170pax4 Partslist

5
Maintenance and Assembly Drawings
This section contains mechanical assembly drawings and parts lists. Included are illustrations of parts and assemblies common to all 170PAX4 models, as well as their part numbers. Maintenance kits and their contents are also listed.
Contents
Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door-Open Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ribbon Supply and Take-Up Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Print Mechanism (Page 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Print Mechanism (Page 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lower Print Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elastomer Peel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platen Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label Guide Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Segment Roller and Lower Media Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Top Media Sensor Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronics Enclosure Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Logic Board, Applicator Interface Board, and PCMCIA Board . . . . . . . . . . . . . . . AC and DC Power Supply Boards and Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . Pulleys and Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermediate Pulley and Stepper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gears and Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ribbon Supply and Ribbon Take-Up Gears and DC Motors . . . . . . . . . . . . . . . . . . . . . Power Entry and Ribbon Tension Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 302 304 306 308 310 312 314 316 318 320 322 324 326 328 330 252 334 336 258 340 342 344
57518L-001 Rev. A 3/18/05
170PAX4 Maintenance Manual
297
Maintenance and Assembly Drawings
Notes ___________________________________________________________________
__________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________
298
57518L-001 Rev. A 3/18/05
Maintenance and Assembly Drawings General Information
General Information
This section identifies parts and assemblies in the 170PAX4 print engine using parts tables and figures. Both assemblies and parts are listed in the table, and the individual parts are identified in the associated figure. In each of the tables, parts shown in bold face can be purchased. Parts shown italicized are not purchasable, but may be available as a maintenance kit. (This information appears in the key at the bottom of each parts table.) Hardware items with an HW preceding the part number are not available as individual parts. You can purchase an item as part of a hardware kit in quantities listed in the parts table. The parts tables list part numbers for both right-hand (RH) and left-hand (LH) print engines. All graphics shown in this section are for the right-hand 170PAX4 print engine only.
57518L-001 Rev. A 3/18/05
299
Table 23 Front Cover

Item Part Number HW43676 49244M 49687 HW10477 HW44055 57377 57378 57379 57380 57502 HW06262 HW01159 49028 Description Qty.
1 2 3 4 5 6 6 7 7 8 9 10 11
Screw, Pan Head M5 0.8 (Qty. of 25) Door Hinge Maintenance Kit Ground Strap Washer, Split (Qty. of 10) Nut, Hex M5 (Qty. of 25) Shroud, Rear (RH) Shroud, Rear (LH) Shroud, Front (RH) Shroud, Front (LH) Label, Zebra Logo 170PAX4 Nut, Hex 6-32 (Qty. of 25) Washer, Lock External #6 (Qty. of 100) Shroud, Window
8 2 1 10 10 1 1 1 1 1 4 4 1
Bold = Part available for purchase Italic = Part not available for purchase, listed and shown for reference only
300
57518L-001 Rev. A 3/18/05
Figure 169 Front Cover

2
1 2 3 6 4 2
9 9 10 9 10
9 2
10 11
57518L-001 Rev. A 3/18/05
301
Table 24 Door-Open Switch

Item Part Number 49865 49928 HW10431 HW44192 49858 57355M Description Qty.
1 1 2 3 4 5
Label, Media Load (RH) Label, Media Load (LH) Screw, Cap M4 0.7 (Qty. of 25) Screw, Pan Head 2-56, 0.50 (Qty. of 25) Bar, Nut Door-Open Switch Maintenance Kit
1 1 4 2 1 1
302
57518L-001 Rev. A 3/18/05
Figure 170 Door-Open Switch
MEDIA
AND R
IBB
2 5
4 2 2
57518L-001 Rev. A 3/18/05
303
Table 25 Ribbon Supply and Take-Up Spindles

Item Part Number HW10188 49084 HW30114 49319M 49394M 49379 HW49441 HW49445 Description Qty.
1 2 3 4 4 5 6 7
E-Ring (Qty. of 5) Shaft, Spindle Washer, Flat (Qty. of 25) Ribbon Take-Up Gear Maintenance Kit Ribbon Supply Gear Maintenance Kit Spindle, Outer Ribbon Washer (Qty. of 50) Washer (Qty. of 50)
2 1 1* 1 1 2 1* 1*
Bold = Part available for purchase Italic = Part not available for purchase, listed and shown for reference only * = As required to achieve 0.010 end play
304
57518L-001 Rev. A 3/18/05
Figure 171 Ribbon Supply and Take-Up Spindles
6 1 1 4 5 3
57518L-001 Rev. A 3/18/05
305
Table 26 Spindle Gear Cover

Item Part Number 49088 49488 HW10413 Description Qty.
1 1 2
Cover, Spindle Gear (RH) Cover, Spindle Gear (LH) Screw, Cap M3 0.5 (Qty. of 50)
1 1 3
306
57518L-001 Rev. A 3/18/05
Figure 172 Spindle Gear Cover
57518L-001 Rev. A 3/18/05
307
Table 27 Printhead
Item Part Number HW10413 30781 HW01159 HW48182 57493 57494 57376 49226 HW10471 49164 57490 57491 22016 49216 HW10401 30007-7 48099-7 49064 49032 Q06020 57423M 57360 38000M 46500M 49494M 49497M Description Qty.
1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22
Screw, Cap M3 0.5 (Qty. of 50) Cable, Printhead Ground Washer, Lock External, #6 (Qty. of 100) Rivet, Snap (Qty. of 10) Plate, Pressure (RH) Plate, Pressure (LH) Pad, Pressure Screw, Head Adjustment, M3 Washer, Split M3 (Qty. of 50) Plate, Washer Bracket, Head Mounting (RH) Bracket, Head Mounting (LH) Screw, M3 0.5 Plate, Strip Screw, M3 0.5 (Qty. of 50) Shaft, Roller Roller Bar, Adjustment Bar, Head Pivot Tie, Cable Cable, Printhead Power Cable, Printhead Data Printhead Maintenance Kit (203 dpi) Printhead Maintenance Kit (300 dpi) Printhead Conversion Maintenance Kit (203 to 300 dpi) Printhead Conversion Maintenance Kit (300 to 203 dpi)
8 1 1 2 1 1 2 4 1 2 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 1
HW30402-006 Screw, 6-32 (Qty. of 25)
308
57518L-001 Rev. A 3/18/05
Figure 173 Printhead
1 3
4 5
7 1 8 9 10 11 12 13 14 10
15
14 1 17 18 21
19 20
16
22
57518L-001 Rev. A 3/18/05
309
Table 28 Upper Print Mechanism (Page 1 of 2)

Item Part Number 49225 49191 HW30466 HW49152 49319M 49394M 49242 HW44924 43705-1M 57492 49279M 46665M HW44053 HW49292 Description Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Nut, M6 Washer, Split M6 Washer (Qty. of 25) Screw, Hex M3 0.6 (Qty. of 25) Ribbon Take-Up Assembly Maintenance Kit Ribbon Supply Assembly Maintenance Kit Plug, Recessed Head Button Screw, M3 0.5 8 (Qty. of 25) Static Brush Maintenance Kit Extrusion, Main Lower Ribbon Guide Maintenance Kit Ribbon Sensor Maintenance Kit Screw, M3 0.6 10 (Qty. of 10) Spacer, Compliant Spring (Qty. of 5)
2 2 2 4 1 1 2 3 1 1 1 1 2 2
310
57518L-001 Rev. A 3/18/05
Figure 174 Upper Print Mechanism (Page 1 of 2)
2 1 2
3 7 8 6 7 8
4 12 13
9 8 10 14
11
13
57518L-001 Rev. A 3/18/05
311
Table 29 Upper Print Mechanism (Page 2 of 2)

Item Part Number 49099M HW02252 46202 49211 49215 49213 49221M 49433M HW10413 HW44001 HW46166 HW10856 57381 57384 49200 49220 HW49186 HW10471 HW30105 57495 HW49223 HW49227 HW49228 49168 Description Qty.
1 2 3 4 5 6 7 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
Printhead Pressure Maintenance Kit Ring, External Crescent, 0.250 (Qty. of 100) Bar, Toggle Pivot Shaft, Upper Ribbon Roller Bearing, Ribbon Guide Roller Roller, Ribbon Guide Locking Lever Maintenance Kit (RH) Locking Lever Maintenance Kit (LH) Screw, Cap M3 0.5 (Qty. of 50) Screw, Hex, M3 0.5 (Qty. of 25) Spring, Compression (Qty. of 25) Screw, Set M4 0.7 (Qty. of 25) Hub, Adjusting (RH) Hub, Adjusting (LH) Plate, Clamp Bearing, Adjustment Hub Screw, M2 0.45 (Qty. of 25) Washer, Split M3 (Qty. of 50) Bearing, Nylon (Qty. of 25) Plate, Extrusion Cover Washer, Adjustment Hub (Qty. of 5) Washer, Adjustment Hub Wave (Qty. of 5) Ring, External Retaining (Qty. of 25) Bearing, Flanged
2 2 1 1 2 1 1 1 1 5 1 2 1 1 1 1 1 1 1 1 2 1 1 1
312
57518L-001 Rev. A 3/18/05
Figure 175 Upper Print Mechanism (Page 2 of 2)
3 5
5 4 17
11
15 16
22
14 9 7 8 10 12 13 18
19 19 20 21
57518L-001 Rev. A 3/18/05
313
Table 30 Lower Print Mechanism

Item Part Number HW49180 HW10474 HW10413 HW49262 HW11427 49839 HW01152 57568 49919M HW10432 HW10474 49931 49037 49826 57357M 57359M 49004M 49962 49173 HW49262 49224 49419 49833 49834 49836 49835 HW10401 49821 49056 57651M 57681M Description Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 20 21 21 22 22 23 24 25 26 26
Screw, M4 0.7 (Qty. of 10) Washer, Split M4 (Qty. of 25) Screw, Cap M3 0.5 (Qty. of 50) Screw M3 0.5 (Qty. of 25) Screw M4 0.7 (Qty. of 25) Guide Post Washer, Flat (Qty. of 100) Label Guide Shelf Assembly Peel Roller Maintenance Kit Screw M4 0.7 (Qty. of 25) Washer, Split M4 (Qty. of 25) Platen Roller Post, Lock Plate, Platen Support Lower Media Sensor Maintenance Kit (RH) Lower Media Sensor Maintenance Kit (LH) Platen Support Maintenance Kit Elastomer Peel Roller Bar, Peel Screw M3 0.5 (Qty. of 10) Plate, Peel Bar Mounting (RH) Plate, Peel Bar Mounting (LH) Latch, Peel Roller (RH) Latch, Peel Roller (LH) Spring, Tension Latch (RH) Spring, Tension Latch (LH) Screw, M3 0.5 4 Pn Ph Blk (Qty. of 50) Bracket, Deflector Screw, Lead Upper Media Sensor Maintenance Kit (RH) Upper Media Sensor Maintenance Kit (LH)
3 3 9 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
314
57518L-001 Rev. A 3/18/05
Figure 176 Lower Print Mechanism
3 1
2 1 2 4
26 25
5 7 3 22
20 16 17 19 23 15 12 18 3 25 8 9 21 13 11 10 14 3 24
57518L-001 Rev. A 3/18/05
315
Table 31 Elastomer Peel Roller

Item Part Number 49236 49237 HW02252 HW02256 49962 44423 Description Qty.
1 2 3 4 5 6
Spacer, Pinch Roller Bearing, Ball Ring, Crescent External (Qty. of 100) E-Ring, External (Qty. of 100) Roller, Elastomer Peel Pinch Bearing, Ball
1 1 1 1 1 1
316
57518L-001 Rev. A 3/18/05
Figure 177 Elastomer Peel Roller
1 2
5 4
57518L-001 Rev. A 3/18/05
317
Table 32 Platen Roller

Item Part Number HW02252 49931 HW30260 HW30261 49246 Description Qty.
1 2 3 4 5
Ring, Crescent External (Qty. of 100) Shaft, Platen Washer, Crescent (Qty. of 25) Washer, Flat (Qty. of 25) Bearing, Ball Flanged
1 1 2 1 1
318
57518L-001 Rev. A 3/18/05
Figure 178 Platen Roller
3 4 5
57518L-001 Rev. A 3/18/05
319
Table 33 Label Guide Shelf

Item Part Number HW49876 49116 49917M HW07309 49709 49747 49706 49748 HW10402 67665 49302M 77427 HW02133 49056 49756 49788 49733 HW46129 HW46128 Q10034 HW40194 49749 HW44147 HW10401 49058 57357M 57359M Description Qty.
1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 24
Screw M2.5 0.45 (Qty. of 25) Spring, Elevating Pressure Roller Segment Maintenance Kit E-Ring, External (Qty. of 25) Pin, Segment Pinch Roller Bracket Bracket, Segment Pinch Roller Shelf, Label Guide (RH) Shelf, Label Guide (LH) Screw M3 0.5 (Qty. of 25) Label, Reflective (Included in 49302M kit) Ribbon Out Reflect Maintenance Kit Screw, M4 0.10 E-Ring, External (Qty. of 50) Screw, Lead Cover, Media Track Lower (RH) Cover, Media Track Lower (LH) Guide, Outer Media Washer, Flat Nylon (Qty. of 25) Washer, Flat Nylon (Qty. of 25) Washer (Qty. of 25) Washer, Curved (Qty. of 25) Nut, Outer Media Guide Thumb Screw, Set (Qty. of 25) Screw, M3 0.5 (Qty. of 50) Plate, Sensor Support Lower Media Sensor Maintenance Kit (RH) Lower Media Sensor Maintenance Kit (LH)
2 1 1 4 2 1 1 1 3 1 1 1 2 1 1 1 1 1 1 2 3 1 1 2 1 1 1
320
57518L-001 Rev. A 3/18/05
Figure 179 Label Guide Shelf
1 2 12 4 5 8 1 24 10 9
6 11
15 13 12 7 16 8
17 19 14
18 19 18 22
20
21
23
57518L-001 Rev. A 3/18/05
321
Table 34 Segment Roller and Lower Media Sensor

Item Part Number 49111 49754 HW30485 HW07309 49709 49042 49708 49707 49237 49963 HW02256 44423 57651M 57681M HW10403 43613 43613 49210 57418 HW10460 Description Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19
Spring, Compression Roller, Segment E-Ring, External (Qty. of 25) E-Ring, External (Qty. of 25) Pin, Segment Pinch Roller Bracket Shaft, Segment Roller Latch, Segment Pinch Roller Roller, Channel Segment Pinch Bearing, Ball Roller, Elastomer Peel Pinch E-Ring, External (Qty. of 100) Bearing, Ball Upper Media Sensor Maintenance Kit (RH) Upper Media Sensor Maintenance Kit (LH) Screw M3 0.5 (Qty. of 50) Cam Plate, Cam Standoff, PC Board Reflector Sensor Nut, Hex M3 (Qty. of 25)
2 7 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
322
57518L-001 Rev. A 3/18/05
Figure 180 Segment Roller and Lower Media Sensor
1 3 4
7 19 10 11 17 13 12
18
16
14 15
57518L-001 Rev. A 3/18/05
323
Table 35 Top Media Sensor Track

Item Part Number 57651M 57681M HW02133 49056 HW10413 49847 49849 HW40194 49058 HW10402 49848 49923 HW10401 HW44147 49209 57357M 57359M Description Qty.
1 1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 13
Upper Media Sensor Maintenance Kit (RH) Upper Media Sensor Maintenance Kit (LH) E-Ring, External (Qty. of 50) Screw, Lead Screw M3 0.5 (Qty. of 50) Track, Top Sensor (RH) Track, Top Sensor (LH) Washer, Curved (Qty. of 25) Plate, Sensor Support Screw M3 0.5 (Qty. of 25) Cover, Upper Cable Track (RH) Cover, Upper Cable Track (LH) Screw M3 0.5 (Qty. of 50) Screw, Set M3 (Qty. of 25) Knob, Lead Screw Lower Media Sensor Maintenance Kit (RH) (not shown) Lower Media Sensor Maintenance Kit (LH) (not shown)
1 1 2 1 3 1 1 1 1 3 1 1 2 1 1 1 1
324
57518L-001 Rev. A 3/18/05
Figure 181 Top Media Sensor Track
4 1
2 5
2 8 6 7
10 9 11 12
57518L-001 Rev. A 3/18/05
325
Table 36 Electronics Enclosure Cover

Item Part Number HW49262 57393 57395 57544 57545 HW10404 HW10470 HW10460 Description Qty.
1 2 2 3 3 4 5 6
Screw, Flat Head M3 0.5 Cover Enclosure (RH) Cover Enclosure (LH) Shield, Bottom Electronics Enclosure (RH) Shield, Bottom Electronics Enclosure (LH) Screw, M3 0.5 (Qty. of 25) Washer, Flat M3 (Qty. of 50) Nut, Hex M3 (Qty. of 25)
7 1 1 1 1 3 3 3
326
57518L-001 Rev. A 3/18/05
Figure 182 Electronics Enclosure Cover
2 4
5,6
57518L-001 Rev. A 3/18/05
327
Table 37 Main Logic Board, Applicator Interface Board, and PCMCIA Board
Item Part Number HW22416 57056M 57056M HW10401 49036-2 49036-1 HW07696 33112 57486 HW49631 57392 57499 57340M 57350M 57194 Description Qty.
1 2 2 3 4 5 6 7 8 9 10 10 11 12 13
Standoff, Hex 4-40 (Qty. of 25) Application Interface Board Maintenance Kit Application Interface Board Maintenance Kit Screw, M3 0.5 (Qty. of 50) Cover, PC Board Cover, PC Board Option (not shown) Screw, 4-40 (Qty. of 25) Cover, Memory Pack Panel, PCB Access Spacer, PCB Plastic (Qty. of 10) Enclosure (RH) Enclosure (LH) Main Logic Board Maintenance Kit PCMCIA Board Maintenance Kit Cover, Print Server 100
4 1 1 14 1 1 2 1 1 2 1 1 1 1 1
328
57518L-001 Rev. A 3/18/05
Figure 183 Main Logic Board, Applicator Interface Board, and PCMCIA Board
10
6 9 13
1 3 11 12 3 6 1 4 2
57518L-001 Rev. A 3/18/05
329
Table 38 AC and DC Power Supply Boards and Control Panel

Item Part Number 49295 43780M 57421M 57431M HW49185 49296 HW44924 49512 49398M 57352M Q06020 Description Qty.
1 2 3 3 4 5 6 7 8 9 10
Pad, Insulation AC Power Supply Board Maintenance Kit DC Power Supply Maintenance Kit (RH) DC Power Supply Maintenance Kit (LH) Screw, M3 0.5 (Qty. of 10) Pad, Insulation Screw, M3 0.5 (Qty. of 25) Switch, Rocker, 2 DPST Control Panel Maintenance Kit Cable Harness Maintenance Kit (not shown) Tie, Cable (not shown)
1 1 1 1 2 1 6 1 1 1 3
330
57518L-001 Rev. A 3/18/05
Figure 184 AC and DC Power Supply Boards and Control Panel
1 2
7 6
57518L-001 Rev. A 3/18/05
331
Table 39 Pulleys and Belts

Item Part Number HW30392-006 Screw, 6-32 (Qty. of 25) HW01152 49887 49889 HW10413 30265 30207 45189-18 40357M 49857M 45189-19 49159M 49165M 49122 Description Qty.
1 2 3 3 4 5 6 7 8 9 9 10 11 12
1 1 1 1 2 1 1 1 1 1 1 1 1 1
Washer, Flat (Qty. of 100) Spring, Idler (RH) Spring, Idler (LH) Screw, M3 0.5 (Qty. of 50) Pulley, Idler Shaft, Idler Pulley Belt, 0.080P 122T (Stepper Motor Belt) Stepper Motor Pulley Maintenance Kit (203 dpi) Stepper Motor Pulley Maintenance Kit (300 dpi) Belt, 0.080P 205T (Pinch/Peel Belt) Pulley Roller Maintenance Kit Platen Roller Pulley Maintenance Kit Belt, 100T (Platen Belt)
332
57518L-001 Rev. A 3/18/05
Figure 185 Pulleys and Belts
7 12
8 1 9 6 2
11 10
5 3 4
57518L-001 Rev. A 3/18/05
333
Table 40 Intermediate Pulley and Stepper Motor

Item Part Number HW02252 49814 43669 49878M 49936M 49258 HW49249 49136 45189-18 49137 49133 49879 49937 49134 HW49350 40357M 49857M 57341M HW10432 HW49881 HW30208 49391 49257 Description Qty.
1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 14 15 16 17 18 19 20
Ring, External Crescent (Qty. of 100) Flange, Pulley Shaft, Intermediate Pulley Intermediate Pulley Base Maintenance Kit (RH) Intermediate Pulley Base Maintenance Kit (LH) Stud, Long Spring Screw, M4 0.7 (Qty. of 25) Standoff, 0.188 0.312 0.55 Belt, 0.080P 122T (Stepper Motor Belt) Nut, Pulley Adjustment Nut, Stepper Motor Bracket, Stepper Motor (RH) Bracket, Stepper Motor (LH) Spacer, Motor Screw, M4 0.7 (Qty. of 5) Stepper Motor Pulley Maintenance Kit (203 dpi) Stepper Motor Pulley Maintenance Kit (300 dpi) Stepper Motor Maintenance Kit Screw, M4 0.7 (Qty. of 25) Screw, M4 0.7 (Qty. of 25) Washer, Flat (Qty. of 25) Spring, Extension Stud, Short Spring
1 1 1 1 1 1 1 4 1 3 1 1 1 1 4 1 1 1 2 3 3 1 1
334
57518L-001 Rev. A 3/18/05
Figure 186 Intermediate Pulley and Stepper Motor
Detail
1 3 6 5 4
19 18
20 10 11
13 17 13
12 13 13 14 15 16
57518L-001 Rev. A 3/18/05
335
Table 41 Gears and Pulleys

Item Part Number 49011 HW06250 HW49356 HW02324 HW02133 49100 HW44147 49361 49054 HW10405 HW30266 49159M 49165M HW10413 49645 46203 HW10470 46352M HW01152 49370 49413 HW49152 49197 Q06020 Description Qty.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23
Track, Enclosure Top E-Ring, External (Qty. of 25) Standoff (Qty. of 10) Clamp, Cable (Qty. of 25) E-Ring (Qty. of 50) Shaft, Idler Screw, Set M3 (Qty. of 25) Gear, 22T 48P 20PA Gear, 36T 48P 20PA Screw, M3 0.5 (Qty. of 25) Stop, Head Lift Spring Pulley Roller Maintenance Kit Platen Roller Pulley Maintenance Kit Screw, M3 0.5 6 (Qty. of 50) Printhead Open Sensor Shield Trimount Washer, Flat M3 (Qty. of 50) Flag Maintenance Kit Washer, Flat (Qty. of 100) Spring, Torsion (RH) Spring, Torsion (LH) Screw, M3 0.6 (Qty. of 25) Screw, M3 0.5 Tie, Cable (not shown)
1 2 4 3 1 1 8 2 1 3 1 1 1 2 1 1 2 1 3 1 1 1 2 3
336
57518L-001 Rev. A 3/18/05
Figure 187 Gears and Pulleys
1 2
22 3
21
18 16 14 7 7 17 15
17
20
19
19
7 10 13 7 12 7 12
11 10 9 7
7 8
57518L-001 Rev. A 3/18/05
337
Table 42 Ribbon Supply and Ribbon Take-Up Gears and DC Motors

Item Part Number 49310M 49239M 49311 49320 49425 49078 49648 HW49351 49147 HW49195 HW44924 49649 HW49230 Description Qty.
1 2 3 4 4 5 6 7 8 9 10 11 12
Ribbon Take-Up DC Motor Maintenance Kit Ribbon Supply DC Motor Maintenance Kit Spacer, DC Motor DC Motor Bracket Assembly (RH) DC Motor Bracket Assembly (LH) Sensor, Opto Encoder, Sensor Screw, M2.5 0.45 (Qty. of 25) Gear, 25T 32P 20PA Ring, Retaining (Qty. of 10) Screw, M3 0.5 (Qty. of 25) Cable, Motor Screw, M4 0.7 (Qty. of 25)
1 1 1 1 1 4 2 4 2 2 4 2 4
338
57518L-001 Rev. A 3/18/05
Figure 188 Ribbon Supply and Ribbon Take-Up Gears and DC Motors
1 2
5 3 4 5 6 7 10 8
7 8
11 11
12
57518L-001 Rev. A 3/18/05
339
Table 43 Power Entry and Ribbon Tension Control Board

Item Part Number 49600-012 49718-019 57352M 57392 57499 HW49262 49673 HW01152 HW10413 57310M HW06576 49293 49423 HW10460 HW10404 HW01159 HW10474 HW49180 HW49196 HW10413 Q06020 Description Qty.
1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19
Cable, SP Communication Cable, FSTN Cable Harness Maintenance Kit Enclosure (RH) Enclosure (LH) Screw, M3 0.5 (Qty. of 25) Power Plug with Ground and Fuse Washer, Flat (Qty. of 100) Screw, M3 0.5 (Qty. of 50) Ribbon Tension Control Board Maintenance Kit Guide, PC Board (Qty. of 10) Support, Enclosure Base (RH) Support, Enclosure Base (LH) Nut, Hex M3 (Qty. of 25) Screw, M3 0.5 (Qty. of 25) Washer, Lock External (Qty. of 100) Washer, Split M4 (Qty. of 25) Screw, M4 0.7 (Qty. of 10) Screw, M4 0.7 (Qty. of 25) Screw, M3 0.5 (Qty. of 50) Tie, Cable (not shown)
1 1 1 1 1 2 1 1 4 1 1 1 1 4 1 1 1 1 4 1 2
340
57518L-001 Rev. A 3/18/05
Figure 189 Power Entry and Ribbon Tension Control Board
6 9 12 2 14 3 8
1 8 8 13 12
10
11
2 18 4 17 15 16 17
57518L-001 Rev. A 3/18/05
341
Table 44 Cable Harnesses

Item Part Number 57352M 57427M N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Description Qty.
1 2 3 4 5 6 7 8 9 10 11 12
Cable Harness Maintenance Kit (RH) Cable Harness Maintenance Kit (LH) Main Logic Board, 8-Position SPI DC Power Supply, J5-J10 AC Power Supply, J1 Main Logic Board, 4-Pin Connector, P27 Applicator Interface Board, 6-Pin Connector, P27 (RH only) Control Panel, 10-Position SPI DC Power Supply, J5-J10 DC Power Supply, J1 DC Power Supply, J5-J10 Ribbon Control Board, 4-Pin Connector, J3 (LH only)
1 1
342
57518L-001 Rev. A 3/18/05
Figure 190 Cable Harnesses

1 4 3 Right-Hand Model 5
11 7
10
9 8 2 Left-Hand Model
11
6 12
10 9 8
57518L-001 Rev. A 3/18/05
343
Table 45 Cables
Item Part Number 57056M 57389M 49604-010 49604-012 57355M 46665M 49645 49652M 57350M 57357M 57359M 57360 57651M 57681M Description Qty.
1 1 2 2 3 4 5 6 7 8 8 9 10 10
Applicator Interface Board Maintenance Kit (5V) Applicator Interface Board Maintenance Kit (24V) Cable, Power Distribution (LH) Cable, Power Distribution (RH) Door-Open Switch Maintenance Kit Ribbon Sensor Maintenance Kit Sensor, Printhead Open Reflective Sensor Maintenance Kit PCMCIA Board Maintenance Kit Lower Media Sensor Maintenance Kit (RH) Lower Media Sensor Maintenance Kit (LH) Cable, Printhead Data Upper Media Sensor Maintenance Kit (RH) Upper Media Sensor Maintenance Kit (LH)
1 1 1 1 1 1 1 1 1 1 1 1 1 1
344
57518L-001 Rev. A 3/18/05
Figure 191 Cables
6 10 8 5 3 4
57518L-001 Rev. A 3/18/05
345

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5

Maintenance and Assembly Drawings

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

Table 23 Front Cover

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

Figure 169 Front Cover

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

Table 24 Door-Open Switch

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

Figure 170 Door-Open Switch

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

Table 25 Ribbon Supply and Take-Up Spindles

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

Figure 171 Ribbon Supply and Take-Up Spindles

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

Table 26 Spindle Gear Cover

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

Figure 172 Spindle Gear Cover

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

HW30402-006 Screw, 6-32 (Qty. of 25)

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

Figure 173 Printhead

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

Table 28 Upper Print Mechanism (Page 1 of 2)

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05

Maintenance and Assembly Drawings General Information

Figure 174 Upper Print Mechanism (Page 1 of 2)

57518L-001 Rev. A 3/18/05

170PAX4 Maintenance Manual

Maintenance and Assembly Drawings General Information

Table 29 Upper Print Mechanism (Page 2 of 2)

170PAX4 Maintenance Manual

57518L-001 Rev. A 3/18/05