtrl 1025 Cobb Place Boulevard Kennesaw, GA 30144 770-429-3060 Fax 770-429-3061 www.OEMCtrl.com
While every precaution has been taken to ensure accuracy and completeness in this manual, OEMCtrl, Inc., assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Specifications are subject to change without notice. 2006 OEMCtrl. All rights reserved.
Printed in U.S.A. 03/13/06
SECTION 2
Hi-Flo
Extended Surface Multi-Pocket Air Filters
The Camfil Farr Hi-Flo offers high efficiency ASHRAE grade filtration to address today's indoor air quality problems. The Hi-Flo can remove contaminants such as fumes, smoke, bacteria, fungi, and virus-bearing droplet nuclei. The Hi-Flo is also the filter of choice for the removal of nuisance contaminants such as pollens, paper dust, and other atmospheric impurities. Hi-Flos are available in efficiencies of MERV 9, MERV 11, MERV 13 and MERV 14 when evaluated per ASHRAE Standard 52.2-1999 and have a respective MERV-A value of 9, 11, 13 or 14 when tested using the conditioning step as specified in Appendix J of the same Standard.
High Lofted Air Laid Media The Camfil Farr Hi-Flo incorporates high lofted air laid micro fiber glass media to ensure reliable efficiency throughout the life of the filter. Its small fiber diameter and uniform lofting results in consistent sub-micron particle capture and a low resistance to airflow throughout the life of the filter. A synthetic micro mesh media backing ensures media protection and support in turbulent or varying airflows. The Hi-Flo's particle capture performance and filter configuration are unaffected by dust loading and/or humidity. Controlled Media Spacing Camfil Farr is the only manufacturer to offer controlled media spacing to minimize pocket-to-pocket contact, ensure uniform airflow and allow full utilization of the media area. The effect results in the lowest life cycle product cost for your facility. Your selection of the length and number of pockets should be based upon the required airflow through the system.
Extended surface filter with controlled media spacing (CMS) for longer life and the lowest life cycle cost of any pocket filter
The above chart shows relative efficiency values at various particle sizes when tested in accordance with ASHRAE Standard 52.2-2007. When tested in accordance with Appendix J of that Standard the Hi-Flo maintains these efficiency values throughout the life of the filter.
A 5-star rating indicates that this filter performs in the top 20% of all products of similar construction in the HVAC industry. Factors of consideration include maintained efficiency, energy usage and resistance to air flow. Detailed evaluation information is available from your Camfil Farr sales outlet or on the web at www.camfilfarr.com.
Camfil Farr Hi-Flo
Product sheet 1203 - 0808
Camfil Farrclean air solutions
Controlled Media Spacing (continued) Typical bag filters allow pocket-to-pocket contact, causing loss of effective media area, non-uniform airflow and an excessive pressure drop over the life of the filter. Camfil Farrs variable length pocket stitching, through the use of continuous thread filaments, helps keep as many as 12 individual pockets in a perfectly aligned V-shaped configuration. This tapered pocket effect equalizes the media entrance and exiting areas. Air travels evenly through the filter at an even media velocity for uniform dust loading and a maintained low pressure drop. The benefits include: Increased filter life Reduced maintenance costs Minimized fan horsepower requirements Reduced energy expenditures.
Leak-Free Filter Performance Every Camfil Farr Hi-Flo includes a gasket on the vertical edge of the filter header. In a side-access housing, filters are mated header-to-header. The gasket prevents air bypass and ensures that the air filter will clean all of the air moving through the system. Performance Hi-Flo filters are manufactured from microfine glass fibers for consistent and long-term high efficiency performance. They are available in fractional efficiencies from 40% to 95% on particles as small as 0.3 micron in size. MERV values range from 9 to 14 when evaluated under ASHRAE Standard 52.2-2007. The respective MERV-A values for each efficiency are the same as their reporting value indicating the Hi-Flo will maintain particle capture efficiency throughout the life of the filter. Configurations for any Application Camfil Farr Hi-Flos are available in a variety of configurations to suit your air movement requirements. Common configurations include from 3 to 12 pockets, depths of 15" to 36", and up to 129 square feet of effective media area. When selecting a Hi-Flo for your system, you should select a filter with the greatest effective media area within the airflow parameters and space limitations for your system. This will ensure a long filter life and a consistent low resistance to airflow over the life of the filter. Fewer filter changes will be required, thus reducing replacement, labor and disposal costs. An additional benefit includes reduced system horsepower requirements, thus lowering the facilitys energy expenditure. Lowest Life Cycle Cost
Stitch Sealant & Adhesive Bonding Camfil Farr completely seals pocket stitching to eliminate the possibility of air leakage through the stitching penetrations. This unique sealant maintains a flexibility that is unaffected by varying airflows. The media is also bonded around the pocket retainers to ensure a strong pocket-to-retainer seal and minimizes potential for pocket failure. Sure-Clench Crimp Each galvanized steel pocket retainer is fastened with Camfil Farrs exclusive SureClench Crimp, creating a positive lock between pockets and eliminating the possibility of air bypass. The pocket retainers include rolled edges to prevent damage to the media area and minimize sharp edges that may create a hazard to filter installers. Four retainer clips assist in securing pocket retainers to the header frame. Galvanized Steel Header A box-channel header, of one-piece corrosion resistant galvanized steel, includes rolled edges to prevent damage to the filter media. When combined with the Sure-Clench Crimp and galvanized pocket retainers, a rigid and durable assembly is created. Camfil Farr manufactures the Hi-Flo to be capable of withstanding up to 5.0 w.g. in normal HVAC application.
All of these components combine for the lowest life cycle cost, the lowest average pressure drop (energy savings), and consistent high efficiency particulate filtration throughout the life of the filter.
Camfil Farr Hi-Flo Selection Chart

Model Number Dimensionsa (precede with HF Number of (nominal size) Pockets and insert (inches) efficiency for *) H xW xD */24/24/32/12 */24/20/32/9 */24/12/32/6 */20/20/32/9 */24/24/15/12 */24/20/15/9 */24/12/15/6 */20/20/15/9 */24/24/30/10 */24/20/30/8 */24/12/30/5 */20/20/30/8 */24/24/22/10 */24/20/22/8 */24/12/22/5 */20/20/22/8 */24/24/36/8 */24/20/36/7 */24/12/36/4 */20/20/36/7 */24/24/30/8 */24/20/30/7 */24/12/30/4 */20/20/30/7 */24/24/22/8 */24/20/22/7 */24/12/22/4 */20/20/22/7 */24/24/36/6 */24/20/36/5 */24/12/36/3 */20/20/36/5 */24/24/30/6 */24/20/30/5 */24/12/30/3 */20/20/30/5 */24/24/22/6 */24/20/22/5 */24/12/22/3 */20/20/22/5 12 9 6 9 12 9 6 9 10 8 5 8 10 8 5 8 8 7 4 7 8 7 4 7 8 7 4 7 6 5 3 5 6 5 3 5 6 5 3 5 24 x 24 x 32
d
Airflow Capacityb Low 2000 1500 1000 1250 1000 750 500 650 2000 1600 1000 1350 1500 1200 750 1000 2000 1600 1000 1350 1600 1400 800 1150 1500 1300 750 1100 1500 1300 750 1050 1500 1300 750 1050 1500 1300 750 1050 Med 2500 1875 1250 1575 1500 1100 750 950 2400 1900 1200 1625 1750 1400 875 1175 2400 1900 1200 1625 2000 1750 1000 1450 1750 1500 875 1300 1750 1500 875 1225 1750 1500 875 1225 1750 1500 875 1225 High 3000 2250 1500 1875 2000 1500 1000 1275 2800 2250 1400 1875 2000 1600 1000 1350 2800 2250 1400 1875 2400 2100 1200 1750 2000 1750 1000 1450 2000 1700 1000 1400 2000 1700 1000 1400 2000 1700 1000 1400
Initial Resistance to Airflow (inches w.g.)c MERV 14 (14-A) Low Med MERV 13 (13-A) Med MERV 11 (11-A) MERV 9 (9-A) Med High
High Low
High Low Med High Low
Media Area (sq. ft.) 129
24 x 20 x 32 d 24 x 12 x 32 d 20 x 20 x 32 d 24 x 24 x 15 24 x 20 x 15 24 x 12 x 15 20 x 20 x 15 24 x 24 x 30 24 x 20 x 30 24 x 12 x 30 20 x 20 x 30 24 x 24 x 22 24 x 20 x 22 24 x 12 x 22 20 x 20 x 22 24 x 24 x 36 d 24 x 20 x 36 d 24 x 12 x 36 d 20 x 20 x 36 d 24 x 24 x 30 24 x 20 x 30 24 x 12 x 30 20 x 20 x 30 24 x 24 x 22 24 x 20 x 22 24 x 12 x 22 20 x 20 x 22 24 x 24 x 36 d 24 x 20 x 36 d 24 x 12 x 36 d 20 x 20 x 36 d 24 x 24 x 30 24 x 20 x 30 24 x 12 x 30 20 x 20 x 30 24 x 24 x 22 24 x 20 x 22 24 x 12 x 22 20 x 20 x 22
0.40
0 54
0.72 0.30
0.40
0.54 0.20 0.27 0.36 0.16 0.21
0.29
97 65 81 58 44 29 37 101 81 50 68 73 58 36 49 97 85 49 71 81 70 40 59 58 51 29 43 76 63 38 53 63 52 31 44 45 38 23 32
0.29
0.49
0.70 0.20
0.34
0.48 0.13 0.21 0.30 0.09 0.15
0.21
0.54
0.69
0.84 0.36
0.46
0.56 0.23 0.29 0.36 0.17 0.22
0.27
0.45
0 54
0.64 0.30
0.36
0.43 0.18 0.22 0.26 0.13 0.15
0.18
0.54
0.69
0.84 0.36
0.46
0.56 0.23 0.29 0.36 0.17 0.22
0.22
0.46
0.60
0.77 0.30
0.40
0.51 0.19 0.25 0.32 0.14 0.18
0.23
0.48
0 57
0.68 0.32
0.38
0.45 0.20 0.24 0.28 0.14 0.17
0.20
0.45
0 54
0.64 0.29
0.35
0.42 0.18 0.21 0.25 0.13 0.15
0.18
0.47
0 56
0.67 0.31
0.37
0.44 0.19 0.23 0.27 0.13 0.16
0.19
0.60
0.71
0.85 0.39
0.46
0.55 0.23 0.28 0.33 0.15 0.18
0.22
HF
HF = Hi-Flo SF = S-Flo
MV14
Efficiency MV14 = MERV MV13 = MERV MV11 = MERV MV 9 = MERV 14 13 11 9
24
Height (nominal)
24
Width (nominal)
22
Depth (nominal)
8
Number Of Pockets
1
Options 1 = UL Class 1 W = 1 1/8 header Consult factory for additional options.
DATA NOTES:
a
Standard Hi-Flo includes 0 88 (1 nominal) header. For 1.12 (1 nominal) header add a W to the end of the model number.
Contact factory for lead times.

b
Select 100% for constant volume systems and 80% of maximum design airflow for VAV systems. Hi-Flo filters perform satisfactorily over listed CFM range. Rated capacity is medium on chart. Recommended final resistance is 1.0 w.g. The Hi-Flo may be operated to 1.5 w.g. without affec ing performance. Pocket loops are recommended for 32" & 36" deep filters.
c d
The Hi-Flo is classified by Underwriters Laboratories as UL Class 2. Maximum operating temperature 158 F (70 C). 20 by 24 header size available, consult factory for pricing and availability. System resistance is he same as 24 by 20 listed in above chart. Performance tolerances conform to Section 7.4 of ARI Standard 850-78.
Extended Surface Pocket Filter Options

UL Class 1 Hi-Flo The Hi-Flo is also available in an Underwriters Laboratories UL Class 1 configuration. It is important to note that both classes of filters will burn when attacked by flames, and both will self-extinguish when clean. Consult factory for pricing and availability. UL Class 1 - Air filters which, when clean, do not contribute fuel when attacked by flame and emit only negligible amounts of smoke. UL Class 2 - Air filters which, when clean, burn moderately when attacked by flame, or emit moderate amounts of smoke, or both. Cambridge-Style Header
Hi-Flo
Standard Hi-Flos include a 0.88 header for filter installation into a nominal 1 deep filter track. The Cambridge Air Filter Company manufactured side-access housings that required a 1.12 header to fit in a nominal 1 filter track. To order Hi-Flos for these housings, add a W to your model number or seek factory guidance. Synthetic Media Option Camfil Farr also offers an electrostatically enhanced synthetic media extended surface pocket filter. Available in efficiencies of MERV 9, MERV 11, MERV 13 and MERV 14, the Camfil Farr S-Flo offers an additional economical choice for less demanding applications. Consult Camfil Farr Bulletin 1205.
SPECIFICATIONS
1.0 General 1.1 - Air filters shall be high efficiency ASHRAE extended surface pocket style filters consisting of high loft air laid microfine glass media, a galvanized steel header, galvanized steel pocket retainers, and bonding agents to prevent air bypass and ensure leak free performance. 1.2 - Sizes shall be as noted on drawings or other supporting materials. 2.0 Construction 2.1 - Filter media shall consist of high-density air laid lofted microfine glass media that is chemically bonded to a permeable media support backing forming a lofted filter blanket. 2.2 - Individual pockets shall contain a minimum of 40 stitching support points per square foot of media area. All stitching centers shall be sealed through the use of a foam based sealant that shall remain pliable throughout the life of the filter. The sides and ends of each pocket shall be sewn with a chain-link over lock stitch. 2.3 - Pockets shall be formed into tapered pleats, supported by controlled media space stitching, to promote uniform airflow across the surface of the media. At any point, the sizes of the upstream and downstream passages shall be proportional to the volume of filtered air.

2.4 - Support members shall include a galvanized steel header and galvanized steel pocket retainers. The header shall be bonded to the media to prevent air bypass. Individual pocket retainers shall be fastened with a mechanical crimp to lock individual pockets together. The media pockets shall be bonded to the pocket retainers to prevent air bypass. The frame shall form a rigid and durable support assembly. 2.5 - A filter-to-filter sealing gasket shall be installed on one of the vertical members of the filter header. 3.0 Performance 3.1 - The filter shall have a Minimum Efficiency Reporting Value of MERV (9, 11, 13, 14) when evaluated under the guidelines of ASHRAE Standard 52.2-2007. It shall also have a MERV-A rating of (9, 11, 13, 14) when evaluated under ASHRAE Standard 52.2-2007 Appendix J. 3.2 - The filter shall be capable of withstanding 5.0 w.g. without failure of the filter. 3.3 - The filter shall be classified by Underwriters Laboratories as UL Class 2. 3.4 - Manufacturer shall provide evidence of facility certification to ISO 9001:2000. Supporting Data - Provide product test reports for each listed efficiency including all details as prescribed in ASHRAE Standard 52.2-2007 including Appendix J. Items in parentheses ( ) require selection.
Camfil Farr has a policy of uninterrupted research, development and product improvement. We reserve the right to change designs and specifications without notice.
Camfil Farr, Inc. United States Tel: (973) 616-7300 Fax: (973) 616-7771 Canada Tel: (450) 629-3030 Fax: (450) 662-6035 E-mail: camfilfarr@camfilfarr.com Camfil Farr h http://www.camfilfarr.info ttp://www.camfilfarr.com
3p glide/pack
Two-Stage Side-Access Filter Housing
The Camfil Farr 3P Glide/Pack has set the standard for side-access housing integrity for over 20 years. With its integral universal final filter holding frame virtually all of the air seen by the filter will be treated by the filter. Each Camfil Farr 3P Glide/Pack includes: 16-gauge galvanized steel construction with predrilled standing flanges to mate to existing HVAC equipment. All components are weatherproof for interior or exterior installation Dual-access doors for filter service from either side of the unit. The doors swing-open and are engineered to be square to the housing flange. UV resistant star-style handles assure a tight seal each time the access doors are opened and closed High-memory sponge neoprene door gaskets to ensure door-to-filter seal (less than one half of 1% housing to ambient leakage) A poly sponge door gasket to assure a proper doorto-filter seal A polypropylene fin seal on the main filter track to eliminate filter air bypass (less than 1/2 of 1% leakage across the final filter assembly at rated airflow) An integral pneumatic fitting for the installation of an optional static pressure gauge capable of evaluating any single stage or multiple stages of installed filters An aluminum filter track allowing for filtration combinations that include: A 2 nominal size prefilter track (with filter slide rails to facilitate easier prefilter service) A 6 or 12 deep box-style final filter with 1 nominal size header or full size box style filter in a frame assembly A pocket style final filter with header for frame or track installation A 12 deep box style carbon filter for gaseous contaminant removal For those that are concerned about air quality and desire a housing that assures that the system contaminant removal efficiency is the same as the rated filter efficiency the Camfil Farr Glide/Pack continues to set the standard by which other HVAC components are judged.
Less than of 1% air bypass/leakage guaranteed
Top left: Poly fin seal assures a tight seal under demanding conditions. Bottom left: UV resistant star handle forming a new door to housing seal upon each door closure.
Top right: Bolt-together construction and weeping flanges for water run-off. Bottom right: Static tap allows pressure drop evaluation of prefilter, final filter, or both.
Camfil Farr 3P Glide/Pack
Product sheet 2401 - 0606
Camfil Farrclean air solutions
PERFORMANCE DATA Housing Dimensions & Airflow Capacities

NUMBER OF FILTERS HIGH 1/2 1 1-1/2 2 2-1/2 3 3-1/2 4 WIDTH NUMBER OF FILTERS WIDE HEIGHT 1/2 1 3-1/4 2 3-1/4 3 3-1/2 4 3-1/2 5 3-3/4 6 3-3/4 7 4 8 4 1000 2000 1 0 1 1000 2000 3000 4000 5000 6000 7000 8000 2 0 1-1/2 3000 6000 9000 12000 3 0 2 2000 4000 6000 8000 10000 12000 14000 16000 4 0 2-1/2 5000 10000 15000 20000 5 0 3 3000 6000 9000 12000 15000 18000 21000 24000 6 0 3-1/2 7000 14000 21000 28000 7 0 4 4000 8000 12000 16000 20000 24000 28000 32000 8 0 4-1/2 9000 18000 27000 36000 9 0
3P GLIDE/PACK
5 5000 10000 15000 20000 25000 30000 35000 40000 10 0
5-1/2 11000 22000 33000 44000 11 0
6 6000 12000 18000 24000 30000 36000 42000 48000 12 0
DATA NOTES: Airflow rated at 500 fpm, may be operated to 625 fpm. Standard housing operational to 6.0 w.g. Contact your Camfil Farr representative for shipping and installed housing weight.
SPECIFICATIONS
1.0 General 1.1 - Filter housing shall be two-stage filter system consisting of 16-gauge galvanized steel enclosure, aluminum filter mounting track, universal filter holding frame, dual-access doors, static pressure tap, filter gaskets and seals. In-line housing depth shall not exceed 21. 1.2 - Sizes shall be as noted on enclosed drawings or other supporting materials. 2.0 Construction 2.1 - The housing shall be constructed of 16-gauge galvanized steel with pre-drilled standing flanges to facilitate attachment to other system components. Corner posts of Z-channel construction shall ensure dimensional adherence. The housing shall be weatherproof and suitable for rooftop/outdoor installation. 2.2 - The housing shall incorporate the capability of two stages of filtration without modification to the housing. A filter track, of aluminum construction shall be an integral component of housing construction. The track shall accommodate either a 2 deep prefilter, a 6 or 12 deep rigid final filter, or a pocket filter with header. 2.3 - Dual access doors, swing-open type, shall include high-memory sponge neoprene gasket to facilitate a door-to-filter seal. Each door shall be equipped with adjustable and replaceable positive sealing UV-resistant star-style knobs and replaceable door hinges. 2.4 - A universal holding frame constructed of 18-gauge galvanized steel, equipped with centering dimples, multiple fastener lances, and polyurethane filter sealing gasket, shall be included to facilitate installation of highefficiency filters. 2.5 - The housing shall include a pneumatic fitting to allow the installation of a static pressure gauge to evaluate pressure drop across a single filter or any combination of installed filters. 3.0 Performance 3.1 - Leakage at rated airflow, upstream to downstream of filter, holding frame, and slide mechanism shall be less than 1% at 3.0 w.g. Leakage in to or out of the housing shall be less than one half of 1% at 3.0 w.g. 3.2 - Accuracy of pneumatic pressure fitting, when to evaluate a single-stage, or multiple filter stages, shall be accurate within 3% at 0.6 w.g. 3.3 - Manufacturer shall provide evidence of facility certification to ISO 9001:2000.
Available Options: Stainless steel construction High-pressure construction (to 8.0 w.g.) Double-wall with insulation Transitions to standard HVAC equipment. Contact factory for more information.
Camfil Farr has a policy of uninterrupted research, development and product improvement. We reserve the right to change designs and specifications without notice.
Camfil Farr, Inc. United States Tel: (973) 616-7300 Fax: (973) 616-7771 Canada Tel: (450) 629-3030 Fax: (450) 662-6035 E-mail: camfilfarr@camfilfarr.com Camfil Farr http://www.camfilfarr.info http://www.camfilfarr.com

MANUAL Dezumidificator

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MANUAL Dezumidificator

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Desiccant Dehumidification Equipment

Model Number ERVa1640AAD-BCDS80M-CNCS00AAAX Unit Tagging ERV-1&2 DATE: 11/06/09

Munters Service / Start-up Scheduling 800-229-8557

Component Data Sheets

ALC CONTROLLER DATA SHEET Hi-Flo Filter Cut Sheet

Equipment Schedule - DryCool ERV-1640

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Side Makup Air Top Deck

68 DB / 68 WB (25% capacity) 68 DB / 68 WB (50% capacity) 68 DB / 68 WB (75% capacity) 68 DB / 68 WB (100% capacity) WINTER

B 15,000 80 89 15,000 69 79 15,000 69 79 15,000 69 79 15,000 69 79 15,000 25 C1

C 15,000 58 70 15,000 61 75 15,000 59 68 15,000 54 62 15,000 51 56 15,000 25

D 15,000 73 52 15,000 68 68 15,000 69 55 15,000 65 48 15,000 63 43 15,000 25

E 15,000 76 52 15,000 71 68 15,000 72 55 15,000 68 48 15,000 66 43 15,000 68

F 10,200 70 55 10,200 70 55 10,200 70 55 10,200 70 55 10,200 70 55 10,200 70

G 10,905 87 109 10,905 69 90 10,905 69 90 10,905 69 90 10,905 69 90 10,905 33

H 10,905 117 109 10,905 86 90 10,905 99 88 10,905 97 90 10,905 97 90 10,905 33

Control - Can Compressors

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FIVE YEAR WARRANTY FOR MUNTERS HONEYCOMBE WHEELS

Wheel Seals Drive Belt Gear Reducer

16900 Jordan Selma, TX 78154 PH 210-651-5018 FX 210-651-9085

ROUTINE MAINTENANCE CHART

Gear Reducer Desiccant Wheel Elec. Components Condensing Unit Bearings

General Installation Instructions

Roof Curb (Optional)

Vacuum breaker Float & thermostatic trap

Float & thermostatic trap

BACview DISPLAY NAVIGATION

Munters HCUc DRYCOOL ERV 1.XX

Munters Corporation- Dehumidification Division

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Munters Corporation- Dehumidification Division

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Munters Corporation- Dehumidification Division

BACview DISPLAY NAVIGATION

Munters Corporation- Dehumidification Division

BACview DISPLAY NAVIGATION

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BACview DISPLAY NAVIGATION

PID Parameters SR-Sample Rate

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I/O Flex 6126

Key Features and Benefits

I/O Flex 6126 Specifications