EX NO: 08 DATE: AIM

MODELING AND ASSEMBLY OF LEAF DRILL JIG

To create drawing components and preparation of assembly models of Leaf Drill Jig. PREREQUISITE: Open the Pro/E wild fire 3 either using the des top icon or using the program menu. !et the wor ing directory as per your choice. "reate a #$ew #file for part modeling. !et the units to %illimeter &$ewton'!econd by using the menu !etup'(nits'mm $s. PROCEDURE: PART MODELING Part No: 1-J ! Bo"# The first feature is created using the e)trude command as follows* E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth of the cut is gi-en as 33mm in the chosen direction .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ 6emo-e material '+pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth of the cut is gi-en as 33mm in the chosen direction .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. 6ound tool'+ select the edge wants to fillet'+ gi-e the radius -alue 7radius 8 93mm:'+. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth of the cut is gi-en as 33mm in the chosen direction .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button.

E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ 6emo-e the material '+pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth of the cut is gi-en as 3mm in the chosen direction .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. !elect the part to mirror'+ clic the mirror icon'+ select the mirror plane'+ . E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the thic ness of the profile is ;3mm for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ 6emo-e the material '+pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth of the cut is gi-en as 3mm in the chosen direction .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. !elect the part to mirror'+ clic the mirror icon'+ select the mirror plane'+ . Part No: $-L%a& P'at% The first feature in -al-e seat is created using e)trude command for which the se,uences are* E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth -alue of the profile is 9<mm in the chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ remo-e the material'+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth -alue of the profile is 9<mm in chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Datum plane tool '+ !elect the plane '+ =i-e the option 7offset: '+ Enter the offset -alue and direction '+ .

E)trude tool '+ Placement '+ Define '+ !elect '+ 6e,uired plane 7newly created datum plane: '+ ! etch '+ Draw the profile '+ =i-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the depth -alue of the profile is >9<mm in chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: ( )C'a*+ ,o't The first feature of shac le is created by e)trusion as shown in fig the commands se,uences are as follows. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is ><<mm in chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is 93mm in chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ 6emo-e the material '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is 93mm in chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. "hamfer tool '+ select the edge '+ gi-e the chamfer -alue '+ .

Part No: -- G. "% B./0 This part is created using a re-ol-e command. The command se,uence is* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter angle -alue '+ pre-iew'+.

E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle -alue has to gi-e to get the defined shape. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: 1- 2 3!% P 3 No41 The first feature is created using the re-ol-e feature by using the command se,uences* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter angle -alue '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle -alue has to gi-e to get the defined shape. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: 5- R%/t P 3 The first feature is created using the re-ol-e feature by using the command se,uences* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter angle -alue '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle -alue has to gi-e to get the defined shape. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: 6- Foot The first feature is created using the re-ol-e feature by using the command se,uences* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle of the profile is 3?<@ for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. "hamfer tool '+ select the edge '+ gi-e the chamfer -alue '+ .

Part No: 8- 7%"!% P 3 The first feature is created using the re-ol-e feature by using the command se,uences* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ pre-iew'+.

E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle of the profile is 3?<@ for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ 6emo-e the material '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is ?<mm in chosen direction. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: 8- R%/t P 3 The first feature is created using the re-ol-e feature by using the command se,uences* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter angle -alue '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle -alue has to gi-e to get the defined shape. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: 10- Lo9at 3! P 3 The first feature is created using the re-ol-e feature by using the command se,uences* 6e-ol-e tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter angle -alue '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the angle -alue has to gi-e to get the defined shape. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. Part No: 11- 2a3" N.t The first feature is created using the e)trude feature by using the command se,uences* E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the thic ness of the profile is >Amm for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ pre-iew'+.

E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is 9>mm for the element symmetrically on both sides. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the thic ness of the profile is 3mm for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. "hamfer tool '+ select the edge '+ gi-e the chamfer -alue '+ . E)trude tool '+ placement'+ Define'+ select '+ re,uired plane '+! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ 6emo-e the material '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is 3<mm for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select '+ re,uired plane '+! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ 6emo-e the material '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is >Amm for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. !elect the profile 7want to array: '+ "lic the 4rray tool '+ Define type of array '+ Enter the no. of pattern '+ Enter angle between patterns '+ . Birst select the profile that you want to array. Then select the array tool and choose the type of array that you want to ma e the pattern. =i-e the number of patterns and the angle -alue. Part No: 1$- P'at% The first feature is created using the e)trude feature by using the command se,uences* E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+! etch '+ Draw profile' +gi-e Options'+ Enter -alue depth '+ pre-iew'+. E)it the s etcher by clic ing the #T/"01 mar . 2ere the thic ness of the profile is ;<mm for the element .4s all the elements ha-e been defined 1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. E)trude tool '+ placement'+ Define'+ select'+ re,uired plane'+ ! etch '+ Draw profile'+gi-e Options'+ Enter -alue depth '+ remo-e material'+ pre-iew'+.

E)it the s etcher by clic ing the #T/"01 mar . 2ere the length of the profile is ;<mm for the element symmetrically on both sides. 4s all the elements ha-e been defined1O01 is gi-en5 after accepting the pre-iew shown by pressing the #Pre-iew #button. ASSEMBLY: 4ssembling of parts is carried out in separate file. The Plummer Cloc body is first fi)ed using the plane constraints .The general command se,uences areD "omponent'assemble'7!elect the component that is to be assembled:'7#!elect the constraints that is to be created between the parts and chose appropriates surfaces as per the re,uirements of the constraints:. The parts are assembled as per the following order* Jig Cody 7Default: Leaf plate 74lign5 %ate5 Plane: "lamp bolt 74lign5 %ate5 Plane: =uide bush 74lign5 %ate5 Plane: 2inge pin 74lign5 %ate5 Plane: 6est pin 74lign5 %ate5 Plane: Boot pin 74lign5 %ate5 Plane: Eedge pin 74lign5 %ate5 Plane: Locating pin 74lign5 %ate5 Plane: Plate 74lign5 %ate5 Plane:

RESULT Thus creation of drawing models and preparation of assembly models of Leaf Drill Jig has been carried out