Model 38DL PLUS Operation Training

Index
Click on the links below to go directly to the corresponding slide. (Please Note: you have to be in slide show mode for the links to work.)
Power Up Do-ZERO-Standard Dual Transducers Do-ZERO for THRU-COAT Transducers Selecting Units and Resolution Main Screen 38DLP Standard Calibration 38DLP THRU-COAT Calibration Directly Enter Velocity, THRU-COAT Mode THRU-COAT Measurement Screen 38DLP Single Element Transducer Calibration Single Element Transducer Selection Single Element Cal Vel/Cal Zero Calibration Lock 38DLP Instrument Lock with Programmable Password 38DLP EMAT Transducer 38DLP Waveform Controls A-Scan Range Adjust Delay Adjust Echo Detection w/Dual Element Transducers Freeze Mode Zoom Display Brightness Adjust Manual Gain Adjust Dual Element Extended Blank for Dual Element 38DLP Echo-to-Echo Feature Auto Echo-to-Echo, Dual Element Transducers Manual Echo-to-Echo, Dual Element Transducers Temperature Compensation Feature 38DLP Min/Average Setup 38DLP B-Scan Mode Additional Gage Features 38DLP Datalogger Selectable Text Editing Modes Datalogger Memory File Open File Create Incremental File Sequential File Sequential File with Custom Points 2D Grid File (Standard) 2D Grid File (EPRI Format) 2D Grid File with Custom Points 3D Grid File Boiler File ID# Entry/Edit Saving Thickness/Waveforms Insert/Append ID# Into a File ID Review Grid View Creating Notes Note Copy 38DLP Sending, Printing and Deleting data Sending a File or Multiple Files Sending/Printing a Range of a File Deleting Files File Copy File Edit Rename (Non Grid Files) File Edit Rename (Grid and Boiler Files) File Reports 38DLP Setup Menu Setup Menu Measurement Setup Communication Setup Display Setup 38DLP SP Menu 38DLP Single Element Transducer Setup 38DLP Custom Dual Element Transducer Setups 38DLP Velocity and Time of Flight Measurements 38DLP Software Options

Power Up
ON OFF

The On/Off key is used to turn the 38DL PLUS on and off.

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Model 38DL PLUS Dual Element Do-ZERO

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Do-ZERO for Standard Dual Transducers

Uncouple the transducer and make sure the tip is free of any couplant layer. Press
Do-ZERO

Do-ZERO allows the gage to recognize

the transducer for optimal setup. It will also measures the time of flight through the transducer to compensate for transducer wear and changes in temperature.

2nd F

then

CAL ZERO

Note: The [2nd F], [Zero] can be pressed any time the transducer is uncoupled to update the Zero offset.
Tx Rx Delay Delay
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Do-ZERO for THRU-COAT Transducers

Uncouple the transducer and make sure the tip is free of any couplant layer.
Do-ZERO

Do-ZERO allows the gage to recognize

the transducer for optimal setup. It will also measures the time of flight through the transducer to compensate for transducer wear and changes in temperature.

Press:

2nd F

then

CAL ZERO

Use [ ], [ ] to turn THRU-COAT On or Off, Press [Enter] Press [Enter] on OK to complete the Do-ZERO Note: The [Zero] can be pressed at any time the transducer is uncoupled to update the Zero offset or to turn THRU-COAT On or Off.

Tx Rx Delay Delay
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Selecting Measurement Units and Resolution

SP MENU

Press:

SETUP MENU

Allows the user to set Measurement Units and Resolution

Use [ ],[ ] to highlight the Measurement setup then press [ENTER]

Use [ ],[ ] to select units or resolution and [ ],[ ] to change the setting, then press [Meas]
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Main Screen

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Model 38DL PLUS Calibration Standard Dual Transducers

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Standard Dual Element Cal Velocity

Couple transducer to the thick sample press:
VEL

CAL VEL

Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range.

Once reading is steady press:

ENTER

Uncouple the transducer and enter the known thickness

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Standard Dual Element Cal Zero

Couple transducer to the thin sample press:
Do-ZERO

CAL ZERO

Once reading is steady press:

A subtracted time measurement is used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range.

ENTER

Uncouple transducer and enter the known thickness. Then press the [MEAS] key to complete the calibration.

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Model 38DL PLUS THRU-COAT Calibration

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THRU-COAT Cal Velocity

Couple transducer to the thick sample press:
VEL

CAL VEL

Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range.

Once the reading is steady press:

ENTER

Uncouple the transducer and enter the known thickness

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THRU-COAT Cal Zero

Couple transducer to the thin sample press:
Do-ZERO

CAL ZERO

Once reading is steady press:

ENTER

A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range.

Uncouple transducer and enter the known thickness. Press the [Meas] key to complete the calibration or press the [CAL VEL] key to calibrate for the velocity of the coating.
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Coating Calibration
Couple transducer to a sample with known coating thickness press:
VEL

CAL VEL

Allows the user to calibrate for the speed of sound of the of the coating material. It is not necessary to calibrate for the coating if the coating value is not being displayed or if the accuracy of the coating thickness is of less importance.

Once reading is steady press:

ENTER

Uncouple the transducer and enter the known coating thickness Press [MEAS] to complete the calibration

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Directly enter the velocity in THRU-COAT Mode

Press
VEL

2nd F

then

CAL VEL

Allows the user to directly enter the velocity of the material to be tested. When using THRU-COAT the velocity of the coating can also be entered.

The current velocity will be displayed. Use the arrow keys to enter the know velocity. Then press [MEAS] Press

VEL

2nd F then

CAL VEL

again

The current coating velocity will be displayed. Use the arrow keys to enter the know velocity. Then press [MEAS]
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THRU-COAT Measurement Screen

Coating Thickness

Metal Thickness
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Model 38DL PLUS Calibration of Single Element Transducers

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Single Element Transducer/Setup Selection

The 38DL PLUS has 21 preset default single element transducer setups stored in its permanent memory and up to 35 user defined custom setups can be entered . To select a default transducer setup REF VALUE press
XDCR RECALL

The user can select one of the default transducer setups or any of the user defined custom setups.

Then use the [[ ],[ ] keys to select from the available lists and press [ENTER]

Then use the [ ],[ ] keys to select a transducer setup and press the [MEAS] key to recall the setup and return to the measure mode.

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Single Element Cal Velocity

Couple transducer to the thick sample and press:
VEL

CAL VEL

Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range.

Once reading is steady press:

ENTER

Uncouple the transducer and enter the , ] known thickness use in the [ ,
keys

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Single Element Cal Zero

Couple transducer to the thin sample press:
Do-ZERO

CAL ZERO

Once reading is steady press:

ENTER

A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range.

Uncouple the transducer and enter the known thickness use in the [ , , ]
keys

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Model 38DL PLUS Instrument Lock with Programmable Password

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Instrument Lock with Programmable Password

The instrument lock on the 38DL PLUS allows the user to lock advanced features and functions so that they are not accidently altered or changed. A password can be set so that the locked functions can not be unlocked without knowing the password The following functions can be locked Calibration Access to Setup Menu and SP Menu Transducer Recall Datalogger (except for the save key) The ability to adjust the gain Waveform adjustment parameters

Note: If the user forgets the password please contact Olympus for the master password.

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Instrument Lock, setting a Password

SP MENU

Press

SETUP MENU

Setting a password is an optional feature and the 38DL PLUS can be locked with out a password.

Then use the [[ ],[ ] keys to select Password Set and press [ENTER] Use the editing functions to enter a password and press [Enter] use the [ , ]keys to select set and press [ENTER]. Note: If the user forgets the password please contact Olympus for the master password.
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Instrument Lock with without Password

SP MENU

Press

SETUP MENU

If a password has been set then the password must be entered in the Instrument Lock screen before any of the functions can be used. If a password has not been set then the password area will be grayed out.

Then use the [ ],[ ] keys to select Instrument Lock and press [ENTER] Use the editing functions to enter a password and press [Enter] use [ ],[ ] keys to select the a function to lock and [ , ] lock and unlock it. Highlight set and press [ENTER] to activate the lock
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Example of a locked function

Wave Adjust On: Key locked!

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Model 38DL PLUS Using the EMAT Transducer

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EMAT Transducer
An EMAT (Electro Magnetic Acoustic Transducer) uses the Magnetostrictive principle to generate shear wave sound energy in ferrous metals that are externally coated with high temperature oxide scale. E110-SB
PIPE SCALE
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The EMAT transducer does not require the use of ultrasonic couplant. If the scale is not fully bonded to the surface of the steel, the shear wave sound energy will not be transmitted into the metal.

EMAT Transducer
EMAT transducers are designed to be a quick way of determining the approximate wall thickness without removing the external oxide scale. The E110-SB EMAT transducers generate shear sound waves in the steel material. The EMAT transducers create a non-focused signal and is designed to give a good estimate of the remaining wall thickness (+/-0.010 in or +/-0.25 mm) EMAT transducers are relatively insensitive to small internal pits. The minimum capability is approximately 0.080 in. (2.0mm)
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Connecting the E110-SB EMAT Transducer

The 1/2XA/E110 filter adapter must be plugged in to the transducer connectors located at the top of the 38DL PLUS. The E110-SB can then be connected to the 1/2XA/E110 adapter box using a standard Lemo to BNC cable. (LCB-74-4)

LCB-74-4

38DL PLUS
E110-SB

The 38DL PLUS will automatically recall the default setup for the E110-SB (EMAT) transducer when the Adapter and E110-SB is plugged in. The gage is now ready to take thickness measurements of steel that is coated with external scale using the default setup.
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EMAT Transducer Calibration

For best accuracy it is recommended that the 38DL PLUS be calibrated using samples with external scale and known wall thickness. Perform the same Cal Vel and Cal Zero procedure that is outlined for any single element transducer.

E110-SB

Oxide Scale Known Steel thickness

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Using Gain with the EMAT Transducer

When using the EMAT transducer it will often be necessary to adjust the gain level in order to make proper echo detection. This is due to the variation in signal amplitude caused by changes in the external oxide thickness and surface conditions.

Press GAIN

then Use the [ ],[ ] keys to adjust the Gain Value

Gain too low echo not detected

Gain set properly set for echo detection

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Waveform Controls
A-Scan Range Adjust Delay Adjust Echo Detection for Dual Transducers Freeze Mode Zoom Mode Display Brightness Adjust Manual Gain Adjust for Dual Transducers Extended Blank for Dual Transducers

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A-Scan Range Adjust

DELAY

Press

RANGE

Successive presses of the [RANGE] key toggles through the different ranges.

Allows the operator to cycle through the fixed ranges of the waveform display. The range should be set so that the echo from your thickest material will be on screen.

Note: Adjusting the range will not affect calibration. There are fixed display ranges for each transducer type depending on transducer frequency.
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Delay Adjust
Press 2nd F then
DELAY

RANGE

Then use the [ ],[ ] To adjust the waveform delay

The delay function is used to adjust the beginning (left side) of the waveform. The user can delay a portion of the signal off screen so they can view the important part of the waveform in greater detail.

Delay

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Echo Detection with Dual Element Transducers

20%
Echoes must be greater in amplitude than 20% of screen height in order to be detected.

Echo not detected Note: The detection threshold is not the measurement point. Measurements are made using Algorithms and DSP and are independent of amplitude.

20%

Echo detected

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Freeze Mode
Press:
FREEZE

Press [FREEZE] again to return to a live measurement display.

Freeze allows the user to freeze both the waveform and thickness display, once the [FREEZE] key is pressed. The display can be reset by pressing the [FREEZE] key again or by pressing the [SAVE] or [MEAS] keys.

Note: The Freeze function is useful for high temperature applications. This function can be used to limit the transducer contact time and prevent overheating the transducer. Freeze is also used in conjunction with Min/Max mode to prevent capturing false couplant readings.

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Zoom, Single and Dual Element, Mode 1

E-TO-E

Press

ZOOM

Zoom centers the measured echo on the waveform display. The Zoom will automatically track the measured echo and assure that it remains in the center 60% of the screen.

Press [ZOOM] again to return to the previously set range.

Un-Zoomed Waveform

Zoomed Waveform
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Zoom, Single Element, Mode 2

E-TO-E

Press

ZOOM

Press [ZOOM] again to return to the previously set range

Zoom will adjust the range and delay so the interface echo is placed at 10% screen width. The user can adjust the range and the gage will maintain the position of the interface echo.

Un-Zoomed Waveform

Zoomed Waveform
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Zoom, Single Element, Mode 3

E-TO-E

Press

ZOOM

Press [ZOOM] again to return to the previously set range

Zoom will adjust the range and delay so the interface echo is placed at 10% screen width. The user can adjust the range and the gage will maintain the position of the interface echo.

Un-Zoomed Waveform

Zoomed Waveform
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Display Brightness Adjust

Press
DISPLAY

Allows the user to adjust the contrast of the display for optimum viewing in any lighting condition.

Use [ ],[ ] [ ],[ ] to highlight Display Brightness

Then use [

],[

] To select between

0, 25, 50, 75 and 100%

Note: Higher display brightness settings will decrease battery life battery: 4Hz and 0% brightness is 16 hours 4Hz and 100% 12.5 hours
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Manual Gain Adjust Dual Element Transducers

Press
GAIN

Allows the operator to adjust the receiver Gain in 1 dB increments. Once an echo is above the 20% detection point, adjusting gain will not effect the calibrated accuracy.

Then use [ ],[ ] adjust

Pressing the [GAIN] key twice prior to adjusting the gain will recall the last set gain value.

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Extended Blank for Dual Element Transducers

Press
WAVE ADJ

Then use [ ],[ ]

Allows the operator to extend a blank from the sound entry point to the max of the displayed range.

To select EXT BLANK

Extended Blank

Then use [

],[

] to adjust

Note: When the extended blank is set, the gage will measure to the first valid echo after the end of the blank.
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Extended Blank
Extended Blank

NOISE DETECTED

PROPER DETECTION

Gage reading noise signal above detection point.

Extended Blank set correctly. Gage making proper back wall detection.

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Model 38DL PLUS Echo-to-Echo Mode

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Echo-to-Echo with Dual Element Transducers

E-TO-E

Press 2nd F then

ZOOM

Use the [ ],[ ] keys to select the measurement mode and press [ENTER]

The Echo-to-Echo function allows the 38DLPlus to make thickness readings between multiple backwall echoes. This function can be used to measure the true metal thickness on most painted and coated materials.

Note: To ensure that the gage will make accurate readings in both Echo-to-Echo and Standard Mode it is necessary to perform a Cal Vel and Cal Zero in the mode you plan to work in and a Cal Zero in the alternate measure mode.

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Auto Echo-to-Echo, Dual Element Transducers

The 38DLPlus will automatically make thickness measurements between the highest amplitude backwall signal and the second highest amplitude backwall signal. The normal 20% echo detection rules do not apply to Automatic Echo-to-Echo measurement mode.

Echo-to-Echo marker AEtoE: Auto Echo-to-Echo MEtoE: Manual Echo-to-Echo

Note: The standard detection marker is replaced with a bracket drawn between the two measured echoes.
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Manual Echo-to-Echo, Dual Element Transducers

The user controls signal detection by adjusting the receiver gain and two blanking gates. The gage will automatically detect the highest amplitude echo and the next signal.

E1 Blank Extended Blank

Press the [WAVE AD\J] key then use the [ ],[ ] keys to select between Gain, Extended Blank and E1 Blank Use [ ],[ to adjust the parameter

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Echo-to-Echo Measurement Tips

Backwall 1 E1 Blank Shear wave Echo Backwall 2 E1 Blank

Improper detection using Manual Echo-to-Echo

Proper detection using Blank adjustment

Note: Shear wave echoes can cause Echo-to-Echo measurement problems with the D790 in the thickness range of .600-1.00. We recommend using the D797 for the thicker Echo-to-Echo measurements or D7906 in Echo-to-Echo or in THRU-COAT mode. The delay material of the D7906 reduces shear wave echo propagation
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D7906 in THRU-COAT or Echo-to-Echo Mode

D7906 in Thru-Coat mode on a 1.00 test block

D7906 in Echo-to-Echo mode on a 1.00 test block

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Echo-to-Echo, No Multiples

No reading with Echo-to-Echo on a heavily corroded sample

Thru-Coat on a heavily corroded sample

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Model 38DL PLUS Temperature Compensation Feature

Temperature Compensation Feature

The sound velocity in steel changes approximately 1% per 1000F (550C) change in temperature as recommended by ASME Standard E 797-95.

Compensated Thickness = Time of Flight *V0(1+k(T1-T0)) 2

V0= Velocity at Calibration T0= Temperature at Calibration T1= Temperature at Measurement k= Temperature coefficient k is typically -0.0001 for (0F) and -0.00018 for(0C) Note: k can be determined for a given material by plotting velocity vs. temperature and using a straight line interpolation
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Temperature Compensation Setup

Press
SP MENU

SETUP MENU

Use the [ ],[ ] to highlight Temp Compensation then press [ENTER]

Temperature compensation allows the 38DL PLUS to compensated for the change in sound velocity due to temperature. The sound velocity of carbon steel changes about 1% per 100 0 F (55 0 C)

Use the [ ],[ ] or [ENTER] to select a parameter and [ , ] to change a the parameter to editing the temp or coefficient the [ , , , ] to edit and [ENTER] to accept edit.
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Temperature Compensation Setup

Enable: (OFF or On) Turns Temperature Compensation ON or OFF User selects temperature units (Fahrenheit or Celsius)

Degree Units:

Calibration Temp: Temperature of the calibration standard. Temp COEF: Enter Temperature Coefficient -0.00001 for Fahrenheit (Represents 1% per 100 0 F) -0.00018 for Celsius (Represents 1% per 55 0 C)

Note: Users can enter custom temperature coefficient if desired Current Temp: User enters or inputs (Auto) current temperature at measurement point

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Temperature Compensation Mode

When Temperature Compensation is activated and in the measure mode
REF VALUE

Press

2nd F Then

XDCR RECALL

Enter the temperature at the measurement point and press [MEAS] Note: Current temperature will remain as set until changed by user.
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Temperature Compensation Mode

Temperature compensated thickness

Current Temp Entered by user

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Model 38DL PLUS Min/Average Setup

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Min/Average Setup
Press
SP MENU

Allows user to save the Minimum or Average of 2, 3 or 4 thickness readings

SETUP MENU

Use the [ ],[ ] to highlight AVG/MIN then press [ENTER]

Use the [ ],[ ] to highlight AVG/MIN then press

],[ ] to select a parameter and [ ],[ ]to change the setting

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Use the [

Min/Average Setup
Enable: (OFF or On) Turns Min/Average Mode on or off AVG: Calculates the average of the specified # of successive thickness measurements. MIN: Calculates the minimum of the specified # of successive thickness measurements. # of Readings : User selects the number of thickness readings in the Min or average mode. (The user can select 2, 3 or 4 ) Mode:

A indicates Average Mode

M indicates Minimum Mode

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Min/Average Operation
Press [SAVE] to capture the current reading and move to the next location

[SAVE]

Pressing [SAVE] when the Min or Average box is highlighted will save the Min or Average value to the datalogger Note: Pressing the [MEAS] key will clear all Min/Avg boxes. Using the [ or ] keys allows the user to move to any of the Min/Avg boxes and the value can be replaced by pressing the save key.
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Model 38DL PLUS B-Scan Mode

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38DL PLUS B-Scan

Non-encoded B-Scan Draws thickness profile of wall thickness Shows live A-Scan while updating B-Scan Marks minimum or maximum thickness while scanning Select scan directions Marks areas of LOS (loss of signal) Allows user to review all thickness values on stored BScan Can store up to 10,000 reading per B-Scan

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Live B-Scan Display Overview

A-Scan

B-Scan

B-Scan Range Current Min/Max Marker Live Thickness

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Transducer Direction Min or Max Thickness

B-Scan Setup
SP MENU

Press

SETUP MENU

Used to activate B-Scan and set BScan parameters.

Use the [ ],[ ] to highlight BScan then press [ENTER]

Use the [ ],[ ] to select a parameter and [ ],[ ] to change the setting
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B-Scan Setup
Use the [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter. Press [MEAS] to return to the measure mode with B-Scan active.

Option: (None, B-Scan or DB GRID) Setting Option to None turns B-Scan and DB Grid off B-Scan Size: Full or Half, Half shows A-Scan and B-Scan B-Scan Direction: (Right to Left or Left to Right) Determines the direction that the data will be updated or drawn on B-Scan LOS Opt: (Stop or Continue) Determines how the B-Scan will operate when an LOS occurs. B-Scan Freeze Opt: (Min, Max or Current) Determines which waveform and reading is displayed when the [FREEZE] key is pressed during a scan.
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the screen.

B-Scan Setup

B-Scan Freeze Review: (On or Off) Allows user to review the B-Scan thickness value when the [FREEZE] key is pressed B-Scan Max Thk Opt: (A-Scan or Specified Thk) Determines the vertical scale of the B-Scan B-Scan Max Thickness: (When Specified Thk is selected above) Allows user to input a fixed value for the B-Scan range

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B-Scan LOS Opt set to STOP

LOS B-Scan will stop updating when an LOS occurs. The BScan will start updating again when the next valid thickness reading is detected.

Note: If a valid thickness occurs after an LOS, a LOS marker indicating the position of the LOS will be inserted into the B-Scan.
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B-Scan LOS Opt set to CONTINUE

LOS Regions B-San will continue to update even if a LOS occurs

Note: An LOS thickness is indicated as a blank thickness

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B-Scan Freeze Review

While collecting B-Scan data:
Press
FREEZE

Review Marker A vertical line (Review Marker) will appear to indicate the location of the displayed thickness. This will be either the Minimum, Maximum, or current thickness depending on the freeze option selected.

Min Marker

The unit will display both the thickness and the waveform of the held minimum or maximum.

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B-Scan Freeze Review

Pressing [ ],[ ] Review Marker Moves the Review Marker to either the left or the right of the scan. During review, the gage will always display the thickness at the Review Marker location. Thickness at Review Marker

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Saving Thickness Readings in Freeze Mode

While B-Scan is Frozen (Freeze Review On)
WAVEFORM

Press

SAVE SEND

Review Marker

To save a thickness reading at the position of the Review Marker. The user can save the Min or Max thickness value by pressing the [SAVE] key when the Min or Max is displayed.

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Saving B-Scan Screen or Entire B-Scan

Saving the Min or Max A-Scan Along with the Held B-Scan
While B-Scan is Frozen, and the Min or Max is displayed:
WAVEFORM

Press

2nd F then

SAVE SEND

Use [ ],[ ] to select NO to save only the current B-Scan screen or Yes to save the entire B-Scan up to 10,000 thickness and Press [ENTER] Min Marker location

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Additional Gage Features

Differential Reduction Rate Alarms Measurement Update Rate Min/Max Mode Alarm Mode

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Differential Mode
SP MENU

Press

Displays the measured thickness deviation from the differential set point.

SETUP MENU

Use the [ ],[ ] to highlight DIFF then press [ENTER]

Use [ ],[ ] to turn Diff Mode On or Off then press [ENTER]. Use [ ],[ ] to select Displayed Diff type then press [ENTER]. Enter Diff value and press [MEAS] to return to the Differential measure mode.
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Differential Mode Normal

Normal Differential Displays both the actual live thickness and the absolute deviation from the differential reference value

Diff Reference Value of 0.300 in.

Normal Differential Display

Actual Thickness

Normal Differential Display

Actual Thickness

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Differential Mode % Ratio

% Ratio Differential Displays both the actual live thickness and the % deviation from the differential reference value Diff Reference Value of 0.300 in.

% Differential Display

Actual Thickness

% Differential Display

Actual Thickness

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Differential Mode Reduction Rate

Reduction Rate Differential is a special %Differential mode used in application of metal forming or bending. It displays the former reference value, the actual live thickness and the % deviation from the former value reference value. The user can select to display the actual thickness or the % reduction in large fonts

Former Reference Value of 0.300 in.

Thickness in large font Reduction Rate in large font

Former/Reference

Actual Thickness

% Differential Display

Former/ Reference

% Differential Display

Actual Thickness
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Reduction Rate Alarms

While Reduction rate is active Press SP MENU
SETUP MENU

If Reduction Rate is active the user can set the alarms values. These are set in the alarm setup menu. The user can define a Yellow and Red Alarm set points

Use the [ ],[ ] to highlight Alarm then press [ENTER]

Use [ ],[ ] to turn Alarm Mode On or Off then press [ENTER]. Use [ , , , ] to edit the Yellow Alarm then press [ENTER]. Use [ , , , ] to edit the Yellow Alarm then press [ENTER].

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Reduction Rate Alarms

Reduction rates of 0-19.9% is a Green alarm condition

Reduction rates of 20-36.9% is a Yellow alarm condition

Reduction rates of 30-Greater is a Red alarm condition

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Measurement Update Rate

SP MENU

Press

SETUP MENU

Use the [ ],[ ] to highlight Meas then press [ENTER]

Allows the user to select the display measurement update rate. The user can select between (4, 8, 16, 20Hz or Max (approx 30 Hz).

Use the [ ],[ ] to highlight Measurement Rate, press [ENTER] then use the [ ],[ ] to change Measurement rate and press [ENTER]

Measurement Update Rate

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Min/Max Mode
Press
SP MENU

SETUP MENU

Use the [ ],[ ] to highlight Meas then press [ENTER]

These two functions will allow the gage to scan and hold the Minimum, Maximum or Both Min and Max thickness and waveform. Any time the Min/Max modes are engaged, the gage will automatically go into Max Measurement update rate.

Use the [ ],[ ] to highlight MIN/MAX Measure Rate then use the [ ],[ ] to change between (OFF, MIN, MAX or Both) then press [MEAS] Note: The [FREEZE] key can be used in conjunction with the Min/Max to eliminate the possibility of capturing false couplant readings. Pressing [MEAS] will reset the Min/Max.
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Min/Max Mode

Held Minimum

Active Thickness

Held Maximum

Active Thickness

Held Min/ Maximum

Active Thickness
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Alarm Mode Standard Low and High Alarm Mode

Press
SP MENU

SETUP MENU

Use the [ ],[ ] to highlight Alarm then press [ENTER]

Allows the operator to set High and Low alarm set points. The gage will give both audible and visual alarm indicators.

Use the [ ],[ Use the [ ],[ Use [ , , , Use [ , , ,

] to turn enable OFF or On and press [ENTER] ] to select alarm mode (Standard or Previous) and press [ENTER] ] edit the Low alarm value and press [ENTER] ] edit the High alarm value use press [MEAS]

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Alarm Mode Standard Low and High Alarm Mode

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Alarm Mode Absolute Previous Thickness Alarm Mode

Press
SP MENU

SETUP MENU

Use the [ ],[ ] to highlight Alarm then press [ENTER]

Allows the user to compare current live thickness values to previously stored thickness values at each ID# location, for the purpose of detecting large wall losses or growths.

Use the [ ],[ Use the [ ],[ Use the [ ],[ Use [ , , , Use [ , , ,

] to turn enable OFF or On and press [ENTER] ] to select alarm mode (Standard or Previous) and press [ENTER] ] to select Previous Thickness mode (Absolute or %) and press [ENTER] ] to edit the absolute Loss alarm value and press [ENTER] ] to edit the absolute Growth alarm value then press [MEAS]
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Alarm Mode
Previous Thickness Absolute Differential
Previous thickness

Current thickness is more than .050 thinner than the previous reading.

Current thickness is more than .010 thicker than the previous reading.

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Alarm Mode
Press
SP MENU

Previous Thickness Percent Differential

SETUP MENU

Use the [ ],[ ] to highlight Alarm then press [ENTER]

Allows the user to compare current live thickness values to previously stored thickness values at each ID# location, for the purpose of detecting large wall losses or growths. The user can set a % Loss or % Growth from the previously stored thickness.

Use the [ ],[ Use the [ ],[ Use the [ ],[ Use [ , , , Use [ , , ,

] to turn enable OFF or On and press [ENTER] ] to select alarm mode (Standard or Previous) and press [ENTER] ] to select Previous Thickness mode (Absolute or % DIFF) and press [ENTER] ] to edit the % Loss alarm value and press [ENTER] ] to edit the % Growth alarm value then press [MEAS]
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Alarm Mode

Previous Thickness Percent Differential

Previous thickness

Current thickness is more than 20% thinner than the previous reading.

Current thickness is more than 5% thicker than the previous reading.

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B-Scan Alarm Mode

B-Scan must be active to set the B-Scan Alarm
SP MENU

Allows the user to set High and Low alarms for the B-Scan option. High and low alarm lines will be shown on the B-Scan.

Press

SETUP MENU

Use the [ ],[ ] to highlight Alarm then press [ENTER]

Use the [ ],[ Use the [ ],[ Use [ , , , Use [ , , ,

] to turn enable OFF or On and press [ENTER] ] to select alarm mode (B-Scan) and press [ENTER] ] to edit the Low alarm value and press [ENTER] ] to edit the High alarm value then press [MEAS]

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B-Scan Alarm Mode

Low/High Alarm Lines Alarm Flag

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38DL PLUS Datalogger

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SelectableText Editing Modes

SP MENU

Press

SETUP MENU

Use the [ ],[ ] to highlight System and press [ENTER]

The 38DL PLUS has two text editing modes: the new Virtual Keypad and the traditional text editing that was available on our older generation thickness gages.

Use the [ ],[ ] to highlight Text Edit Mode and [ , ] to select between Virtual and Traditional then press [MEAS]

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Virtual Keypad Text Editing

When Virtual Keypad text editing mode is selected the 38DL PLUS will display a virtual keypad. This allows the user to interface with the entire of text in one field.

Use the [ , , , ] to high light a character and press [Enter] to add it to the text line. Highlight DONE or press [2nd F], [ ] to end the text editing and move to the next line.

Note: When an outer character is highlighted pressing the arrow to move outside the Virtual keypad will cause the character on the opposite side of the Virtual keypad to highlight. This keypad wrap around allows the user to quickly navigate through the character selection.
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Traditional Text Editing

When Traditional test editing mode is selected the user uses the [ , ] key to select the character (letters, Numbers and punctuation) and [ , ] to move the curser. Pressing [ENTER] to complete the editing.

Note: [ ] key starts ABCD.#-983210 [ ] Key starts 0123#- ZYX [ ] moves the curser to the right [ ] moves the curser to the left [ENTER] complete the editing.

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Datalogger Memory
CLR MEM

Press

FILE

Use the [ ],[ ] to highlight Memory then press [ENTER]

Displays Datalogger Information: Current number of files Remaining ID space Remaining waveform space

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File Open
CLR MEM

Allows the user to open a previously created or downloaded file.

Press

FILE

Then [ ],[ ] to select Open then press [ENTER]

Use [ , ] to select sort by Name or Date then press [ENTER] Use [ ],[ ] to select the File then press [ENTER] Use [ , ] to select Open or Cancel and [ENTER]

Note: The corresponding file header will be shown as you change your file selection.

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File Create
CLR MEM

Allows the user to create files. The 38DLPlus has nine standard file formats.

Press

FILE

Then [ ],[ ] to select CREATE then press [ENTER]

Use the editing functions to enter: File name (Required) Description (Optional) Inspector ID (Optional) Location (Optional)
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File Data Mode

The 38DL PLUS has 10 File Data modes. The user needs to select the correct data mode for the type of data that will be stored in the file using the [ , ]

Thickness: THRU-COAT: Temp COMP: Oxide Layer: Velocity: Time of Flight: Reduction Rate: Soft Contact %Total Thickness: Min/Max:

Store standard single element, Dual element and Echo-to-Echo measurements Stores THRU-COAT measurements both the coating and metal thickness Stores Temperature compensated Thickness and Temperature setting For optional Oxide software stores Tube and Internal oxide thickness Stores velocity values when using velocity mode Stores Time of Flight values when using Time of Flight mode Stores Actual thickness and Reduction % when using Reduction Rate Mode For optional Multilayer software, stores Sagittal Height, Radius and Thickness of lens For optional Multilayer software, stores thickness and % of total thickness readings Stores both Min and Max thickness as a single ID#

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Incremental File
Incremental files will start at the entered point and increment from the right when the save key is pressed.

Enter the starting ID# using the editing controls then press [ENTER]. Use [ ],[ ] to choose [Create] then press [ENTER]

Example: 001 002 003 . . . 999

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Incremental File
Example 1 ID# Next ID# Next ID# Thru Last ID# 001 (Press SAVE) 002 (Press SAVE) 003 (Press SAVE) 999 Example 2 ID# Next ID# Next ID# Thru Last ID# ABC-A98 (Press SAVE) ABC-A99 (Press SAVE) ABC-B01 (Press SAVE) ABC-Z99

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Sequential File
Select Sequential File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. A sequential file starts at ID# 1 and increment until ID# 2. IDs will increment in alphanumeric order from the right.

Example: ELBOW-12-A ELBOW-12-B ELBOW-12-C ELBOW-12-D . . . ELBOW-12-H Enter all parameters using the editing controls then press [ENTER]. Use [ ],[ ] to choose [Create] then press [ENTER]
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Sequential File with Custom Points

Select Sequential + Custom PT File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. A sequential with custom point file starts at ID#1 and increments to ID#2 with a repeated custom point list attached to each ID# point.

Enter each parameter use the editing controls then press [ENTER]. Use [2nd F], [ ] or press [ENTER] on a blank custom point to exit custom point. Choose [Create] then Press [ENTER].

Example: 001- LEFT 001- RIGHT 002- LEFT 002- RIGHT 003- LEFT . . . 100- RIGHT

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2D Grid File (Standard )

Select 2D GRID File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. Allows the user to build two-dimension grid files by defining the starting column and row as well as ending column and row. The user can also chose the direction that the file will increment.

Enter all parameters using the editing controls then press and select Standard for ID format and press [ENTER]. Use [ ],[ ] to choose [Create] then press [ENTER].

Example: A01 B01 C01 D01 A02 B02 . . M10

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2D Grid File (EPRI Format)

Select 2D GRID File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. Allows the user to build two-dimension grid files by defining the starting column and row as well as ending column and row. The user can also choose the direction that the file will increment. EPRI files use double letter columns, for columns past Z.

Enter all parameters using the editing controls then press and select EPRI for ID format and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER] and enter header information then choose {Done or Cancel}.

Example: A01 B01 C01 . Z10 AA01 AA02 . FF10

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2D Grid File (Standard)

EXAMPLE: First ID# TANK-A01 Last ID# TANK-E05 Increment by: Row TANK-A01 TANK-A02 TANK-A03 TANK-A04 TANK-A05 TANK-B01 TANK-B02 . . . TANK-E05 Increment by: Column TANK-A01 TANK-B01 TANK-C01 TANK-D01 TANK-E01 TANK-A02 TANK-B02 . . . TANK-E05

01X 02 03 04 05

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2D Grid File with Custom Points

Select 2D +Custom PT File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. Allows to user to build three-dimension grid files by defining starting/ending column and row. A custom list of included points may also be entered. The user can also choose the order in which the parameters increment.

Enter each parameter using the editing controls then press [Enter]. Use [2nd F], [ ] or press [ENTER] on a blank line to exit custom point. Choose [Create] and then press [ENTER].

Example: A01- TOP A01- BOTTOM A02- TOP A02- BOTTOM . . . G05- BOTTOM

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3D Grid File
Select 3D Grid File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. Allows the user to build three-dimension grid files by defining the starting and ending Column, Row, and Point. The user can also choose the order in which the parameters increment.

Enter all parameters using the editing controls then press [ENTER]. Use [ ],[ ] to choose [Create] then press [ENTER].

Example: A01A A01B A01C A01D A02A . . . Z15D

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3D Custom File
Allows the user to build three-dimension grid files by defining starting and ending column, a custom set of rows, and a custom set of points. The user can also choose the order in which the parameters increment.

Select 3D Custom File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER].

Enter all parameters using the editing controls then press [ENTER]. Use [ ],[ ] to choose [Create] then press [ENTER].

Example: 01-Ring1-TOP 01-Ring1-BOTTOM 01-Ring2-TOP 01-Ring2-BOTTOM 01-Ring3-TOP 01-Ring3-BOTTOM . . . 10-Ring3-BOTTOM

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Boiler File
Select Boiler File type, thickness mode and file protections and press [ENTER]. Use [ ],[ ] to choose [CONTINUE] then press [ENTER]. Allows to user to build three-dimension boiler files by defining the starting and ending tube as well as custom points and elevations. The user can also choose the order in which the parameters increment.

Enter each parameter using the editing controls then press [ENTER]. When in Custom Point or Elevation use [2nd F], [ ] or press [ENTER] on a blank line to exit the parameter. Choose [Create] and the [ENTER]
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Boiler File
EXAMPLE: Fist ID# 0FT-01A Last ID# 40FT-03C Increment by: Point, Tube, Elevation

01 40 ft L
C R L

02
R L C R L C R R L C R L C R L R L

03
R C R C R C R C

30 ft 20 ft

L C

L C L C

0ft-01-L 0ft-01-C 0ft-01-R 0ft-02-L 0ft-02-C 0ft-02-R . . . 40ft-03C

0 ft x

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ID# Entry/Edit
Press
NOTE

ID#

Twice

ID# s can be 16 characters with letters, numbers, alphanumeric and ( , / * . # - space)

The gage will enter the ID Edit mode Use the editing function to edit the ID# using arrow keys. Press the [ENTER] key while done is highlighted to jump to the edited ID# and return to ID# review or the [MEAS] key to return to the measurement mode at the edited ID# location

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Saving Thickness Readings/Waveforms

Press
WAVEFORM SAVE SEND

Saves the thickness reading or thickness readings and waveforms at the current ID# location.

While getting a steady reading or while a held frozen reading is displayed. Note: The [SAVE/SEND] key can be programmed as a SAVE or SEND function. Press WAVEFORM The SAVE/SEND key can be set to SAVE SEND automatically save both thickness readings 2nd F then and waveforms when the SAVE/SEND key is pressed. Configure the SAVE/SEND key in System Set Up Menu. To save both Thickness Readings and Waveforms
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Insert/Append ID# into a File

Press
Note:

ID#

Twice

The user can insert a new ID# and reading into an existing file or append a new ID# and reading which will be add at the end of the entire file.

Use the standard editing controls to enter the new ID location. Then press the [ID#] key or [MEAS] key. Appended ID#s will be add to the end of the entire file. Inserted ID#s will be inserted before the last active ID# prior to leaving the measure mode.

Use [

],[

] to select and press [ENTER]

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ID Review
Press
Note:

Allows the user to slew through the entire file and review stored data. Then use [ ],[ ]

ID#

Using the up and down keys will move through ID# in the open file.

Note: The user can jump [2ndF] [ ] to jump to the first ID# in a file or or [2ndF],[ ] to jump to the last ID# in a file. Note: The user can jump to a specific ID# location in the file by using the ID# edit function.

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Grid View
Press:
SP MENU

SETUP MENU

Then use [ ],[ ] to highlight

DB Grid and press [ENTER]

Grid view allows the user to view grid file in a grid format and assigned us to three color ranges. The user can select to Shows half waveform/Grid file Full Grid,
No A-Scan and also select to Reverse rows or columns, Transposed grid View grid in linear form and set Data Flag

use [ ],[ ] to highlight a parameter

and [ ],[ ] to change the parameter Use the arrows key to edit color ranges and Press [ENTER] to end the range entry. Press [Meas] to return to the measure screen

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Grid View Inserted Points

If an ID# has been inserted into a Grid file then can not be displayed in normal grid View. If there are inserted reading in at a grid location the cell will be displayed with a gray background indicating that there are inserted points at the grid location. Pressing [Zoom] on a grid point with inserted readings will cause the grid to expand into a linear format showing the inserted points. Pressing zoom again will return back to the standard Grid view.

0.395

-.---.---

-.---.---.---.---

Inserted points

Inserted points Expanded view

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Creating Notes (Comments)

Press
NOTE

2nd F

then

ID#

Use [ ],[ ] to to select comment letter, then press [ ],[ ] to edit or add comment. Follow standard editing rules to enter comments.

The user can define up to 26 comments that are assigned letters A-Z. Each comment can be up to 16 characters long. Comment lists can be built from the keypad or downloaded from the interface program.

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Adding Comments to the Current ID# Location

NOTE

Press

2nd F then

ID#

Up to four comments can be saved with each ID#. A thickness reading can be saved along with the comments or the comments can be saved without a thickness reading.

Use [ ],[ ] to highlight the comment letter you want to use, then press [ENTER] to select/un-select the comment. Press [MEAS] after comments are selected and choose and the next time the [SAVE] key is pressed the comments will be saved with the current ID#.
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Adding Comments to a Range of ID# Locations

NOTE

Press

2nd F then

ID#

Up to four comments can be saved with each ID#. A thickness reading can be saved along with the comments or the comments can be saved without a thickness reading.

Use [ ],[ ] to highlight the comment letter you want to use, then press [ENTER] to select/un-select the comment. Press [2ndF], [ ] after comments are selected and edit the start ID# location and then edit the ending DD# location. Use the [ ],[ ] to highlight [SAVE] and press [ENTER]. The comments selected will be save to the range of ID#s.
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Note Copy
CLR MEM

Press

FILE

Allows the user to copy a comment code list from one file to another selected file.

Use [ ] to select Note-Copy and press [ENTER].

Use [ ],[ ] to select sort option and press [ENTER] then use [ ],[ ] to select the source file then press [ENTER]. Use [ ],[ ] to select sort option and press [ENTER] Use [ ],[ ] to select the destination file then press [ENTER] and press [ENTER] while Copy is highlighted.

Note: If a Note table is copied to a file with Notes already stored, the new copied Note: table will overwrite the notes previously stored.

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38DL PLUS Sending, Printing and Deleting Data

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Sending a File or Multiple Files (RS-232 only)

Press
CLR MEM

FILE

Allows the user to send a single file, multiple files or all files to a computer or printer via RS-232. This is function is not used with GageView.

Use [ ],[ ] to select Send then press [ENTER] Use [ ],[ ] to select selected or All and press [ENTER] Use [ ],[ ] to select sort option and press [ENTER] Use [ ],[ ] to select the file then press [ENTER] to mark it Press [2ndF] [ ], once files are selected Use the [ ],[ ] to highlight SEND and press [ENTER] to send the marked files.

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Sending/Printing a Range of a File (RS-232 Only)

Note: Connector type must be set to RS-232 Press and Send/Save must be set to SEND
WAVEFORM

Press and hold

SAVE SEND

Allows the user to send a range of data in a file or the entire file to a printer or computer.

Until the range send screen appears on the display Use the editing function to edit the first ID# in range and press [ENTER]. Use the editing function to edit the Last ID in range and press [ENTER]. use [ ],[ ] to select Send or Cancel then press [ENTER].

Note: This send function can only be used on the current/active file.
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Deleting Files
Press:
CLR MEM

FILE
Use [ ],[ ] to select Delete then press [ENTER]

The user can delete a file or multiple files and can choose to delete the thickness data only or the entire file. Deleting the thickness data only will leave the ID# file structure.

Use [ ],[ ] to select sort by Name or Date and press [ENTER] Use [ ],[ ] to select the file then press [ENTER] to mark it Press [2ndF] [ ], once files are selected Use the [ ],[ ] to highlight DATA or FILE and press [ENTER] Use the [ ],[ ] to highlight DELETE and press [ENTER] to delete the marked files. Note: Only files that are not delete protected can be deleted
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Deleting a range of data in a file

Press:
CLR MEM

2nd F then FILE

The Clear ID Range screen will appear on the display

Allows the user to Clear/Delete a range of data in a file or the entire open file. Both ID# and thickness will be deleted in Incremental and Sequential files. Only the thickness values will be deleted in Grid and Boiler files.

Use the editing function to edit the first ID# in range and press [ENTER]. Use the editing function to edit the last ID# in range and press [ENTER]. Use [ ],[ ] to select CLEAR or Cancel then press [ENTER]. Note: This delete function can only be used on the current/active file.
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Deleting Single Thickness Readings

Press:
NOTE

ID#

Use [ ],[ ] keys or editing function to highlight the ID# to delete

Allows the user to delete a single ID# point and its associated thickness reading (and/or waveform). This will also remove the ID# from the datalogger.

Press:

CLR MEM

2nd F then FILE Will delete the ID# and the thickness reading (and/or waveform)

Note: If you want to replace a thickness reading (and/or waveform) simply edit to the ID# point in the file and press the [SAVE/SEND] key and save over the old reading.
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File Copy
Press:
CLR MEM

FILE
Use [ ],[ ] to select Copy then press [Enter]

Allows the user to copy a file or the format of a file to another file. This is a quick way to create multiple files with the same structure.

Use [ ],[ ] to select sort option and press [ENTER] then use [ ],[ ] to select the file to copy then press [ENTER] Use the editing functions to enter a file name for the new file then press [ENTER] Use [ ],[ ] to select Copy Data Yes or No and press [ENTER] while Copy is highlighted.
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File Edit Rename (non grid files)

CLR MEM

Press:

FILE

Allows the user to edit the file header and turn delete protection On/Off .

Use [ ],[ ] to select Edit then press [Enter]

Use [ ],[ ] to select sort option and press [ENTER] then use [ ],[ ] to select the file to edit then press [ENTER] Use the editing functions to edit the a File Name, Description, Inspector ID and Notes, press [ENTER] Use [ ],[ [ENTER] Use [ ],[ ] to change the file delete protection to On or Off and press ] to highlight UPDATE and press [ENTER]

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File Edit Rename (Grid and Boiler Files)

CLR MEM

Press:

FILE

Allows the user to edit the file header, add Rows or columns to grid files and change the incrementing direction.

Use [ ],[ ] to select Edit then press [Enter]

FILE EDIT-RENAME

Use [ ],[ ] to select sort option and press [ENTER] then use [ ],[ ] to select the file to Edit then press [ENTER] Use the editing functions to edit the a File Name, Description, Inspector ID and Notes and press [ENTER] Use [ Use [ ],[ ],[ ] to change the file delete protection to On or Off and press [ENTER] ] to highlight Continue and press [ENTER]

Use the editing functions to edit the End Column, End Row and Incrementing Directions and Press [ENTER] User the [ ],[ ] to highlight Update and press [ENTER]
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File Reports
Press:
CLR MEM

FILE
Use [ ],[ ] to select Reports then press Use the [ ],[ ] enter the Report selection box Use [ ],[ ] select a report and press [ENTER]

Allows the user to generate four different reports on the display of the 38DLPLUS.

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File Reports
File Summary
Use [ ],[ ] to select the sort option and press [ENTER Use [ ],[ ] to select a file then press [ENTER] Use [ ],[ ] to select report and press [ENTER]. And the statistics will be displayed. This report will give a statistical summary of the selected file.

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File Reports
Min/Max Summary
Use [ ],[ ] to select the sort option and press [ENTER Use [ ],[ ] to select a file then press [ENTER] Use [ ],[ ] to select report and press [ENTER]. And the Min/Max Summary will be displayed. This report lists the minimum and maximum thickness readings and their location for the selected file.

Use [ ],[ ] to scroll through the individual minimum ID locations. Press [ENTER] then [ ],[ ] to scroll through the maximum ID locations, press [ENTER]. Use [ ],[ ] to select Cancel or New Report and press [ENTER].
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File Reports
Alarm Report
Use [ ],[ ] to select the sort option and press [ENTER] Use [ ],[ ] to select the file then press [ENTER]. Use [ ],[ ] to select report and press [ENTER]. This report allow the gage to list the ID# of all the high and low alarm location for the selected file.

Use [ ],[ ] to slew through the Low Alarm IDs and then press [ENTER], use [ ],[ ] to scroll through the High Alarm IDs and press [ENTER]. Use [ ],[ ] to select Cancel or New Report and press [ENTER].
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File Reports
File Comparison
Use [ ],[ ] to select the sort option and press [ENTER Use [ ],[ ] to select the Reference file then press [ENTER]. Use [ ],[ ] to select the Comparison file then press [ENTER]. Use [ ],[ ] to select report and press [ENTER]. This report will compare the two selected files and show the maximum wall loss and locations, average wall loss, and the locations of any wall growths.

Use [ ],[ ] to slew through IDs with the maximum wall loss. Press [ENTER] then use [ ],[ ] to scroll through any IDs that show wall growths then press [Enter]. Use [ ],[ ] to select Cancel or New Report and press [ENTER].

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File Reports
Min Review
Use [ ],[ ] to select the sort option and press [ENTER] Use [ ],[ ] to select the file then press [ENTER]. Use [ ],[ ] to select report and press [ENTER]. This report lists all the ID# that have the minimum thickness value in the selected file. It also gives the user the choice to review/retake the readings at those locations by moving through the list of minimum locations.

Use [ ],[ ] to slew through IDs with the Minimum wall thickness. Press [ENTER] Use [ ],[ ] to select Review, Cancel or New Report and press [ENTER].
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File Reports
Min Review (REVIEW)

Use [ ],[ ] to jump to the next min ID# location the user can verify the reading to replace the current thickness reading or press [MEAS] to cancel the Min Review

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38DL PLUS Setup Menu

Measurement System Communication Display

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Setup Menu
Press:
SP MENU

SETUP MENU

Used to change the setup parameters . By scrolling down the setup menu list the sub parameters are visible and the user can navigate directly to any setup parameter.

Use [ ],[ ] to highlight the setup type then press [ENTER]

Use [ ],[ ] to highlight the setup type then Use [ ],[ ] to enter the setup menu [ ],[ ] to select parameter and then press [ENTER]
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Measurement Setup
Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter.

Measurement Mode: Unit Type: Resolution:

Thickness, Velocity or Time of flight Inches or Millimeters Standard 0.001in. 0.01 mm Low 0.01 in. or 0.1 mm High 0.0001 in. or 0.001 mm (optional) Off, Min, Max or Both Hold: Holds last reading, Blank: Blanks last reading 4Hz, 8Hz, 16Hz, 20Hz or Max (approximately 30 Hz)

Min/Max: Hold/Blank: Measurement Rate:

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Measurement Setup Continuation

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter.

ID Overwrite Protection: V-Path Calibration: Cal Lock Password: Cal Lock: Cal Lock Password Enable:

On or Off On or Off User entered Cal Lock password On or Off Supervisor Lock On or Off

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System Setup
Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

Beeper: Inactive Time: Language: Radix Type: Save/Send Key: Save Data: Default File Data Mode: Text Edit Mode:

Controls audio feedback - On/Off Controls auto power off - On/Off Select Menu Language Select period or comma to separate decimal point Sets the function of Save/Send Key to SAVE or SEND Programs Save/Send Key to Save Thickness or THK and waveform Set the Default File data mode Set Editing Mode Virtual Keypad or Traditional Slewing
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Communication Setup
Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

COMM Protocol: Output Format: DBase Tracking B-Scan Output: 37DL PLUS Output:
Connection Type:

Set remote commands to Multi Character or Single Select F1-F10 Tracks Setup from pervious inspection On or Off Output or not output B-Scan data Mimics the 36DL PLUS output
USB or RS-232
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Communication Setup (RS-232)

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter.

RS-232 Device: Gage Baud Rate: Continuous Output:

Printer, Terminal (PC), Bar Code Reader, Digital Caliper, Fischer

1200, 2400, 4800, 9600, 19200, 38400, 57600 or 115200 Off, On, 5 Sec Average or 10 Sec Average

Note: The following RS-232 parameters are fixed at the values below: Data Bits: 8 Stop Bits: 1 Parity: None
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Display Setup
Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

Color Scheme: Display Brightness: Waveform Rectification: Waveform Trace: VGA Output:

Sets display colors scheme to Indoor or Outdoor Set brightness of display backlight 0%, 25%, 50% or 100% Full, Half +, Half -, or RF Outline or Filled in Off or ON
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38DL PLUS SP Menu

Clock Setup Language Gage Resets Diagnostic Tests Status

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SP Menu
Press:
SP MENU

2nd F Then

SETUP MENU

The SP Menu is used to change the instrument parameters that are not often adjusted and to activate software options and to run diagnostic instrument tests.

Use [ ],[ ] to highlight the SP Menu Item then press [ENTER]

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Clock Setup
The user can set the time and date. And the 38DL PLUS will use this to date to stamp the files in the datalogger.

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

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Language
The user can import custom language files from the external Micro SD memory card or export a file to be translated and converted into a language file in the gage.

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

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Gage Resets

Gage Resets is used to reset the gage back to factory default conditions. The user can choose to perform a Measurement, Internal Memory Communications or Master Reset.

Use [ ],[ ] to highlight the Reset type and press [ENTER] Then press [ ],[ ] to highlight Reset and press [ENTER] Measurement Reset: Internal Memory Reset: Communications Reset: Master Reset: Restores default measurement parameters Clears and resets the internal memory card Restores default communication parameters Performs all of the above resets
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Diagnostic Tests
Diagnostics is the gages self test mode. This allows the operator to run through software, keypad display, and hardware diagnostic tests. Note: The following tests are not designed for use by the user and are part of our manufacturing tests: ESS test B-Scan Test Battery Test One Wire test

Use [ ],[ ] to highlight the diagnostic test and press [ENTER]

Keypad Test: Video Test: Internal SD card Test: External SD card Test: Dual XDCR Test:

Test to make sure each key is working Test each pixel on the display Test the Internal SD memory card Test the Internal SD memory card Reports RX and TX time of flight from Dual element transducer
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Software Diagnostic Test

Software diagnostic test reports and software error messages will be found under this tab .

Press [MEAS] to exit the SW Diagnostic test.

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Status

The status report lists the information about the instrument including: internal temperature, current battery level, software version and hardware version of the 38DL PLUS.

Press [MEAS] to exit the Status Test

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38DL PLUS Single Element Internal Setup and Transducer Adjustment

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Setup Adjust for Single Element Transducers

Allows the user to adjust the pulser, receiver, detection and blanking parameters. Press
WAVE ADJ

Caution: Making adjustments to the Setup Parameters should be made by a qualified individual who is familiar with ultrasonics and the use of the 38DL PLUS. Adjustments made using this feature can affect the measurements.

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

Adjustment Parameter
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Mode 1
Mode 1 measures the time of flight between the Main Bang and the first back wall echo, using direct contact transducers.

Main Bang

First Back Wall

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Mode 2
Mode 2 measures the time of flight between the interface (or delay line) echo and the first back wall echo, using delay line or immersion transducers.

Interface Main Bang Back Wall Echo

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Mode 3
Mode 3 measures the time of flight between one back wall echo to the next back wall echo, using delay line or immersion transducers.
First Back Wall

Interface

Second Back Wall

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Setup Name

Default

M-Metal P-Plastic

Mode Frequency Transducer 1, 2 or 3

Default or user defined name that identifies the application setup that is currently selected Limited to 16 alphanumeric characters

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Measure Type

For most single element transducer the Meas Type will be set to standard. Standard is for Standard Mode 1, Mode 2 and Mode 3 measurements. First Peak is a special algorithm to measure the first peak of a group of several peaks on either the positive or negative side of the waveform. Common uses would be for gel coat on fiberglass measurements or bolt elongation. Oxide Layer is a special measurement type used for displaying the thickness of boiler tubes and internal oxide at the same time. This feature is only available when the optional oxide software is activated Barrier is a special measurement algorithm used to measure the thickness of the barrier layer thickness in multi-layer plastic material. Typical applications are plastic fuel tanks, bottle preforms .

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Probe Type

Indicates the transducer type selected in the active setup Probe type selected should match the frequency of the transducer being used. Probe type sets the digital filters Probe type sets the pulse width of the square wave pulser Probe type sets the damping

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Pulser Power

Indicates the voltage used to drive the transducer that is selected Affects the amount of energy going into the transducer and the size of the Initial pulse Select between 60, 110, 150 and 200 volts

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Pulser Power

Initial Pulse

Initial Pulse

Pulser power set to 60 volts shows a smaller initial pulse

Pulser power set to 200 volts shows a larger initial pulse

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Max Gain

Indicates the maximum (time dependent) receiver gain selected Max Gain can never be lower than Initial Gain Max Gain has a maximum value of 99.0dB Max Gain is used to amplify echoes that are further out in time

Initial Gain

TD

pe o l GS

Max Gain

Time

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Initial Gain
Indicates the initial (time dependent) receiver gain selected Amplifies echoes close to the Main Bang or Interface Echoes Initial Gain starts at time zero and extends to: Main Bang Blank in Mode 1 The end of the Interface Blank in Mode 2 and Mode 3

Initial Gain

TD

pe o l GS

Max Gain

Time

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TDG Slope
The rate of increase of the receiver gain (time dependent) from Initial Gain to Max Gain Slope can help suppress reflections from grain structure or fibers Slope can be adjusted from 0.0dB to 26.52 dB/Sec The point in time that the gain starts to slope is: The Main Bang Blank in Mode 1 The End of the Interface Blank in Mode 2 and Mode 3

Initial Gain

TD

pe o l GS

Max Gain

Time

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TDG Gain Mode 1

Initial Gain
TDG pe Slo

Max Gain

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TDG Gain Mode 2 and Mode 3

Max Gain Initial Gain

lope S G TD

MBB

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Main Bang Blank (MBBlank)

A blank zone that protects the receiver from false readings generated by the Main Bang Indicates the point in time where the gage begins to search for echoes Adjustment directly affects the minimum thickness the gage can measure in Mode 1 Set just past the Initial Pulse in Mode 1 Set just before the Interface Echo in Modes 2 and 3 Make sure that the Main Bang Blank is always set before the Interface Echo from the shortest water path when using immersion transducers

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MBBlank in Mode 1
Back wall Echo

Main Bang Blank

Initial Pulse

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MBBlank in Mode 2 and Mode 3

Initial Pulse
Main Bang Blank

Interface Echo

Back wall Echo

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Echo Window

Defined as the time between: The Main Bang Blank and the Echo Window in Mode 1 The end of the Interface Blank and the Echo Window in Mode 2 or Mode 3

Indicates the selected period of time in which the receiver will search for echoes Signal appearing after (i.e. outside of) the Echo Window will not be detected by the gage

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Echo Window in Mode 1

Main Bang Blank

Echo Window

Initial Pulse

Back wall Echo

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Echo Window in Mode 2 and Mode 3

Echo Window

Interface Echo

Back wall Echo

2nd Interface Echo

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Echo 1 Detect
This indicates the detection polarity of the "first detected back wall signal" in the Echo Window in Mode 1 In Modes 2 &3 it refers to detection polarity of Interface (or delay line) Echo Always choose the detection polarity on the singular lobe of the echo Echo polarity is affected by: Acoustic impedance Echo distortion can be caused by grain structure, internal fibers, and surface conditions

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Echo 1 Detect

Negative Detection Steel Back by Air

Positive Detection Plastic Bonded to Steel

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Echo 2 Detect (Modes 2 and 3 only)

Indicates the detected polarity of the back wall echo in Mode 2 or the pair of back wall echoes in Mode 3 Always choose the detection polarity on the singular lobe of the echo

Echo 1 Detect Positive Echo 2 Detect Negative

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Interface Blank (Modes 2 and 3 only)

Sets the length of a blank that follows the detected interface echo Used to prevent the gage from detecting the trailing edge of the Interface Echo in Mode 2 Used to select which pair of back wall echoes will be detected in Mode 3

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Interface Blank Mode 2

Gage Reading Trailing Edge of the Interface Echo

Interface Blank Set Correctly

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Interface Blank Mode 3

Gage Reading between Back Wall 1 and 2

Gage Reading between Back Wall 2 and 3

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Mode 3 Blank (Mode 3 only)

Sets the length of a blank that follows the first detected back wall echo in Mode 3 Used to prevent the gage from detecting the trailing edge of the first back wall echo

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Mode 3 Blank (Mode 3 only)

Gage Hanging Up on Trailing Edge of Back Wall 1

Mode 3 Blank Set Properly

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38DL PLUS Custom Dual Element Transducer Setups

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Custom Transducer Setup for Non Standard Dual Transducers

The 38DL PLUS offers probe recognition for the Olympus standard D79X series dual element transducers. When one of these dual element transducers is plugged into the 38DL PLUS the gage automatically recalls a default setup and V-Path correction. These D79X series transducers will provide superior performance when used with the 38DL PLUS. The gage . The gage also has the ability to create and store custom setups for non standard dual element transducers, including a custom V-Path correction.

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Caution for Non Center Pin Duals

Olympus cannot guarantee measurement accuracy or performance for transducers other than our standard D79X duals Performance, accuracy and minimum/maximum thickness capability with other duals needs to be verified by the user Transducers that work in standard mode (first back wall) may not work very well in Echoto-Echo mode The 38DL PLUS is designed to work with most dual element transducers that are used for thickness gauging applications, but there is no guarantee that it will work with all dual element transducers

D790 on 0.200 in. Block

Other 5 MHz Dual on 0.200 in. Block

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Non Standard Dual Element Transducers

When a user plugs in a dual element transducer that is not an Olympus D79X transducer. The 38DL PLUS will display the generic dual element transducer setup selection screen

Use [ ],[ ] to highlight Default to select from the list generic dual element transducer or Custom to select for the list of previously stored custom dual element setups. Note: When selecting a generic setup, choose the one that best matches the frequency of the transducer being used.
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V-Path Builder (Create a custom V-Path)

Turn V-Path calibration on Gage asks user if they want to do V-Path Cal when [CAL VEL] is pressed Enter up to 10 points and save setup and V-Path as a custom dual element setup The user can store up to 10 Custom Dual element setup

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Creating a Custom Dual Transducer Setup

Use the [ ],[ ] keys to select a generic setup from the list of default dual element transducers and press [MEAS]:

Do-ZERO

Press 2nd F

then

CAL ZERO

To zero the transducer

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Creating a Custom Dual Transducer Setup

Adjust the range of waveform so the echoes from the upper thickness limit can be seen on screen Couple to your thick and thin test standards and adjust the gain so that the proper echo detection is being made on the min and max thickness Note: the thickness measurement value at this point will most likely not be correct

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Two Point Calibration ( Cal VEL & Cal Zero)

Couple to the thick step, get a steady reading and press [Cal VEL], then [ENTER], then enter in the known thickness Couple to the thin step, get a steady reading press [Cal VEL], then [ENTER], then enter in the known thickness and press [MEAS] Check the thickness on all steps if measurement accuracy is sufficient then save the setup as a custom dual element transducer setup. Note: If the accuracy is not acceptable then a custom V-Path should be performed.

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Turn V-Path Builder on

SP MENU

Press

SETUP MENU

Use the [ ],[ ] keys to select MEAS, then press [ENTER]

Use the [ ],[ ] keys to highlight VPath CAL Enable and use the [ ],[ ] to turn it on, then press the [MEAS]
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V-Path Builder (Create a custom V-Path)

When V-Path builder is turned on the 38DL PLUS will ask the user if they want to perform a V-Path calibration when the [Cal VEL] is pressed. V-Path builder requires at least three calibration points and allows the user to enter up to 10 calibration points to create a custom V-Path Points should all be within the measurement range and should represent the min and max thickness to be measured.

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Creating a custom V-Path table

Couple to the thickest standard and get a steady thickness reading and press[ CAL VEL], select yes for V-Path calibration, then press [ENTER] and [ENTER] again Use the [ ],[ ] keys to enter the know thickness of the step.

Then couple to the next thickest step and press [CAL VEL] then [ENTER]. Use the [ ],[ ] keys to enter the know thickness of the step, repeat by using the [CAL VEL] until all points are entered, then press [MEAS] to complete the table.

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Saving a custom V-Path

Press [Save/Send] and use the editing functions to enter a name for the custom setup, then use the [ ],[ ] keys to highlight a location to save the setup and press [ENTER] then highlight Save and press [ENTER]

Note: The saved setup including the calibration and V-Path table can be recalled at any time when using this dual element

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38DL PLUS Velocity and Time of Flight Measurements

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Velocity Measurements
The 38DL PLUS has the ability to be make thickness, Velocity or time of flight. The user can select the measurement mode in the Setup menu
SP MENU

Press

SETUP MENU

Use the [ ],[ ] to highlight MEAS then press [ENTER]

Use the [ ],[ ] to highlight Measurement Mode then Use [ ],[ ] to select Velocimeter then press [MEAS]
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Making Velocity Measurements

When in velocity mode it is necessary to perform a two point thickness calibration to properly set the zero offset for the transducer being used.
Once calibrated couple to a sample of known thickness The gage will display a velocity based on the current REF Thickness value Press [2nd F],[XDCR RECAL] (REF VALUE) and enter the know thickness of the sample and press [ENTER]

Note: To save velocity measurement to the datalogger you need to make sure you create a file with the file data type set as Velocity.

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Time of Flight Measurements

The 38DL PLUS has the ability to be make thickness, velocity or time of flight. The user can select the measurement mode in the Setup menu
SP MENU

Press

SETUP MENU

Use the [ ],[ ] to highlight MEAS then press [ENTER]

Use the [ ],[ ] to highlight Measurement Mode then Use [ ],[ ] to select Time of Flight then press [MEAS]

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Making Time of Flight Measurements

When in time of flight mode it is necessary to perform a two point thickness calibration to properly set the zero offset for the transducer being used.
Once calibrated couple to a sample of known thickness The gage will display a two way time of flight for the material

Note: To save velocity measurement to the datalogger you need to make sure you create a file with the file data type as Time of Flight
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38DL PLUS Software options

High Resolution (HR) Software Option Internal Oxide Software Option High Penetration (HP) Software Option Multi-Layer (MM) Software Option Multi-Layer Calibration

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Activating Software Options

The software options for the 38DL PLUS are activated using a licensed option key. An option can be purchased at the time the unit is purchased or the 38DL PLUS can be upgraded with the software options in the field. If the unit was purchased along with software options then they will be installed and activated when you receive it. If software options are needed after the unit is purchased then they will have to be activated using a unique licensed option key. Please contact your Olympus representative for information concerning activating software options for your 38DL PLUS

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Activating Software options

SP MENU

Press 2nd F

Then

SETUP MENU

Allows the user to activate one or several of the software options for the 38DL PLUS. One single option key can activate more then one software option.

Use [ ],[ ] to highlight Options and then press [ENTER]

Enter the provided option key using the editing functions and press [ENTER]. Highlight activate and press [ENTER] to activate the software options. Provide the last 8 character of the s/n number to Olympus and we can provide a option key to activate the software option.

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38DL PLUS High Resolution Software Option

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HR (High Resolution Software Option

The standard resolution for the 38DL PLUS is 0.001 in. (0.01 mm). The High Resolution software option allows the gage to display thickness measurements in High Resolution 0.0001 in (0.001 mm) Note: High resolution is not available for Dual element transducer or HP (High Penetration single element transducers. When High Resolution had been activated it will then be one of the resolution options available in the Measurement Setup Menu.

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38DL PLUS Internal Oxide Software Option

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Oxide Software Option

Oxide/Scale can build up on the inside of boiler tubes The oxide that builds up acts as an insulator. This effects the heat transfer from outside of the tube to the water inside the tube The tubes runs at a higher temperature then they were designed for and they start to thin faster. Knowing both the thickness of the steel and Internal Oxide the remaining tube life can be more accurately predicted

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Oxide/Scale Measurement
New measurement algorithm allows the user to measure scale or oxide build up on the inside of boiler tubes Thickness of Oxide helps predict tube life Measures and displays Oxide and tube thickness at the same time Min scale thickness 0.010 in. (0.25mm ) with M2017 0.006 in. (0.150 mm) with M2091 Normal Incident Shear
Steel/Oxide Echo

Echo from inside of oxide Interface Echo

Data Window Steel/Oxide Echo Marker

Oxide Thickness Tube Thickness

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Oxide setup for M2017 Transducer

Select the setup for the M2017 transducer setup Press
REF VALUE

XDCR RECALL

Use [ ],[ ] to highlight Default Single Element and press [ENTER] then user the [ ],[ ] To highlight the DEF-OXIDE-M217 or DEFOXIDE-M2091 transducer and press [MEAS]

Note: The M2091 is a normal incident shear wave transducer and must be used with SWC couplant between the delay and on the surface of the material

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Adjust the Initial Gain, Slope and Max Gain

Adjust the TVG Gain (Initial, Max Gain and Slope) to make a mode 2 detection of the larger total back wall.
Oxide/Steel Interface Echo

Total back wall

echo

Mode 2 detection from delay line echo to total back wall echo

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Adjust Data Window1

Adjust the DataWin1 so it extends far enough to cover the oxide steel interface echo Oxide/Steel Interface Echo

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Oxide: Steel Cal Velocity

Couple transducer to thick steel sample without oxide Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range.

Press

VEL

CAL VEL

Once reading is steady Press ENTER Uncouple the transducer and enter the known thickness using the

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Oxide: Steel Cal Zero

Couple transducer to the thin steel sample without oxide
Do-ZERO

Press

CAL ZERO

A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range.

Once reading is steady Press ENTER

Uncouple transducer and enter the known thickness. Then press [CAL] to calibrate for the velocity of the oxide.

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Oxide Coating Calibration

Couple transducer to a sample with known oxide thickness VEL Press
CAL VEL

Allows the user to calibrate for the sound speed of the of the oxide material.

Once reading is steady Press ENTER Uncouple the transducer and enter the known oxide thickness Press [MEAS]

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Directly Enter Velocity, Oxide Mode

VEL

Press

2nd F Then

CAL VEL

Allows the user to directly enter the velocity of the material to be tested. When using oxide mode the velocity of the oxide can also be entered

The current material velocity will be displayed. Use the numeric keys to enter the know velocity. Then press [MEAS]

Press
VEL

2nd F Then

CAL VEL

Again

The current oxide velocity will be displayed. Use the numeric keys to enter the know velocity. Then press [MEAS]
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Oxide Software Setup

SP MENU

Press

SETUP MENU

Allows the user to select if they want to display the thickness of the Oxide or Boiler tube in thickness or time of flight and they can also select which measurement is displayed in large font.

Use the [ ],[ ] to highlight Oxide Options then press [ENTER] to display the Oxide Measure Type setup screen. Use [ ],[ ] to highlight the parameter and [ ],[ ] to adjust it then press [ENTER]

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38DL PLUS HP Software Option

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HP transducer setups
REF VALUE

Press

XDCR RECALL

Once the HP (High Penetration) software has been activated the 38DL PLUS will add a list of HP low frequency single element transducers to the list of default single element transducers.

Use [ ],[ ] to highlight Default HP Single Element and press [ENTER] then user the [ ],[ ] to highlight any of the default low frequency transducer setup and press [MEAS].

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Measurements with The M2008

VEL

Press

2nd F Then

CAL VEL

The M2008 is a special low frequency transducer that is used to measure thick fiberglass and composite materials. Especially good for material 0.200 in. (6 mm) and greater. When using this transducer it is necessary to Zero the delay line.

M2008 on thick fiberglass

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38DL PLUS Multi Layer Software Option

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Multi-Layer Software Option

The Multi-Layer software option is used to simultaneously display the thickness of up to four layers of a multi-layer material. Some common applications are: Multi-Layer plastic fuel tanks Multi-Layer plastic bottle preforms Multi-Layer aircraft windows Calculate the radius of curvature and the thickness of contact lenses Co-extruded plastic Two layer hot tubs and spas

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Multi-Measure Setup
Press
SP MENU

SETUP MENU

Once activated this software option allows the user to select up to four custom stored transducer setups and display all the thickness readings on the display at one time. A custom transducer setup has to be made for each layer of the material to be measured.

Uses the [ ],[ ] to highlight the setup type and press [ENTER]

Uses the [ ],[ ] to highlight the parameter and type and press [ENTER]
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Multi-Measure Mode (Normal Mode)

Used to measure an application consisting of multiple layers Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

Enable: Mode: Sum Mode: Display: Save/Send Key: Setup 1 - 4: Summation:

Turns Multi-Measure function On/Off Select (Normal, Soft Contact, or Pct Total Thk) Mathematical sum of selected layers On/Off Select (Waveform or Large Font) [see next slide] Select (Active or Auto-Incr Active) User selected custom setups for each layer If Sum Mode is On, select layers to sum (Setup 1 - 3)
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Multi-Measure Mode
Display Parameter (Waveform vs. Large Font)

Display set to Waveform

Display set to Large Font

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Multi-Measure Mode (Soft Contact)

Used to measure the layers of a soft contact lens application

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

Enable: Mode: Display: Save/Send Key: SGTTL HT: LENS THK: PDSTL DIA:

Turns Multi-Measure function On/Off Select (Normal, Soft Contact, or Pct Total Thk) Select (Waveform or Large Font) Select (Active or Auto-Incr Active) Select custom setup saved for sagittal height Select custom setup saved for lens thickness Enter diameter of pedestal
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Multi-Measure Mode (Percent Total Thickness)

Used to express the thickness of a layer as a percentage of the total thickness of a part

Use [ ],[ ] to highlight the parameter and [ ],[ ] to change the parameter

Enable: Mode: Display: Save/Send Key: Setup 1 - 3: Total: Show Total: Show as %:

Turns Multi-Measure function On/Off Select (Normal, Soft Contact, or Pct Total Thk) Select (Waveform or Large Font) Select (Active or Auto-Incr Active) User selected custom setups for each layer Choose layers to be part of the total thickness Select to show total thickness when measuring Choose which layers to display as a percentage
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Data Window 1 (Barrier Layer only)

Only available in Barrier Layer measurement type Used in Mode 1 to setup a gate on the Barrier Layer echo. The gage automatically centers DataWin1 on the detected Barrier Layer echo. The width of DataWin1 should be set so the entire echo is within the gate. Used in Mode 2 to setup a gate on the Interface/Surface echo. The gage automatically centers DataWin1 on the Interface/Surface echo. The width of DataWin1 should be set so the entire echo is within the gate.

Note: In Mode 2 the echo in DataWin1 is used as a reference echo for the advanced algorithm.
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Data Window 2 (Barrier Layer only)

Only available in Barrier Layer measurement type and Mode 2 In Mode 2 it is used to setup a gate on the Barrier Layer echo. The gage automatically centers DataWin2 on the detected Barrier Layer echo. The width of DataWin2 should be set so the entire echo is within the gate.

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Barrier Layer Measurement (Mode 1)

Select the default setup for M116
Enter the parameter adjust by pressing [WAVE ADJ] Use [ ] or [ ] to select MEAS Type and use [ ] or [ ] to select Barrier Layer

Adjust Max Gain, Initial Gain and TDG Slope so that the Barrier Layer is being detected as shown below

Barrier Layer Echo

Detection Marker

Back wall Echo

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Barrier Layer Measurement (Mode 1)

Use [ ] or [ ] to select DataWin1 and use [ ] or [ ] adjust the width so it is large enough to include the entire Barrier Layer reflection, but not include the Main Bang echo or Back wall echo.

Barrier Layer Echo

DataWin1

Back wall Echo

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Barrier Layer Measurement (Mode 2)

Select the default setup for M208
Enter the parameter adjust by pressing [WAVE ADJ] Use [ ] or [ ] and [ ] or [ ] to make sure Mode 2 is selected and the Meas Type is set to Barrier Layer. Adjust Max Gain, Initial Gain, TDG Slope, Echo 1 and Echo 2 polarity so a proper detection is being made between the Interface echo and the Barrier Layer echo as shown below.

Interface Echo

Barrier Echo

Back wall Echo Mode Detection Marker

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Barrier Layer Measurement (Mode 2)

Use [ ] or [ ] to select DataWin1 and use [ ] or [ ] to adjust the width so it is
large enough to include the entire Interface echo but does not include the Main Bang or the Barrier echo. Use [ ] or [ ] to select DataWin2 and use [ ] or [ ] to adjust the width so that the width of the window is large enough to include the entire Barrier Layer reflection, but does not include the Interface echo or Back wall echo.

Interface Echo

Barrier Layer Echo

DataWin1

DataWin2

Back wall Echo

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38DL PLUS Multi-Layer Calibration

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Cal Velocity (Standard Measurement Type)

Couple transducer to the thick sample
VEL

Press

CAL VEL

Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range.

Once reading is steady Press

ENTER

Uncouple the transducer and enter the known thickness

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Cal Zero (Standard Measurement Type)

Couple transducer to the thin sample
Do ZERO

Press

CAL ZERO

A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range.

Once reading is steady Press ENTER

Uncouple transducer and enter the known thickness. Then press the [MEAS] key to complete the calibration.

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Cal Mode 1 (Barrier Measurement Type)

VEL

Press

CAL VEL

Couple transducer to 0.50 in. or 15 mm test block Press ENTER

Allows the gage to store a reference echo off a test block and calibrate for the sound speed of the barrier material to be tested.

Couple to a sample with known barrier thickness Press

VEL

CAL VEL

Then ENTER

Enter the known thickness for the barrier layer thickness and press [MEAS]

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Cal Mode 2 (Barrier Measurement Type)

VEL

Press

CAL VEL

Allows the gage to calibrate for the sound speed of the barrier material to be tested.

Couple to a sample with known barrier thickness Press ENTER

Enter the known thickness for the barrier layer thickness press [MEAS]

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