Document Title:

REV.

Technical Offer for Instrumentation & Automation Control System

Customer name: Project Title:

National Peroxide Limited

95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE)

Offer Submitted to

Mr. M.J.Shah M/s National Peroxide Limited

DATE:

7-Jan-14

Sr. No. 1

2 3 4

Business Category-Scope Matrix Offered items Design Supply Electrical HT LT Instrumentation Control System HVAC Air conditioning Ventillation LVS Fire alarm Access contol PA system CCTV

Services

Design Supply
TURNKEY SOLUTION PROVIDER:

Installation Erection

Commissioning AMC

PROLIFIC SYSTEMS & TECHNOLOGIES PVT. LTD. A/267, ROAD NO. 16A, OPP. ESIC HOSPITAL, WAGLE INDUSTRIAL ESTATE, THANE (W) 400 604

An ISO 9001 - 2008 Company www.prolificepc.com

Offer no. PR/NPL/IN/1314/602/R0

Page

1 of 5

Rev.

Page 1 of total 10 Pages

National Peroxide Limited An ISO 9001 - 2008 Company Offer No. PR/NPL/IN/1314/602/R0 Document title: Technical Offer

Enquiry No.

Page 2 of 5

Rev. 0

Date 7-Jan-14

95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE) Contents

Sr. No. 1 2 3 4 5 6 7

Description Introduction & Basis of Offer Offer details Prerequisites, Notes & Exclusions Terms & Conditions ANNEXURE-I (Instrumentation BOQ) ANNEXURE-II (Erection Hardware BOQ) ANNEXURE-III (PLC System BOQ)

Page No. 2 3 4 5

INTRODUCTION 1 Customer requires Erection Services for AO Plant & Tank FIlling Machine . M/s Prolific systems and Technologies met the authorities of customer and disscussed about the user requirements for the same. M/s Prolific has prepared a BOQ based on the received information and prepared the technical proposal and hereby submitting to customer. M/s Prolific Systems & Technologies focal point of contacts are as 1) Commercial: Mr. Rajesh Garg (Vice President) Contact no. - 09167234242 email: rajesh.garg@prolificepc.com Mr. Sachin Mishra (Assistant Manager Design & Projects) Contact no. - 08879780748 email: sachin.mishra@prolificepc.com

2) Technical:

BASIS OF OFFER Prepared offer is based on the receive enquiry via email dated on 27th Dec 2013.

Page 2 of total 10 Pages

National Peroxide Limited An ISO 9001 - 2008 Company Offer No. PR/NPL/IN/1314/602/R0 Document title: Technical Offer 2. Offer Details Unit Set Set Set Set Qty. 1 1 1 1 Amount

Enquiry No.

Via Mail

Page 3 of 5

Rev. 0

Date 7-Jan-14

95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE)

Sr. No. Item Description 1 2 3 4 5 Control System Services Instrumentation Services Erection Hardware Supply Erection Services

Total Price (Rs.)

59,900 292,007 590,703 766,316 1,708,927

Page 3 of total 10 Pages

National Peroxide Limited An ISO 9001 - 2008 Company Offer No. Enquiry Page Rev. Via Mail PR/NPL/IN/1314/602/R0 No. 4 of 5 0 Document title: 95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE) Technical Offer 3. Prerequisites, scope of work, notes & exclusions Pre-requisites from customer Provide 230VAC UPS output supply required at panel location & wherever required Provide Hook up Drawings for installation of instruments Prolific's scope of work Supply of Erection Hardware as per BOQ. System Erection at site Calibration, Installation, Testing and Commissioning of field instruments Supply, Test, and Installation of hardwares in the field like Cable Glands, Cable Trays (GI &MS), Tray Supports, Paints , Junction boxes, Air headers,impulse line connectors, lugs, ferrules etc. Notes The ON-site services for commissioning activity includes final tests/ trial run of the plant Extra man-days required at site for commissioning shall be charged extra at Rs. 7500/man-day To and fro IInd AC Train Fare, local Coveyance, Boarding and Lodging shall be in Client Scope For any "out of mumbai" visits to end user, to and fro air fare, local coveyance, lodging and boarding will be in customer scope. Detailing & Design document preparation wherever applicable activity shall be related activities The OFF-site Total procurement Detailing & Design document preparation wherever applicable Total procurement related activities Prolific shall purchase supply material after, 1. Receipt of formal purchase order 2. Receipt of advance payment from customer 3. Approvals of all drawings and documents from customer whichever is later out of above 3

Date 7-Jan-14

Exclusions Any civil and piping work related to the Installations for Pipe Mounted Instuments

Page 4 of total 10 Pages

National Peroxide Limited An ISO 9001 - 2008 Company Offer No. PR/NPL/IN/1314/602/R0 Document title: Technical Offer 4. Terms & Conditions

Enquiry No.

Via Mail

Page 5 of 5

Rev. 0

Date 7-Jan-14

95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE)

Price Basis P&F Freight & Insurance Excise Duty VAT/CST Service Tax Octroi Payment Terms

Ex-godown, Bhiwandi, Mumbai/ Manufacturers premises Included Included 12.36%. Extra VAT 12.5% Extra OR CST as applicable 12.36% Extra Extra at actual to your account 40 % Advance with PO 60% Against Running Bills

Delivery Of supply items Offer Validity Warranty

3-4 Weeks after getting the drawing & datasheet approval 30 Days 12 months from order date against manufacturing defects

Page 5 of total 10 Pages

EQUIPMENT DESIGN ENGINEERS SCHEDULE - I

Client Project

: NATIONAL PEROXIDE LTD. : 95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE

INSTRUMENTS INSTALLATION & CALIBRATION

SR. NO. DESCRIPTION QTY. UNITS UNIT RATE CALIBRATION INSTALLATION TOTAL AMOUNT CALIBRATION INSTALLATION GRAND TOTAL NPL REMARKS PROLIFIC REMARKS

Calibration and Installation of Following Field Instruments : 1 2 3 4 5 6 7 8 9 10 11 12 Orifice Assembly ( Regular) Orifice Assembly (Compact Conditioned) Compact Orifice Assy with DP Transmitter DP Transmitter for Flow & Level Temp. Transmitter Averaging Temp Transmitter Assembly Duplex RTD in Plant Area with T/W Averaging Temp RTD Assembly Pressure Transmitter Pressure Switch Bellows Type Pressure Switch Chemical Seal Type Control Valves - Globe Type (All Valves Installation by Mechanical) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Control Valves - Eccentric Plug Type Control Valve - Butterfly Type Control Valve - Ball type High Cycle Valves Actuated On-Off Ball Valves Actuated On-Off valve with positioner Guided Wave Radar Interface Meas. Horn Type Radar Level Measurement syst. Hand Valve with Switches Mushroom Valves Integral Orifice Assy Turbine Flow Meter Clamp-on Ultrasonic Flow meter Mass Flow Meter Removal & reinstallation of Existing Mass flow meter Removal & reinstallation of Existing Orifice Plates Removal & Re installation of Control Valves for Maintenance Pressure Gages - Bourdon Type Pressure Gauges - Chemical Seal type Temperature Gauges with T/W Annubar Vortex Flow Meter Level Switch Float Type Level Switch Conductivity Type Self regulating Pressure Valves 6 6 1 6 32 3 5 5 4 18 1 1 1 2 2 4 6 58 20 23 1 1 2 2 2 Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos 550 550 550 550 550 550 1,200 1,200 350 550 150 0 0 0 0 0 0 110 110 225 225 0 350 350 550 300 300 300 300 300 300 1,400 1,400 300 300 300 300 300 300 300 300 300 175 175 350 350 300 625 625 300 3,298 3,298 550 3,298 17,587 1,649 6,000 6,000 1,402 9,893 150 0 0 0 0 0 0 6,403 2,208 5,175 225 0 701 701 1,099 1,800 1,800 300 1,800 9,600 900 7,002 7,002 1,200 5,400 300 300 300 600 600 1,200 1,800 10,127 3,492 8,059 350 300 1,250 1,250 600 18 1 2 19 40 4 40 4 16 7 3 21 Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos Nos 150 150 525 525 150 500 225 900 525 350 350 350 300 300 1,200 1,200 325 1,400 350 1,200 850 625 625 625 2,700 150 1,050 9,975 6,000 2,002 9,000 3,600 8,400 2,453 1,051 7,358 5,400 300 2,400 22,800 13,008 5,602 14,016 4,800 13,594 4,376 1,876 13,129 8,100 Calibration limited to Dia check only 450 Calibration limited to Dia check only 3,450 32,775 19,008 7,603 Each Assy. Contaims 4 Nos Txs. 23,016 8,400 10 Mtrs Long Multi Element RTD 21,994 6,829 2,927 20,488 Sizes Vary from 25 mm To 300 NB (Stroke Check & Actuator Orientation 5,098 Sizes Vary from 100mm To 300 NB 5,098 Sizes Vary from 150mm To 400 NB 850 50 NB 5,098 150 NB 27,187 25 NB to 300 NB 2,549 50 NB 13,002 (Stilling well in eqpt. Mfr's scope) 13,002 2,602 15,293 300 & 200 NB 450 25 NB 300 300 1.2 Mtr Dia. Pipe 600 600 1,200 1,800 16,530 5,700 13,234 575 300 1,951 1,951 1,699 Callibration shall be in Instrument Manufacturer Scope we can provide Supervision for Installation Loop Checking for Valve is included in Valve installation.Installation of Pipe Mounted instruments shall be in NPL Scope. We shall provide Supervision for Installation SS Tubing charges shall be additional Supervision for installation only

Control Room : Instrument Panels 1 DCS Sytem panel at Tank Farm Control room 1.2 W x 2.1 Hx 0.8 D Including Prefab cable termination 2 Marshalling Rack : 1.2 W x 2.1 Hx 0.8 D Including Field cable termination Necessary lugs & Ferrules include in the scope 2 Nos 5,800 2 Nos 5,800 0 0 0 0 0 0 0 11,600 0 11,600 0 0 0 11,600 0 11,600 0 0

EQUIPMENT DESIGN ENGINEERS SCHEDULE - I

Client Project

: NATIONAL PEROXIDE LTD. : 95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE

INSTRUMENTS INSTALLATION & CALIBRATION

SR. NO. DESCRIPTION QTY. UNITS UNIT RATE CALIBRATION INSTALLATION TOTAL AMOUNT CALIBRATION INSTALLATION GRAND TOTAL NPL REMARKS PROLIFIC REMARKS

3 4 5

Relay Rack : 1.2 W x 2.1 Hx 0.8 D Necessary lugs & Ferrules include in the scope Installation of Filling Machine Misc. Instruments DCS Sytem panel at Central Control room 1.2 W x 2.1 Hx 0.8 D Including Prefab cable termination

1 1

Nos LS

5,800 0

0 0 0 0

5,800 0 0 0 5,800 0 5,800 0 0 5,800 0 0 0

5,800 0 0 0 5,800 0 5,800 0 0 5,800 0 0 4 Nos Marshalling Panels including 0 its cabling Installation Charges only. Wiring shall be done on manday basis It shall be in Machine Vendor Scope

Nos

5800

0 0

Marshalling Rack : 1.2 W x 2.1 Hx 0.8 D Including Field cable termination Necessary lugs & Ferrules include in the scope

Nos

5800

0 0 0

Relay Rack : 1.2 W x 2.1 Hx 0.8 D Necessary lugs & Ferrules include in the scope

Nos

5800

0 0

Re-alignment of Panels in the Central Control room 180

LS

0 0

Nos 75 0 13,500 13,500

Mounting of Isolation Barriers

351,907

EQUIPMENT DESIGN ENGINEERS

SCHEDULE-II

Client Project

: NATIONAL PEROXIDE LTD. : 95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE

SUPPLY & INSTALLATION OF ERECTION HARDWARE

SR. NO. DESCRIPTION QTY. UNITS UNIT RATE SUPPLY INSTALLATION TOTAL AMOUNT SUPPLY INSTALLATION GRAND TOTAL NPL REMARKS PROLIFIC REMARKS

1 A.

INSTRUMENT CABLES Signal Cables : Indvl & Overall Shield 1 Pair x 1 sq mm 2 Pair x 1 sq mm 6 Pair x 1 sq mm 12 Pair x 1 sq mm 20 Pair x 1 sq mm 10 Pair x 1 sq mm 4000 1500 1500 2000 1000 2000 Mtrs Mtrs Mtrs Mtrs Mtrs Mtrs Free Issue Free Issue Free Issue Free Issue Free Issue Free Issue 16 16 20 28 30 26 0 0 0 0 0 0 64,003 24,001 30,006 56,016 30,000 52,008 0 64,003 24,001 30,006 56,016 30,000 52,008 0 0 56,003 16,003 84,024 65,010 0 0 10,008 21,600 31,500 34,488 0 190,250 0 0 0 0 105,188 0 0 0 3,314 0 0 1,007 0 0 568 0 0 Each Header with 10 Tappings

B.

Control Cables : Overall Shielded 3 Core x 1.5 sq mm 6 Pair x 1.5 sq mm 12 Pair x 1.5 sq mm 10 Pair x 1.5 sq mm 3500 800 3000 2500 Mtrs Mtrs Mtrs Mtrs Free Issue Free Issue Free Issue Free Issue 16 20 28 26 0 0 0 0

0 56,003 16,003 84,024 65,010 0

PERFORATED AL. TRAYS-Aluminium 50 mm Wide x 25mm High 100 mm Wide x 25mm High 200 mm Wide x 25mm High 300 mm Wide x 25mm High 200 300 350 300 Mtrs Mtrs Mtrs Mtrs Free Issue Free Issue Free Issue Free Issue 50 72 90 115 0 0 0 0

0 10,008 21,600 31,500 34,488 0

JUNCTION BOXES- Ex-Proof Die cast Aluminium With Double compression Exproof glands in SS 304 with hood (12 Nos Glands of 1/2" NPT & 10 Glands of 1"size)

10

Nos.

18,125

900

181,250 0 0 0 0

9,000 0 0 0 0 9,000 0 0 0 559 0 0 140 0 0 84 0 0

2"NB GI Air Header with 10 Nos 1/4" Tappings having SS - 304 Ball Valves. Drain Valve of 1/2"NPTF and 25 NB Flange at the inlet

10

Nos.

9,619

900

96,188 0 0 0

Supply & Installation Of SS Male Connectors 1/4" NPT(M) x 1/4" OD Comp, Size

40

Nos.

69

14

2,755 0 0

Supply & Installation Of SS Tube Unions 1/4" OD Comp x 1/4" OD Comp, Size

10

Nos.

87

14

867 0 0

Supply and Installation Of 100 Long SS-316 Nipple with 1/2" NPT(M) Threads-Sch 40S

Nos.

81

14

485 0 0

EQUIPMENT DESIGN ENGINEERS

SCHEDULE-II

Client Project

: NATIONAL PEROXIDE LTD. : 95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE

SUPPLY & INSTALLATION OF ERECTION HARDWARE

SR. NO. DESCRIPTION QTY. UNITS UNIT RATE SUPPLY INSTALLATION TOTAL AMOUNT SUPPLY INSTALLATION GRAND TOTAL NPL REMARKS PROLIFIC REMARKS

Supply & Installation Of SS Tube Male Connectors 1/2" OD NPTM x 1/2" OD Comp,

275

Nos.

188

14

51,597 0 0

3,845 0 0 35,724 0 0 839 0 0 839 0 0 839 0 0 979 0 0 979 0 699 0 350 0 0 0 0 0 0 0 0 0 0 2,940 2,100 2,100 0 0 660

55,441 0 0 35,724 0 0 14,733 0 0 8,676 0 0 28,983 0 0 979 0 0 6,229 0 7,230 0 3,615 0 0 16,031 0 9,797 0 0 0 0 0 24,815 17,725 17,725 0 0 7,410 we shall be providing 1/2" NPT Gland Welding of Flanges shall be in NPL Scope Welding of Flanges shall be in NPL Scope

10

Installation of 1/2" OD SS tube as per ASTM A 269 having wall thickness of 0.049".

650

Mtrs

55

0 0 0

11

Supply & Installation Of SS Tube Unions 1/2" OD Comp x 1/2" OD Comp, Size

60

Nos.

232

14

13,894 0 0

12

Supply & Installation Of SS Tube Plugs 1/2" OD Comp, Size

60

Nos

131

14.0

7,838 0 0

13

Supply & Installation Of SS Tube Tee 1/2" OD Comp, Size

60

Nos

469

14.0

28,144 0 0

14

1/2" NPTF X 1/2" NPTM GAUGE COCKS with 3Nos Built in Valves in ss - 304.

70

Nos

14.0

0 0 0

15

1/2" NB Plain nipple in ss 304, 100 longSch 40

70

Nos

75

14.0

5,250 0

16

25 NB plain nipple Sch 40 in SS -304

50

Nos

131

14.0

6,531 0

17

25 NB Plain x Threaded end Nipple sch 40 in ss - 304

25

Nos

131

14.0

3,266 0 0

18

25 NB 150# flange in ss 304 as per B16.5

20

Nos

802

NA

16,031 0

19

25 NB 300#Flange welded with 3000# half coupling in ss 304, duly DP tested

Nos

1959

NA

9,797 0 0

20

Supply and Installation of Cable Glands Ex Proof With PVC Hood, Double compression type, SS-304 For 1P x 1.0 mm2 NPT Type For 2P x 1.0 mm2 NPT Type For 1T x 1.0 mm2 NPT Type 70 50 50 Nos. Nos. Nos. 313 313 313 42.00 42.00 42.00

0 0 0 21,875 15,625 15,625 0

ET Type with check Nut, SS-304 For 12P x 1.0 mm2 (Weather Proof) 12 Nos. 563 55.0

0 6,750

EQUIPMENT DESIGN ENGINEERS

SCHEDULE-II

Client Project

: NATIONAL PEROXIDE LTD. : 95 KTPA (AO PLANT & TANK FARM WITH FILLING MACHINE

SUPPLY & INSTALLATION OF ERECTION HARDWARE

SR. NO. DESCRIPTION QTY. UNITS UNIT RATE SUPPLY INSTALLATION TOTAL AMOUNT SUPPLY INSTALLATION GRAND TOTAL NPL REMARKS PROLIFIC REMARKS

For 10P x 1.0 mm2 (Weather Proof) For 6P x 1.0 mm2 (Weather Proof)

12 12

Nos. Nos.

563 563

55.0 55.0

6,750 6,750 0 0

660 660 0 0 0 0 0 0 0 0 5,748 4,800 5,004 0 0 0 48,600 0 0 0 0 0 0 44,000 0 0 0 10,500 0 0 0 0 0 0 0 0

7,410 7,410 0 0 0 0 0 0 0 0 35,123 31,675 31,254 0 0 0 48,600 0 0 0 0 0 0 44,000 0 0 0 21,438 0 0 0 0 0 0 0 0 0 Contractor to quote Unit rate
For 300 wide Tray Qoute Cover Separately

we shall be providing 1 1/4 " ET Gland

21

Supply and Installation of 2.0 mm Thk. G. I. Perforated Tray with indicated Flange Ht. 600 gms/Sq.M Galvanising and 1.6 mm Thk Plain Cover , bent over the sides for screw fixing.(Note-2) 300 mm Wide 40 mm Flange Ht. 150 mm Wide 15 mm Flange Ht. 50 mm Wide 15 mm Flange Ht. 50 50 100 Mtrs. Mtrs. Mtrs. 588 538 263 115.0 96.0 50.0

0 0 0 0 0 0 29,375 26,875 26,250 0

for Tray Cover Charges shall be 408/- Meter extra

22

Supply and Erection of Structural Steel of Assorted sizes 50 x 50 x 6 thk. Angle 25 x 25 x 5 thk. Angle 75 x 40 ISMC 2" NB Class B, MS-ERW pipe for Stanchion 6 mm Thk Stanchion Base Plate 1500 32.4

0 0 0 0 0 0 0 0 0 8 Nos

23

Installation of Control panel of 2100Hx1200Wx800D on Channel framework in Central and Tankfarm Control room

5500

0 0 0 0

24

Supply & Laying of 8 SWG GI wire for earthing

250

Mtrs

43.75

42

10,938 0 0

25

Dismantling Of Old Trays and Reinstallation/ Relocation , with shifting of cablesf Tray Size 100 mm Tray Size 200 mm Tray Size 300 mm 225 450 600

0 0 0 0 0 0

Unit Rate is quoted as Qty is missing

26

Misc. Material eg. Teflon Tape, PVC tapes, Ferrules etc are included in the scope of work.

0 0 590,703 0 766,316

0 1,357,020