648 Middle Country Road Suite 4 Telephone: 631 863-2036

St. J ames, New York 11780 Fax: 631 863-2760

E- Mail: sales@intercoproducts.com
WEBER
Carburetor Component Catalog
Carburetor Exploded Views
Calibrated Parts Listing
Air Filters, Elements and Hardware
Weber Carburetor Buyers Guide 1 - 2
Float Level Instructions 3 - 4
Carburetor Calibrations 5
Technical Reference Manuals 5
Repair Parts 6
Calibrated Parts 7 - 9
Velocity Stacks 10
VW Accessories 11
Accessories & Filters 12 - 13
Carburetor Exploded Views 14 - 45
I
PAGE
WEBER
TABLE OF CONTENTS
WEBER
II
WEBER
Disclaimer:
The information listed in this Catalog has been compiled from reliable sources and is
correct to the best of our knowledge. Interco Products cannot and does not accept
any responsibility of liability for errors contained herein.
The use of recognized manufacturers and their respective model names/numbers by
Interco Products is for the sole purpose of application and in no way denotes their
use to infer or intend a direct connection between Interco Products and those
automobile manufacturers or factories.
COPYRIGHT 2001, INTERCO PRODUCTS. ANY REPRODUCTION , ALL OR PART,
OF THIS CATALOG IS STRICTLY PROHIBITED WITHOUT THE WRITTEN CONSENT
OF INTERCO PRODUCTS. SHOULD ANY OF OUR CUSTOMERS WISH TO
REPRODUCE PART OR ALL OF THIS CATALOG, PLEASE SUBMIT A DETAILED
REQUEST IN WRITING TO THE ADDRESS ON THE FRONT COVER OF THIS
CATALOG.
WEBER
Primary Secondary
32/36 DGV 5 A 22680.005 32 36 MANUAL
32/36 DGAV 22680.051B 32 36 WATER
32/36 DGEV
22680.033B 32 36 ELECTRIC
32/36 DGAV-IC 22680.551B 32 36 WATER
32/36 DGEV-IC 22680.533B 32 36 ELECTRIC
38 DGAS 18930.018 38 38 WATER
38 DGES
18930.020 38 38 ELECTRIC
Carburetor Base
Dimensions
Primary Secondary
32/36 DFEV 23A
22680.070 32 36 ELECTRIC
Greater improvements in throttle response at a slight penalty in fuel economy can be achieved by using the 38 DGAS or 38 DGES synchronous-opening models.
Both can be used as a high performance alternative for most any DGV application.
1
WEBER
DGEV DFEV
DFV SERIES
The DFV Series offers the same increased performance, economy, driveability and excellent value as does the DGV Series. The basic design of the DFV carbs is
that of the DGV but as a mirror image, with the primary and secondary barrel positions reversed in the body. While the throttle lever in the DFV rotates in a
clockwise motion, it rotates counter-clockwise in the DGV. The DFV also features a power valve circuit to facilitate low vacuum running conditions-perfect for long
duration, high power output situations. You get the same value, parts availability and durability as with the DGV in a carburetor suited to your needs.
NOTE
CARBURETOR MODEL PART NUMBER
BARREL DIAMETER (mm) CHOKE
ACTUATION
WEBER CARBURETOR BUYING GUIDE
DGV, DFV SERIES
NOTE
DGV SERIES
Any search for the ideal 2-barrel, progressive, down-draft carburetor would surely end with the DGV Series. Look no further for versatility, wide adaptability,
easy installation, low initial cost, trouble-free maintenance, excellent driveability, increased fuel economy and improved performance. Designed for engines
displacing 1200cc 2300cc, the DGV Series carbs feature diaphragm type accelerator pump circuits and models with manual, water or electric choke actuation. The
DGV also has a power valve circuit to facilitate low vacuum running conditions.
Where the tendency for engines to diesel or run-on exists, we recommend the use of our DGV Series carburetors with integral idle cut-off units. These ICU
carburetors inhibit the tendency to diesel by positively shutting off the supply of fuel to the idle circuit when the engine is switched off. This situation is particularly
prevalent with later model engines.
CHOKE
ACTUATION
CARBURETOR MODEL PART NUMBER
w/idle cut-off solenoid
w/idle cut-off solenoid
synchronous-opening
synchronous-opening
BARREL DIAMETER (mm)
WEBER
40 DCOE 151 19550.174 MANUAL
45 DCOE 152 19600.060 MANUAL
48 DCO SP 19630.007
50 DCO/SP 19650.001
50 DCO/SP 19650.002
55 DCO/SP 19700.001
55 DCO/SP 19700.002
IDF
40 IDF 70 18950.138
44 IDF 71 18990.030
48 IDF 6 19030.021
WEBER
CARBURETOR MODEL
2
40
44
48 XE carb., right or left
XE carb., right or left
PART NUMBER
XE carb., right or left
50
50
55
use w/19650.002
use w/19650.001
use w/19700.002
use w/19700.001
DCOE
55
INTERCO offers the IDF XE Series carburetors, for use in extreme or severe environments. Complete XE carbs include: Extended Emulsion Tube Holders and
Adjustable, Spring-Loaded Accelerator Pump Actuating Rods.
IDF SERIES
With its central float chambers, full calibration capabilities, compact alloy body and wide variety of available sizes, the IDF Series has been and continues to be the
winning choice for a synchronous, 2 barrel, downdraft carburetor. The IDF features diaphragm type accelerator pump circuits and ball bearing throttle shafts. When
used with an adapter, the IDF will replace the Solex 40 PII carburetors used on many Porsches. The IDF is ideal for use on most opposed-cylinder engines, or on
engines where the intake ports are nearly vertical. Offering relative low cost for performance gained, the IDF is hard to beat.
NOTE
CHOKE
ACTUATION
BARREL DIAMETER (mm)
WEBER CARBURETOR BUYING GUIDE
DCOE, IDF SERIES
CARBURETOR MODEL PART NUMBER
CHOKE
ACTUATION
BARREL DIAMETER (mm)
DCOE SERIES
With a Grand Prix Racing heritage, the venerable DCOE is Weber's premier carburetor, and still the standard by which all other carburetors are measured. It is
unsurpassed for full-race use, yet its infinite turnability by way of interchangeable calibrated parts allows it to be tailored to suit any engine and applicaton.
Hardly enough can be said about the DCOE. Its features include: ball bearing throttle shafts, piston type accelerator pump circuits, a wide variety of throttle bore
sizes and, of course, the excellence that is Weber.
NOTE
40
45
48
WEBER
DCOE, DCNF, DGV, IDF
WEBER FLOAT LEVELING INSTRUCTIONS
WEBER
3
DCOE Series
(measure with gasket in place)
DCNF Series
DGV Series
(with Brass Float) (with Plastic Float)
IDF Series
The float level is a critical part of any carburetor calibration. Varying the level of fuel in the bowl will change the point at which the main circuit starts to
feed, alter the characteristics of an emulsion tube, and affects both drivability and fuel consumption. Follow these general instructions for float
leveling.
GENERAL INSTRUCTIONS . Float level, expressed in mm, generally refers to the distance of the float from the face of the carburetor cover. When
the top cover is held vertical with the float pivot at the top and the float tab (Lc) resting, against, but not compressing, the spring-loaded ball in the
needle valve, measurement is made between the top or bottom of the float to the face of the top cover. On carburetors where it it necessary to
remove the float in order to replace the top-cover gasket, the measurement should be made to the gasket face, with the gasket in place.
To adjust the float level, tab (Lc) should be carefully bent until the required dimension is achieved. Float stroke is the dimension from the top cover to
the top or bottom of the float when the float is at the bottom of its travel. Adjust this dimension by bending tab (A).
WEBER
WEBER
40,46, 48 IDA
WEBER FLOAT LEVELING INSTRUCTIONS
4
These carburetors differ from others in that the float is retained in the body and is not removed with the top
cover. Two tools are required for float leveling operations-Needle & Seat Gauge, pt.# 98014.200 & Spring
Retainer, pt. # 98013.800. The needle and seat gauge can be used to determine Dimension A, which should
be 18mm on 3 Bbl. carburetors, and 24mm on 2 Bbl. carburetors (48 IDA). Retaining the needle and seat
gauge and holding the float in this position with the spring check distance from top of carburetor body to top of
float. This should be 12.5-13mm on 3 Bbl. models, and 5.5-6mm on 2 Bbl. carbs. Repeat the above process
on each float. Should the float be incorrectly placed, modify the position of tabs (Lc), until they are
perpendicular to the axis of tab (A) and make sure there are no indentations on the contact surface which
might affect the free movement of the needles with ball (Sf) of the valves (V).
40, 46 IDA
3 Bbl. Models
48 IDA
2 Bbl. Models
WEBER
Carburetor Part Main Aux Main Em. Air Corr. Idle Pump Pump Needle Float Level Choke
Model Number Venturi Venturi Jet Tube Jet Jet Jet Exh. Valve (MM) O/C Operation
32/36 DFAV 22680.056 Water
32/36 DFEV 22680.070 Electric
32/36 DGV 5A 22680.005 140/135 F50/F6 55/50 50 Manual
32/36 DGAV 22680.051B 35/51(Plastic) Water
32/36 DGEV 22680.033B 51/41(Brass) Electric
34 ICH 15290.027 3.5 165 F6 190 50 55 Manual
34 ICT 15290.035 4.5 130 F78 160 52 50 None
38 DGAS 18930.032 Water
38 DGES 18930.020 Electric
40 DCOE 151 19550.174 30 115 F11 200 45F9 40 50 12
40 DCNF 12 18950.060 32 F24 220 50 45 100 50
40 IDA 3C, 3C1 31300.001/002 30 F26 180 55 50 000 see page 4 None
40 IDF 70 18950.138 28 115 200 50
44 IDF 71 18990.030 135 175 50
45 DCOE 152 19600.060 145 F16 155 55F8 45 2.00 12
46 IDA 3C, 3C1 31360.001/002 170 F24 145 70 50 1.75 see page 4
48 DCO SP 19630.007 5.0 180 160 65F8 45 100 2.50 12
48 IDA 19030.015 37 135 120 70F10 see page 4
48 IDF 6 19030.021 40 150 F2 180 55 32.5/10
50 DCO SP 19650.001
50 DCO 1/SP 19650.002
55 DCO 19700.001
55 DCO 1SP 19700.002
HP774 HM393 CB103 95.0000.54
5
WEBER
WEBER CARBURETOR TECHNICAL REFERENCE
WEBER CARBURETOR FACTORY CALIBRATIONS
50
137/140 F50/F66 60/50 55
45 F50
4.5
50 F11
27 4.0 145 185
180 60F8
180
1.75
2.50 100 45
55
65F8 160
3.5/3.5 2.00
60/50 140/140 F50/F50 170/160
-
165/160
29 40
Manual
Manual
125
36
1.75 13/6.5
70
40
26/27
50 000
12
46.5/36.5
32.5/10
2.00
30 2.50 52.5/40
HP774
5.0
4.5
F7
46 F7
F9
HM393
48
CB103
95.0000.54
HP Weber Book Some Highlights from this book are: MGB Weber Conversion, Theory, Tuning and Repair.
Haynes Weber Book tuning ,repair, and VW IDF installation and much more.
Weber Tech Book by Bob Thomlinson a must for the VW Enthusiast.
Weber Factory Manual, Covers Theory, Tuning, the most in depth Technical Manual available.
None
42
WEBER
CARBURETOR
TYPE
PART NUMBER REPAIR KIT
FLOAT
INC.
GASKET KIT FLOAT
ACCEL PUMP
DIAPHRAGM
BASE
GASKET
34 ICH 15290.027 92.1276.05 Y N/A
34 ICT 15290.035 92.1213.05 Y 92.0286.05
41030.019
Brass
41030.020
Plastic
92.1130.05 Y
92.3230.05 N
38 DGAS 18930.032
38 DGES 18930.020
19550.174 92.1514.05 N 92.0362.05 41030.034
92.1046.05 Y*
92.1047.05 Y**
92.1094.05 Y
4 Bolt Top
92.1637.05 Y
5 Bolt Top
40 IDA 3 BBL 31300.001/002 92.3076.05 N NLA 41015.007 N/A
40 IDF 18950.138 47407.027#
44 IDF 18990.030 47407.207##
19600.060 92.1514.05 N 92.0362.05 41030.034
92.1046.05 Y*
92.1047.05 Y**
46 IDA 3 BBL 31360.008/009 92.3076.05 N NLA 41015.007 N/A 99005.123
48 DCO SP 19630.007 92.1514.05 N 92.0362.05 41030.034 99005.148***
48 IDA 19030.015 92.1050.05 Y 92.0034.05 41015.007
47407.027#
47407.207##
50 DCO 19650.001
50 DCO 1SP 19650.002
55 DCO 19700.001
55 DCO 1 SP 19700.002
* Equipped with 1.75 mm needle valve # Early Style
** Equipped with 2.00 mm needle valve ## XE Style
*** Soft Mount Kit
19030.021
92.0015.05
41030.008 92.0092.05 Y 92.1502.05
99005.140***
41030.005
N/A
92.1514.05 N 92.0362.05 41030.034 N/A 99005.150
99005.047
Y
N
WEBER
Old style paper top
cover gasket
Old style paper top
cover gasket
32/36 DGV
32/36 DGAV
32/36 DGEV
92.1137.05
92.3237.05
92.1137.05
92.3237.05
92.3237.05
92.1137.05
99005.020 41015.011
99005.068
22680.005
22680.051B
22680.033B
Y
N
Y
N
WEBER REPAIR PARTS
47407.355 99005.065 Y N/A 41030.019
92.0108.05 47407.355
47407.261
99005.036 47407.261
22680.070 32/36 DFEV
40 DCOE
92.1135.05
40 DCNF 18950.060
92.0077.05
92.0120.05
92.0105.05 41030.022 47407.261
41015.005
92.0015.05 41030.005
N/A
6
99005.145***
N/A
99005.047
41030.008 92.1502.05 92.0092.05 Y
45 DCOE
48 IDF
WEBER
DCOE, DCO, IDA, IDF .080 to 2.40 in .05 increments
.080 to 2.10 in .05 increments
DATRA, DCNF, DFTA, DHTA, DMTR, DMTRA 1.00 to 2.00 in .05 increments
DCOE, DCO, IDA, IDF .100 to .240 in .05 increments
.100 to .220 in .05 increments
.100 to .250 in .05 increments
DFM, DFTA, DFV, DGAS, DGES, DGV, DGAV (Secondary), .40 to 1.00 in .05 increments
DHSA, DHTA, DIC, DICA, DIR, DMSA, IDA 3BBL
0.40, 0.45, 0.50, 0.55, 0.60, 1.00
0.40, 0.45, 0.50, 0.55, 0.60, 0.65
0.40, 0.45, 0.50, 0.55, 0.60, 0.65
0.60, 1.00, 1.20
* XXX represents the jet size. For example a size 1.50mm main jet for a DCOE is part number 73401.150
74409.XXX*
74821.XXX*
74822.XXX*
74823.XXX*
77401.XXX*
74403.XXX*
74405.XXX*
77201.XXX*
APPLICATIONS IDLE JETS SIZES
77501.XXX* DATRA, DCNF, DFTA, DHTA, DMTR, DMTRA
MAIN JETS
AIR CORRECTOR JETS APPLICATIONS
73401.XXX*
73801.XXX*
73405.XXX*
ADF, DARA, DCD, DCN, DCZ, DFAV, DFEV, DFI, DFM, DFV,
DGAV, DGEV, DGV, DHSA, DIC, DICA, DIR, DMSA, ICH, ICT,
IDA (3BBL)
WEBER CALIBRATED PARTS
APPLICATIONS
ADF, DARA,DCD,DCN, DFAV, DFEV, DFI, DFM, DFV, DGAV,
DGEV, DGV, DHSA, DIC, DICA, DIR, DMSA, ICT, IDA (3 BBL)
SIZES
SIZES
0.40, 0.45, 0.47, 0.50, 0.52, 0.55,
0.60, 0.65, 0.70
DCNF, IDF
DCOE F8
DGAV (Primary), ICH, ICT
DCOE F9
48 IDA F10
48 IDA Idle Jet Holder/ Air Corrector
7
WEBER
0.40, 0.45, 0.50, 0.55, 0.60, 0.65,
0.70, 0.75, 0.80
77903.XXX*
WEBER
APPLICATIONS
APPLICATIONS
* XXX represents the jet size. For example a size .50mm pump exhaust valve for a DCOE is part number 79701.050
3.5 mm
DCOE,DCO,IDA, IDF
DCN, DCNF, DCOE
IDF
SIZES
SIZES
45 DCOE
4.5 mm
0.35 to 1.00 mm in .05 increments
(.000 closed)
5.0 mm
71111.350
79519.XXX*
79518.XXX*
79511.XXX*
79503.XXX*
79701.XXX*
69602.500
NEEDLE VALVES
1.50, 1.75, 2.00, 2.50 mm
2.00, 2.50 mm
1.50, 1.75, 2.00 mm
1.50, 1.75, 2.00, 2.25, 2.50, 3.00 mm
40, 42 mm
SIZES
69602.450
APPLICATIONS
APPLICATIONS AUXILLARY VENTURIS
32/36 DGV
32/36 DGAV/EV
42 mm
28, 30, 32, 34, 36 mm
28, 30, 32 mm
32, 34, 36 mm
30, 32, 34, 36, 38, 40 mm
40 DCOE
DGV, DGAV, DGEV
PUMP EXHAUST VALVE
DGAS, DGES
48, 50, 55 DCO
48 IDA
45 DCOE 72116.XXX*
71507.XXX*
72302.XXX*
72128.XXX*
72136.XXX*
8
WEBER
WEBER CALIBRATED PARTS
MAIN VENTURIS (CHOKES)
44 IDF
40 IDF 71506.XXX*
SIZES
WEBER
DCOE 0.35, 0.40, 0.45, 0.50, 0.60, 0.65, 0.70,
0.90
0.40, 0.50, 0.55
DCNF, DGV (Double Squirter)
DGAV/EV (Double Squirter)
* XXX represents the jet size. For example a size .50mm accelerator pump jet for a DCOE is part number 76215.050
F2 61450.027
F3 61450.028
F4 61450.051
F5 61450.029
F7 61450.091 F6
F8 61450.092 F24
F9 61450.030 F50
F10 61450.111 F66
F11 61450.031
F14 61450.166
F15 61450.032
F16 61450.181
Idle Cut-Off Solenoid
Electric Choke Element
Power Valve Diaphragm-Manual Choke
Power Valve Diaphragm-Auto Choke
Universal Cable Linkage Kit (Fits DGV)
Electric Choke Element
Power Valve Diaphragm
Universal Cable Linkage Kit
Thickness
7mm
12mm
3mm
3mm
3mm
WEBER CALIBRATED PARTS
WEBER
SIZES APPLICATIONS
IDF
61440.220
EMULSION TUBES
76801.XXX*
ACCELERATOR PUMP JETS
76210.XXX*
76215.XXX*
APPLICATION
ADFA, DARA, DCN, DFAV, DFEV, DFD,
DFI, DFM, DGAS, DGES, DGAV, DGEV,
DGV, DHSA, DIC, DICA, DIR, DMSA,
ICH, ICT, IDA 3BB
61440.211
APPLICATION
61440.213
61440.216
0.40, 0.45, 0.50, 0.55, 0.60, 0.65, 0.70
32/36 DGEV COMMON PARTS DESCRIPTION
43914.060
DCOE, DCO, IDA, IDF
Part Number
99005.030
57804.333J
57804.052
57804.097
99007.116
99005.122 44 IDF
9
32/36 DFEV COMMON PARTS DESCRIPTION
57804.332J
HEAT-INSULATING GASKETS
57804.096
99005.216
AIR FILTER MOUNTING GASKETS
Part Number
99005.120
99005.119
48 IDA, 48IDF 99005.123
99005.121
Carburetor
DGV,DGAV/EV, DGAS/ES
DGV,DGAV/EV, DGAS/ES
40 IDF
Carburetor
DCOE
DFAV, DFEV
DGV,DGAV/EV, DGAS/ES
IDF
99005.070
99005.069
41655.013
WEBER
Standard-
reads 1-30 KG/H
BK High Volume-
reads 2-40 KG/H
10
WEBER
STE SYNCHROMETERS
WEBER CARBURETOR
VELOCITY STACKS (AIR HORNS)
40 DCOE 40 DCOE
52840.012
45 DCOE
45 DCOE
SYNCHROMETER ADAPTERS
52840.032
52840.001 52840.006
40 - 44 IDF
52845.003
40 IDF 60
52848.003
SK 118 040
32/36
DGAV,
38 DGAS
DCOE,
IDA
WEBER
Heat Riser Block-Off Plate Kit
Covers heat riser flanges when intake
heat riser is not used. Inclues Gaskets.
Uni-Link Kit
Allows you to adapt your linkage to
Fits any 32/36 DFEV Carburetor
Intake Manifold Gasket-
Dual Port, Pair
Intake Manifold Gasket
Type 2 & 4 - 1.7-2.0 Ltr.
3 & 4 Bolt Gaskets, Pair
Dual Port End Kit-Type 1, 2, & 3
Thick enough for porting & polishing.
These new aluminum end castings come
complete with necessary hardware.
Single Port End Kit- Type 1, 2, & 3
Cast Aluminum Ends for use with Center
Section Style manifolds with Single Port
Heads. Complete with necessary hardware.
Dual Port Installation Kit-Black
Quality Step-Style Boots. Clamps and
quality dual port intake gaskets included.
Universal Glass See Through Fuel Filters
1/4" Fuel Filter
5/16" Fuel Filter
Replacement Element-Pack of 2
9105-7
9109-7
WEBER
VW ACCESSORIES
ILLUSTRATION
9104-7
11
PART NUMBER
3412
3237
3447-7
3227-7
3397-7
99005.216
3236
DESCRIPTION
WEBER
Facet Solid State Electric Fuel Pump
Solid State reliabilty pumping 30 G.P.H.
at 2 to 4 P.S.I. Use with gas or alcohol.
Fuel Pressure Regulator
5/16" Fuel Fitting-Pair
1/4" Fuel Fitting-Pair
Rectangular Replacement Element
Gauze - 1 3/4" High
Gauze - 2 1/2" High
Oval Replacement Element
Gauze - 3 1/2" High
Rectangular Air Cleaner
DGV, DGAV, DGEV -
1 3/4" High with Gauze Filter
Rectangular Air Cleaner
DFV, DFAV, DFEV -
1 3/4" High with Gauze Filter
Round Chrome Air Cleaner
5 1/2" Diameter- High Flow
VW Carb. 2 1/2 High w/Paper
E1005
ACCESSORIES & FILTERS
9097-7
9102-7
E1000
E2000
12
WEBER
ILLUSTRATION PART NUMBER
41-2000-8
DESCRIPTION
9103-7
F1000
F1005
F1012
WEBER
Oval Air Cleaner
Weber 38-45 DCOE-
2 1/2" High w/Gauze Filter
Oval Air Cleaner
Weber 40-44 IDF-
3 1/2" High w/Gauze Filter
Rectangular Air Cleaner
DGV,DGAV, DGEV-
2 1/2" High w/Gauze Filter
Rectangular Air Cleaner
Weber DFV, DFAV, DFEV-
2 1/2" High w/Gauze Filter
Universal Nylon 90 A/C Fitting
Pod-Style Gauze Air Cleaner
VW Carb.- 5 " High
VW Carb.- 5 " High w/Vent
Bulk Replacement Clip
1 3/4"
2 1/2"
FILTERS
ILLUSTRATION PART NUMBER DESCRIPTION
13
99435.150
99435.250
F1020
F1025
F2000
99317.411
99317.412
WEBER
PF-200
F2005
WEBER