Vacuum Technical System Paolo Michelato INFN Milano LASA John Noonan and Yusuke Suetsugu

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

ILC General layout

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

ILC main vacuum tech. system General contact person: John Noonan Identification of the main components and reference person
DR Ring to Main Linac Main Linac Beam delivery system e source e + source J. Noonan P. Michelato P. Michelato Y. Suetsugu All J. Noonan

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Logical flowchart for information 1/2

DR, Andy Wolski

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Logical flowchart for information 2/2 tit

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Area system and technical system communication General Specs needed when not yet available Level of definition of the source information? Technical choice risk evaluation (and responsibility)? Reliability analysis?
How to go ahead now?
Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Possible strategy: Step_1 Address a questionnaire to each area system (~March?)

[e- source, e+ source, DR, RTML, Main Linac, BDS]

Beam line layout with aperture (Optics) SR (Synchrotron Radiation) power distribution along beam pipe Required pressures Required materials, if necessary

Brief specification was already supplied from BDS.

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Step_2 Sum up number of necessary components (items) (~June?)

Pumps (main and rough pumping) and power supply Gauges (Total and partial pressure) and power supply Bellows chambers, gate valves, pipe Manifolds, gaskets, bolts, nuts In situ. baking system(?) (power supply) Vacuum switch etc. for safety Cables with connectors Man power (?) Pre assembly stock area (room) Pre-baking system Coating system (?) Installation?
Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

support (?)

Step_3

Select components (~June)

Fix specification for each components

Cost estimation
First rough estimation (~July?) Detailed estimation (~Oct?) Based on the exp. of NLC, CEBAF, TTF. Etc.

Fix writers of RDR (~##?)

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Questions and Comments_1

How about special components (kicker, collimator, window, Beam dump, BPM chamber etc.)? Are they included in the vacuum system? For 1st stage(500 GeV) or 2nd stage (1 TeV)? Drawing is required? Summarized by Excel file or something like that?
Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Questions and Comments_2

Who calculates impedances of vacuum components, such as pumping ports, transition parts of beam pipe cross section and photon crotches? Specify the maximum pressures and the average ones. Specify the tolerable baking temperature.

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

An Example: Main Linac Vacuum 1/5

Insulation vacuum
Pump Gauges

Beam line vacuum

Pumps Gauges Valves Supports (?)

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

An Example: Main Linac Vacuum 2/5

RF unit configuration (revise)

Insulation vac pumps Beam line vac pumps

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.
02112006 H. Hayano

An Example: Main Linac Vacuum 3/5

Cryogenics
Use more conservative estimates of static heat leak (based on TTF measurements) than in TDR. Debating the additions of cryo-segments every 560 m for shortening regions that are warmed up for repair work (less leaks, tenfold faster cool-down)
At minimum want such segments to isolate insulating vacuum sections. Also discussing use of these segments for instrumentation and MPS add warm section with outer vacuum enclosure. Main push back is cost (~ 1% of Linac), contamination issues and increased vulnerability to insulating and beam pipe vacuum failures.

Have new layout of cyroplants based on cryogenic demand from all areas.
Chris Adolphsen
Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

(from spreadsheet originated by Chris Adolphsen and revised by Tom P.)

Cryomodule with quad Cryomodule without quad number of modules RF unit number of RF units Extra Length at End of String (mm) number of modules String number of strings Extra length at end of segment (BCD) Extra length at end of segment (ACD) number of modules Segment number of segments Extra length at end of cryo unit number of modules Cryogenic unit number of cryogenic units Modules installed in 15-250 GeV region # Required for Acceleration (15-250 GeV) Length of 15-250 GeV region of linac Length occupied by cryo boxes Linac Packing Fraction (%) Packing Fraction w/o Extra Lengths (%) 35085 2000 140342 1757 9271 563123 20785 2273279.2 12543 11271 1 per RF unit 2 per RF unit 3 modules per RF unit

Lengths and Packing Factor

ML Vac 4/5

35.1 meters long RF unit

4 RF units per string 1 end box per string. Add back the 850 since separate box mea 12 modules per string

140.3 meters long string

4 strings per segment Take 1/3 module length for vacuum-only segmentation as BCD Take full module length for warm-up/cool-down segmentation a 48 modules per segment

563.1 meters long segment (BCD)

4 segments per cryo unit Take one module length for feed box and one for turnaround b 192 modules per cryo unit

2273.3 meters long cryo unit

5 cryo units per linac from 15-250 GeV 960 931 3% Overhead 5 degree off-crest

11366396 139068

11.4 km long linac (15 - 250 GeV) w/o diag, 139.1 meters of cryo boxes in 15 - 250 GeV p
70.0 % packing fraction 70.9 % packing fraction for modules alone

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Tom Peterson

ML Layout: ML vacuum example 4/5

1 per RF unit 2 per RF unit 3 modules per RF unit

35.1 meters long RF unit

4 RF units per string 1 end box per string. Add back the 850 since separate box mea 12 modules per string

140.3 meters long string

4 strings per segment Take 1/3 module length for vacuum-only segmentation as BCD Take full module length for warm-up/cool-down segmentation a 48 modules per segment

563.1 meters long segment (BCD)

4 segments per cryo unit Take one module length for feed box and one for turnaround b 192 modules per cryo unit

2273.3 meters long cryo unit

5 cryo units per linac from 15-250 GeV 960 931 3% Overhead 5 degree off-crest
Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.

Example: Cryomodule insulation vacuum 5/5

Evaluation of the source terms and gas composition Reliability problems (number of pumps, technology, etc): Tmp, Hydrogen absorber, getters ? Risk evaluation ( e.g. leaks) Reduction of the outgassing and of the source terms
@TTF Painted tubes, LHC no (only prototypes)

Paolo Michelato, RDR Meeting, FNAL , Feb. 14th 2006.