API 653 Calculation Tests

191731552.xls.
ms_office
Random Tank 1
A Crude Oil Storage Tank is inspected. SN CMP 1982 API 650 (D) (G) 150 ft 12 ft 0.80 A662-B ? ? ? ? Butt Welds Spot Rt 6ft x 3ft 0.590 inch 0.453 inch 0.315 inch 0.315 inch Manufacturer Year of Manufacture Manufacturing Specification Tank Diameter Liquid Fill Height Specific Gravity of Product Shell material Minimum Yield Strength Ultimate Tensile Strength Max Allowable Stress Joint Efficiency Joint Type Radiography Done Plate dimensions (All courses) 1st course thickness (Bottom) 2nd course thickness 3rd course thickness 4th course thickness (Top)
(Y) (T) (S) (E)
Tank 1 info
191731552.xls.ms_office
Random Tank 1
Tank Survey History 1-Jan-90 Second course plate measured 0.460". 22-Feb-00 Second course plate measured 0.422". 6-Jan-04 Second course plate measured 0.391". 13-Jan-09 External Corrosion was found on the second course plate (0.453 inch) on the east side of the tank where paint failed some years ago. 1ft above the circumferential weld. (Locally thinned area) Corroded area is at 8 ft below the Maximum fill height of the tank. The depth of the corrosion was measured by placing a straight edge over the corroded area and measuring the corrosion depth with a vernier at equally spaced increments over the length L. 0.370 inch 0.347 inch 0.315 inch 0.355 inch 0.398 inch 0.327 inch Depth Measurement (Top) Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement (Bottom)
a)
( t2 )
Determine the Least Minimum Thickness on the corroded part of a tank.

? Least Minimum Thickness in the corroded section.
b)
Calculate the Critical Length for thickness measurement on the corroded part of a tank shell.
(L) ? Critical Length of corroded section.
c)
( t1 )
Calculate the Average Thickness of the corroded section.

? Average thickness of corroded section.
d)
(S)
Calculate the Maximum Allowable Stress for the corroded section.

? Maximum allowable stress.
e)
Calculate the Minimum Acceptable Thickness for this corroded area and furnish a recommendation.
( tmin ) ? Minimum acceptable thickness for the corroded area.
f)
Calculate the Long Term Corrosion Rate.

? Long Term Corrosion Rate.
g)
Calculate the Short Term Corrosion Rate.

? Short Term Corrosion Rate.
h)
Calculate the Remaining Life for the Tank.

? Remaining life.
i)
Calculate the Hydrostatic Test Height.

? Height from the bottom of corroded area to the Hydostatic test height.
Tank 1 info
Random Tank 2
A Crude Oil Storage Tank is inspected. (T1202) No Info 1990 ? (D) (H) (G) 25 ft 35 ft 1.00 No Info ? ? ? ? Butt Welds Spot 19.7 x 4.92 ft 0.276 inch 0.276 inch 0.276 inch 0.276 inch 0.276 inch 0.276 inch Manufacturer Year of Manufacture Manufacturing Specification Tank Diameter Liquid Height Specific Gravity of Product Shell material Minimum Yield Strength Ultimate Tensile Strength Max Allowable Stress Joint Efficiency Joint Type Radiography Done Plate dimensions (All courses) 1st course thickness (Bottom) 2nd course thickness 3rd course thickness 4th course thickness 5th course thickness 6th course thickness (Top)
(Y) (T) (S) (E)
Tank 2 info
Random Tank 2
Internal Corrosion was found on the first course plate (.276 inch) on the east side of the tank. 2ft above the annular plate which is 33 ft below the liquid level. (Locally thinned area) The following remaining thicknesses in the corroded area were obtained by ultrasonic equipment, and were taken over the critical length in equal increments. 0.157 inch 0.177 inch 0.157 inch 0.138 inch 0.118 inch 0.098 inch 0.157 inch Depth Measurement (Top) Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement (Bottom)
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

? Remaining life.
i)

Tank 2 info
Random Tank 3
A Crude Oil Storage Tank is inspected. (T1401) Tissot & Cie 1968 ? (D) (H) (G) 105 ft 40 ft 1.00 ? ? ? ? 0.85 Butt Welds ? 23.56 x 6.67 ft 0.610 inch 0.512 inch 0.394 inch 0.295 inch 0.250 inch 0.250 inch Manufacturer Year of Manufacture Manufacturing Specification Tank Diameter Liquid Height Specific Gravity of Product Shell material Minimum Yield Strength Ultimate Tensile Strength Max Allowable Stress Joint Efficiency Joint Type Radiography Done Plate dimensions (All courses) 1st course thickness (Bottom) 2nd course thickness 3rd course thickness 4th course thickness 5th course thickness 6th course thickness (Top)
(Y) (T) (S) (E)
Tank 3 info
Random Tank 3
A Crude Oil Storage Tank is inspected. (T1401) Internal Corrosion was found on the third course plate (0.394 inch) on the south side of the tank. 24 ft below the liquid level. (Locally thinned area) The following remaining thicknesses in the corroded area were obtained by ultrasonic equipment, and were taken over the critical length in equal increments. 0.315 inch 0.295 inch 0.315 inch 0.275 inch 0.315 inch 0.335 inch 0.354 inch Depth Measurement (Top) Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement (Bottom)
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

? Remaining life.
i)

Tank 3 info
Random Tank 4
A Crude Oil Storage Tank is inspected. (T1402) Tissot & Cie 1968 ? (D) (H) (G) 105 ft 40 ft 1.00 ? ? ? ? ? Butt Welds Spot 23.56 x 6.67 ft 0.610 inch 0.512 inch 0.394 inch 0.295 inch 0.250 inch 0.250 inch Manufacturer Year of Manufacture Manufacturing Specification Tank Diameter Liquid Height Specific Gravity of Product Shell material Minimum Yield Strength Ultimate Tensile Strength Max Allowable Stress Joint Efficiency Joint Type Radiography Done Plate dimensions (All courses) 1st course thickness (Bottom) 2nd course thickness 3rd course thickness 4th course thickness 5th course thickness 6th course thickness (Top)
(Y) (T) (S) (E)
Tank 4 info
Random Tank 4
A Crude Oil Storage Tank is inspected. (T1402) Internal Corrosion was found on the second course plate (0.512 inch) on the north side of the tank. Corosion is on the bottom weld of the 2nd course and above. 33 ft below the liquid level. (Locally thinned area) The following remaining thicknesses in the corroded area were obtained by ultrasonic equipment, and were taken over the critical length in equal increments. 0.394 inch 0.433 inch 0.413 inch 0.394 inch 0.453 inch 0.354 inch Depth Measurement (Top) Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement (Bottom)
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

? Remaining life.
i)

Tank 4 info
Random Tank 5
A Crude Oil Storage Tank is inspected. T1501 SN CMP 1966 BS2654 (D) (G) 180 ft 48 ft 0.86 Manufacturer Year of Manufacture Manufacturing Specification Tank Diameter Liquid Fill Height Specific Gravity of Product Shell material Minimum Yield Strength Ultimate Tensile Strength Max Allowable Stress Joint Efficiency Joint Type Radiography Done Plate dimensions (All courses) 1st course thickness (Bottom) 2nd course thickness 3rd course thickness 4th course thickness 5th course thickness 6th course thickness (Top)
(Y) (T) (S) (E)
? ? ? ? Butt Welds Spot 12.0 x 8.0 ft 0.944 inch 0.787 inch 0.590 inch 0.452 inch 0.314 inch 0.314 inch
Tank 5 info
T1501
A Crude Oil Storage Tank is inspected. Internal Corrosion was found on the third course plate (0.590 inch) on the north side of the tank. Corosion is on the bottom weld of the 3rd course and above. 32 ft below the liquid level. (Locally thinned area) The following remaining thicknesses in the corroded area were obtained by ultrasonic equipment, and were taken over the critical length in equal increments. 0.551 inch 0.551 inch 0.492 inch 0.570 inch 0.531 inch 0.551 inch Depth Measurement (Top) Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement (Bottom)
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

? Remaining life.
i)

Tank 5 info
Random Tank 6
A Crude Oil Storage Tank is inspected. T3501 SN CMP 1966 BS2654 (D) (G) 180 ft 48 ft 0.86 Manufacturer Year of Manufacture Manufacturing Specification Tank Diameter Liquid Fill Height Specific Gravity of Product Shell material Minimum Yield Strength Ultimate Tensile Strength Max Allowable Stress Joint Efficiency Joint Type Radiography Done Plate dimensions (All courses) 1st course thickness (Bottom) 2nd course thickness 3rd course thickness 4th course thickness 5th course thickness 6th course thickness (Top)
(Y) (T) (S) (E)
? ? ? ? Butt Welds Spot 12.0 x 8.0 ft 0.944 inch 0.787 inch 0.590 inch 0.452 inch 0.314 inch 0.314 inch
Tank 6 info
T1501
A Crude Oil Storage Tank is inspected. T3501 Internal Corrosion was found on the fourth course plate (-------- inch) on the north side of the tank. Corosion is on the bottom weld of the 3rd course and above. -------- ft below the liquid level. (Locally thinned area) The following remaining thicknesses in the corroded area were obtained by ultrasonic equipment, and were taken over the critical length in equal increments. 0.551 inch 0.551 inch 0.492 inch 0.570 inch 0.531 inch 0.551 inch Depth Measurement (Top) Depth Measurement Depth Measurement Depth Measurement Depth Measurement Depth Measurement (Bottom)
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

? Remaining life.
i)

Tank 6 info
Random Tank 1
a)
( t2 )

0.315" Least Minimum Thickness in the corroded section.
b)
(L) 25.43" Critical Length of corroded section.
c)
( t1 )
Calculate the average thickness of the corroded section.

0.352" Average thickness of corroded section.
d)
(S)
Calculate the maximum allowable stress for the corroded section.

27 885 lbf/in2 Maximum allowable stress.
e)
Calculate the minimum acceptable thickness for this corroded area and furnish a recommendation.
( tmin ) 0.1" Minimum acceptable thickness for the corroded area.
f)
Calculate the long term Corrosion Rate.

0.0076 inch/year Long Term Corrosion Rate.
g)
Calculate the most recent short term Corrosion Rate.

0.0152 inch/year Short Term Corrosion Rate.
h)

14 years Remaining life.
Solution 1
Random Tank 2
a)
( t2 )

Least Minimum Thickness in the corroded section.
b)
(L) Critical Length of corroded section.
c)
( t1 )

Average thickness of corroded section.
d)
(S)

Maximum allowable stress.
e)
( tmin ) Minimum acceptable thickness for the corroded area.
f)

Long Term Corrosion Rate.
g)

Short Term Corrosion Rate.
h)

Remaining life.
Solution 2
Random Tank 3
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

Remaining life.
Solution 3
Random Tank 4
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

Remaining life.
Solution 4
Random Tank 5
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

Remaining life.
Solution 5
Random Tank 6
a)
( t2 )

b)
c)
( t1 )

d)
(S)

e)
f)

g)

h)

Remaining life.
Solution 6

API 653 Calculation Tests

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191731552.xls.

(Y) (T) (S) (E)

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the Average Thickness of the corroded section.

Calculate the Maximum Allowable Stress for the corroded section.

Calculate the Long Term Corrosion Rate.

Calculate the Short Term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Calculate the Hydrostatic Test Height.

(Y) (T) (S) (E)

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the Average Thickness of the corroded section.

Calculate the Maximum Allowable Stress for the corroded section.

Calculate the Long Term Corrosion Rate.

Calculate the Short Term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Calculate the Hydrostatic Test Height.

(Y) (T) (S) (E)

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the Average Thickness of the corroded section.

Calculate the Maximum Allowable Stress for the corroded section.

Calculate the Long Term Corrosion Rate.

Calculate the Short Term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Calculate the Hydrostatic Test Height.

(Y) (T) (S) (E)

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the Average Thickness of the corroded section.

Calculate the Maximum Allowable Stress for the corroded section.

Calculate the Long Term Corrosion Rate.

Calculate the Short Term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Calculate the Hydrostatic Test Height.

(Y) (T) (S) (E)

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the Average Thickness of the corroded section.

Calculate the Maximum Allowable Stress for the corroded section.

Calculate the Long Term Corrosion Rate.

Calculate the Short Term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Calculate the Hydrostatic Test Height.

(Y) (T) (S) (E)

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the Average Thickness of the corroded section.

Calculate the Maximum Allowable Stress for the corroded section.

Calculate the Long Term Corrosion Rate.

Calculate the Short Term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Calculate the Hydrostatic Test Height.

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the average thickness of the corroded section.

Calculate the maximum allowable stress for the corroded section.

Calculate the long term Corrosion Rate.

Calculate the most recent short term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the average thickness of the corroded section.

Calculate the maximum allowable stress for the corroded section.

Calculate the long term Corrosion Rate.

Calculate the most recent short term Corrosion Rate.

Calculate the Remaining Life for the Tank.

Determine the Least Minimum Thickness on the corroded part of a tank.

Calculate the average thickness of the corroded section.

Calculate the maximum allowable stress for the corroded section.