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Internet: www.rasco.de Rasco 3210 Scott Blvd. Santa Clara, CA 95054 USA Tel. (408)727 7110 Copyright by Rasco GmbH / 2008
Email: info@rasco.de Rasco Automation Asia PTE LTD 25 International Business Park #03-20 German Centre Singapore, 609916 Tel. +65 6562 8836
Rasco GmbH Geigelsteinstr. 6 83059 Kolbermoor Germany Tel. +49 (8031) 2337-0
Rasco
1
Common adjustments .................................................................................................................10 1.1 Fiber optic amplifier ........................................................................................................... 10 1.2 Connection of the fiber optic ............................................................................................. 10 1.3 Vacuum Sensor Adjustment ............................................................................................. 11 1.4 Cylinder reed sensor adjustment ...................................................................................... 12 1.5 Singulator Tapper Adjustment .......................................................................................... 12 1.6 Stroke Limitation of Singulator Holder .............................................................................. 13 1.7 Unloader to Sorter Distance Level Compensation............................................................ 14 Manu Tube Loader .......................................................................................................................16 2.1 Gripper ............................................................................................................................. 16 2.1.1 Gripper tilt angle .......................................................................................................... 16 2.1.2 Tube Centering Gripper ............................................................................................... 17 2.1.3 Gripper placement ...................................................................................................... 17 2.1.3.1 Right/Left placement Tube to Track ...................................................................... 17 2.1.3.2 Front/back placement Tube to Track ..................................................................... 18 2.2 Singulator .......................................................................................................................... 18 2.2.1 Stroke Limitation of Singulator Holder ......................................................................... 20 Auto Tube Loader..........................................................................................................................21 3.1 Input Stack ....................................................................................................................... 21 3.1.1 Stack width................................................................................................................... 21 3.1.2 Stack length ................................................................................................................ 21 3.1.3 Tube support ............................................................................................................... 22 3.1.4 Tube centering ............................................................................................................ 23 3.2 Transport ........................................................................................................................... 23 3.2.1 Transport adjustments ................................................................................................. 23 3.2.2 Detection of tube in Transport ..................................................................................... 24 3.3 Gripper ............................................................................................................................. 25 3.3.1 Gripper tilt angle .......................................................................................................... 25 3.3.2 Loader-Gripper level .................................................................................................... 26 3.3.3 Tube Centering Gripper .............................................................................................. 27 3.3.4 Gripper Placement ...................................................................................................... 27 3.3.4.1 Right/left placement Track(Gripper) to Track(Singulator) ....................................... 28 3.3.4.2 Front/back placement Tube to Track ...................................................................... 29 3.3.4.3 Side placement Tube to Track ................................................................................ 30 3.3.5 Tube docked sensor adjustment.................................................................................. 30 3.4 Singulator ......................................................................................................................... 31 3.4.1 Air Jet Singulator.......................................................................................................... 34 3.4.2 Stroke Limitation of Singulator Holder ......................................................................... 34 3.5 Transport and Gripper speed ........................................................................................... 34 3.5.1 Transport to stack/track ............................................................................................... 34 3.5.2 Gripper in/out .............................................................................................................. 35 3.5.3 Gripper up/down .......................................................................................................... 36 3.6 Tube Pusher Adjustment .................................................................................................. 36 3.7 Long Tube Handling .......................................................................................................... 37 3.7.1 Middle Stack ................................................................................................................ 37 3.7.2 Middle Transport .......................................................................................................... 38 3.8 Auto Tube Loader Stopper Blade Adjustments ................................................................ 38 3.8.1 Tube to Track Adjustments .......................................................................................... 38 3.8.2 Side Alignment ............................................................................................................. 38 3.8.3 High Alignment............................................................................................................. 39 3.8.4 High Level Stopper Blade ............................................................................................ 39 3.8.4.1 Light Sensor Stopper Blade .................................................................................... 40 3.8.4.2 Tube in Centering Position ..................................................................................... 41 3.8.4.3 Tube Docked Sensor .............................................................................................. 41 3.8.5 Gripper & Stopper Blade Speed .................................................................................. 43 3.8.5.1 Grippershifter to out position .................................................................................. 43 3.8.5.2 Grippershifter to in position (Gripper down)............................................................ 44 3.8.5.3 Grippershifter to in position (Gripper up) ................................................................ 45 3.8.5.4 Stopper Blade Speed Adjustment .......................................................................... 46 Bowl Loader (SOT) .......................................................................................................................48
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4.1 Level compensation ......................................................................................................... 48 4.1.1 Nominal Turn dimension ............................................................................................. 48 4.1.2 Height level to Singulator track ................................................................................... 48 4.1.3 Transit Bowl to Track .................................................................................................. 49 4.2 Bowl Adjustments ............................................................................................................ 50 4.2.1 Gap to Singulator track ............................................................................................... 50 4.2.2 Displacement of Bowl and Singulator track ................................................................. 51 4.2.3 Bowl output (vibration) ................................................................................................. 51 4.2.4 Frequency Adjustments Bowl Controller ..................................................................... 52 4.2.4.1 Internal limitation of bowl vibrator speed ................................................................ 53 4.2.5 Air ejectors in bowl ....................................................................................................... 54 4.2.6 Air Ejectors Adjustment on Base Track Bowl .............................................................. 55 4.2.6.1 Air Ejector #1 .......................................................................................................... 55 4.2.6.2 Air Ejector #2 .......................................................................................................... 56 4.2.6.3 Air Ejector #3 .......................................................................................................... 56 4.2.6.4 Air Ejector #4 .......................................................................................................... 57 4.2.7 Air Jet Bowl (Top guiding) ............................................................................................ 57 4.2.8 Air Transport Singulator .............................................................................................. 58 4.2.9 Air Jet Singulator ......................................................................................................... 59 4.2.10 Air Jet Vision Buffer and Turn 180 ............................................................................... 60 4.3 Bowl Singulator ................................................................................................................ 60 4.3.1 Singulator Scale ........................................................................................................... 60 4.3.2 Device length ............................................................................................................... 61 4.3.3 Stopper shaft ............................................................................................................... 61 4.3.4 Stroke Limitation of Singulator Holder ......................................................................... 62 4.4 Turn 180 ............................................................................................................................ 62 4.4.1 Turning end positions .................................................................................................. 62 4.4.2 Stopper Cylinder .......................................................................................................... 63 4.5 Air Ionizer Adjustments ..................................................................................................... 64 4.6 Vision System Programming ............................................................................................ 65 5 Bowl Loader (QFN) ........................................................................................................................65 5.1 Level compensation ......................................................................................................... 65 5.1.1 Nominal Turn dimension .............................................................................................. 65 5.1.2 Height level to Singulator track ................................................................................... 66 5.1.3 Transit Bowl to Track .................................................................................................. 67 5.2 Bowl Adjustments ............................................................................................................. 68 5.2.1 Gap to Singulator track ............................................................................................... 68 5.2.2 Displacement of Bowl and Singulator track ................................................................. 68 5.2.3 Bowl output (vibration ) ................................................................................................ 69 5.2.4 Air ejectors on bowl .................................................................................................... 69 5.2.5 Flip Check Adjustment ................................................................................................ 70 5.2.5.1 Adjust sensor point diameter .................................................................................. 70 5.2.5.2 Adjust sensor position............................................................................................. 71 5.2.5.3 Initial Reset (SET Mode)......................................................................................... 72 5.2.5.4 Amplifier Adjustment ............................................................................................... 72 5.2.6 Air Transport Singulator .............................................................................................. 74 5.2.7 Air Jet Singulator.......................................................................................................... 75 5.2.8 Air Jet Vision Buffer, Turn 90 and Turn 180 ................................................................ 76 5.3 Bowl Singulator ................................................................................................................ 76 5.3.1 Singulator Scale ........................................................................................................... 76 5.3.2 Device length .............................................................................................................. 77 5.3.3 Stopper shaft ............................................................................................................... 77 5.3.4 Stroke Limitation of Singulator Holder ......................................................................... 78 5.4 Turn 90 ............................................................................................................................. 78 5.4.1 Turning end positions ................................................................................................. 78 5.5 Turn 180 ........................................................................................................................... 79 5.5.1 Turning end positions ................................................................................................. 79 5.5.2 Stopper Cylinder ......................................................................................................... 80 5.6 Flipper .............................................................................................................................. 81 5.7 Flipper Side Adjustment .................................................................................................... 81 5.8 Air Ionizer Adjustments ..................................................................................................... 82 5.9 Vision System Programming............................................................................................. 82
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5.10 Camera Adjustments ....................................................................................................... 82 5.10.1 Horizontal Camera Alignment ..................................................................................... 82 5.10.2 Sharpness adjustment ................................................................................................ 83 5.10.3 Lens Adjustment ......................................................................................................... 84 5.10.4 Exposure Adjustment .................................................................................................. 85 6 Auto Magazine Loader ..................................................................................................................86 6.1 Magazine Dimensions Adjustments .................................................................................. 86 6.1.1 Stack width................................................................................................................... 86 6.1.2 Stack length ................................................................................................................. 86 6.2 Centering Adjustment ....................................................................................................... 87 6.2.1 Magazine width Adjustment ......................................................................................... 87 6.3 Gripper Adjustment ........................................................................................................... 88 6.3.1 Gripper distance........................................................................................................... 88 6.3.2 Gripper Speed.............................................................................................................. 88 6.3.3 Transport width Adjustment ......................................................................................... 89 6.3.4 Transport Endstop Adjustment .................................................................................... 89 6.3.5 Transport Speed .......................................................................................................... 90 6.4 Swing Adjustment ............................................................................................................. 90 6.4.1 Swing up/down Speed Adjustment .............................................................................. 91 6.5 Turn Unit .......................................................................................................................... 93 6.5.1 Turn End Position ....................................................................................................... 93 6.6 Centering Adjustment ....................................................................................................... 93 6.6.1 Stopper Pin Height Level ............................................................................................. 94 6.7 Shuttle Adjustment ............................................................................................................ 95 6.7.1 Shuttle L & R position .................................................................................................. 95 6.7.2 Shuttle High Level Adjustment..................................................................................... 96 6.7.3 Air Jet Shuttle............................................................................................................... 98 6.7.4 Speed Adjustment Shuttle ........................................................................................... 98 6.7.5 Air Jet Debounce ......................................................................................................... 99 6.8 Flipper Adjustment .......................................................................................................... 100 6.8.1 Endstop Adjustment ................................................................................................... 100 6.8.2 Side Level Compensation .......................................................................................... 101 6.8.3 Air Jet Adjustment ...................................................................................................... 102 6.9 Singulator Adjustments ................................................................................................... 103 6.9.1 Air Jet Singulator Holder ............................................................................................ 104 6.9.2 Stroke Limitation of Singulator Holder ....................................................................... 105 6.10 Magazine Drive Adjustment ............................................................................................ 105 6.10.1 Speed Magazine Drive Adjustment ........................................................................... 105 6.11 Lift stack inner/stack outer ............................................................................................. 106 6.12 Air Vibrator Adjustment ................................................................................................... 106 Chamber .......................................................................................................................................108 7.1 Singulator adjustment ..................................................................................................... 108 7.1.1 Stroke Limitation Upper Lever ................................................................................... 109 7.2 Adjusting Holder and Opener Cylinder .......................................................................... 109 7.3 Exchanging Fans ........................................................................................................... 111 7.3.1 Cover removal............................................................................................................ 111 7.3.2 Fan removal ............................................................................................................... 113 7.4 LN2 Pressure .................................................................................................................. 115 7.5 Fan installation ............................................................................................................... 116 7.5.1 Fan speed control ...................................................................................................... 117 7.6 Temperature calibration .................................................................................................. 118 7.6.1 Calibration kit ............................................................................................................ 118 7.6.2 Sensor placement ...................................................................................................... 118 7.6.2.1 PTB Temperature Sensor Holder ........................................................................ 118 7.6.2.2 RPTB Temperature Sensor Holder ...................................................................... 119 7.6.3 Insulation Plate .......................................................................................................... 120 7.6.4 Calibration Table ........................................................................................................ 121 Plunger (Belly Bar) ......................................................................................................................123 8.1 Level compensation ........................................................................................................ 123 8.1.1 Lead Support ............................................................................................................ 123 8.2 Change of stroke-depth .................................................................................................. 124
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8.2.1 Exchange of plunger guidings .................................................................................. 124 8.2.2 Activating stroke limitation ......................................................................................... 125 8.2.3 Adjusting the reed sensors for load and test position ................................................ 125 8.2.3.1 Load Position Adjustment ..................................................................................... 125 8.2.3.2 Test Position Adjustment ...................................................................................... 127 8.3 Lead support width adjustment ...................................................................................... 127 8.4 Stopper cylinder .............................................................................................................. 130 8.5 Plunger Speed Control Adjustments ............................................................................... 132 9 Plunger (RPTB) ............................................................................................................................134 9.1 Level compensation ........................................................................................................ 134 9.1.1 Base Track ................................................................................................................. 134 9.1.2 Guiding Opener.......................................................................................................... 135 9.1.3 Pin 1 position adjustment........................................................................................... 135 9.1.3.1 CS1 and CS2 ........................................................................................................ 135 9.1.3.2 Opener Cylinder Adjustment ................................................................................ 137 9.1.3.3 CS3 and CS4 ........................................................................................................ 138 9.2 Guiding Opener ............................................................................................................... 139 9.3 Vacuum Sensor adjustment ............................................................................................ 140 9.4 Adjusting the reed sensors for load and test position ..................................................... 141 9.4.1 Load Position Adjustments ........................................................................................ 142 9.4.2 Test Position Adjustment ........................................................................................... 143 9.5 Plunger Speed Control Adjustments ............................................................................... 143
10 Contactor .....................................................................................................................................144 10.1 Kelvin .............................................................................................................................. 144 10.1.1 Standard .................................................................................................................... 144 10.1.1.1 Level Compensation Stop Dog ............................................................................. 144 10.1.1.2 Spring adjustment ................................................................................................. 144 10.1.2 ESX-Series ................................................................................................................ 146 10.2 Plunge to Board (PTB) .................................................................................................... 146 10.2.1 Johnstech (JTI) .......................................................................................................... 146 10.2.1.1 Level Compensation ............................................................................................. 146 10.2.2 Over Travel compensation ......................................................................................... 147 10.3 Real Plunge to Board (RPTB) ......................................................................................... 148 10.3.1 Rasco Pogo ............................................................................................................... 148 10.3.1.1 Level Compensation ............................................................................................. 148 10.3.2 Over Travel compensation ......................................................................................... 148 11 Sorter ...........................................................................................................................................150 11.1 Level compensation ........................................................................................................ 150 11.1.1 Sorter Turn Base Plate ............................................................................................. 150 11.1.2 Turn 180..................................................................................................................... 151 11.2 Turn Unit ........................................................................................................................ 151 11.2.1 Turn End Position ..................................................................................................... 151 11.2.2 Stopper Cylinder Adjustment ..................................................................................... 152 11.3 Sorter Base Unit ............................................................................................................. 154 11.3.1 Shuttle Belt Tension .................................................................................................. 154 11.3.2 Sorter Belt - new design - Tension ............................................................................ 156 11.3.3 Shuttle belt gear track adjustment .......................................................................... 157 11.3.3.1 Pulley Position Adjustment ................................................................................... 158 11.3.4 Sorter Front Plate Removing ..................................................................................... 158 11.3.5 Sorter Teaching ........................................................................................................ 159 11.3.6 Double Drop light sensor adjustment ........................................................................ 162 11.3.6.1 Focus-size adjustment .......................................................................................... 162 11.3.6.2 Focus adjustment in longitudinal direction............................................................ 163 11.3.6.3 Focus adjustment in longitudinal direction with scale (new sensor holder).......... 163 11.3.6.4 Horizontal focus adjustment ................................................................................ 164 11.3.6.5 Focus intensity adjustment .................................................................................. 164 12 Tape & Reel ..................................................................................................................................165 12.1 Basic Adjustments ......................................................................................................... 165 12.1.1 Reel Clutch Adjustment ............................................................................................ 165 12.1.1.1 Function Reel Clutch ........................................................................................... 165 12.1.1.2 Adjusting Reel Clutch Torque ............................................................................... 165
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12.2 Level compensation ....................................................................................................... 165 12.2.1 Turn 180..................................................................................................................... 165 12.2.2 Handling Area ........................................................................................................... 167 12.2.3 Lead Buffer ................................................................................................................ 167 12.2.4 Taper Turn ................................................................................................................ 167 12.3 Handling Area Adjustments ............................................................................................ 167 12.3.1 Adjustments Mark Buffer ........................................................................................... 167 12.3.1.1 Option Mark Inspection ......................................................................................... 167 12.3.1.2 Laser Marking ....................................................................................................... 167 12.3.2 Adjustments Lead Buffer ........................................................................................... 168 12.3.2.1 Option 3D Lead inspection .................................................................................. 168 12.3.2.2 Option Scratch Inspection ................................................................................... 168 12.3.3 Adjustments Turn ...................................................................................................... 168 12.3.3.1 Adjust the Turn to Entry position: ....................................................................... 168 12.3.3.2 Adjust the Turn to Exit position: ......................................................................... 168 12.3.3.3 Stopper Cylinder .................................................................................................. 169 12.3.4 Adjustment Centering ............................................................................................... 169 12.3.4.1 Function of the Centering .................................................................................... 169 12.3.4.2 Side Guiding width at the Centering ..................................................................... 170 12.3.5 Adjusting Manual Exits .............................................................................................. 170 12.3.5.1 Function of the Manual Exits ............................................................................... 171 12.3.5.2 Position Exit 1 ....................................................................................................... 171 12.3.5.3 Reed sensor at Exit 1 ........................................................................................... 172 12.3.5.4 Position Exit 2 ....................................................................................................... 172 12.3.5.5 Reed sensor at Exit 2 ........................................................................................... 172 12.3.5.6 Position Exit 3 ....................................................................................................... 173 12.3.5.7 Reed sensor at Exit 3 ........................................................................................... 173 12.3.5.8 Position Exit 4 ....................................................................................................... 173 12.3.5.9 Reed sensor at Exit 4 ........................................................................................... 173 12.3.5.10 Manual Exit driving speed .................................................................................... 173 12.4 Taping Area Adjustments ............................................................................................... 174 12.4.1 Pickup Adjustments ................................................................................................... 174 12.4.1.1 Pick Up Stop Position Adjustment ........................................................................ 174 12.4.1.2 Vacuum Head Adjustment .................................................................................... 177 12.4.1.3 90 Turn Position Adjustment ............................................................................... 177 12.4.1.4 Pick Up Head Position .......................................................................................... 178 12.4.1.5 Centering Stopper Adjustments ............................................................................ 179 12.4.1.6 Tape Stopper Adjustment ..................................................................................... 180 12.4.1.6.1 Shock Absorber Tape ...................................................................................... 181 12.4.1.7 Pick Up Speed Adjustments ................................................................................. 182 12.4.2 Pick & Place Unit (Belt System)................................................................................. 183 12.4.2.1 Basic OPI Setup Configuration ............................................................................. 183 12.4.2.2 Turn Cylinder- Synchronisation with Belt and Pickup Head position ................... 183 12.4.2.3 Adjustment of the Belt tension .............................................................................. 185 12.4.2.4 Adjustment of Pickup at Centering Position ......................................................... 186 12.4.2.4.1 Horizontal Position (Center of Centering)........................................................ 186 12.4.2.4.2 Height Adjustment Pick Up Centering (IC Height Adjustment) ....................... 186 12.4.2.5 Adjustment of Pickup at Tape Position ................................................................. 187 12.4.2.5.1 X-Y Position Adjustment .................................................................................. 187 12.4.2.5.2 Height Adjustment ........................................................................................... 187 12.4.2.6 Adjustment of De-Taping Mode ............................................................................ 188 12.4.2.7 Adjustment of Pick Up Axle Bearing ..................................................................... 189 12.4.2.8 Device height compensation ................................................................................ 189 12.4.3 Carrier Tape Roller Adjustments ............................................................................... 190 12.4.4 Tape Guiding Adjustments ........................................................................................ 191 12.4.4.1 Tape Guiding Width .............................................................................................. 191 12.4.4.2 Taper Line height .................................................................................................. 192 12.4.4.3 Sealer Inserts ........................................................................................................ 192 12.4.4.4 Vertical Tape position ........................................................................................... 193 12.4.4.5 Adjusting Indexer belt tensions ............................................................................ 194 12.4.4.6 Synchronizing Indexer Wheels ............................................................................. 195 12.4.4.7 Driving only with one Index Wheel ....................................................................... 195 12.4.4.8 Horizontal Tape Position (Indexer teach procedure ) ........................................... 196
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12.4.5 Adjusting Free Pocket Sensor .................................................................................. 198 12.4.6 Cover Tape adjustments ........................................................................................... 198 12.4.6.1 Width of Cover Tape ............................................................................................ 199 12.4.6.2 Centering Cover Tape ......................................................................................... 199 12.4.7 Optional In Tape inspection ...................................................................................... 199 12.4.8 Sealer Adjustments ................................................................................................... 199 12.4.8.1 Sealer function ..................................................................................................... 199 12.4.8.2 Adjusting sealing time .......................................................................................... 200 12.4.8.3 Adjusting sealing force ......................................................................................... 200 12.4.8.4 Adjusting sealing temperature ............................................................................. 200 12.4.8.5 Sealer position adjustment ................................................................................... 200 12.4.8.5.1 Basic Adjustments of Position and Angle with Sealer Gauge ......................... 200 12.4.8.5.2 Basic Adjustment of Rotation Angle ................................................................ 202 12.4.8.5.3 Level compensation (Fine Tuning) .................................................................. 203 12.5 Adjustment of Motor revolution ....................................................................................... 205 12.6 Detaping .......................................................................................................................... 206 12.7 Option Dead Bug Sensor (Intape) .................................................................................. 208 12.8 Taper Chassis Configuration ......................................................................................... 208 12.8.1 Basis Configuration ................................................................................................... 208 12.8.2 Additional Vision Configuration ................................................................................. 208 12.8.2.1 Asentics ................................................................................................................ 208 12.8.2.2 ICOS ..................................................................................................................... 209 12.9 Basic Vision Setup .......................................................................................................... 209 13 Auto Tube Unloader ...................................................................................................................210 13.1 Load Stack / Back Stack ................................................................................................ 210 13.1.1 Stack width ................................................................................................................ 210 13.1.2 Stack length .............................................................................................................. 210 13.1.3 Tube Centering / Support Transport ......................................................................... 211 13.2 Transport ........................................................................................................................ 212 13.2.1 Transport adjustment ................................................................................................ 212 13.2.2 Sensor adjustment Tube in Transport .................................................................... 212 13.3 Gripper ........................................................................................................................... 213 13.3.1 Tube Centering Gripper ............................................................................................. 213 13.3.2 Sensor adjustment Tube in Centering ..................................................................... 214 13.3.3 Tube Gripper level adjustment .................................................................................. 214 13.4 Buffer Adjustments .......................................................................................................... 216 13.5 Unloader Sorter .............................................................................................................. 217 13.5.1 Unloader to Sorter adjustment .................................................................................. 217 13.5.1.1 High level adjustments.......................................................................................... 217 13.5.1.2 Side level adjustments .......................................................................................... 219 13.6 Transport and Gripper speed ......................................................................................... 220 13.6.1 Transport to load stack/back stack ........................................................................... 220 13.6.2 Gripper in/out ............................................................................................................ 221 13.6.3 Lift up upper side/lower side ..................................................................................... 221 14 Manu Magazine Unloader ...........................................................................................................222 14.1 High level adjustments .................................................................................................... 222 14.1.1 Base Track to Sorter Shuttle...................................................................................... 222 14.1.2 Magazine to Base Track ............................................................................................ 223 14.2 Magazine Width Adjustment ........................................................................................... 224 14.2.1 Lower Center Part Adjustment ................................................................................... 224 14.2.2 Magazine Centering Adjustment................................................................................ 224 15 Auto Magazine Unloader ............................................................................................................225 15.1 Load Stack / Back Stack ................................................................................................. 225 15.1.1 Stack width ................................................................................................................ 225 15.2 Magazine Centering ........................................................................................................ 226 15.2.1 High Level adjustment ............................................................................................... 226 15.2.2 Side Level adjustment ............................................................................................... 226 15.3 Transport ......................................................................................................................... 227 15.3.1 Endstop Adjustment ................................................................................................... 227 15.3.2 Transport Width Adjustment ...................................................................................... 227 15.3.3 Transport Speed Adjustment ..................................................................................... 228
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15.4 15.4.1 15.5 15.6 15.7
Unloader to Sorter ........................................................................................................... 228 High Level adjustment ............................................................................................... 228 Lift back stack up / down................................................................................................. 228 Lift load stack up / down ................................................................................................. 229 Pusher Adjustments ........................................................................................................ 229
16 Chassis Adjustments .................................................................................................................230 16.1 Adjusting Air-Pressure ................................................................................................... 230 16.2 Adjusting Pressure Switches ......................................................................................... 231 16.3 Basic Adjustment New Sensor........................................................................................ 233 16.3.1 Display Color Setting ................................................................................................. 233 16.3.2 Operation Mode Setting ............................................................................................. 234 16.3.3 Output type setting ..................................................................................................... 234 16.3.4 Response time setting ............................................................................................... 234 16.3.5 Adjusting Pressure Switches ..................................................................................... 235 16.3.5.1 How to Set Value .................................................................................................. 235 16.3.6 Zero out (Zero ADJ) function ..................................................................................... 236 16.3.7 Key lock function ........................................................................................................ 236 17 Kit and Module exchange ...........................................................................................................237 17.1 Manu Tube Loader ......................................................................................................... 237 17.1.1 Mounting the Manu Tube Loader to the Handler ....................................................... 237 17.1.2 Kit exchange ............................................................................................................. 238 17.1.2.1 Remove Track ...................................................................................................... 238 17.1.2.2 Install the new Track ............................................................................................. 241 17.2 Auto Tube Loader ........................................................................................................... 242 17.2.1 Mounting the Auto Tube Loader to the Handler ........................................................ 242 17.2.1.1 Fixing Points ......................................................................................................... 242 17.2.1.2 Power Supply ........................................................................................................ 243 17.2.2 Kit exchange ............................................................................................................. 244 17.2.3 Auto Tube Loader Stopper Blade .............................................................................. 244 17.2.3.1 Kit remove ............................................................................................................. 244 17.2.3.2 Kit install ............................................................................................................... 246 17.3 Bowl Loader (SOT) ........................................................................................................ 247 17.3.1 Mounting the Bowl Loader (SOT) to the Handler ...................................................... 247 17.3.1.1 Fixing Points ......................................................................................................... 247 17.3.1.2 Power Supply ........................................................................................................ 248 17.3.2 Kit exchange ............................................................................................................. 249 17.3.2.1 Remove Track ...................................................................................................... 249 17.3.2.2 Install the new Track ............................................................................................ 250 17.4 Bowl Loader (QFN) ......................................................................................................... 250 17.4.1 Mounting the Bowl Loader (QFN) to the Handler ...................................................... 250 17.4.2 Kit exchange ............................................................................................................. 251 17.4.2.1 Remove track ....................................................................................................... 251 17.4.2.2 Install the new Kit ................................................................................................. 253 17.5 Auto Magazine Loader .................................................................................................... 254 17.5.1 Mounting the Magazine Loader to the Handler ......................................................... 254 17.5.1.1 Fixing Points ......................................................................................................... 254 17.5.1.2 Power Supply ........................................................................................................ 255 17.5.2 Kit exchange .............................................................................................................. 256 17.5.2.1 Remove Kit ........................................................................................................... 256 17.5.2.1.1 Singulator Kit ................................................................................................... 256 17.5.2.1.2 Shuttle Kit ........................................................................................................ 257 17.5.2.2 Flipper Kit .............................................................................................................. 257 17.5.2.2.1 Flipper Exit Kit.................................................................................................. 257 17.5.2.2.2 Turn and Turn exit Kit ...................................................................................... 258 17.5.2.3 Install new Kit ........................................................................................................ 258 17.6 Chamber ......................................................................................................................... 259 17.6.1 Kit exchange ............................................................................................................. 259 17.6.1.1 Remove Track ..................................................................................................... 259 17.6.1.2 Install the new Track ............................................................................................. 261 17.7 Plunger (Belly Bar) .......................................................................................................... 262 17.7.1.1 Exchange of plunger guidings ............................................................................. 262 17.7.2 Exchange of plunger .................................................................................................. 262
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17.8 Plunger (RPTB) ............................................................................................................... 264 17.8.1 Plunger Exchange...................................................................................................... 264 17.9 Sorter ............................................................................................................................. 265 17.9.1 Kit exchange ............................................................................................................. 265 17.9.1.1 Remove Track ..................................................................................................... 265 17.9.1.2 Install new Track .................................................................................................. 266 17.10 Tape & Reel .................................................................................................................... 268 17.10.1 Basic Adjustments .................................................................................................... 268 17.10.1.1 Mounting the Taper to the Handler ...................................................................... 268 17.10.1.1.1 Screws to mount the taper .............................................................................. 268 17.10.1.1.2 Track Adjustment Taper to Sorter .................................................................. 269 17.10.1.1.3 Connecting the I/O Cables ............................................................................. 270 17.10.2 Kit exchange .............................................................................................................. 270 17.10.2.1 Remove Kit ........................................................................................................... 270 17.10.2.2 Install Kit ............................................................................................................... 273 17.11 Auto Tube Unloader ....................................................................................................... 274 17.11.1 Mounting the Auto Tube Unloader to the Handler ..................................................... 274 17.11.1.1 Fixing Points ......................................................................................................... 275 17.11.2 Kit Exchange .............................................................................................................. 275 17.12 Manu Magazine Unloader ............................................................................................... 277 17.12.1 Kit Exchange .............................................................................................................. 277 17.13 Auto Magazine Unloader ................................................................................................ 278 17.13.1 Mounting the Auto Magazine Unloader to the Handler.............................................. 278 17.13.2 Kit Exchange .............................................................................................................. 279 18 Preventive Maintenance Checklist ............................................................................................281 18.1 Maintenance Activities .................................................................................................... 281 18.1.1 Common .................................................................................................................... 281 18.1.2 Tube Loader............................................................................................................... 281 18.1.2.1 Loader Tube Singulator ........................................................................................ 281 18.1.2.2 Gripper .................................................................................................................. 281 18.1.2.3 Loader Transport .................................................................................................. 281 18.1.3 Magazine Loader ....................................................................................................... 282 18.1.4 Bowl Loader (SOT/QFN) ........................................................................................... 282 18.1.4.1 Handling Section................................................................................................... 282 18.1.4.2 Vision and Lightning ............................................................................................. 282 18.1.4.3 Bowl Feeder .......................................................................................................... 282 18.1.5 Handler Base ............................................................................................................. 282 18.1.5.1 Chamber Track ..................................................................................................... 282 18.1.5.2 Temperature System ............................................................................................ 283 18.1.5.3 Singulator .............................................................................................................. 283 18.1.5.4 Plunger.................................................................................................................. 283 18.1.5.5 Contactor .............................................................................................................. 283 18.1.5.6 Front...................................................................................................................... 283 18.1.6 Sorter ......................................................................................................................... 283 18.1.6.1 Turn....................................................................................................................... 283 18.1.6.2 Shuttle ................................................................................................................... 283 18.1.7 Unloader .................................................................................................................... 284 18.1.7.1 Tube Unloader ...................................................................................................... 284 18.1.7.2 Stack ..................................................................................................................... 284 18.1.7.3 Transport .............................................................................................................. 284 18.1.8 Manu Tube Unloader ................................................................................................. 284 18.1.9 Manu Magazine Unloader .......................................................................................... 284 18.1.10 Unloader General....................................................................................................... 284 18.1.11 Tape & Reel ............................................................................................................... 284 18.1.11.1 Handling Section................................................................................................... 284 18.1.11.2 Taping section ...................................................................................................... 285 18.1.11.3 Pick up .................................................................................................................. 285 18.1.11.4 Sealer Unit ............................................................................................................ 285 18.1.11.5 Vision System ....................................................................................................... 285 18.1.12 General ...................................................................................................................... 285 18.1.13 Complete ESD Checks, Measure and Record Data.................................................. 286
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Rasco
Common adjustments
Set the Operation Mode to L (Output is activated at light detection) Set Timer switch to ON (means OFF-delay timer is activated; 20ms fixed)
Picture 1: Fiber optic amplifier Type E3X-NA41-1 Create situation where the amplifier is receiving light (transition free, tube inserted,...) Decrease sensitivity until all LEDs are off Increase sensitivity until all LEDs are on Increase sensitivity approx. turn (180)
2008.Sep.22
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Rasco