Instrumentation Inspection and Quality Control Questioner.

1)What is QA/QC? Ans> QA/QC means Quality assurance/Quality control the purpose of this (QA/QC) is to establish the sequence of requirement for the quality of material quality of works its inspection an recor s! ")What is the basic responsibilities of a QA/QC personal ? Ans> #o ensure e$ecution of works an comply fully as per stan ar an appro%e speck! &)What are QA/QC's (#)'s an QC)? *i%e a brief? Ans> (#)+ #his is proce ure informs about the kin s of quality check (sur%eillance inspection witness or hol points) means quality of works is bein, one in proper sequences! QC)+ #his is proce ure a resses the acti%ities an requirement in etails! -) What is .C/? Why oes it nee for a QA/QC personal? Ans> .C/ means .on0Compliance /eport1 QA/QC personal has reser%e the ri,ht issue a warnin, of the contractor oesn't comply or %iolate with the stan ar proce ure! 2) What are ,eneral work proce ure (W))? Ans> #he! ,eneral sequence of acti%ities will be as follows3 /ecei%in, 4rawin, an ocuments! /epro uction of 4rawin, (ssuin, of 4rawin, to site .ew issuin, .ew re%ision 5hre in, of 4rawin,s /e linin, 4rawin,s #ransmittal of re lines to client (As0built)! 6) What is (57? 8$plain some of its stan ar s? Ans> (57 means international stan ar or,ani9ation some of them are as below3 (573:;;11 (573:;;"1 (571:;;& etc! <) What are the stan ar hei,ht to install the instruments? Ans> 5tan ar hei,ht to install the instruments is 1!- meter but it can %ery less or more as per locations con%enience! =) What is loop check? Ans> #o ensure that the system wirin, from fiel to control console functionin, fine! :) What is ifferent between open an close loop ? Ans> 7pen loop3 A loop system which operates irect without any fee back an it ,enerates the output in response to an input si,nal! Close >oop3 A loop system which uses measurement of the output si,nal throu,h fee back an a comparison with the esire output to ,enerate an error si,nal that is applie to the actuator!

1;) What are inspection points for a cable tray installation! Ans> ?aterial check as per appro%e spec1 si9e an type1 trays hook0up1 proper istance structure1 tray to tray i!e! power/control/an si,nal/low %olta,e an hi,h %olta,e 1 support fi$e stron,ly not shakin,! 11) what are inspection point for fiel instruments with impulse tubin,? Ans> ?aterials inspection as per appro%e spec material1 type an si9e installation as per hook0 up1 check line route to a%oi any obstruction check tube support1 compression fittin, of ferrules1 an then pressure test (hy rostatic test) shall be one! 1") What are inspection points for cable layin,! Ans> material inspection as per appro%e materials1 type an si9e1 me,,erin,1 cable routin, rawin,1 completion of cable route (tray con uit or trench etc) an cable numberin, ta,s1 cable ben in,1 use of proper tools an equipment for cable pullin,! 1&) What are inspection points for @unction bo$ an ?arshallin, cabinets! Ans> ?aterial inspection1 type1 si9e as per appro%e specification1 installation hook0up Aor frame1 bracket or stan s1 fi$e properly means shakin, free1 name plate an ta, no! 1-) how o you etermine the correct installation of flow orifice? Ans> #he orifice ata (ta,) shall be punche in the up stream of orifice 1 the ata (ta,) si e shall be in the upstream of flow irection! 12) B8$plain why shiel of si,nal cable is not earthe on both si es? Ans> #o a%oi the current noise (resonance)! 16) What is final /A(? When it shall be raise up? Ans> When the QA/QC epartment of contractor is satisfie that the work etaile in the construction /A( is complete 1 then request shall be submitte for inspection to the client QA/QC epartment! 1<) What are the require ocuments for an inspection? Ans> Aollowin, are the require ocuments for an inspection3 0/A( (/equest for inspection) 0)C(4 for line %erification 0)) for location (pipe plan) 0Wirin, ia,ram for wirin, etails 04ata sheet for calibration an pressure test 0Dook0up etc! for remote tubin,/air line 0Q/ for maintainin, recor 0W)1 work proce ure1 to check each an e%ery steps as per spec! 0QC7 for issuin, in case of little %iolation 0 .C/1 for issuin, in case of ma@or %iolation etc!

1=) What are the require ocuments for a remote loop fol er? Ans> Aollowin, are the require ocuments for a remote loop fol er+ 0>oop packa,e check list 0(>4 (instrument loop ia,rams) 0(nstrument loop acceptance recor s(#//test recor ) 0)C(4 (pipin, C instrument 4ia,ram) 0(55/(45(instrument specification sheet/instrument ata sheet) 0Alarm >ist 0Calibration recor (#/) 0Cable me,,er report (primary prior to pullin,) 0Cable me,,er report (secon ary after pullin,) 0)ressure test recor (#/) 0?C check recor (remote loop)(,reen color) 0?C punch list 0>oop check punch list! 1:) What are the require ocuments for a local loop fol er? Ans> Aollowin, are the require ocuments for a local loop fol er+ 0>oop packa,e check list 0(>4 (if not mechanical loop) 0Cable me,,er report (primary prior to pullin,) if not mechanical loop 0 Cable me,,er report (secon ary after pullin,) if not mechanical loop 0Alarm list ( if not mechanical loop) 0)C(4 0(55/(54 (instrument specification sheet/instrument ata sheet) 0Calibration recor (#/) 0)ressure test recor (#/) if require 0?C check recor (local loop)(,reen color) 0?C punch list 0Eisual check punch list/loop check punch list! ";) What is sche ule Q? Ans> 5che ule Q is an attachment to the contract1 which is the pro%ision of quality Assurance an control1 (nspection an test plan! "1) What is (#)s? What is hol points Ans> (#) means inspection an test plan1 etails of work scope an require types of (nspections Dol point (D) is the le%el of inspection that client inspection must require thro u,h /A( an cannot be procee e until inspection is one by client! Witness point (W) is the le%el of inspection that inspection acti%ity can be procee e without client inspection or if client is not a%ailable as per /A( timin,! "") What is /A(? When an /A( will be raise ? Ans> /equest for inspection (/A()1 /A( shall be raise only when the status of the preliminary inspection is satisfactory1 an the works (items) are hol or witness point!

Q*F0(( )/7G8C#
1) Which are the require ocuments to be followe urin, your inspection? ") What is meant1 in an (#)1 by D? 0Dol point &) /equire actions for D 0.otification is require an presence is man atory/ -) What is meant1 in an (#)1 by W? 0Witness 2)/equire actions for W? 0.otification is require but presence is not man atory 0Work may ,o on 6) What is meant1 in an (#)1 by ( 0(nspection / #est <) What is meant1 in an (#)1 by / 0/e%iew (4ocument / /eport ) =) What is meant1 in an (#)1 by 5 05ur%eillance :) Who shall ori,inate an /A(? 0Construction 1;) What actions to be followe by QC en,ineer/inspector after /A( is ori,inate ? 0 (nspection 11) What actions to be followe by QC en,ineer/inspector if there are i entifie eficiencies urin, inspection requeste by /A(? 04escription of e%iation on /A( 0/aise CA//.C/ 1") ) What actions to be followe by QC en,ineer/inspector if inspecte pro uct is acceptable? 05i,n the /A(1 prepare the (#/ an arran,e si,nature by ?ain contractor/Client 1&) What actions to be followe in the case of ama,e pro uct? 0?arkin, as H 4ama,e I 05e,re,ation (if is possible) 0/aise a 4ama,e /eport 1-) What actions to be followe in the case of non0conformin, pro uct? 0?arkin, as H.on0conformantI 05e,re,ation (if is possible) 0/aise a .on0conformance /eport 12) What is correcti%e action? 0action to eliminate the cause of a etecte nonconformity or other un esirable situation 16) When must a QC en,ineer / inspector raise a correcti%e action request? 0if there are obser%e e%iations from specifie requirements! 1<) When is an .C/ consi ere to be close ? 0After .C/ is si,ne by ori,inator by closin, (All ob@ecti%e e%i ence an any (#/Is to be attache ) 1=) When is a CA/ consi ere to be close ? 0After CA/ is si,ne by ori,inator for closin, (All ob@ecti%e e%i ence an any (#/Is to be attache )

WHAT IS A PROJECT SPECIFICATIO !

A pro@ect specification specifies the minimum requirements accor in, to the esi,n an rele%ant international co es an stan ar s for the construction of work on Qatar,as (( 4e%elopment pro@ect!

WHAT IS A ITP!
"I SPECTIO # TEST P$A %
(#) is a 4ocument that efines the acti%ities requirin, inspection or test (witness hol points etc!) the controllin, specifications the acceptance criteria the persons responsible an the recor to be pro uce !

WHAT IS A QCP!
"Q&A$IT' CO TRO$ PROCE(&RE%
QC) is a proce ures that complements the (#)1 by pro%i in, information that cannot practically be inclu e in the (#) 1 but is necessary in or er to perform control inspection an test !

WHAT IS A PROJECT PROCE(&RE!

)) is a proce ure that presents the systematic controls to be implemente an i entifies the responsibilities an authorities such as to ensure that the specifie requirements are followe !

FA)I$IAR TO STA (AR(S.

5J4( A/A?C7 8.*(.88/(.* )/7C84J/8! K5A8)L 5J4( A/A?C7 8.*(.88/(.* 5#A.4A/45 K5A85L 5J4( A/A?C7 ?A#8/(A>5 5M5#8? 5)8C(A(CA#(7. K5A?55L A?8/(CA. .A#(7.A> 5#A.48/84 (.5#(#J#8 KA.5(L 5AJ4( A/A?C7 (.5#/J?8.# 5)8C(A(CA#(7. 5D88# K(55L 5AJ4( A/A?C7 5#A.48/4 4/AW(.* KA)L A?8/(CA. )8#/7>8J? (.5#(#J#8 KA)(L Basic QA/QC Questioner & answers (M.Zaffar)