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Art Montemayor

November 24, 1997


Rev: 0

Valve Resistance to Flow

DURCO VALVES
Durco SLEEVELINE non-lubricated plug valves are used as block valves and
as 3-way directional valves. One style of the straightway model, V-PORT, has
a triangular-shaped port that offers better control valve characteristics. The
sleeve used is made of PTFE for positive shut-off, self-lubrication and
extended service life.
Another model is the T-LINE, which has the plug and all other wetted internal
parts sleeved with PTFE as well as the plug proper itself.
The Chemical service butterfly control valve is 100% PTFE-sleeved on all
internal wetted parts.

Standard SLEEVELINE model


Valve size, in Max. Cv
0.5
0.8
1.0
1.5
2.0
3.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
24.0

48.8
83.5
153.4
322
555
955
1410
2130

0.375403
0.649127
0.607865
0.698411
0.743005
1.270386
1.841871
1.970508

V-Port SLEEVELINE model


Valve size, in Max. Cv

1.0
1.5
2.0
3.0
4.0
6.0

27.2
31.3
53.8
121.0
190.0
400.0

1.208369
4.619701
4.941889
4.945974
6.339723
7.2414

Standard T-LINE model


Valve size, in Max. Cv
0.5
0.8
1.0
1.5
2.0
3.0
4.0
6.0
8.0

5.6
12.0
33.9
95.4
199.0
343.0
813.0
1105.0
1424.0

V-Port T-LINE model


K

1.781728
1.964355
0.777926
0.497286
0.361203
0.615509
0.346255
0.948895
1.805833

Valve size, in Max. Cv

1.0
1.5
2.0
3.0

3430 2.919184
7000 1.195698

Page 1 of 42

23.3
39.6
43.8
66.3

BIG MAX Butterfly model


K

1.646742
2.886105
7.456058
16.47386

Valve size, in Max. Cv

3.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
24.0

210.0
415.0
1115.0
2020.0
3230.0
4825.0
6800.0
8800.0
11500.0
14000.0
20500.0

1.642041
1.328866
0.93195
0.897418
0.856905
0.796284
0.742731
0.756575
0.70963
0.729796
0.705789

CHEMICAL Service Butterfly model


Valve size, in Max. Cv

3.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
24.0

172
300
670
1190
1830
2650
3690
4842
6129
7566
10895

2.447742
2.542933
2.581029
2.585851
2.669533
2.639798
2.522301
2.499009
2.498321
2.498762
2.49878

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Durco Valves

Art Montemayor

Jamesbury Valves

November 22, 1997

JAMESBURY Valves ---- Cv values


This valve flow resistance data is taken from the Jamesbury
Valve Catalog.

MODEL

0.25

0.375

0.5

0.75

1.25

1.5

SIZE, in inches
3
4

CLINCHER, Type 2000; screwed

11

16

16

37

49

49

100

115

Style A DOUBLE-SEAL; screwed

8.3

8.3

8.3

14

35

55

94

115

13
0.13

33
0.19

44
0.24

46
0.27

95
0.31

111

19

45

125

165

Series 4000, REDUCED PORT


Series 4000, FULL PORT; Le in ft
Type 5150 & 530S; flanged
Floating Ball; flanged
Trunnion model; flanged
Typr 6150 & 6300; Full Port
Floating Ball; Full Port
Trunnion Model; Full Port
3-Way Flanged Ball Valve
FIRE-TITE Butterfly
Series F815W & F815L
Series F830W & F830L

100

10

12

14

16

18

20

3900
3900

6700

5100

8100 11000 16000

350

350

690
765

50

1890
1890

270
500

1330

2560

50

155

270

440

880

1500

2300

165
165

400
400

950
950

1800
1800

2900
2900

4300
4300

Page 2 of 42

5600 10000
10000 16400 23800 27000 37000 47000 60000

5800
5200

8000 10500 14000


6900 9300 11300

Electronic File: 193968869.xls.ms_office


WorkSheet: Jamesbury Valves

Art Montemayor

Jamesbury Valves

Page 3 of 42

November 22, 1997

Electronic File: 193968869.xls.ms_office


WorkSheet: Jamesbury Valves

Art Montemayor

November 24, 1997


Rev: 0

Valve Flow Resistance

ORBIT Valves --- Cv values


Source: Orbit Valve Catalog

For each Orbit valve there is a flow coefficient Cv. This is defined as the flow in gallons per minute of water at 60 oF with a
pressure drop of 1 psi across the valve. By using the following simplified formulas, the pressure drop for a given set of flow
conditions may be calculated:

Dp = G(Q/Cv)2

FOR LIQUIDS:

Where, Dp = PSI drop across valve


G = Specific gravity of liquid (water=1)
Q = Flow in gpm
Cv = Valve coefficient

MODEL

1.5

Dp = 541 x 10-9 (Q/Cv)2(GT/P)

FOR GASES:

Dp = PSI drop across valve


G = Specific gravity (Air @ 14.7 psi & 60 oF = 1.0)
T = Absolute temperature, oR
P = Line pressure, psia
Q = Flow in SCFH (@ 14.7 psi & 60 oF)
Cv = Valve coefficient

SIZE, in inches
8

10

12

14

16

18

ANSI 150
Regular Port; flanged
Full Port; flanged

123

153
439

200
1018

572
2080

762
4865

2090
6905

4537
11106

7513
17148

13119
30556

10129
41551

21217

49

ANSI 300
Regular Port; flanged
Full Port; flanged

123

160
407

243
920

610
2080

760
4865

1560
6778

4513
11106

7513
17148

13119
30556

10129
41551

21217

49

505
1359

921
2951

2081
7301

3986
11603

5912
17030

11185

267

205
676

ANSI 1500
Regular Port; flanged
Full Port; flanged

31

Page 4 of 42

Electronic File: 193968869.xls.ms_office


WorkSheet: Orbit Valves

Art Montemayor

Valve Flow Resistance

November 24, 1997


Rev: 0

20

15167

15167

Page 5 of 42

Electronic File: 193968869.xls.ms_office


WorkSheet: Orbit Valves

Valve Fittings
Resistance to Flow

Art Montemayor

November 24, 1997


Rev: 0

VOGT Valves --- Cv values (Reference: VOGT Catalog F-12, 1980)

PIPE FITTINGS
45 Elbow
Standard Elbow
Long Sweep Elbow
Medium Sweep Elbow
Close Return Elbow
Tee-Straight Flow
Tee-Side Outlet Flow
o

5.9
10.3
16.7
28.9
39.2
64.7

1.5
2.4
4.5

1.5
2.4
4.5

9.7
14.6

12.2
19.6

Strainers

1.2
1.2
1.2
1.5
2.3
5.2
8.2
8.2

15443 Flow
Control

40.0
65.0

7.6
13.4
21.7
37.5
51.1
84.2

1.0
2.1
2.7
5.2
8.7

12443 Flow
Control

9.0
8.8
16.0

1.8
3.3
5.2
9.1
14.7
25.5
34.7
57.1
81.5

Needle Point
Angle

1.5
2.9
3.6
6.7
11.9
20.3
26.1
43.4
57.6
89.0
153.3

Meter Angle

1.3
1.9
2.7
3.2
6.7
14.8
19.2
26.6

Full Port
Angle

0.8
0.8
0.8
1.0
1.5
3.5
5.5
5.5

H. & V.
Check

0.6
1.4
1.8
3.5
5.8
7.6
13.2
21.5

Full Port
Swing Check

1.5
2.9
3.6
6.7
11.9
20.3
26.1
43.4
57.6
89.0
153.3

Compact
Swing Check

1.3
2.0
2.8
3.2
6.8
15.2
19.6
27.0

Full Port
check

Full Port
Globe

2.6
3.9
9.3
28.7
46.5
80.5
109.6
181.0
258.0
398.0
685.0

Compact
Check

Compact
Globe

2.6
3.9
9.3
9.5
7.5
80.5
83.6
96.7
165.0
247.0
410.0

Needle Point
Globe

Full Port
Gate

0.250
0.375
0.500
0.750
1.000
1.250
1.500
2.000
2.500
3.000
4.000

Meter Globe

Valve Size
inches

Compact
Gate

TYPICAL CV FACTORS FOR VOGT VALVES & STRAINERS


(FOR ALL VALVES IN FULL-OPEN POSITION)

2.5
4.0
6.5
14.0
23.0
32.0
52.0

K
0.42
0.90
0.60
0.75
2.20
0.60
1.80

TYPICAL PIPE-TANK RESISTANCES

Page 6 of 42

Electronic File: 193968869.xls.ms_office


WorkSheet: Vogt Valves

Valve Fittings
Resistance to Flow

Art Montemayor

Entrance Loss: From Tank to Pipe


Type of Resistance

Illustration

November 24, 1997


Rev: 0

Flush Connection

0.50

Projecting Pipe

0.78

Slightly Rounded

0.23

Well Rounded

0.04

Exit Loss: From Pipe to Tank

Any of the above, reversed

1.00

d2
d1
d1/d2
K

0.1
0.46

SUDDEN ("ABRUPT") CONTRACTION


0.2
0.3
0.4
0.5
0.6
0.7
0.45
0.42
0.4
0.36
0.28
0.19

d1/d2
K

0.1
0.98

0.2
0.92

0.8
0.1

0.9
0.04

SUDDEN ("ABRUPT") EXPANSION


0.3
0.4
0.5
0.6
0.83
0.71
0.56
0.41

0.8
0.13

0.9
0.04

0.7
0.28

d1
d2

Page 7 of 42

Electronic File: 193968869.xls.ms_office


WorkSheet: Vogt Valves

Valve Fittings
Resistance to Flow

November 24, 1997


Rev: 0

Y" Pattern

Art Montemayor

6.0
14.0
14.0
40.0
40.0

Page 8 of 42

Electronic File: 193968869.xls.ms_office


WorkSheet: Vogt Valves

Art Montemayor

Valve Fittings
Resistance to Flow

Page 9 of 42

November 24, 1997


Rev: 0

Electronic File: 193968869.xls.ms_office


WorkSheet: Vogt Valves

Art Montemayor

December 1, 1997
Rev: 0

Ball Valve Flow Resistance

KTM Ball Valves --- Cv values


TYPICAL CV FACTORS FOR KTM BALL VALVES
(FOR ALL VALVES IN FULL-OPEN POSITION)
Reduced Percent Reduction in
Valve Size Full Bore
Bore Ball Flow by using reduced
inches
Ball Cv
Cv
bore
26
50
94
260
480
750
1300
2300
5400
10000
16000
24000
31400
43000
57000
73000

KTM Ball Valves Cv Values


10
30
40
50
60
70
80
90

80

y = 0.0002x3 - 0.0178x2 + 0.7166x - 4.3459


R = 0.9993
70

420
770
1800
2500
4500
8000
12000
14000
18000
22000

67.69
66.52
66.67
75.00
71.88
66.67
61.78
67.44
68.42
69.86

KTM Ball Valves have inherent equal percentage flow


characteristics and are ideally suited for control
applications over the widest possible range of flow.

60
% of Maximum Cv

0.50
0.75
1.00
1.50
2.00
2.50
3.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00

50

1.5
6
10
15
22
33
50
75

40

30

20

10

0
0

20

Equal percentage flow characteristics, in simple terms,


means that a given percentage change in the valve
opening will produce the same percentage change in
flow.

40

60

80

100

% of Ball Opening

Page 10 of 42

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WorkSheet: KTM Ball Valves

Art Montemayor

Ball Valve Flow Resistance

Page 11 of 42

December 1, 1997
Rev: 0

Electronic File: 193968869.xls.ms_office


WorkSheet: KTM Ball Valves

Art Montemayor

December 3, 1997
Rev: 0

Valve Flow Resistance

KITZ Valves --- Cv values

2
3
4
6
8
10
12
14
16
18
20
24
30
36

230
530
930
2,380
4,180
6,840
9,690
13,000
17,380
22,800
28,500
41,800
68,000
96,000

44
105
180
446

75
175
320
740
1,350
2,200
3,600
5,200
7,000
8,500
9,800
11,600

2
500
180
1,350
545
2,500
790
5,300
1,945 10,500
4,050 17,500
6,900 26,300
13,100 31,850
14,600 43,300
19,750 57,300
27,750 74,500
27,100 112,300
39,700 179,300
63,100 258,300

460
195
1,150
535
2,200
765
5,290
1,945
9,600
4,040 16,750
7,100 25,500
13,200 30,050
14,580 41,700
19,800 55,370
28,050 72,300
27,130 109,150
39,800 171,200
63,100 243,050

400
180
1,050
550
1,850
745
4,460
2,220
8,730
4,065 14,250
7,050 22,550
13,350 28,400
14,300 38,150
20,350 50,950
28,300 65,600
27,250 98,150
40,750 158,900
68,950 226,300

187
510
740
2,035
4,050
7,025
13,300
14,200
19,750
27,300
26,900

330
935
1,760
4,405
8,475
14,205
21,430
26,800
36,700
48,700
62,500
94,050

187
510
740
1,930
3,860
6,670
12,630
13,490
18,760
20,470
25,500

330
830
1,660
4,100
8,010
13,310
17,070
24,275
33,215
43,400
55,930
84,025

150
410
590
1,400
3,050
5,350

Trunnion Ball Full Bore


ANSI CLASS 2500

Trunnion Ball Reduced


ANSI CLASS 2500
Bore

Trunnion Ball Full Bore


ANSI CLASS 1500

Trunnion Ball Reduced


ANSI CLASS 1500
Bore

Trunnion Ball Full Bore


ANSI CLASS 900

Trunnion Ball Reduced


ANSI CLASS 900
Bore

Trunnion Ball Full Bore


ANSI CLASS 600

Trunnion Ball Reduced


ANSI CLASS 600
Bore

Trunnion Ball Full Bore


ANSI CLASS 300

Trunnion Ball Reduced


ANSI CLASS 300
Bore

Globe

Trunnion Ball Full Bore


ANSI CLASS 150

Gate

Trunnion Ball Reduced


ANSI CLASS 150
Bore

Valve
Size
inches

Swing Check

TYPICAL CV FACTORS FOR KITZ VALVES


(FOR ALL VALVES IN FULL-OPEN POSITION)
From Zidell Valve Corp.-Stafford, TX & KITZ catalog No. 510-E

300
740
1,460
2,600
5,370
8,630
12,500

Cv VALUES FOR KITZ LOW-COST, ONE-PIECE, THREADED, CLASS 600, REDUCED BORE BALL VALVES ARE:
Size, in.
Cv

0.25
1.0

0.375
2.5

0.5
5.5

0.75
10.0

1
15.0

1.25
20.0

1.5
37.0

2
60.0

Page 12 of 42

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WorkSheet: Kitz Valves

Art Montemayor

Feb 16, 1999


Rev: 0

Marlin/Crane Check Valves

Marlin Style M High Performance Dual Disc Check Valves


Source: Marlin Catalog # MC - 196

2
2.5
3
4
5
6
8
10
12
14
16
18
20
24
30
36
42
48
54
60
66
72

Marlin Check Valves

Liquid Cv Value
54.3
82.1
139.3
271.3
482.5
725
1509
2640
4075
5303
7340
9940
12960
20500
37200
59000
92000
126000
186000
217000
280000
325000

Note:
These are very low pressure drop,
wafer type of valves that require little
"cracking" pressure to start to open.

y = -0.022x4 + 3.146x3 - 58.707x2 +811.740x - 2073


R2 = 0.9989

350000
Cv Value for Liquid

Valve Size, In.

300000
250000
200000

150000
100000
50000

0
0

20

40

60

80

Nominal Valve Size, Inches

02/16/99 As per Carlos Davila, Marlin/Crane Valves; Montgomery, TX: The "Cracking Pressure" required for Marlin
Valves with standard springs is 6" WC and for valves with special, low torque it is 3.5" WC.

Page 13 of 42

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WorkSheet: Marlin Check Valves

Velan Valves
Cv Flow Coefficients

Art Montemayor

July 27, 1998


Rev: 0

Sources of Flow Coefficient (Cv) values: Velan Catalogs #VEL-SFV-96 & #VEL-BV-97

Gate
Valve
Full
Gate
Valve
Globe Valves
Globe Valves
Globe Valves
Size
Port
Reduced Port
St'd Design
Bellows Seal
Y - Pattern
Inches
150-800 900-1500 150-1500 150-800 900-1500 150-800 1500-2500 1500-2680
4500
1/2
3/4
1
1-1/2
2
2-1/2
3
4
6
8
10
12
14
16
18
20
24

7
14
30
100
160

14
14
30
100
160

14
22
34
110
200

3
4
6
14
33

3
4
8
19
29

2.5
3.5
6
12
28

5
7
9
34
38

7
8
12
25
60

Swing Check
Valves
150-800
4
7
9
23
47

Piston Check
Piston Check
Ball Valves
Ball Valves
Valves
Valves
Split Body
Top-Entry Body
(Inclined)
(Vertical)
SB-150/300/600
SB-150/300/600
600-2680
150-800 900-1500 Reduced Port Full Port Reduced Port Full Port

9
10
22
55
82

7
8
12
25
60

2
3
6
14
25

2
4
9
21
25

130
250
540
770
1900
3900
6700
5200
8050
12500
15500
27000

Page 14 of 42

12
50
100
250
430
720
1020
2000
5500
9800
16400
23800
27500
36000
46000
57000
75000

Ball Valves
Unibody
UB-150/300
Reduced Port Only

8
13.5
34
65
104

26
75
103
206
322

9
15
38
125
165

200
720

760

250
540

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Velan Valves

Fittings' Losses
FRICTION LOSS IN STANDARD VALVES AND FITTINGS
Table gives equivalent lengths in feet of straight pipe

Art Montemayor

TYPE OF FITTING

1/2"

Gate Valve, 100% open


Globe Valve, 100% open
Angle Valve, 100% open
Standard Elbow
Medium Sweep Elbow
Long Sweep Elbow
Tee (straight run)
Tee (branch run)
Return Bend

0.35
17.0
8.0
1.5
1.3
1.0
1.0
3.2
3.5

3/4"
0.5
22.0
12.0
2.2
1.8
1.3
1.3
4.5
5.0

1"
0.6
27.0
14.0
2.7
2.3
1.7
1.7
5.7
6.0

NOMINAL PIPE DIAMETER, INCHES


1-1/4" 1-1/2"
2"
2-1/2"
3"
4"
0.8
38.0
18.0
3.6
3.0
2.3
2.3
7.5
8.5

1.2
44.0
22.0
4.5
3.6
2.8
2.8
9.0
10.0

1.2
53.0
28.0
5.2
4.6
3.5
3.5
12.0
13.0

1.4
68.0
33.0
6.5
5.5
4.3
4.3
14.0
15.0

1.7
80.0
42.0
8.0
7.0
5.2
5.2
16.0
18.0

2.3
120.0
53.0
11.0
9.0
7.0
7.0
22.0
24.0

5"
2.8
140.0
70.0
14.0
12.0
9.0
9.0
27.0
30.0

December 1, 1997
REV 0

6"
3.5
170.0
84.0
16.0
14.0
11.0
11.0
33.0
37.0

8"
4.5
220.0
120.0
21.0
18.0
14.0
14.0
43.0
50.0

10"
5.7
280.0
140.0
26.0
22.0
17.0
17.0
53.0
63.0

Source of data: Viking Pump Catalog


Section 510 - Engineering Data
Page 510.12; Issue C; Figure 11

NOTE: It is unclear what is meant by "Standard", "Medium Sweep" & "Long Sweep" Elbows.
The pipe fitting industry supplies two basic Elbow geometries:
1) Short Radius Elbow: R/D = 1.0 (based on nominal, not specific, dimensions)
2) Long Radius Elbow: R/D = 1.5 (based on nominal, not specific, dimensions)
Where,

R = Radius of the Elbow curvature (nominal size)


D = Nominal diameter of the Elbow (nominal size)

Checking out other fittings' resistance data, it is established that


Standard Elbow = Short Radius Elbow
Long Sweep Elbow = Long Radius Elbow
Medium Sweep Elbow = ? unknown ?

Page 15 of 42

Electronic File: 193968869.xls.ms_office


WorkSheet: Fittings' Losses

EQUIVALENT LENGTH OF VALVES AND FITTINGS IN FEET


Source: Rules of Thumb for Chem. Engrs; C.R. Branan; Gulf Publ.; p. 3

28
32
38
42
46
52
56
70
84
98
112
126
190

Page 16 of 42

21
24
27
30
33
36
39
51
60
69
81
90
99

20
22
24
28
32
34
36
44
52
64
72
80
92

5
7
8
10
12
18
25
31
37
42
47
53
60
65
70

3
4
5
6
8
12
16
20
24
26
30
35
38
42
46

1
1
2
2
3
4
5
7
8
9
10
11
13
14
15

4
5
6
8
10
14
19
24
28

1
1
2
2
3
4
5
7
8

3
3
4
5
6
9
12
15
18
20
24
26
30
32
35

2
3
3
4
5
7
9
12
14
16
18
20
23
25
27

1
1
2
2
3
4
5
6
7
8
9
10
11
12
13

d/D=1/2

d/D=3/4

d/D=1/2

d/D=1/4

d/D=3/4

d/D=1/2

2.0
3.0
3.0
4.0
5.0
8.0
9.0
12.0
14.0
16.0
18.0
20.0
23.0
25.0
27.0
40.0
47.0
55.0
65.0
70.0
80.0

d/D=3/4

8.0
10.0
12.0
14.0
19.0
28.0
37.0
47.0
55.0
62.0
72.0
82.0
90.0
100.0
110.0
140.0
170.0
200.0
220.0
250.0
260.0

d/D=1/2

3.0
4.0
5.0
6.0
7.0
11.0
15.0
18.0
22.0
26.0
29.0
33.0
36.0
40.0
44.0
55.0
66.0
77.0
88.0
99.0
110.0

d/D=1/4

2.0
3.0
3.0
4.0
5.0
8.0
9.0
12.0
14.0
16.0
18.0
20.0
23.0
25.0
27.0
40.0
47.0
55.0
65.0
70.0
80.0

4 Miters

Through Tee

1.0
2.0
2.0
2.0
3.0
4.0
6.0
7.0
9.0
10.0
11.0
12.0
14.0
15.0
16.0
21.0
25.0
30.0
35.0
40.0
45.0

Reducer

Sudden
Std Redu
Sudden
Std Redu
Equivalent Length in terms of small diameter
3 Miters

Branch Tee

1.0
2.0
2.0
2.0
3.0
4.0
6.0
7.0
9.0
10.0
11.0
12.0
14.0
15.0
16.0
21.0
25.0
30.0
35.0
40.0
45.0

March 11, 1998


Rev: 0

Expander

90o Miter
Elbows

2 Miters

90o Ell, Short Radius

7.0
14.0
11.0
17.0
30.0
70.0
120.0
170.0
170.0
80.0
145.0
160.0
210.0
225.0
254.0
312.0

90o Ell, Long Radius

13.0
17.0
20.0
25.0
32.0
48.0
64.0
80.0
95.0
105.0
120.0
140.0
155.0
170.0
185.0

45o Ell

26.0
33.0
40.0
50.0
65.0
100.0
125.0
160.0
190.0
210.0
240.0
280.0
300.0
335.0
370.0

Gate or Ball Valve

Swing Check Valve

55.0
70.0
80.0
100.0
130.0
200.0
260.0
330.0
400.0
450.0
500.0
550.0
650.0
688.0
750.0

Plug Cock

Angle valve

1.5
2.0
2.5
3.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
30.0
36.0
42.0
48.0
54.0
60.0

Globe Valve or Ball Check


Valve

Nominal Pipe size, in.

Art Montemayor

1
1
2
2
3
4
5
6
7

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #1

Art Montemayor

EQUIVALENT LENGTH OF VALVES AND FITTINGS IN FEET


Source: Rules of Thumb for Chem. Engrs; C.R. Branan; Gulf Publ.; p. 3

March 11, 1998


Rev: 0

er

d/D=3/4

Std Redu
meter

1
2
2
2

Page 17 of 42

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #1

Art Montemayor

Equivalent Length of Fittings


Source: Compressed Air Gas Data; Ingersoll-Rand; 1969; p. 34-78

Pipe's Inside Globe


Nominal
Sched.
Diameter
Valve
Pipe Size,
Number
Inches

Angle
Valve

Gate
Valve

Swing
Check
Valve

Plug 45 Std. 90 Std


Cock Elbow Elbow

Inches Feet L/D=340 L/D=145 L/D=13 L/D=135 L/D=18 L/D=16

L/D=30

90o
Long
Radius
Elbow
L/D=20

March 16, 1998


Rev: 0
Close
Return
Bend

Standard Tee
Through-Flow Branch Flow
L/D=20

L/D=60

90o Welding Elbow


(L/D=16)

(L/D=12)

L/D=50 Short Radius Long Radius

1/2
3/4
1
1-1/2

40
40
40
40

0.622
0.824
1.049
1.610

0.052
0.069
0.087
0.134

17.6
23.3
29.7
45.6

7.5
10.0
12.7
19.5

0.7
0.9
1.1
1.7

7.0
9.3
11.8
18.1

0.9
1.2
1.6
2.4

0.8
1.1
1.4
2.1

1.6
2.1
2.6
4.0

1.0
1.4
1.7
2.7

1.0
1.4
1.7
2.7

3.1
4.1
5.2
8

2.6
3.4
4.4
6.7

0.8
1.1
1.4
2.1

0.6
0.8
1.0
1.6

2
2-1/2
3
4

40
40
40
40

2.067
2.469
3.068
4.026

0.172
0.206
0.256
0.336

59
70
87
114

25
30
37
49

2.2
2.7
3.3
4.4

23.3
27.8
34.5
45.3

3.1
3.7
4.6
6.0

2.8
3.3
4.1
5.4

5.2
6.2
7.7
10

3.4
4.1
5.1
6.7

3.4
4.1
5.1
6.7

10
12
15
20

8.6
10
13
17

2.8
3.3
4.1
5.4

2.1
2.5
3.1
4.0

5
6
8
10

40
40
40
40

5.047
6.065
7.981
10.020

0.421
0.505
0.665
0.835

143
172
226
284

61
73
96
121

5.5
6.6
8.6
10.9

57
68
90
113

7.6
9.1
12
15

6.7
8
11
13

13
15
20
25

8.4
10
13
17

8.4
10
13
17

25
30
40
50

21
25
33
42

6.7
8
11
13

5.0
6
8
10

12
14
16
18

40
30
30
30

11.938
13.250
15.250
17.124

0.995
1.104
1.271
1.427

13
14
17
19

134
149
172
193

18

16
18
20
23

30
33
38
43

20
22
25
29

20
22
25
29

60
66
76
86

50
55
64
71

16
18
20
23

12
13
15
17

20
24

20
20

19.250 1.604
23.250 1.938

21
25

217
262

26
31

48
58

32
39

32
39

96
116

80
97

26
31

19
23

Page 18 of 42

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #2

0
0.50
0.75
1.00
1.50
2.00
3.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00

0
1.4
1.9
2.4
3.8
4.8
3.4
4.4
6.7
8.7
11
13.2
14.6
16.8
19
21.2
25.6
73
88
103
118
132
148

0
0.7
1
1.3
2
2.6
2.2
2.9
4.3
5.6
7.1
8.5
9.4
10.8
12.2
13.6
16.5
37
44
52
59
66
74

0
0.9
1.2
1.6
2.5
3.2
5.1
6.7
10.1
13.2
16.7
20
22.1
25.4
28.8
32
39
49
59
69
78
88
98

0
2.7
3.7
4.8
7.5
9.7
15.3
20.1
30
39
50
60
66
76
86
96
116
146
176
206
235
265
295

0
0.4
0.5
0.6
1
1.3
2
2.7
4
5.3
6.7
8
8.8
10.2
11.5
12.8
15.5
19.5
23.5
27.5
31.3
35
39

0
15.5
21
27.1
42
55
87
114
172
224
284
340
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a

0
1.7
1.9
1.3
1.7
5.4
9.2
9.7
69.6
48.2
35.3
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a

0
n/a
n/a
n/a
n/a
n/a

Page 19 of 42

11.5
15.1
22.7
29.6
29.2
35
39
32
36
40
48
61
73
86
98
110
123

0
2.3
3.1
4
6.2
8.1
12.8
16.8
25.3
33
42
50
55
64
72
80
97
122
147
172
196
221
246

0
n/a
0.8
0.8
4.3
2
11.5
5.4
20.4
11.6
12.8
10.1
4.9
15.3
9
8.7
23.5
42.2
37.5
35.1
31.8
33.7
33.3

0
n/a
1.2
1
8.1
2.6
22.1
7.2
36.4
15.1
15.5
9.7
2.8
7.3
6.3
5.5
23.6
49.5
37.3
30.2
23.3
23
20.5

EX

IT

C
N
A
TR

PA

one size

EN

Nom. ---- BENDS -------- TEES ----------------- VALVES ------------Size,


o
o
In. 90 ELL 45 ELL LINEAR BRANCH GATE GLOBE BALL BUTTERFLY CHECK one size

EX

ED

ER

ER

EQUIVALENT LENGTHS OF TYPICAL FITTINGS, IN FEET

April 21, 1998


Rev: 0

Art Montemayor
EQUIVALENT LENGTHS OF FITTINGS
Reference: Dobie Pump Spreadsheet
Dobie Engineering (1992)
BASIS:
All equivalent lengths are calculated using Crane Tech Paper #410.
Pipe walls typical for 150 ASA carbon steel with 1/8 in. corrosion allow.
Bends are based on using screwed or SO fittings < 3 in.; long radius weld elbows for 3 to 24 in; miter elbows for > 24in.
Valves (except for Ball type) are based on full port types and swing check valves.
o
Reducers assume a 30 included angle. Equivalent feet of the larger size pipe is indicated.
The entrance losses are based on a sharp edge with no inward projection.
Ball valves are assumed as Jamesbury Type 5150, ANSI CLASS 150, with reduced ball Cv

Loss
0
0.8
1.2
1.7
2.8
4.3
7.3
10.4
16.8
23.5
31
38
44
52
60
68
84
109
136
165
196
232
267

Loss
0
1.7
2.5
3.5
5.7
8.5
14.6
20.7
34
47
62
77
88
103
120
136
167
218
272
331
392
465
534

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #3

Art Montemayor

May 20, 1998


Rev: 0

Equivalent Feet of Pipe Fittings and Valves

EQUIVALENT LENGTH WORKSHEET


FITTINGS & VALVES
90o ELL
45o ELL
Through-Flow TEE
Branch-Flow TEE
GATE VALVE
GLOBE VALVE
BUTTERFLY VALVE
BALL VALVE
SWING CHECK VALVE
REDUCTION-ONE SIZE
EXPANSION-ONE SIZE
ENTRANCE LOSS
EXIT LOSS
OTHER
Straight Length PIPE

QUANTITY

SIZE

EQ FT

FEET

10

2.00

4.8

48.00

0
0
0
0
0
0
0
0
0
0
0
0
0

0.00
0.00
1.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.0
0.0
4.8
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1250

9.6

1298.0

TOTAL EQUIVALENT FEET =


INSTRUCTIONS:
1) Enter the known quantities and sizes of each fitting type in your hydraulic circuit in the
designated YELLOW cells as well as the amount of straight pipe.
Note: The sizes of the fittings to be keyed in are the NOMINAL pipe size, not the I. D..
You must furnish both the quantities and sizes to generate a calculated answer.
2) The resultant calculated equivalent pipe length(s) appear in RED numbers.
Art Montemayor

Page 20 of 42

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #4

Art Montemayor

May 20, 1998


Rev: 0

Equivalent Feet of Pipe Fittings and Valves

0.5
0.75

1.4
1.9

0.7
1

0.9
1.2

2.7
3.7

0.4
0.5

15.5
21

n/a
n/a

2.3
3.1

2.4

1.3

1.6

4.8

0.6

27.1

n/a

1.5
2
3
4
6
8
10
12
14
16
18
20
24
30
36
42
48
54
60

3.8
4.8
3.4
4.4
6.7
8.7
11
13.2
14.6
16.8
19
21.2
25.6
73
88
103
118
132
148

2
2.6
2.2
2.9
4.3
5.6
7.1
8.5
9.4
10.8
12.2
13.6
16.5
37
44
52
59
66
74

2.5
3.2
5.1
6.7
10.1
13.2
16.7
20
22.1
25.4
28.8
32
39
49
59
69
78
88
98

7.5
9.7
15.3
20.1
30
39
50
60
66
76
86
96
116
146
176
206
235
265
295

1
1.3
2
2.7
4
5.3
6.7
8
8.8
10.2
11.5
12.8
15.5
19.5
23.5
27.5
31.3
35
39

42
55
87
114
172
224
284
340

n/a
n/a

6.2
8.1
12.8
16.8
25.3
33
42
50
55
64
72
80
97
122
147
172
196
221
246

Page 21 of 42

n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a

11.5
15.1
22.7
29.6
29.2
35
39
32
36
40
48
61
73
86
98
110
123

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #4

Art Montemayor

Equivalent Feet of Pipe Fittings and Valves

0.8

1.2

0.8
1.2

1.7
2.5

1.7
1.9

0.8

1.7

3.5

1.3

4.3
2
11.5
5.4
20.4
11.6
12.8
10.1
4.9
15.3
9
8.7
23.5
42.2
37.5
35.1
31.8
33.7
33.3

8.1
2.6
22.1
7.2
36.4
15.1
15.5
9.7
2.8
7.3
6.3
5.5
23.6
49.5
37.3
30.2
23.3
23
20.5

2.8
4.3
7.3
10.4
16.8
23.5
31
38
44
52
60
68
84
109
136
165
196
232
267

5.7
8.5
14.6
20.7
34
47
62
77
88
103
120
136
167
218
272
331
392
465
534

1.7
5.4
9.2
9.7
69.6
48.2
35.3

n/a

n/a

May 20, 1998


Rev: 0

n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a

Page 22 of 42

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Equiv. Lengths #4

Typical Resistance Coefficients


Fluid Flow in Piping Systems

Art Montemayor

March 12, 1998


Rev: 0

TYPICAL K VALUES FOR PIPE FITTINGS


This table is taken from API Recommended Practice 521, 2nd Edition, Sep.1982, which obtained it in turn from:
Tube-Turn Catalogue and Engineering Data Book No. 211, Chemetron Corp., Louisville, Kentucky.

Art's Notes

K
VALVES:
Globe, Open
Typical Depressuring, Open
Angle, Open
Swing Check, Open
Gate, Open

9.70
8.50
4.60
2.30
0.21

100% wide open position


---' ????
100% wide open position
100% wide open position
100% wide open position

180o close return


Branch-Flow Tee
90o Standard Elbow
Through-Flow Tee
45o Elbow

1.95
1.72
0.93
0.50
0.43

90o Single-Miter Elbow


60o Single-Miter Elbow
90o Double-Miter Elbow
90o Triple-Miter Elbow
45o Single-Miter Elbow

1.72
0.93
0.59
0.46
0.46

Through-Flow Tee

0.50

w/ flow in all 3 branches

Branch-Flow Tee
45o Branch-Flow Lateral
90o Long-Sweep Elbow
Through-Flow Lateral
180o Return
Through-Flow Tee
90o Elbow
45o Elbow

1.37
0.76
0.59
0.50
0.43
0.38
0.32
0.21

w/ flow in all 3 branches


w/ flow in all 3 branches

SCREWED FITTINGS:
w/ flow in all 3 branches
w/ flow in all 3 branches

MITERED FITTINGS:

FABRICATED FITTINGS:

WELDED FITTINGS:

CONTRACTION OR EXPANSION:
Contraction (ANSI)
Contraction (Sudden)
Expansion (ANSI)
Expansion (Sudden)

w/ flow in all 3 branches


w/ flow in all 3 branches

0.000

0.200

d/d'
0.400

0.600

0.800

--0.500
--1.000

--0.460
--0.950

0.210
0.380
0.900
0.740

0.135
0.290
0.500
0.410

0.039
0.120
0.110
0.110

Page 23 of 42

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Typical K values

Art Montemayor

March 12, 1998


Rev: 0

Typical Pipe Friction Factors

Typical Friction Factors and Conversion Factors for Clean Steel Pipe
(Based on Equivalent Roughness of 0.00015 Feet)
Source: API Recommended Practice 521; 2nd Ed., Sep. 1982 (p.49)

Nominal Pipe Size, Inches


NPS 2, Schedule 40
NPS 3, Schedule 40
NPS 4, Schedule 40
NPS 6, Schedule 40
NPS 8 x 1/4-inch wall
NPS 10 x 1/4-inch wall
NPS 12 x 1/4-inch wall
NPS 14 x 1/4-inch wall
NPS 16 x 1/4-inch wall
NPS 20 x 1/4-inch wall
NPS 24 x 1/4-inch wall
NPS 30 x 1/4-inch wall
NPS 36 x 1/4-inch wall

Moody Friction Factor (f)

Conversion Factor for Equivalent


Length per Unit of K
Feet
Meters

0.0195
0.0178
0.0165
0.0150
0.0140
0.0135
0.0129
0.0126
0.0123
0.0119
0.0115
0.0110
0.0107

8.8
14.3
20.5
33.6
48.2
63.0
78.8
89.6
104.6
136.0
169.6
222.6
273.4

2.7
4.4
6.3
10.2
14.7
19.2
24.0
27.3
31.9
41.5
56.7
67.9
83.3

Note:
NPS = Nominal Pipe Size. The above friction factors and conversion factors apply at
high Reynolds numbers, namely above 1 x 106 for NPS 24 and larger.
For smaller pipe, down to NPS 2", the applicable Reynolds number is 2 x 105.

Page 24 of 42

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WorkSheet: Typical Friction Factors

Art Montemayor

May 07, 1998


Revision: 0

Pipe Pro

This information is taken from the PipePro computer program sold by:
Professional Designers & Engineers, Inc.
P.O. Box 11380
Boulder, CO 80301
Phone & Fax: (303) 530-1551

VALUES OF ABSOLUTE ROUGHNESS, e, FOR VARIOUS MATERIALS

Type of Pipe Material


Asphalted Cast Iron
Brass & Copper
Concrete
Cast Iron
Galvanized Iron
Wrought Iron
Plastic
Steel
Riveted Steel*
Wood Stave*

Range of values (x 10-6), Ft Normal Design value (x 10-6), Ft


400
5
1,000 to 10,000
850
500
150
5
150
3,000 to 30,000
600 to 3,000

400
5
4,000
850
500
150
5
150
6,000
2,000

* Note: These two types of material have been obsolete and outdated for approximately
50 years. They are kept here as a reminder to young engineers of the danger and
stupidity that some data represents when the authors do not review, proof and edit their
technical product(s).
Art Montemayor

Page 25 of 42

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REASONABLE VELOCITIES FOR WATER FLOW THROUGH PIPE


Application & Service Condition

Range of Typical Velocities, Ft/sec

Municipal Water Distribution System


General Plant Service
Pump Suction
Drain Lines
Boiler Feed System

2 to 7
4 to 10
4 to 7
4 to 7
8 to 15

Note: Long piping systems may require lower velocities to prevent an undesirable pressure
drop. Higher velocities may be used or exceeded where pressure drop is not important.

Page 26 of 42

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RESISTANCE COEFFICIENTS "K" FOR PIPE ENTRANCE AND EXITS


The K resistance coefficient represents the resistance to flow in pipes for various configurations of
entrances, exits, contraction or enlargement. The resistance coefficient method is based on the
assumption that the fluid's pressure loss is all due to pressure drag and is independent of the
Reynolds Number.

Description of Pipe Entrance or Exit

The resistance co
and fittings. The K
where,

Coefficient K

Inlet - Sharp edge flush to the tank or reservoir


Inlet - Slightly rounded at connection to tank, r/d=0.02
Inlet - Slightly rounded at connection to tank, r/d=0.04
Inlet - Medium rounded at connection to tank, r/d=0.06
Inlet - Medium rounded at connection to tank, r/d=0.10
Inlet - Well rounded at pipe connection, r/d=0.15 & up
Inlet - Pipe projecting into tank or reservoir

0.50
0.28
0.24
0.15
0.09
0.04
0.78

Exit - Open discharge (complete loss of velocity head)


Exit - Submerged gradual enlargement discharge
(complete recovery of velocity head)

1.00
0.00

Description of Enlargement or Contraction:


Flow may be directed through pipes of differing sizes by using especially designed enlargements or
contractions to achieve the desired coefficient "K". These designs are generally required when a
minimum "K" value is desired to limit the pressure drop in the system. The input cells below are
provided to calculate the "K" value based on the dimensions of the enlargement or contraction.

Where,
Large Diameter, D
Small Diameter, d
Length, L

=
=
=
Coefficient K

Gradual contraction from large diam. to small diam.


Gradual enlargement from small diam. to large diam.
Sudden square edge contraction from D to d
Sudden square edge enlargement from d to D

Page 27 of 42

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RESISTANCE COEFFICIENTS "K" FOR VALVES AND FITTINGS


The resistance coefficient K represents the reduction in static head for flow in pipes caused by valves
and fittings. The K value is the number of velocity heads and is valid for all flow conditons.
K/f = Constant
where,
f = turbulent Darcy friction factor

DESCRIPTION OF VALVES AND FITTINGS


15 degree Corner Miter
30 degree Corner Miter
45 degree Standard Elbow
45 degree Street Elbow
45 degree Corner Miter
60 degree Corner Miter
90 degree Short Radius Elbow
90 degree Long Radius Elbow
90 degree Street Elbow
90 degree Square Corner Miter
180 degree Close Pattern Return Bend
Tee Flow-through Run
Tee Flow-through Branch
Globe valve; perdendicular stem with unguided disc
Globe valve; perdendicular stem with guided disc
Globe valve; 60o stem to run with unguided disc
Globe valve; 45o stem to run with unguided disc
Angle valve; 90o with unguided disc
Angle valve; 90o with guided disc
Gate valve; full size, fully open
Gate valve; 3/4 open
Gate valve; 1/2 open
Gate valve; 1/4 open
Ball valve; round opening with full bore
Plug valve; round opening with full bore
Plug valve; rectangular opening with full bore, fully open
Plug valve; 3-way rectangular opening with full bore, straignt flow
Plug valve; 3-way 80% bore, fully open, branch flow
Butterfly valve; 2" to 8", fully open
Butterfly valve; 10" to 14", fully open
Butterfly valve; 16" to 24", fully open
Check valve; conventional swing, angle seat, fully open
Check valve; conventional swing, perpendicular seat, fully open
Check valve; tilting disc at 5o to flow (2" to 8")
Check valve; globe type
Foot valve; hinged disc with strainer
Foot valve; poppet disc with strainer

Page 28 of 42

RECOMMENDED K/f
4
8
16
26
15
25
20
14
50
60
50
20
60
340
600
175
145
150
200
8
35
160
900
3
3
18
30
90
45
35
25
100
50
40
400
75
420

The C
psi pressure drop acr
weight density of the
For Control Valves:
Where,

Values for C
C

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FLOW COEFFICIENT, Cv, FOR CONTROL VALVES

d by valves
The Cv flow coefficient for valves expresses the flow rate of 60 oF water in gallon per minute with 1.0
psi pressure drop across the valve. Cv varies for other fluids according to the square root of the
weight density of the fluid.
For Control Valves:
Where,

Cv = Q x (density/62.37/pressure drop)0.5
Q = liquid flowrate in gpm
density = liquid density in lb/ft3
pressure drop = pressure drop in psi

Values for Cv are normally provided by the control valve manufacturer. However, desired values for
Cv may be calculated below as follows:

For Control Valves:


Flowrate, gpm
=
Density, lb/ft3
=
Pressure drop, psi =
Cv

100.00
62.37
5.00
44.72

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The Cv sizing coefficient must be obtained from the valved manufacturer; however, a sampling of
some typical valve coefficients is listed below.

ute with 1.0 Size, inches Control Valve Description

values for

1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
6
8
10
12
1
1 1/2
2
2 1/2
3
4
6
8
10
12
14
16
18
20
24
30
36
48
60
72

Plug; top guided


Plug; top guided
Plug; cage guided
Plug; top guided
Plug; cage guided
Plug; cage guided
Plug; cage guided
Plug; cage guided
Plug; cage guided
Plug; cage guided
Plug; cage guided
Plug; port guided
Plug; port guided
Ball; V-notched
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc
Butterfly; disc

Flow Characteristic Liquid coefficient, Cv


Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Equal percentage
Quick opening
Quick opening
90o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening
60o Opening

Page 30 of 42

4.2
8.65
17.4
22.2
33.4
56.2
87.2
121
203
357
808
1280
1700
22.3
26.3
55.1
91.4
136
271
768
1340
2170
3180
3880
5210
6510
8210
12200
19900
29400
54200
85300
123000

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RESISTANCE TO FLUID FLOW


Source: Crane Tech Paper #410

May 08, 1998


Rev: 0
D

CONCENTRIC REDUCERS
for included angle less than 45o
l
Steps:
1) Enter the required information in the YELLOW cells
2) The calculated results appear in RED numbers.

d
D
b
L
a
f

=
=
=
=
=
=

small diameter, in.


large diameter, in.
diameter ratio
length of fitting, in.
included concentric angle, degrees
included concentric angle, radians

3.068
6.065
0.505853
5.5
30
0.523599

=
=
=
=
=
=

K1 =

Resistance Coefficient (based on small diameter)

0.2

K2 =

Resistance Coefficient (based on large diameter)

2.4

CONCENTRIC EXPANDERS
for included angle less than 45o
d
D
b
L
a
f

=
=
=
=
=
=

small diameter, in.


large diameter, in.
diameter ratio
length of fitting,in
included concentric angle, degrees
included concentric angle, radians

3.068
6.065
0.505853
5.5
30
0.523599

=
=
=
=
=
=

K1 =

Resistance Coefficient (based on small diameter)

0.0

K2 =

Resistance Coefficient (based on large diameter)

1.5

NOTE:
Resistance to fluid flow due to pipe reducers, pipe expanders, entrances and exits to pipes is
independent of the pipe and fluid's friction factor.
These pressure losses are caused by local disturbances, such as changes in pipe cross section.
Although considered "minor", these may actually be major losses in the case of a short pipe run.
Whenever the velocity of a flowing stream is altered either in direction or in magnitude, eddy currents
are set up and a loss of energy in excess of the pipe friction in that same length is created. Such
losses may be expressed as velocity heads (KV2/2g) --- where K must be determined for each case.
For concentric reducers, a minimum K value of about 0.10 is obtained with an included angle of 20 o
to 40o. Smaller or larger angles result in higher values of K.

Page 31 of 42

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WorkSheet: Reducers & Expanders

RESISTANCE TO FLUID FLOW


Source: Crane Tech Paper #410

Art Montemayor

May 08, 1998


Rev: 0

This table calculates the included angle for Stainless


Steel, schedule 40s, Concentric Reducers. It should
also apply to Carbon Steel fittings as well as to
Concentric Expanders.
d

Data source: Flowline Fittings Catalog; 1965; p.48

Fitting Size Large Diameter, in. Small Diameter, in. Length, in, Included Angle, Degrees
2x1

2.067

1.049

3.000

19

2 x 1-1/2

2.067

1.610

3.000

3x1

3.068

1.049

3.500

32

3 x 1-1/2

3.068

1.610

3.500

24

3x2

3.068

2.067

3.500

16

4x2

4.026

2.067

4.000

28

4x3

4.026

3.068

4.000

14

6x3

6.065

3.068

5.500

30

6x4

21

8x6

18

10 x 6

10

32

12 x 6

12

41

Page 32 of 42

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June 02, 1999


Rev: 0

Art Montemayor

VOLUMETRIC CAPACITY FOR BUTT-WELDING FITTINGS


All volumes expressed in cubic inches
Reference: Piping Engineering; Tube Turns Division of Chemetron Corp.; Nov. 1971; p.47
Nominal
90o Elbows
Pipe Size,
Long Radius
Short Radius
in.
Standard X-Strong Standard X-Strong
1/2
3/4
1
1-1/4
1-1/2
2
3
4
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42
48

0.7
0.6
0.9
0.8
2.0
1.7
4.4
3.7
7.2
6.2
15.8
13.9
52.2
46.7
119.8
108.3
408.1
368.3
942.3
860.3
1856.9
1758.2
3195.9
3064.2
4545.9
4376.1
6882.2
6658.4
9906.5
9621.7
13707.5 13353.8
18365.2 17935.8
23995.6 23482.4
30644.8 30041.0
47449.7 46642.1
69490.1 68449.0
82695.4 81526.6
132116.7 130520.2
198322.0 196203.0

1.4
2.9
4.8
10.5
34.8
79.9
272.1
628.3
1238.0
2130.7
3030.7
4301.4
6054.0
9366.8

4.2
9.2
31.1
72.0
245.4
572.7
1172.2
2042.8
2917.4
4161.5
5879.9
9125.1

14664.0

14350.3

31648.8

31110.5

55130.3
88077.8

54351.0
87013.4

180o Returns
Long Radius
Short Radius
Standard X-Strong Standard X-Strong
1.4
1.9
4.1
8.7
14.4
31.6
104.4
239.7
816.1
1884.7
3713.8
6391.8
9091.8
13764.5
19813.1
27415.0
36730.9
47991.1
61289.6
94899.4
110260.5
176155.6

1.1
1.5
3.4
7.4
12.5
27.8
93.3
216.6
736.6
1720.6
3516.5
6128.5
8752.2
13316.9
19243.4
26707.6
23914.5
46964.7
40054.6
62189.4

2.7
5.9
9.6
21.1
69.6
159.9
544.3
1256.7
2476.0
4261.5
6061.4
8602.8
12108.0
18733.6

8.3
18.3
62.2
143.9
490.8
1145.5
2344.3
4085.6
5834.8
8323.0
11759.8
18250.2

29327.9

28700.7

63297.7

62221.0

110260.5 108702.1

45o Elbows
Long Radius
Standard X-Strong
0.4
0.5
1.0
2.2
3.6
7.9
26.1
59.9
204.0
471.1
928.5
1598.0
2273.0
3441.1
4953.3
6853.8
9182.7
11997.8
15322.4

0.2
0.4
0.8
1.8
3.1
7.0
23.3
54.1
184.2
430.1
879.1
1532.1
2188.1
3329.2
4810.8
6676.9
8967.9
11471.2
15020.5

34745.0
41347.7
66054.8
40971.0

34224.5
40763.3
65260.1
40538.0

Tees
Full-size outlets
Standard X-Strong
0.8
0.6
1.6
1.3
3.5
2.9
7.5
6.5
12.4
10.8
22.2
19.7
65.2
58.7
135.8
123.6
413.2
367.1
881.1
811.2
1675.4
1594.9
2816.9
2712.3
3809.3
3681.0
5804.3
5634.3
8396.5
8179.2
11701.3 11429.4
14348.0 14049.2
20647.2 20249.7
23912.3 23493.2
35985.0 35442.5
52836.7 52135.9
62945.1 62157.5
94207.0 93209.0
145443.0 144092.0

90o Elbows:

Page 33 of 42

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WorkSheet: Fittings' Volumes

June 02, 1999


Rev: 0

Art Montemayor

V = P2D2A/8
V = Volume
D = Inside diameter
A = Center to face distance

180o Returns:
V = P2D2O/8
V = Volume
D = Inside diameter
A = Center to center distance

45o Elbows:
V = P2D2A/8
V = Volume
D = Inside diameter
A = Center to face distance

Full Size Outlet Tees:


V = (PD2/2) (C + M/2) - D3/3
V = Volume
D = Inside diameter
C = Center to end of run
M = center to end of branch

Page 34 of 42

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WorkSheet: Fittings' Volumes

June 02, 1999


Rev: 0

Art Montemayor

Pipe Caps:
V = (PD2/4) (E - t - D/12)
V = Volume
D = Inside diameter
E = length
t = wall thickness

Crosses:
V = (PD2/2) (C + M) - (2/3)D3
V = Volume
D = Inside diameter
C = Center to end of run
M = center to end of branch

Concentric & eccentric reducers:

Page 35 of 42

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WorkSheet: Fittings' Volumes

June 02, 1999


Rev: 0

Art Montemayor

Page 36 of 42

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June 02, 1999


Rev: 0

Art Montemayor

Caps
Standard

X-Strong

0.3
0.6
1.1
1.8
2.5
3.9
11.1
24.2
77.3
148.5
295.6
517.0
684.6
967.6
1432.6
2026.4
2784.1
3451.0
4014.3
5163.1

0.2
0.4
0.9
1.5
2.0
3.2
9.4
20.8
65.7
122.3
264.4
475.0
640.0
911.0
1363.0
1938.0
2682.9
3313.0
3884.1
5006.4

7010.8
10936.3
13480.0

6811.5
10666.7
13157.0

Crosses
Full-size outlets
Standard X-Strong

9.5
15.5
27.7
80.5
166.5
501.3
1061.9
2010.4
3371.9
4171.5
6311.7
9081.3
12634.1

8.2
13.7
24.7
72.9
152.4
441.0
983.0
1920.6
3255.9
4043.7
6144.0
8868.1
12368.2

Stub Ends
Lap Joint
Standard X-Strong
0.9
1.6
3.5
6.0
8.1
20.1
44.4
76.4
231.1
400.2
788.5
1131.0
1654.6
2191.8
2804.5
3492.5

0.7
1.3
2.9
5.1
7.1
17.8
39.6
69.0
208.5
365.3
746.6
1084.3
1592.8
2120.6
2723.8
3402.4

Nominal Pipe Size,


Reducers
in.
Concentric & Eccentric
Large end Small end Standard
X-Strong

1-1/4

1-1/2

3
22189.4

21802.9

5094.7

4985.7

Page 37 of 42

3/8
1/2
3/4
1/2
3/4
1
1/2
3/4
1
1-1/4
3/4
1
1-1/4
1-1/2
1
1-1/4
1-1/2
2
2-1/2
1-1/2
2
2-1/2
3
3-1/2
2-1/2
3
3-1/2
4
5

1.5
1.8
2.1
2.6
3.1
3.7
4.0
4.6
5.3
6.5
7.6
8.5
10.0
11.4

1.3
1.4
1.8
2.2
2.6
3.1
3.4
3.9
4.5
5.6
6.6
7.4
8.8
10.0

20.2
21.9
25.5
29.5
37.3
41.8
46.6
54.4
62.1
11.9
123.7
134.8
147.1
175.3

17.9
19.4
22.7
26.3
33.4
37.5
41.8
48.9
55.9
100.6
111.3
121.5
132.8
158.7

Tees
with Reducing Outlet
Standard
X-Strong
2.7
2.8
3.0
5.8
6.0
6.3
9.4
9.6
9.9
10.8
16.7
16.9
17.6
18.4
50.9
51.8
52.9
55.1
58.6
108.0
110.4
113.9
119.7
125.9
334.1
340.0
346.3
354.1
375.7

2.3
2.4
2.6
5.1
5.4
5.7
8.3
8.6
9.1
9.9
15.2
15.6
16.5
17.4
45.5
46.4
47.3
49.5
52.6
97.7
99.9
103.2
108.6
114.5
301.8
307.4
313.7
321.2
361.8

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Art Montemayor

10

12

14

16

18

20

22

Page 38 of 42

3
3-1/2
4
5
6
4
5
6
8
5
6
8
10
6
8
10
12
6
8
10
12
14
8
10
12
14
16
8
10
12
14
16
18
10
12
14
16

221.7
235.6
269.6
309.2
385.9
428.3
476.8
586.0
639.4
697.7
827.0
993.8
1496
1738
2041
2382

201.8
215.0
245.8
280.9
362.0
401.4
444.8
546.7
606.4
658.8
779.8
947.7
1419
1646
1952
2288

2321
2656
3029
3289

2212
2552
2920
3175

3413
3821
4104
4598

3291
3695
3973
4458

6248
6922
7974
9404

6059
6717
7747
9150

7333
8055

7129
7841

716.9
722.6
730.6
753.0
791.1
1373.0
1396.0
1432.0
1506.0
2318.0
2348.0
2430.0
2567.0
1992
2587
2922
2976
2621
3396
3803
4891
5054
4318
4849
4993
6147
7180
5360
6010
6204
7606
8877
10163
12027
12226
12394
12620

655.5
661.0
668.7
690.5
719.4
1300.0
1323.0
1350.0
1426.0
2224.0
2250.0
2329.0
2468.0
1915
2488
2816
3022
2532
3283
3701
4741
4902
4191
4711
5013
5976
6985
5214
5855
6221
7414
8657
9916
11745
11944
12110
12337

Electronic FileName: 193968869.xls.ms_office


WorkSheet: Fittings' Volumes

June 02, 1999


Rev: 0

Art Montemayor
22

24

26

30

34

18
20
10
12
14
16
18
20
22
12
14
16
18
20
22
24
14
16
18
20
22
24
26
28
16
18
20
22
24
26
28
30
32
16
18
20
22

8848
9711

8637
9451
10334

8622
12995
9474 1345813172
8701
14972
10979
8419
12795
9221
14628
10094
16477
16606
20062
20233
20465
20846
21316
21887
22565
30283
30520
30908
31386
31964
32652
33458
34102
44385
44779
45265
45851
46548
47364
48018
49058
50242
52701
53098
53587
54177

12710
8519
14603
10745
12526
14325
16141
16287
19668
19837
20070
20449
20919
21487
22164
29768
30006
30392
30869
31445
32131
32936
33583
43724
44116
44600
45184
45879
46693
47351
48389
49571
51958
52353
52841
53429

36
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WorkSheet: Fittings' Volumes

June 02, 1999


Rev: 0

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36

42

48

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24
26
28
30
32
34
20
22
24
26
28
30
32
34
36
22
24
26
28
30
32
34
36
38
40
42
44
46

30539
32314
34176

30071
31831
33698

32031
33617

31561
33132

37053
38902
40840
42866

36540
38375
40229
42311

85143
89354

83984
88163

98305
103044
107959
113050
118317
123760
129378
135173
141144

97047
101753
106635
111693
116927
122337
127923
133685
139622

54878
55700
56359
57404
58594
59940
76746
77172
77639
78899
79574
80636
81462
82341
83276
125186
125667
126693
127344
128044
129561
130462
131419
133521
134710
135960
138742
140256

54128
54947
55610
56653
57842
59185
75825
76253
76723
77972
78650
79710
80540
81425
82365
123874
124358
125377
126031
126736
128245
129151
130113
132207
133402
134660
137432
138954

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WorkSheet: Fittings' Volumes

June 02, 1999


Rev: 0

Art Montemayor

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WorkSheet: Fittings' Volumes

Pipe Size
1
2
3
4
6
8
10
12
14

10
1.097
2.157
3.260
4.260
6.357
8.329
10.420
12.390
13.500

Pipe Schedule Number


20
30
40
N.A.
N.A.
1.049
N.A.
N.A.
2.067
N.A.
N.A.
3.068
N.A.
N.A.
4.026
N.A.
N.A.
6.065
8.125
8.071
7.981
10.250
10.136
10.020
12.250
12.090
11.938
13.376
13.250
13.124

80
0.957
1.939
2.900
3.826
5.761
7.625
9.562
11.374
12.500

160
0.815
1.687
2.624
3.624
5.187
6.813
8.500
10.126
11.188

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