Professional Documents
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Rotating Equipment
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Section 1.0 2.0 3.0 Scope References Centrifugal Fans
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 General Design Couplings Belt Drives Inspection and Tests Preparation for Shipment Documentation Noise Limit
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Section 6.0 Submersible Pumps
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 General Design Couplings Inspections and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction
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8.0
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Section 9.0 Solenoid Driven Mechanically Actuated Positive Displacement Metering Pumps
9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 General Design Liquid Ends Stroke Adjustment Drive Assembly Inspection and Tests Nameplates Documentation Noise Limit Materials of Construction
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Section Attachments
A Specification Sheet for Horizontal, End Suction, Single Stage Centrifugal Pumps Specification Sheet for Horizontal Multi Stage Centrifugal Pumps Specification Sheet for Submersible Pumps Specification Sheet for Motor Driven, Positive Displacement Diaphragm Metering Pumps Specification Sheet for Solenoid Driven, Positive Displacement Diaphragm Metering Pumps Specification Sheet for Rotary Lobe Type Positive Displacement Blowers 36
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2.0 References
The latest edition of the following references are part of this specification: American Society Volume 01.01 Volume 01.02 Volume 01.03 Volume 01.04 Volume 01.05 Volume 01.06 Volume 02.04 Volume 15.08 for Testing and Materials (ASTM) Steel Piping, Tubing, Fittings Ferrous Castings Steel Plates, Sheet, Strip, Wire Steel Structural, Reinforcing, Pressure Vessel, Railway Steel Bars, Forgings, Bearing, Chain, Springs Coated Steel Products Non-Ferrous Metals Fasteners
American National Standards Institute (ANSI) B1.1 Unified Inch Screw Threads B1.5 ACME Screw Threads B1.20.1 Pipe Threads B16.1 Cast Iron Pipe Flanges and Flanged Fittings B16.5 Pipe Flanges and Flanged Fittings B16.14 Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads B16.42 Ductile Iron Pipe Flanges and Flanged Fittings B18.2.1 Square and Hex Bolts and Screws Inch Series B18.2.2 Square and Hex Nuts B36.10 Welded and Seamless Wrought Steel Pipe B73.1M Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process AFBMA Std 9 Load Ratings and Fatigue Life for Ball Bearings AFBMA Std 11 Load Ratings and Fatigue Life for Roller Bearings Manufacturers Standardization Society (MSS) SP-6 Standard Finishes for Contact Faces of Pipe Flanges SP-9 Spot Facing for Bronze, Iron and Steel Flanges SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions
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3.3
Couplings Couplings shall be metallic spacer type only. Threaded couplings shall not be used. Both coupling halves shall be distinctly match marked. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly keyed in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment. When a driver is removed prior to shipment, the fully machined coupling halves shall be mounted to the fan shaft and the driver shaft. Removable coupling guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) standards.
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Composite installation, operating and maintenance instructions shall be provided of the fan, coupling and motor. A cross-sectional drawing of the fan shall be provided with parts numbered and a listing of the parts which agree with the fan supplied.
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Baseplate
Pump
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Composite installation, operating and maintenance instructions shall be provided of the pump, coupling, mechanical seal, if applicable, and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 4.11 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 4.12 Materials of Construction Unless otherwise noted, the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All small internal parts and fasteners which are not specified shall be made of material equal in corrosion resistance to the impellers. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.
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5.2
Design The pump casing shall be of threadless one piece construction. The pump shall have victaulic or flanged suction and discharge connections, as required. All pumps shall have radial vane enclosed impellers that are positively attached to the impeller shaft to ensure they will not loosen during operation. All pumps shall be furnished with threaded oil vent and drain connections in the bearing frame. The vent connection shall be capped with a cap of the same material of construction as the bearing frame. The drain connection shall be plugged with a pipe plug of the same material as the bearing frame. The pump shaft shall be designed to accommodate the maximum motor horsepower and cover the entire head-capacity range with the installed impellers. The maximum shaft deflection at any operating speed shall not exceed 0.0025". The thrust bearings and bearing lubrication system shall be designed for the service specified and shall be capable of operating continuously with a lubricant o o temperature not exceeding 250 F when the ambient temperature is 115 F. The radial bearings shall be permanently greased. Anti-friction bearings shall be of standard type and shall be selected with an L10 life expectancy of 17,500 hours at maximum operating conditions. Bearings are to be selected in accordance with the Anti-Friction Bearing Manufacturers Association (AFBMA) Standard 9. Bearing housings shall be effectively sealed against the entrance of water or dust. The maximum vibration level measured on the pump bearing housing at the rated speed +/-10 % and rated flow +/-10 % shall not exceed 0.1/sec. peak velocity.
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Figure 13-5: Multi-Stage Centrifugal Pump 5.3 Mechanical Seals Unless otherwise noted the mechanical seal shall be of the single internal design. The mechanical seals shall be installed prior to shipment and shall be clean and lubricated ready for initial service. 5.4 Couplings Couplings shall be flex rubber spacer type only. Threaded couplings shall not be used. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly keyed in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment. When a driver is removed prior to shipment, the fully machined coupling halves shall be mounted to the pump shaft and the driver shaft. Removable coupling guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) standards. 5.5 Baseplates When a baseplate is required, it shall be of cast iron or carbon steel construction. The baseplate shall be designed to extend under the pump and the motor feet. Holes shall be drilled in the baseplate and the pump and motor shall be bolted to the baseplate. The pads for the motor shall also be machined and steel shims shall be provided to allow for proper alignment of the pump and motor.
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Composite installation, operating and maintenance instructions shall be provided of the pump, coupling, mechanical seal, and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 5.10 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly.
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Victaulic Inlet
Victaulic Discharge
6.3
Couplings Couplings shall be the threadless plug-in type only. Threaded couplings shall not be used. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly secured in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment.
6.4
Inspections and Tests All pressure casings shall be hydrostatically tested with water at 1.5 times the maximum allowable casing design pressure for 10 minutes with no casing joint seepage or leaks.
6.5
Preparation for Shipment Prior to shipment all carbon steel and iron surfaces of the pumps shall be cleaned and painted with one coat of a rust inhibiting paint system. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged.
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Composite installation, operating and maintenance instructions shall be provided of the pump and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 6.8 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 6.9 Materials of Construction Unless otherwise noted, the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All small internal parts and fasteners which are not specified shall be made of material equal in corrosion resistance to the impellers. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.
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Water Conditioning
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Composite installation, operating and maintenance instructions shall be provided of the pump, coupling and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 7.9 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 7.10 Materials of Construction Unless otherwise noted, the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All external screws and fittings, not directly in contact with the process fluid, shall be of corrosion resistant materials. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.
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Figure 13-8: Motor Driven, Hydraulic Diaphragm Positive Displacement Metering Pump
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Composite installation, operating and maintenance instructions shall be provided of the pump, coupling, and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agrees with the pump supplied. 8.10 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 8.11 Materials of Construction Unless otherwise noted the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All external screws and fittings, not directly in contact with the process fluid, shall be of corrosion resistant materials. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.
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9.3
Liquid Ends The liquid end shall be securely attached to the pump casing. All liquid ends shall be complete with guided ball check valves having controlled travel on the suction and discharge sides and seal rings. The discharge check valve shall be spring loaded to provide positive backflow protection. All liquid ends shall be complete with a combination anti-syphon/backpressure valve to prevent siphoning and low overpumping at low pressures. All liquid ends shall be designed to prevent clogging from scale accumulation.All liquid ends shall be complete with diaphragms that will operate without the need for hydraulic backing.
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Water Conditioning
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Composite installation, operating and maintenance instructions shall be provided of the pump. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 9.9 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 9.10 Materials of Construction Unless otherwise noted the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All hardware which is not specified shall be made of corrosion resistant material.
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Motor
Outlet Silencer
Figure 13-12: Rotary Lobe Blower
29 Royal Road, Guelph, Ontario, Canada N1H 1G2 Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com
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Composite installation, operating and maintenance instructions shall be provided of the blower, motor and ancillaries. A cross sectional drawing of the blower shall be provided with parts numbered and a listing of the parts which agrees with the blower supplied. 10.14 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the blower assembly and product being handled shall not exceed 97 dB(A) free field, at any point 3 feet from the blower assembly in accordance with OSHA standards for permissible noise exposure not exceeding 3 hours per day. 10.15 Materials of Construction Unless otherwise noted the materials of construction of all blower parts shall be in accordance with the attached Blower Specification Sheet.
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Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-Ring Impeller O-Ring
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Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-Ring Impeller O-Ring
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Pump Casing Impeller Impeller Shaft Interstage Bearing Sleeve Impeller Cap Difuser Casing Adapter 1st Stage Cap Shaft End Cap Bearing Runner Bearing Frame Bearing Retainer Bearing Shaft Shaft Coupler Mech. Seal Housing Bearings Intermediate Bearing Snap Rings Oil Seals O-Rings Upthrust Washer
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