RAJALAKSHMI INSTITUTE OF TECHNOLOGY Kuthambakkam, Chennai- !"#!

LESSON %LAN

Faculty Name Subject Name Year "e#ree $ %ranc&

: : : :

S.Janakiraman Unconventional machining process III %.E. ' Mec&anical En#ineerin#

Code Seme ter

: :

ME 2026 !I

(bjecti)e: To learn about various unconventional machining processes, the various process parameters and their influence on performance and their applications

Te&t '((k)*+, 1. Vijay.K. Jain Advanced &elhi, '(() Re-e.en/e '((k)*+,

achining !rocesses" Allied !ublishers !vt. #td., $e%

1. *enedict. +.,. $ontraditional /or- 0112)3.

anufacturing !rocesses"

arcel &e--er .nc., $e%

'. !andey !.4. and 5han 6.5. odern &elhi 0'(()3. 8. c +eough, Advanced ethods of

achining !rocesses" Tata

c+ra%76ill, $e%

achining" 4hapman and 6all, #ondon 011123.

9. !aul &e +armo, J.T.*lac-, and :onald.A.Kohser, aterial and !rocesses in anufacturing" !rentice 6all of .ndia !vt. #td., $e% &elhi ,2 th ;dition,'((1.

S0 N(0

1ate

H(u.* .e2ui.e3

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Unit

T(4i/)*+

'((k

'((k N(0 1,2,3,4 1,2,3 1,2,3 1,2,3 1,3,4

UNIT I INTRO1UCTION
* 2 . / * 2,.,/ 6 0 I I I I I Introduction to unconventional machining processes, their needs and classification Brief introduction to the type of energy source employed in AJM, U M , !JM Brief introduction to the type of energy source employed in "#M, "$M, "$% Brief introduction to the type of energy source employed in "#M, "$M, "$% Brief introduction to the type of energy source employed in &BM, 'AM,"BM A(rasive Jet Machining, !or)ing 'rinciple * e+uipment used A(rasive Jet Machining ,'rocess parameters A(rasive Jet Machining, M,,-.ariation in techni+ues used, Applications !ater Jet Machining, !or)ing 'rinciple * e+uipment used !ater Jet Machining- 'rocess parameters !ater Jet Machining ,M,,-.ariation in techni+ues used, Applications Ultrasonic Machining, !or)ing 'rinciple * e+uipment used Ultrasonic Machining ,'rocess parameters Ultrasonic Machining, M,,-.ariation in techni+ues used, Applications $omparison of process capa(ilities and parametric analysis + + + + +

UNIT-II MECHANICAL ENERGY 'ASE1 %ROCESS

6 0 1 2 *0 ** *2 **. */ 1 2 *0 ** *2 *-,*/ 2* 22 2-,2. 2/ II II II II II II II II II II + + + + + + + + + + -

UNIT III ELECETRICAL ENERGY 'ASE1 %ROCESS

*6 *0 *1 *2 20 2* 22 2-

2/ 26,20 21 22 -0 -* -2 --

III III III III III III III III

"lectric #ischarge Machining /"#M01or)ing 'rinciple "lectric #ischarge Machining /"#M0 e+uipments-'rocess 'arameters M,,- electrode 3 4ool * 'o1er $ircuits $haracteristic of the "lectric #ischarge Machining process #ielectric, 5lushing !ire cut "#M 1or)ing 'rinciples 'rocess 'arameters, e+uipments $haracteristic of Machining process, Applications6

+ + + + + + + +

1,2,4, 1,2,4,2 1,2,4, 1,2,4, 1,2,4,2 1,2,4, 1,2,4, 1,2,4,

S0 N(0 2. 2/ 26 20 21 22 -0 -* -2 --. -/

1ate

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H(u.* taken

Unit I! I! I! I! I! I! I! I! I! I! I! I!

T(4i/)*+ $hemical machining, 1or)ing 'rinciple "tchants, Mas)ant, 4echni+ues of applying mas)ants 'rocess 'arameters * M,,'rinciples of "$M, "lectrolysis, 5unctions of "lectrolyte and its importance "$M machine tool, e+uipments "lectrical circuit, M,, 'rocess 'arameters of "$M, parametric analysis 'rinciples of "$%, "$% Machine 4ool "+uipments, 'rocess 'arameters "lectrical circuit, M,, 'rocess 'arameters ,'rocess characteristics

'((k 3 3 3 3 3 3 3 3 3 3 3 3

'((k N(0 1,2,4 2,3,4 1,4 2,3 1,2,3 2,4,2 1,4 1,4 1,4,2 2,3,4 2,3,4

UNIT I5 CHEMICAL AN1 ELECTROCHEMICAL 'ASE1 %ROCESS

UNIT 5 THERMAL ENERGY 'ASE1 %ROCESS

-6 -0 -1 -2 .0 .* .2 ... ./ 66. 6/ 66 60 61 62 00 0* 02 ! ! ! ! ! ! ! ! ! ! &aser Beam machining ,&BM -1or)ing 'rinciple 4ypes of laser, "+uipments 'rocess 'arameters ,'rocess characteristics plasma Arc machining /'AM0 1or)ing 'rinciple plasma Arc cutting system, "+uipments 'rocess 'arameters ,'rocess characteristics "lectron Beam Machining /"BM0- 1or)ing 'rinciple "lectron Beam machining system, "+uipments 'rocess 'arameters ,'rocess characteristics Beam control techni+ues * $omparison of process capa(ilities, Applications6 + + + + + + + + + + 1,3,2 1,4,2 1,2,4 1,2 1,3,4 1,3,4 1,4,2 1,4,2 1,4 1,4

3 3e4t %ook 5 + +e6erence %ook

3otal 7r : 02 7.(."5Mec&anical

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