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UPS 20 - 40 kVA,
230/400 V 50/60 Hz output
(3-phase input/output)
2006 Eaton Corporation
All Rights Reserved
The contents of this manual are the copyright of the publisher
and may not be reproduced (even extracts) unless permission granted.
Every care has been taken to ensure the accuracy of the information
contained in this manual, but no liability can be accepted for any errors or
omission. The right to make design modications is reserved.
Users Guide UPS 20 - 40 kVA, 230/400 V 50/60 Hz output
(3-phase input/output)
1025358 revision D
1. Safety instructions ....................................................................................................................................................................... 5
Audience ........................................................................................................................................................................................ 5
CE marking ..................................................................................................................................................................................... 5
User precautions ........................................................................................................................................................................... 6
Environment ................................................................................................................................................................................... 6
Inquiries .......................................................................................................................................................................................... 6
2 Introduction ................................................................................................................................................................................... 7
System description ....................................................................................................................................................................... 7
Feature: Active-Front Technology .............................................................................................................................................. 7
Feature: Advanced Battery Management (ABM) ................................................................................................................ 8
Feature: Hot Sync
technology .................................................................................................................................................. 8
Basic system configuration ......................................................................................................................................................... 9
3. Mechanical installation .............................................................................................................................................................. 10
Delivery check ............................................................................................................................................................................... 10
Unpacking and visual inspection ............................................................................................................................................... 10
4. Planning before installation ....................................................................................................................................................... 12
5. Cabinet installation ..................................................................................................................................................................... 13
Maintenance bypass switch ....................................................................................................................................................... 15
External battery cabinet option .................................................................................................................................................. 15
Battery racks ................................................................................................................................................................................. 15
6. Electrical installation .................................................................................................................................................................. 16
Power cables and protective fuses ........................................................................................................................................... 17
Wiring procedure .......................................................................................................................................................................... 18
The installation procedure: ......................................................................................................................................................... 18
External Battery Cabinet (EBC) installation procedure .......................................................................................................... 21
7. Software and connectivity .......................................................................................................................................................... 22
Communication cables ................................................................................................................................................................. 22
Connection to the standard RS-232 port (X53) ......................................................................................................................... 23
LanSafe software .......................................................................................................................................................................... 23
External control connections ...................................................................................................................................................... 24
Emergency Power Off (EPO) ................................................................................................................................................... 24
Relay outputs ............................................................................................................................................................................. 25
Programmable signal inputs ................................................................................................................................................... 25
XSlot communication ................................................................................................................................................................... 26
Web/SNMP Module (optional) ............................................................................................................................................... 27
AS/400 Relay Module (optional) ............................................................................................................................................. 27
Single Serial Port Module (optional) ..................................................................................................................................... 28
Modbus/Jbus Module (optional) ............................................................................................................................................ 28
8. User operations ............................................................................................................................................................................. 29
Display functions ........................................................................................................................................................................... 29
User Settings ................................................................................................................................................................................. 30
Changing language ....................................................................................................................................................................... 32
Using relay outputs ....................................................................................................................................................................... 32
Normal start-up ............................................................................................................................................................................. 32
Battery start-up ............................................................................................................................................................................. 33
Start-up after EPO ......................................................................................................................................................................... 33
Shutdown ....................................................................................................................................................................................... 33
9. Maintenance ................................................................................................................................................................................. 34
Regular service/intervals ............................................................................................................................................................. 34
Batteries ..................................................................................................................................................................................... 35
Cooling fan ................................................................................................................................................................................. 35
LED Indicators ............................................................................................................................................................................... 35
Maintenance bypass switch (MBS) operation ........................................................................................................................ 36
Turn UPS from normal mode to maintenance bypass mode (service bypass mode) ................................................... 36
Turn UPS from maintenance bypass to normal mode ........................................................................................................ 37
10. Parallel systems ........................................................................................................................................................................... 39
Overview ......................................................................................................................................................................................... 39
SPM cabinets ................................................................................................................................................................................ 40
Notice! ............................................................................................................................................................................................ 40
Aux. MBS contacts ....................................................................................................................................................................... 45
XSlot Hot Sync card: installing and wiring ............................................................................................................................... 46
Start-up and operation ................................................................................................................................................................. 48
Start-up procedure ................................................................................................................................................................... 48
Operating system bypass switch ........................................................................................................................................... 49
SPM-30-2 and SPM-60-2 .................................................................................................................................................... 49
SPM-30-4 and SPM-40-4 .................................................................................................................................................... 49
Shut-down procedure .............................................................................................................................................................. 50
Local tie panel solutions .......................................................................................................................................................... 51
11. Recycling the used UPS or batteries ........................................................................................................................................ 51
12. Dimensional drawings ................................................................................................................................................................ 52
13. Technical data ............................................................................................................................................................................... 53
Standards ...................................................................................................................................................................................... 53
Environment ................................................................................................................................................................................... 53
Maintenance configuration ......................................................................................................................................................... 53
Characteristics .............................................................................................................................................................................. 53
AC input .......................................................................................................................................................................................... 54
DC circuit ........................................................................................................................................................................................ 54
AC output ........................................................................................................................................................................................ 54
14. Warranty ......................................................................................................................................................................................... 55
5 UPS 20-40 kVA, 230/400 V 50/60 Hz output
Users Guide
1025358
Revision D
1. Safety instructions
The UPS operates with mains, battery or bypass power. It contains components that carry
high currents and voltages. The properly installed enclosure is earthed and IP20 rated against
electrical shock and foreign objects. However, only qualified personal is allowed to install and
service the UPS.
Warning!
Operations inside the UPS must be performed by a service engineer from the
manufacturer or from an agent authorised by the manufacturer.
Do not ever service inside the UPS when mains power is applied or the UPS is in battery mode.
Use the optional Maintenance Bypass Switch (MBS) if installed to the system. Remember
to open battery breaker. Always ensure by measuring with a multi-meter that no dangerous
voltages are present.
Audience
The intended audiences of this manual are people who plan the installation, install, commission,
and use or service the UPS. The manual provides guidelines to check delivery, installing and
commissioning of the UPS.
The reader is expected to know the fundamentals of electricity, wiring, electrical components and
electrical schematic symbols. This manual is written for a global reader.
Note!
Read the manual before operating or working on the UPS.
CE marking
The product has the CE marking in compliance with the following European directives:
LV Directive (Safety) 73/23/EEC and 93/68/EEC
EMC Directive 89/336/EEC, 93/68/EEC and 92/31/EEC
Declaration of conformity with UPS harmonised standards and directives EN 62040-1-1 (Safety)
and EN 50091-2 (EMC) are available on the web site (http://www.powerware.com).
technology
The UPS product features U.S. #5,745,365 patented paralelling technology that provides N+X
redundancy without introducing a single-point-of-failure. The products utilising the Hot Sync are
completely autonomous and the only thing common among them is the critical output power
bus.
The Hot Sync is 100% mathematical firmware that makes it more reliable than traditional
paralleling techniques. Because the solution is implemented intrinsically, and Hot Sync is
always active, the UPS modules do not know whether or not they are even in parallel.