Professional Documents
Culture Documents
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KYF Flotation
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Application Characteristics Construction Technical parameters Structure scheme of the KYF II flotation machine Dimensions related to technological layout Scheme of configuration and installation Other features Application Advantages Technical features Technical parameters Main projects
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Flotation Column
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1. About Us
Beijing Mining Research Institute has been focusing on Research and Development of flotation cell technology since 1956. Meeting the requirements of each client, 11 series and over 100 sizes of flotation cells have been developed. In the process of meeting and exceeding our customers expectations, great success has been achieved by offering our exclusive KYF Flotation Cell. Ongoing development also includes2 series and over 20 sizes of flotation columns, specifically designed according to technical characteristics of the mine site. Our flotation cell and column technology, with excellent metallurgical performance, has been proven to operate at an advanced international level while meeting clients standards from all over the world. Looking into the specialized characteristics of individual ore properties and processing, we provide the optimal one-stop technical solution for our clients.
2. Flotation Cell
2.1 Application
The flotation cell is used to process diverse minerals with high-quality performance, easy control, and energy savings.
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2.2 Advantages
Tap into abundant practical experience, based on over ten thousands units of flotation cells successfully running throughout China and all over the world. Reasonable structural design directed under advanced CFD-simulating technology. Stable and dependable operation. High-efficiency, energy savings, and excellent metallurgical performance. Easy tocontrol, operate, and maintain.
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Flexibly Designed Froth Launder Double internal froth launders and double fro thcleanersrapidly accelerate the froth flowing into the launders. If necessary, radial launders will be provided to lower the froth-lip loading. Not only is the concentrate recovered quickly, but also the detachment possibility of coarse particles is reduced.
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Main Assembly Modularization The modularization of the tank and agitator assembly meet well within the requirements of shipping, installation, commissioning, andmaintenance for all types of job sites. Same Level Based or Step-wise Layout ofFlotation Cell U-shape flotation cells can be installed either on the same level base or step-wise layout. With the exclusively patented slurry and froth self-suction cells, the froth can be returned into the flotation cells without extra froth pump. For the step-wise layout, U-shapecells, and round-shape cells, the slurry flows to the successive bank by gravity, while the froth has to be transported by pump. Starting Under Full Load The KYF flotation cell can easily and safely be re-started after a scheduled or emergency stop under full load conditions. Adaptation to High Elevation The accurate selection of an air blower enables the flotation cell to run normally under high-elevation conditions. Some applicable examples are listed as follows:
NO. 1 2 3 4 Flotation Cell Specification KYF-8/6 KYF-50/40/8 KYF-16 KYF-320/100 Location Silver Mine@Sichuan Province, China Copper Mine@Qinghai Procince, China Copper Mine @Tibet, China Copper Mine Peru Elevation 3900m 4200m 5000m 5000m
Automatic Control System Process The automatic control system for KYF flotation cell sconsists of a pulp-level control system and an aeration-flow-rate control system.
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Flolation Cell
Pneumatic Actuator
Step-wise layout of the flotation cell Dimensions of the U-shape flotation cell
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Technical parameters
Technical parameters
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4.3 Construction
Rotor Dia m 0.40/0.34 0.47/0.40 0.54/0.48 0.62/0.55 0.62/0.55 0.72/0.63 0.76/0.66 0.86/0.74 0.91/0.78 0.93/0.80 0.88/0.90 1.05 1.20/1.03 1.12 1.26 1.30 1.35
Installation Min.Pressure Power at Shaft kW 4/3 5.5/4 7.5/5.5 11/7.5 18.5/11 22/15 30/22 37/22 45/37 55/37 55/45 75/55 91/75 90 132 160 160 kPa >11 >12 >14 >15 >17 >19 >20 >23 >25 >27 >31 >32 >33 >35 >40 >45 >48
Aeration Rate m3/m2.min 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4 0.05~1.4
Capacity m3/min
Weight kg
m*m*m 1.00*1.00*1.10 1.30*1.30*1.25 1.60*1.60*1.40 1.80*1.80*1.50 2.05*2.05*1.75 2.20*2.20*1.95 2.40*2.40*2.10 2.80*2.80.2.40 3.00*3.00*2.70 3.10*3.10*2.90 3.50*3.50*3025 3.80*33.80*3.40 4.40*4.40*3.50 5.10*5.10*3.80 5.90*5.90*4.20 6.42*6.62*4.72 6.85-*7.20*5.02
0.2-0.5/0.2-1 920/1056 0.5-1/0.5-2 1158/1346 0.7-1.5/0.7-3 2172/2074 1-2/1-4 1-3/1-6 2-4/2-8 3-5/3-10 4-8/4-16 5-10/5-20 2375/2100 2545/3278 4142/3857 4894/4334 6928/7545 9200/8240
6-12/6-24 10819/9820 7-15/7-30 14810/13820 8-19/8-38 18790/17097 10-25/10-40 13-50 20-60 20-60 20-60 22000 26200 33500 36200 42500
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Feed Box
Talling Tank
Type
XCF/KYF-1 XCF/KYF-2 XCF/KYF-3 XCF/KYF-4 XCF/KYF-6 XCF/KYF-8 XCF/KYF-10 XCF/KYF-16 XCF/KYF-20 XCF/KYF-24 XCF/KYF-30 XCF/KYF-40 XCF/KYF-50 XCF/KYF-70 XCF/KYF-100 XCF/KYF-130 XCF/KYF-160
4350 2670 1400 1616 1950 1616 1180 1030 975 1708 300 4650 2773 1500 1816 2150 1816 1310 1150 1075 1808 300 5313 3191 1750 2070 2400 2066 1570 1410 1200 2058 400 5713 3391 1950 2220 2540 2216 1680 1510 1270 2258 400 6000 3541 2100 2420 2740 2416 1880 1710 1370 2410 400 6800 4007 2400 2820 3172 2820 1956 1780 1586 2710 400 7300 4300 2700 3020 3372 3020 1956 1780 1686 3010 400 8200 5016 2900 3120 3582 3120 2305 2075 1791 3210 450 8550 5325 3025 3520 3980 3520 2300 2100 1990 3610 500 9300 5635 3400 3820 4280 3820 2530 2300 2140 4070 500
As the flotation machine of tank structure is largely different from the above specifications, the parameters will not be offered, if you want, please contact us.
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Note: An equipment flow chart will be needed to place your order. Please include the following information: 1. Quantity of flotation machines and arrangement plan. 2. Quantity of flight driving system (left or right type). 3. Quantity of feed boxes, intermediate boxes, and tailings boxes. 4.Notation of whether the intermediate boxes and tailings boxes will be controlled by hand, electricity, or automation. 5. Flowchart metallic of balance processing.
5.Flotation Column
5.1 Application 5.2 Advantages
The Flotation Column has been widely applied to process copper, molybdenum, gold, phosphate, ore,and more. Thousands of flotation columns for application Easy to operate and maintain High-efficiency, energy savings, and good metallurgy performance.
Air distributor system is installed at the bottom off lotation column enables the air bubbles being injected into slurry at a supersonic velocity for travelling longer distances. The anti-wear ceramicslining prolongs the nozzle service life, which can be inspected and conveniently replaced on line. Feed distribution component ensures the slurry is dispersed evenly into the cross column section.Fine bubbles are distributed into the cross section quickly, resulting in high-mineralized probability. Tailing is discharged via the specially designed dart valveat a high location, thus three following advantages are achieved: a. Reduced slurry velocity, lower wear for the pipeand valve b. Linear control strategy for accurate pulp level regulation c. Lower power consumption of the slurry transportation pump Automatic control system specially designed for flotation column consists of the liquid level control system, an aeration rate control system, and a wash water control system to maintain stable operation.
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KYZB-0612 KYZB-0812 KYZB-0912 KYZB-1012 KYZB-1212 KYZB-1512 KYZB-1812 KYZB-2012 KYZB-2512 KYZB-3012 KYZB-4012 KYZB-4312 KYZB-4510
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5.5 Mainprojects
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