Professional Documents
Culture Documents
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INSTlvJGTIONS FOR
\ HlSPl:..CTION AND j·u,L·.fL1.iU,CE OF
hOL.:L.tR b.h!<.hIM AXl.ili bOll.S OF
B,G, I,e, F. bOGJ~S
I.sSJ:W) BY :
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- INTHYDUC ~.'ION
.----
Origi.na.ll.v, when aJ.J".onetal all wel.ed ligbt-lveig at
. :uJtegral coacnes, 5.nHialJ.,y in:port.ed from SW".,.ss Car and
lievator l'JannfactuILlg GoO. and suooequently manufactured
at. IGF, IiJadraslil wexe introduced on Ind:Lan Railways,
spherical roller~~f.Lngs applied on these coaches were
mainta.ined in accordance w.ith tile instr.l.('.tions contained
1. n the IlIaker's Namlals These instructions were not only
di~ferent for each make: ~~t were also not complete io
3~rp.ral repects •
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.h€ f er 1,to' the follOWing drawings for detcU3 ,: :n;.U.er
, "--.g aLLe -IQX components ;_.
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a~raI~ement
~~" ' .Tetainir~
w:th
",.t~ . . \r _ ..-I:J?; lG~ end _OCK1.ng.
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Vi"INTLrii.NGJ;. O!i'¥Ui:.:
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2.1 Roller bearir~ axl'e, boxes in service should be felt by
~efec~s:_ .
;) Hot axle box;
i i/ ::P-llB&edaxle box;
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)ama~ed L~ or rear cover;
-
>'{\
; S€~B1 n.ller bearing; and
or, ~oa.ches met 'with accidents, derailments, !iri'
:"lood e';,·~. " .
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(iii) Clearance between axle bv:: ',,':;} the wheel should be
ob.e~kedto ellBUIe that axel box UOJG ;JOt bind against the
wb.eel.
(1v) Brake gear should be properly adjusted to avoid
poss1bility of brake binding.
3, l1i,I1~W.hC.h IN WO:!iKSBOP:
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_,.1 The roller bearing mai.J:Jtenace secti.on in the
'-' vorkshop should be well laid out ar.d should have adequate
;guipment and faciLities to tackle roller bearing ax!e
,~C)xes • For the lS'.lidance of the ltClilways, a suggested layout at'
feller bearing ~ntenace s~tion and equipment and facilit~ed
;0 be prQJ..rided therein have been :lndi-cated i n Ii-US) SK... 76f14.ci
~~d nDGO's letter No.I~!EB/G1NL. dated 22.5/2.6.76.
: ....e IJ)8::1 SK. 7604:5 also detaiJ.s out the sequence of
:~erat~CJn and work-flow chart for 'the various components
~: ~~ll~r bea~g aXle box. The m~eBt€d layout shown in RDS:
". I'::/..~,.bUJ w~thout sequence o-f operation and work-lie'''' cnaL_s,
-3.<=prooJ:.Wed ,in Eig.11. '
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l i," ':c.t drop beer~s•
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,·U,L.ng , (Jut a :ew rollers .. Beari'ng may be re"ecte':'
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in lOB·se f':
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rXOB~on. .
Etnell.i.ng
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or :false brinelling:
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;bolte aa per para 3.7.7. Fit the locking bolts in pos::ction and
. ~1ghtcn with a torque wernch to a t(',:':J';'c yal,.e ~pecified
: 1.1J:l para 3.8.6. Fol.J. over the tees C7. ';';',
, ock1ng plate on to the bolt ht'c:d3 • Y.lii'~1.1 the d2te, mcnth
alld year of attention and workshop's c8de on ttle locking plate.
,,),noase of arrangement to :Fig. 2~. & on annul.<ir nut in caee of
,~raogement to :rig.2 •
~ree~e ~n the grooves:? and cW=efuJ..ly push over the axle bc3'
??USlog en thIC bea i.r:g. i'1gb-ten th-e' front cover in 'poai ti.'t1.
;::.:le nuts of the &~lG box r:a;' be secured with the split ]C:..:.J5<
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ave been indiCated in para 3.4.4.
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",';fhe' bore of tne j~ner ring snould not have any
es- .
"", ~ ~~ bearing - 0.16 to C.2D mID
~ew
MaximJun permj.ssible' cleerance for bearing in
.
service. ~·O.33 =
for S!I..F & F;.G makes and
0.25 for KOYO make • =
•6.2 Bearing may be subjected to dye-penetrant test
checking of any Q~ute craeks.
".,~;,.6.3 Bec:.ril1€3 not oeloHcg with the standards laid .
. , WJ:1·above and in para 3.4.4 should be rejected, defeacec
d retu.z:nod to stores. No attE.L1pt snouJd be made tu
. la.i.rJ. ally P&rt of tt.e bearing. CaJuabaJ.ising of be2ri.ll,~
:1t.a parts should not be done. SerT :.,,;']able bearings :J
eqll.1.l'ed to be stored, snould he pre.>. '.: y oileri, wrap;,ed
, wax pa~ and stored in a dry anG. :-,-ean plac-€ frcG_
~'~i,J,:io.nm llust. Iurthe.r .in.s.tructions Oil storage a.r.e GCVeH"C
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~\~ . .:JISpe~n of other cOillpOnents:
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s!1.JUlcl bE: even. ?he w. _dtl1 :,f the b8X' sh8uld be 21£+0,1
b0tW€ E . Zl f.sec s as SLOi'll'1' L"1 lrig o 10c,
=
3.7.3 ••. xle j:mrn[cl:- :Ine j~1.lTnp,l s::Juld be c182ned \vith
ker8sene 8~.L and ex[,o;'.f;f;cl i'~r c:,nicity. :vc.lity, dimcnsi:,ns,
8lrfa~e finish and cracks b~th superficial ~nd ~ntcI~2l in
tbe B[cnner .indicetcd bGJow:-.
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( a) C'-'f!icj.ty:- :in;.s C2} be ~hE:r.kcd by'mcasuring diamc te:lj
at tw~ ~12ncD &t 90% t8 e&~h other at a specified di~
8r witb "onE: help of a sine b2I : r cny :ther s:olwE-niE:t,
Qcthcd • =1':8 co.per ~:.b.Juld not cxcc8d tt,e :j.:'..c::.tj
pXE.8crib c 0 on tl1t c.rbwing e ~
,
(b) O-.ralHZ :_. Th", j:JUrnc.l Sl1_L:;~ ' : r :Li.rst ch8ckcd i J T i
',,;cvihes~ 1'::,r this, a st:-,_: .. c .Cc," 2r:lEC.Teod wit" Pru~1
- - - - I I
blue maybe placGd In tl,'J j. ~:::"·l.. .<lnd L.Vcc1 beck\'!crd~,
and fc:n;~rdsin a str3i6t:t lif!G l[cRc,i:on :;s sl10wn ill '~.'
Fig.4 e • Tt,E;'crwck 'We] 08 osdG in tW8 plal1"8 ct right I
'J.ngle t:; ea~hother. If an unbrokc;n 11::18 is left, th
j8urnal r..z.y b-6"' dcu:J"d t=; be not wavy. To d0.terminE 81
!,U.ovality, i t is ·tl:,en sufficient ~_iuarure the ~'1i
·llaClGt",r at four lQ·:)8-::ions of tht jnuI:J21 2.,9 shown •
1<1g.4-..•• If a broken 1.'_ne is left on the jo:unal, th
diel!lGter of thE jO':l.rns.l sllould be checked at the II
unblued J?8,rt.s.al:so to_§n.su:t:e.tbat 1,116 S2.!:le is withiD 1
pre.s~d lioi t s.
,
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'.c) JimE:nsions:- Various dimensions of the jOL.Inal =y be \i
c"le<.lkea w~th the help (j;f micromet6r, vernier calliptir i
(d) 0racks:- The axle should be subjected to:
.•9 .
l,ocking fast~g 21ate-:-.. locking -fastening p~tc
shou.ld invariably be ·clanged whenever the folds of the
plate on the end locking bolts have to be unfolded for
the purpose of loosening the end locking bolts.
3.7.7 Loc~ing bolts:- The 8&terials for end locking bolts should
be of the specified quality and the threade should be in sound
~ondi.ticn~ Th" bolt, w;1..ile f5.tting, saould have no radial or
axial pl2Y and the length of the bolt should be shorter than the
::'eng:¥h of tiH, tr~rliaded hole in the journal. The bold head should
be free froQ da!J<ige and should have a I:roper spanner grip •..
20lt s in ser;;i.ce should not be re~sed unless they [;lee"!; .,i th the
above otandards.
:.7.8 het::-~'1ing rin!} and ri!)F,:" "T", ." ·T~r:d.r'.g r:i.ng and rin;;
~~uldDE:: 8.l8aneJ: and ~Ls;:((;t(;d' whf. ;.'C:,5,';.rd to fJatDCSG and
:::LQens~ons. Tile mat.ing aurfc-ClOS should r"gjster w(.1.1,
-,
;,..}.~. Collar:_ ThG-{lollcr to reF's Drg. T--C2..{iN should no,
~e rlisDDuntealL~ess it is damaged or interference fit with
.;hc axle broken, Gne -di"l:Jeunted, i t sh01.l1s net be re-used •
,cU.ar to the older desigl1,.. if foun'a in 5Grvj.ce, shOUld be
.:e:placed by a Collar to I(;:E&s Drg. T-Q-2-6N.
:.7.10. Fe'::'t ring:- loh.ene7er the reer co~er is disGlounteo. e~j
:n a~w case on altcrnSotc. inspectlon c:nd a-:~ention ef rell,:::
·(.a~ng axle box, the felt ring should bli (:h"r.gEd. Tbe fel,
;:lould be to the ·Schedule of Requirer.wnts as given in i.JJne:l:u.re1 •
...:J.E felt ring should. ue soaked in warm cyl.wdcr oil tc .
,C:l~O Type I G:r.3 D.G2.ted to 40 to 0 C fer 30 r.l--;s. 50
a;Jd.
.IL-eared wi~h tbe sace greasG as used i;1 the axle r"x 11;efo;"e
.. ~?
:Ji: DQunting the roller beari.ng G-;-:, .•• ' e.ssE;nb:,y. liipE tn.,) .
.~€ journe.l clean w':'th e. cl&2.:-~ ~ot t(,D ~~loTl1 SC8.-2}:ca. i.a :;:'8-::.1:"01
.~~..: :f;J;Vant drawings. In cnse :hc old ccllB..l' .1a.G been t2ke!.l
... t',-:-...::•....-::i:.. th€ ~.f..lo-<-~... 8.r 1.;;1 e. neu.. ~~.2-l oil bE.th, w:::.;h the help OJ.,~;'
••
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counting tool shown in Fig.9. l'.i.t the coveT ..;ith bolts in
position and "Jith 'V' gfooves filled wi.th gre~se C:.nd rubber
'0' 1iog and felt se&.lilg ring in position. Fill 50~ of
se8~ng collEX c~vity with grease. Fill the epGce Det~een
the rec:.r cover ar.d the nec.": of the collar with grec:.se. Fit
the ring and fill the cavity in ,the rear cover upto the faCE
of the ring with grease.
•••
1.K.J..,
0 0 080 to .1.)0 0::
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;tect t~at the ~ace of the sl~e~e at the sp~;: Gnd is
':,rr;:!, In case a new bearing has been used, ~:;ch the, iata
1!J;I,nt2 and year of installation and workshor's code on tae ~.t!d"
C~ 't:J.e c.ut er ri..J:lg 0 f th c be Exing' .~ -'" .
·\8.~
'~e'"
lor roller bei'aing urra'ngelJcnt shewn in 1'ig.2,
" en oth
• e ahOUlar nut with the help of ring svannc~
',ue .fu:eads en the nut and tht: axle so tlJat the '(;hr""ds
''t-';ts
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of 'the >~.ll]J.ar nut. !:r .
roller be c:ring a~anger::et:....
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~urci so i::;ing,
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'" scrvice, the: fb.king will snrc::td lending te '11 'c"ihplct~ f'nil-"
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;;2 . Pren'1turc n'lk1ng,- Difference betv;ccn pr"m-,t<1..-e
. n-v..ing 'Ina !1orm::;l tl::tking is th'1t pr~D".turc fli1k:'ns is,!lct
;.~: .~-'~S~.Ht'01,\C1 f'1fi-guabu.~...!or.:.c."t~~p~_Sl1<-"h q!J'l
:\f::,:" 'i .Le-: l ' rTlcr\c-cding ~f tho bcnring due to cxp;n3 iO;l 2~'
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C'trprossicn '1'; '1 prossurc of, 100 k['/clJ~ sh~ll not show any":~.,:
,1gn of destr;.<ction. -' , ,', -. " "',::'
• TeAL RmU1P.EHENTS: The: ehcr::!.c'll rcqui::"cr'cnts fit'll' felt; . .
ed y:\r iaty) as gi"en in T:1ble Ii: (' f IS: 1719-1 96 9,(Firs t t ' ·..~.
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