Professional Documents
Culture Documents
com
June 2010
VOLUME 26, NUMBER 6
Paint Coatings Industry
Globally Serving Liquid and Powder Manufacturers and Formulators
Paint Coatings Industry
Globally Serving Liquid and Powder Manufacturers and Formulators
Architectural Coatings
Additives Handbook
NEW TECHNOLOGY
CLICK HERE TO
RENEW
your FREE subscription
ISO Certified 9001
MICRO POWDERS, INC.
Visit our new website
www.micropowders.com
580 White Plains Road, Tarrytown, NY 10591 Telephone: 914.793.4058 Fax: 914.472.7098 Email: mpi@micropowders.com
In or out of water
Micro Powders waxes
make a critical difference.
Whether your products are waterborne or conventional, whether
you are looking for abrasion resistance, slip or other essential
qualities Micro Powders gives your formulas the properties you
want with total reliability, flexibility and creativity. For consistent
results, personal service and innovative ideas, nothing outperforms
Micro Powders specialty wax additives.
Ideal for waterborne products and all your formulations!
6 Viewpoint
8 Industry News
12 Calendar of Events
14 Company News
18 Names in the News
20 Products
73 Classifieds
74 Advertiser Index
DEPARTMENTS
PCI - PAINT & COATINGS INDUSTRY (ISSN 0884-3848) is published 12 times annually, monthly, by BNP Media, 2401 W. Big Beaver Rd., Suite
700, Troy, MI 48084-3333. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualified individuals. Annual rate
for subscriptions to nonqualified individuals in the U.S.A.: $104.00 USD. Annual rate for subscriptions to nonqualified individuals in Canada:
$137.00 USD (includes GST & postage); all other countries: $154.00 (intl mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2010, by
BNP Media. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the pub-
lisher. The publisher is not responsible for product claims and representations. Periodicals Postage Paid at Troy, MI and at additional mailing
offices. POSTMASTER: Send address changes to: PCI - PAINT & COATINGS INDUSTRY, P.O. Box 2145, Skokie, IL 60076. Canada Post: Publications
Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Bleuchip International, P.O. Box 25542, London, ON, N6C 6B2.
Change of address: Send old address label along with new address to PCI - PAINT & COATINGS INDUSTRY, P.O. Box 2145, Skokie, IL 60076. For
single copies or back issues: contact Ann Kalb at (248) 244-6499 or KalbA@bnpmedia.com.
Audited by
BPA Worldwide Associate Member Printed in the U.S.A.
June 2010
VOLUME 2 6 , NUMBE R 6
C O N T E N T S
FEATURES
24 Liquid Glass Coating Technology, Nanopool GmbH
28 Highly Flexible and Transparent Nanocomposite Coatings
on Compliant Surfaces, Optical Dynamics
38 Advancements in One-Component Moisture-Cured
Urethane Primer Technology, Huntsman Polyurethanes
44 Multipurpose Organosilicone Additive for Waterborne
Coatings and Inks, Dow Corning
ADDITIVES HANDBOOK
46 Additives Handbook Definitions
50 Additives Products
58 Additives Suppliers
66 Additives Distributors
ONLINE FEATURES
w w w. p c i ma g . c o m
High-Performance, VOC-Free Silicone-Polymer
Emulsion Defoamer, Cognis
New Adhesive has Built-in Cure Indicator and Red
Fluorescence for Accurate Bond-Line Inspection, Dymax
MPI Introduces Extreme Green Paint Standard, MPI
Boeing 787 Flies with PPG Aerospace Transparencies,
Coatings, Sealants, PPG Industries
Vladimir Water-Dispersion Polymer Plant Opens
BUSINESS TOOLS
22 Supplier Showcase
38
24
44
ON T HE COVE R : Cover design by Clare Johnson.
JUNE 2010
|
W W W . P C I M A G . C O M 6
V I EE WW PP OO II NN TT E W P O I N T
You know each issue of PCI that we finish I think is
the best one until the next month. I am always so
pleased with the features, the new technology and
all of the technological changes I see in the indus-
try particularly when you have been around a
while you can look back and see significant change
over time. I have the advantage of reading a great
number of submitted papers and company literature
each day, and it is always exciting. Tremendous
technology is used within a coating that the average
person on the street has no idea about. There are sig-
nificant formulation differences between an interior
house paint and an aircraft coating that must with-
stand extreme temperature and flexibility/expansion changes in a
short time frame. Or the auto paint that must have that showroom
finish and be expected to always appear that way or the marine
paint that is exposed to salt water and hot sun but better not fade or
peel. And those are but a very, very few examples. Each of the main
components of the coating is important, and sometimes the small-
est amounts the additives are the most important of all.
If we could print the entire PCI issue this month it
would be almost 200 pages long. That is because of
the Additives Handbook which is dear to me, being
one of the co-authors. Back when I first joined the
coatings industry, there were limited resources for
technical and instructional coatings information.
Most of us coming into this industry needed basic
education we had good backgrounds in chemistry
or other sciences but most were not trained in coat-
ings. So we were hungry to learn but available
print information was lean. We learned on the job
from experienced formulators and plant personnel
in the companies. We had no internet to search, but
we did have a few journals to read, and we had a basic monograph
series on various aspects of coatings (called the Federation Series
on Coatings Technology), which was printed by people of knowl-
edge who were members of the FSCT. Most of these were published
prior to the 1970s and a few in the early 70s.
We would have been happy to have a source like the current
Additives Handbook, which is a compilation of the additives used
in the industry, along with descriptions of each. This was simply
not available back then. Several years ago, when we first put the
Handbook together, it was easier to do than it is today, as addi-
tives fit nicely into defined categories. With the movement toward
waterborne and other low-VOC technologies, however, the world
of additives is rapidly changing. Many additives today are part
of the polymer itself, and so many additives are multifunctional,
making it difficult to categorize. The advent of nanotechnology
has added another dimension to the world of additives.
Because of new technology and the importance of all of our
features we chose to print just a few pages of the Additives Hand-
book definitions so that we would be able to provide you, our
readers, with the latest in new technology via the features. The
Handbook may be found in its entirety on our website, www.pci-
mag.com. Also, it is highly recommended you purchase the CD
of the complete Additives Handbook by contacting Andrea Kropp
directly at kroppa@pcimag.com.
As always we have updated the Handbook with the best available
current information we have regarding the multitude of additives
used in the coatings industry. This is an extensive compilation, and
the CD is of great benefit to all formulators, manufacturers and appli-
cators of coatings, in addition to resource centers such as libraries and
educational facilities. Many seniors in the industry have remarked
how beneficial this tool would have been when they first joined the
industry years ago and I for one wholeheartedly agree.
Also, be sure to read the liquid glass coating technology article
this month (page 24). The liquid glass attributes have resulted in
the coating being regarded as one of the most important surface
coating technologies to have emerged in recent years. And this is
why I always get excited and it never gets old!!
By Darlene Brezinski, Ph.D. / Editor
They Are All Great Issues!
Visit ads.pcimag.com
Brenntag understands
change is normal for the
Coatings Industry.
As the Coatings Industry
has evolved through the
years, Brenntags Paint and
Coatings Team continues to
provide our customers with
the products and services
to stay competitive in the
marketplace.
Whether you face different
markets, technologies, or
substrate applications,
Brenntags Paint and
Coatings Team can help you
to adapt and make change
work to your advantage.
Brenntag offers a complete
specialty and industrial product
portfolio, technical assistance
with product development,
formulations and applications
know-how, superior logistics
with versatile blending and
re-packaging capabilities, and
last, but not least, commitment
to quality and safety.
Change demands innovation
and creativity.
Brenntag Understands.
Brenntag North America, Inc.
() - Ext:
brenntag@brenntag.com
brenntagnorthamerica.com
The Glocal Chemical Distributor.
Vinyl Metal Brick Wood
Concrete Stucco Plastic
Automotive
Aerospace
Industrial
Coatings
Container
Architectural
Coatings
Civil
Engineering
Marine &
Maintenance
Coatings Technologies:
Surface/Substrate:
Markets:
Solvent-
Borne
Coatings
Water-
Borne
Coatings
High
Solids
Coatings
Powder
Coatings
UV
Coatings
JUNE 2010 | W W W . P C I M A G . C O M 8
I NN DD UU SS TT RR YY N N EE WW SS N D U S T R Y N E W S
CLEVELAND World demand for archi-
tectural paint is forecast to rise 3.6 per-
cent per year through 2013 to 22.8 mil-
lion metric tons, valued at $51 billion.
Growth will slow in comparison to the
performance of the 2003 to 2008 period
due to a deceleration in global build-
ing construction growth through 2013.
Gains will nevertheless remain strong
by long-term historical standards. These
and other trends are presented in World
Architectural Paint, a new study from
The Freedonia Group Inc., a Cleveland-
based industry research firm.
As was the case over the past decade,
the most rapid gains will arise in the
worlds emerging markets, most promi-
nently in Asia. Gains in Asia are based
primarily on continued healthy expan-
sion in the large Chinese and Indian mar-
kets. Although Japan is projected to post
gains that will significantly lag behind
the global average through 2013, the
countrys architectural paint market will
see a reversal of the declines experienced
during the 1998-2008 period.
North America will post slightly above-
average gains through 2013. Going for-
ward, the housing and mortgage crisis
that has plagued the United States since
2006 will subside, providing opportuni-
ties for paint sales to the new-homes mar-
ket. Moreover, sales to the much larger
home repainting segment will also ben-
efit as sales of existing homes improve,
because existing homes are often repaint-
ed when they are to be sold.
In 2008, Western Europe accounted
for 21 percent of total architectural paint
demand. Western Europes share of the
global market will continue to slip as the
region registers weak gains, due to below-
average economic and building-construc-
tion-expenditure growth, mortgage-
sector weaknesses in some constituent
nations, and stagnant regional popula-
tion gains. Nevertheless, Western Europe
will remain the worlds leading regional
net exporter of architectural paint, due
largely to the presence of Germany.
Architectural Paint Demand to
Reach 22.8 Million Metric Tons
Additives Consumption Study Released
ELMWOOD PARK, NJ According to Global Coating & Ink Addi-
tives, a new study by the consulting firm Kusumgar, Nerlfi &
Growney, consumption of the five leading additives for coatings
and inks was 1.72 billion pounds, worth $3.47 billion, in 2009.
Volume was down 10 percent compared to 2008, with North
American and European usage down the most. Additive con-
sumption in the Asia-Pacific region was off a more modest three
percent, as growth in China and India partially offset the declines
in Japan and South Korea. A five percent annual rate of growth is
forecast for global additive consumption through 2014.
Rheology modifiers are the leading additive type with 39
percent of the 2009 dollars. Cellulosics, water-based synthetics,
fumed silicas and organoclays are the leading rheology modifiers.
Foam-control additives edged out dispersants for second in value
in 2009 with the bulk used in water-based paints. Dispersants
were 17 percent of the dollars and range from highly specialized
polymeric types to higher-volume polyacrylic acid varieties for
architectural paints.
Slip-and-rub additives were fourth in value and are comprised
of wax products and silicones. Wetting agents were 11 percent of
the volume and 12 percent of the value in 2009.
New Numerical Algorithms Available for Researchers
OXFORD, UK Paint and coatings researchers can now download
the new NAG Library for SMP and Multi-core from Numerical
Algorithms Group (NAG).
The NAG Library for SMP and Multi-core contains over 1600
routines, including over 100 new routines for this release. A
complete listing of these routines can be found at www.nag.com/
numeric/fl/FSdescription.asp.
Hydraulic Institute Seeks Reviewers
PARSIPPANY, NJ The Hydraulic Institute (HI), under the approv-
al of the American National Standards Institute (ANSI), is seeking
qualified individuals in North America to participate in the review
process for the draft of updated standards ANSI/HI 10.1-10.5 Air-
Operated Pumps for Nomenclature, Definitions, Application and
Operation and ANSI/HI 10.6 Air-Operated Pump Tests.
Individuals and organizations located in North America directly
and materially affected by these standards are asked to contact HI.
To participate, e-mail Karen Anderson at kanderson@Pumps.org.
New EPA Rules Regarding Lead Paint Now in Effect
WASHINGTON As of April 22, 2010, the U.S. Environmental Pro-
tection Agency requires that renovations and repairs of pre-1978
housing must now be conducted using safe practices to protect chil-
dren and pregnant women from exposure to lead-based paint.
The Lead Renovation, Repair and Painting Rule requires con-
tractors to be trained and certified in lead-safe work practices. The
new rule requires that renovation firms must be certified by the
EPA, individuals must be trained in lead-safe work practices, and
that all those providing training must be EPA accredited.
SME Calls for Award Nominations
DEARBORN, MI The Society of Manufacturing Engineers (SME)
is issuing its annual call for nominations for the 2011 International
Honor Awards, the Outstanding Young Manufacturing Engineer
JUNE 2010 | W W W . P C I M A G . C O M 10
I NN DD UU SS TT RR YY N D U S T R Y
N N EE WW SS N E W S
Award and the Award of Merit. The dead-
line to submit nominations for awards is
August 1, 2010. Nomination forms can be
downloaded from sme.org/awards.
North Dakota State University
Offers Short Courses
FARGO, ND The Department of Coatings
& Polymeric Materials at North Dakota
State University is now accepting reg-
istrations for its annual short courses.
The Fundamentals of Coatings Science
Short Course is designed for all levels of
scientists and technologists working in
the field of coatings. The course will take
place June 6-11, 2010. The Corrosion Pro-
tection by Coatings: Testing and Lifetime
Prediction course will be a practical guide
to the corrosion process, characterization
of corrosion, corrosion protection by coat-
ings and testing of coatings. The course
will take place June 13-15, 2010. For addi-
tional information, visit www.ndsu.edu/
cpm/shortcourse.
Date Change for CHINACOAT 2010
GUANGZHOU, China CHINACOAT
2010, which was originally scheduled to
take place Dec. 1-3, 2010, will now take
place Sept. 27-29, 2010. The event will be
held in Guangzhou, China, at the Guang-
zhou International Convention and Exhi-
bition Center. For more information about
the show, visit www.chinacoat.net.
Industry Loses
K. Hiroshi Fujimoto
WEST BLOOMFIELD, MI K. Hiroshi
(Hiro) Fujimoto, 87, of Naples, FL, and
West Bloomfield, MI, died on Thurs-
day, April 8, 2010, at Avow Hospice.
Fujimoto is survived by his wife, Chris-
tine Arnott-Fujimoto, three children,
three stepchildren and nine grand-
children, as well as a brother and sis-
ter. Fujimoto worked with ASTM for
many years, including serving as the
Subcommittee Chair of Committee
D01.21, Analysis of Whole Paints and
Paint Materials. He was recognized
for his work with ASTM, receiving the
John C. Weaver Excellence in Lead-
ership Award in 2002, the Henry A.
Gardner Subcommittee Chairman of
the Year Award in 1982, the Award of
Merit in 1987. and the Award of Appre-
ciation in 2009.
OBITUARY
Bring on all your bright ideas.
Our global UV/EB resources help make
them winners.
Wherever you need UV/EB support, Sartomer is there for you in the Americas,
Europe, and Asia. We deliver leading-edge UV/EB technology and responsive
local manufacturing. We can also help with the complexities of product/country
registration issues.
Our in-depth expertise and high-performance specialty chemicals will help you
bring all your ideas to life and get them to market fast. Now you can take on
any job plastic and metal coatings, inks, display, automotive, adhesives
or even a totally new application. Rely on us from initial concept to final delivery.
Formulators choose Sartomer for UV/EB innovation and consistent quality
batch after batch. Our broad line of more than 700 monomers and oligomers leads
the world. If your formulation calls for something unique, we tailor a custom fit.
Contact us now for the help you want to beat the competition.
Call 800-SARTOMER, 610-363-4100 or visit www.sartomer.com.
FREE New Product Alert E-Mails Register at www.sartomer.com/home.asp
Visit ads.pcimag.com
Mason Colors high performance pigment technology for coatings provides the ultimate in heat resistance, UV
durability, and chemical resistance. Our mixed metal oxide pigments meet the most exacting color and durability
requirements of the defense, architectural, stove and heating products, and roofing industries. These pigments add
vibrant color to building facades, stove equipment, exhaust parts and outdoor furnishings and equipment. These
advanced technology pigments can be incorporated into any coating platform including powder coatings, electrocoat,
high solids and waterborne paints.
Mason Color Works, Inc. A History of Pigment Technology Excellence
Mason Color Works has been manufacturing high temperature, inorganic pigments since 1842.
For more than 40 years Mason Color has been a global supplier of high performance pigments to all sectors
of the ceramic industry including pottery, artware, bricks, sanitaryware and roofing materials.
In the last 45 years, Mason Color has expanded into the high technology Investment Casting Industry. Our
ISO Compliant Cobalt Aluminate products are integral in the manufacturing jet turbine blades and medical
devices.
In the 1990s heralded the emergence of the fireplace gas log industry and Mason Color's participation as a
supplier of high quality, high temperature pigments for this use.
Soon thereafter, the Swimming Pool and Spa colorant industry
embraced Mason's pigment technology. Our high quality pigment
exceed the demands for resistance to punishing UV energy and the
aggressive chemicals used in swimming pools.
Our fully outfitted Powder Coating Laboratory and skilled
technicians will help you choose the perfect color for your most
demanding requirements.
See you at the American Coatings Show,
April 2010 in Charlotte, NC.
JUNE 2010
|
W W W . P C I M A G . C O M 12
C A L E N D A R
JUNE 13-15
Corrosion Protection by Coatings:
Testing and Lifetime Prediction
www.ndsu.edu/cpm/shortcourse
22
Ci4000/Ci5000 Weather-Ometer
Workshop
www.atlas-mts.com
22-25
A&WMA Annual Conference &
Exhibition
www.awma.org
23
Fundamentals of Weathering
Level I
www.atlas-mts.com
23-24
Asia Pacific Coatings Show
www.coatings-group.com
24
Fundamentals of Weathering
Level II
www.atlas-mts.com
JULY 4-10
International Conference on
Composites/Nano Engineering
http://myweb.polyu.edu.
hk/~mmktlau/ICCE/ICCE_
Main.htm
19-21
Coatings for People in the General
Industry, Sales & Marketing
http://coatings.mst.edu
19-23
Polymers and Coatings
Introductory Short Course
www.polymerscoatings.
calpoly.edu
SEPT. 8-10
Spray Finishing Technology
Workshop
www.owens.edu
9-10
Korean Coatings Show
www.coatings-group.com
26-29
2010 SSCT Annual Meeting
http://ssct.org
27-29
CHINACOAT 2010
www.chinacoat.net
28
Ci4000/Ci5000 Weather-Ometer
Workshop
www.atlas-mts.com
29
Fundamentals of Weathering
Level I
www.atlas-mts.com
30
Fundamentals of Weathering
Level II
www.atlas-mts.com
OCT. 3-5
ASC Fall Convention
www.ascouncil.org
4-6
Radiation Curing Technology
www.pra-world.com
5-6
Coatings Trends and Technologies
www.bnpevents.com/PCI/CTT
11-13
UTECH North America
www.utechnorthamerica.nl
11-13
Polyurethanes 2010 Technical
Conference
www.americanchemistry.com
12-13
Wood Coatings Congress
www.pra-world.com
12-14
COROSAVE
www.corosave.com
C A L E N D A R
Meetings, Shows and Educational Programs
Visit ads.pcimag.com
Find On-Demand
Webinars at
webinars.pcimag.com
Welcome to
a new day of
environmentally
friendly surfactants
for architectural
coatings.
tell me more
www.airproducts.com/newdawn 2010 Air Products and Chemicals, Inc. (32207)
Carbowet
2010 newly hatched, APE-Free
surfactants. Whether youre anticipating
U.S. regulations or complying with
global trends and laws, switching to
Air Products newest solvent- and
APE-free surfactants is a smart move.
Carbowet 13-40 and EnviroGem 2010
surfactants contribute no VOCs to zero-
VOC coatings formulations. Additionally,
both products offer excellent wetting
with very low foam for architectural and
industrial coatings, pigment dispersions,
and various other systems. To request
a free sample, call 1-800-345-3148 or
visit us online at www.airproducts.com/
newdawn and look forward to many new
days of simple formulating. Easy on the
environment and easy on you.
JUNE 2010
|
W W W . P C I M A G . C O M 14
C OO MM PP AA NN YY O M P A N Y N N EE WW SS N E W S
VELOX to Distribute for PCC Rokita
HAMBURG, Germany PCC Rokitas Polyol business unit (Poland)
has signed an agreement with Hamburg-based raw materials dis-
tribution and sales specialist VELOX for the distribution of Roko-
pol
Inc.s (MPI) Starting Point Program.
Results of the MPI testing are as follows: the guide formula
based on Bayhydrol
Bell Kaufman
Kingstrom Fernandez Moreau
All rights reserved. 2010
Brilliant
Solutions!
Look to Brilliant Additions to achieve a
real competitive advantage. Formulators
use these versatile functional fillers to
add performance and value without
compromising cost targets. Meaningful
cost savings are possible with higher
loading rates, improved production
efficiencies and rationalized raw
materials inventories.
www.BrilliantAdditions.com
For more information and our complete product portfolio visit:
SPECIALTY AND PERFORMANCE MINERALS
Visit ads.pcimag.com
High Performance. Superior Protection. Pure Brilliance.
See all our revolutionary resins at reichhold.com/resin
P
R
Any surface. Any environment.
Reichhold protection.
Our performance resins help you meet your customers
most demanding applications. Whether developing
the latest in high- performance waterborne industrial
coatings or low-VOC architectural paints, look to
Reichhold for the best technologies for any surface.
AROFLINT
Non-Isocyanate
Two-Component
Systems
EPOTUF
Epoxies,
Curing Agents &
Epoxy Esters
UROTUF
A full line of
Polyurethanes
P RR OO DD UU CC TT SS R O D U C T S
JUNE 2010
|
W W W . P C I M A G . C O M 20
Powder Checker
DEFELSKO CORP.: The PosiTector PC
powder checker measures uncured pow-
der coatings using ultrasonic technology
to automatically
calculate and dis-
play a predicted
cured thickness.
New technology
allows measure-
ment on small
tubes, odd shapes
and moving parts.
Features include
an internal mem-
ory of up to 1,000 readings.
Visit www.defelsko.com
Automated Control Package
MORSE MANUFACTURING CO., INC.:
An advanced automated control package
for Morse Tilt-To-Load drum rotators fea-
tures automated drum lifting, rotating for
operator-set time and return of drum to
upright position at floor level. A safety
interlock on heavy-duty enclosure auto-
matically shuts down the rotator if the gate
is opened. Users can set rotation time any-
where from a few seconds to 99 hours.
Visit www.MORSEmfgco.com
Wax Emulsion
MICHELMAN: Michem Emulsion 47950 wax
emulsion is a sacrificial anti-graffiti coating
additive that also provides effective water
repellency and anti-blocking. It is com-
monly used as a surface modifier in concrete
coatings to reduce or eliminate concretes
susceptibility to damage caused by weather,
equipment, vehicles or foot traffic.
Visit www.michelman.com
Oven
THE GRIEVE CORP.: This walk-in oven
is used for heat treating and curing paint
and varnish. Features include: a maxi-
mum operating temperature of 1100 F;
9 x 9 x 9 work space dimensions; 240
KW installed in Incoloy-sheathed tubu-
lar heating elements; 24,500 CFM, 20 HP
recirculating blower providing combina-
tion airflow; safety equipment for han-
dling flammable solvents; and inner and
outer door gaskets.
E-mail sales@grievecorp.com
Mixer
CHARLES ROSS AND SON CO.: The Sani-
tary PowerMix Model PD-100 features a low-
speed planetary stirrer with a conventional
high-speed disperser. Both agitators revolve
on their own axis while at the same time on
a common axis. The high-speed blade pro-
vides an internal shearing action, while the
planetary stirrer continually moves material
into the high-speed blade.
E-mail sales@mixers.com
Emulsions
CELANESE EMULSION POLYMERS: Eco-
VAE
XK-622
Catalyst for Solventborne
2K PU Coatings
A Friendly Alternative to Tin Catalysts
x Offering equivalent or improved
performance over DBTDL*
x Good pot life
x Quicker tack-free time
x Faster hardness development
x Excellent hardness and gloss
NEW K-KAT
XK-622
Request additional
information today by:
Emailing:
coatings@kingindustries.com
or Calling:
203-866-5551
www.kingindustries.com
* Performance can be system/formulation specific
Circular recorder DBTDL K-KAT XK-622
Set to touch, hours* 3 2.5
Surface dry, hours** 5.7 5.1
*Time when paint stops flowing into the scribed channel.
** Time when the recorders teflon stylus no longer leaves a clear channel, but begins to rupture the dry upper layer of the
curing film.
Air Dry Tack-free Times
DBTDL K-KAT XK-622
20 Gloss, % 95.4 99.3
60 Gloss, % 100 100
Pendulum Hardness, cycles
(initial)
44 50
Pendulum Hardness, cycles
(3 days)
78 84
Film Hardness & Gloss
(30 minutes at 80, Cure Schedule)
K-KAT
XK-622 Vs. DBTDL
Comparison: 2K PU SB Acrylic Clearcoat
Visit ads.pcimag.com
ADHESIVES & SEALANTS:
Conserve energy in production
and product use.
COATINGS:
Go green with innovative
binder and additive technologies.
ELASTOMERS:
Formulate with alternative
raw materials, and do it
competitively.
1.877.203.0045
|
CASE@univarcorp.com
www.univarcorp.com
INNOVATION = VALUE
YOUR CUSTOMERS DEMAND ENVIRONMENTALLY-FRIENDLY
PRODUCTS. LET UNIVAR SHOW YOU HOW YOU CAN GO GREEN.
Univar supplies the CASE Specialties industry with much more than a comprehensive line
of sustainable ingredients we can provide you with an innovative approach to your
green formulation challenges, offering you technical expertise from concept to production.
Consider Univar your partner in sustainable product development. We connect you to the
latest materials and technologies, and help you bring environmentally-friendly products
to market. Innovation, sustainability, expertise it all adds up to value.
I NNOVATI ON > TECHNI CAL EXPERTI SE > MARKETI NG > SALES > LOGI STI CS > DI STRI BUTI ON
JUNE 2010
|
W W W . P C I M A G . C O M 22
P RR OO DD UU CC TT SS R O D U C T S
EcoVAE 405 allows formulators to develop
products for use in tough environments
such as kitchens and playrooms where
frequent washing occurs. EcoVAE 408 was
designed to be formulated into freeze-
thaw-stable paints for contractors and DIY
consumers in cold climates.
Visit www.celanese.com
LED Lights
LARSON ELECTRONICS: Combin-
ing bright light output, color tempera-
ture control and five-year bulb life, these
explosion-proof LED lights for paint spray
booths are available in four-foot and two-
foot lengths. With a UL Class 1 Division 1
and Class 2 Division 1 rating, these lights
offer more light output than high-output
fluorescent alternatives but with lower
electricity usage and 5.5-year bulb life.
Visit www.magnalight.com
Silica Aerogel
CABOT: Nanogel
810 is a
polyester resin designed for high-perfor-
mance 2K polyester-epoxy systems where
excellent appearance, durability and
toughness are required. When combined
with AROFLINT
S
U
P
P
L
I
E
R
S
H
O
W
C
A
S
E
S
MACE Polymers & Additives, Inc.
The Polyurethane Specialists
New Ownership / A World of Possibilities
Green PUDs Zero nMP & Zero VOC
Nano-Engineered PUDs - for Improved Performance
Anti-Graffiti Coatings Zero nMP
Fire Retardant PU Dispersions Halogen Free
Functional PU Films for Thermoforming Applications
Contact Ernie Gulla at 1-888-205-8126
or via email at: egulla@maceco.com
Dudley, MA Phone: 508-943-9052 www.maceco.com
TThhee K K iisshh C C oommppaannyy i i ss a a l l eeaaddiinngg s s uupppplliieerr o o ff i i nndduussttrriiaall m m iinneerraallss,, The Kish Company is a leading supplier of industrial minerals,
eexxtteennddeerrss,, a a ddddiittiivveess a a nndd l l iigghhttwweeiigghhtt s s pphheerreess t t oo t t hhee p p llaassttiiccss,, extenders, additives and lightweight spheres to the plastics,
ppaaiinntt,, r r uubbbbeerr,, i i nnkk,, a a ddhheessiivvee a a nndd s s eeaallaanntt i i nndduussttrriieess.. paint, rubber, ink, adhesive and sealant industries.
TThhee K K iisshh C C oommppaannyy i i ss a a bbllee t t oo o o ffffeerr e e xxtteennssiivvee t t eecchhnniiccaall e e xxppeerriieennccee The Kish Company is able to offer extensive technical experience
ttoo s s uucccceessssffuullllyy i i nntteeggrraattee o o uurr p p rroodduuccttss i i nnttoo y y oouurr s s yysstteemmss.. to successfully integrate our products into your systems.
WWiitthh o o uurr i i nntteerrnnaattiioonnaall n n eettwwoorrkk o o ff r r eessoouurrcceess,, w w ee o o ffffeerr t t hhee h h iigghheesstt With our international network of resources, we offer the highest
qquuaalliittyy m m iinneerraallss i i nn t t hhee w w oorrlldd a a nndd o o uurr 1 1 44 d d iissttrriibbuuttiioonn p p ooiinnttss quality minerals in the world and our 14 distribution points
tthhrroouugghhoouutt t t hhee w w oorrlldd w w iillll m m eeeett y y oouurr s s aammee d d aayy i i nnvveennttoorryy n n eeeeddss.. throughout the world will meet your same day inventory needs.
Family Of Companies
Repco, Inc Tokyo Japan
Sphere One, Inc Chattanooga Tennessee, www. sphereone.net
Contact us at (800) 886-5238
or info@kishcompany.com
www.kishcompany.com
Soyanol S S ooyyaannooll
Yellow 113901
f.Y. 139 |sonoo|ne Ye||ow
Ih| br||||an| red hade ye||ow p|gmen| | an exce||en| cho|ce |or a|| ||nd o| h|gh
per|ormance app||ca||on, uch a au|omo||ve & re||n|h, decora||ve and co|| coa||ng.
|| how very h|gh opac||y and || | epec|a||y recommended |or ue |n coa||ng
app||ca||on requ|r|ng ou||and|ng wea|her and ||gh| |a|ne.
|euco|ech ||d.
Phone +1 800 |EUBAC|
|ax +1 21S 736 2249
EMa||. a|eheubachco|or.com
|n|erne|. www.heubachco|or.com
O
r
g
a
n
i
c
P
i
g
m
e
n
t
s
One- o| - a- ki nd
Liquid Glass Coating Technology
J UNE 2010
|
W W W . P C I M A G . C O M 26
The glass coating, being approximately 100 nanome-
ters thick, is completely undetectable, is food safe and
environmentally friendly and also a winner of the U.K.
Green Apple Award.
Application Markets
The automotive market is embracing the technology for
coating fabrics, windscreens, painted surfaces and alloy
wheels. Marine coatings, including anti-fouling, will soon
be available. Applications in healthcare and food production
environments are already advanced. There is no doubt that
there is tremendous benefit to the clean room industry.
For fabrics, liquid glass surrounds each individual
filament within the fiber with the invisible coating.
This protective layer of f lexible pure glass ensures that
soiling agents are unable to effectively adhere to the
surface. Liquids such as coffee, red wine, etc., simply
roll off treated textiles.
Many companies all over Austria have discovered the
advantages of nanotechnology and rely on the experience
and the unique sol-gel technology of Nanopool. In our
recently reopened restaurant in Wals near Salzburg, Nano-
pool has refined all surfaces by means of coating, says Josef
Klingler, Manager of McDonalds Salzburg. This coating is
effective, durable and anti-microbial. This means no more
adhesion of soil, long-lasting protection against adhesion of
mould bacteria, and considerably reduced use of chemicals
for cleaning. By the way, no follow-up treatment will be
necessary after accurate cleaning.
The coatings are now recognized as being suitable for
agricultural and in-vivo application. Vines coated with
SiO
2
do not suffer from mildew, and coated seeds grow
more rapidly without the need for anti-fungal chemicals.
This will result in farmers enjoying massive yields.
For in-vivo application items such as stents can be coated,
which will create anti-sticking features. Catheters and
sutures will also cease to be problematic in the future.
In essence, this is one of the most significant new tech-
nologies to have emerged over recent years. This is a rather
bold claim but it is made with justification as Nanopool
provides a technology that allows the user to create long-
term, easy-to-clean, bacteria-free surfaces using an ultra
environmentally friendly and low-cost technology.
(2)
where n
i
and v
i
are the refractive index and volume frac-
tions of the components.
14
The inorganic nanoparticles
have a non-uniform refractive index across the visible
spectrum, whereas the organic polymer is nearly constant.
To demonstrate this effect, measurements were made
using nanocomposite films approximately 500 nm thick
with refractive indices between 1.5 and 1.75 (measured at
1.80
1.70
1.60
1.50
400 500 600 700 800
5%
25%
30%
40%
50%
R
e
f
r
a
c
t
i
v
e
I
n
d
e
x
Wavelength (nm)
FIGURE 3 | Refractive index dispersion of nanocomposites featuring varying volume
fractions of ZnO dispersed in a UV-cured polyurethane acrylate.
(A) (B)
FIGURE 2 | Effect of nanoparticle agglomeration on light waves. (A) Schematic
showing an agglomeration of primary particles that do not allow the light wave to
pass through. The large, rough surface encountered by the light waves will result
in reflected beams that travel in many directions. (B) Shows how steric stabilization
techniques maintain discrete separations between the nanoparticles allowing light
to pass unobstructed.
Buhler nc. (PARTEC)
Oxylink@buhlergroup.com
USA / Canada: 512- 466 8005
Europe / Asia: +49 (0) 681 - 394 6550
www.buhlergroup.com
Call us for a free sample!
Be Green and Better!
The performance additive for:
x Stronger waterborne coatings
x Faster drying
x Better blocking resistance
x Higher humidity resistance
x Increased productivity
Oxylink
TM
For better
waterborne
coatings
Visit ads.pcimag.com
480 nm). The range of refractive indices
was achieved with 5-50% loading of ZnO
nanoparticles in the UV-curable monomer
TMPTA. Results are shown in Figure 3. The
films were applied to a substrate using an
Optical Dynamics spin coater. The source
of the ZnO is a nanoparticle dispersion in
methyl ethyl ketone (MEK) produced by
Umicore (Zano MEK 067). It is reported as
containing 30 nm ZnO nanoparticles at
45 weight percent and uses a surfactant to
maintain nanoparticle separation. Reflec-
tance was measured with a contact spec-
trophotometer (F20 by Filmetrics), with
thickness and roughness determined using
a contact profilometer (XP-1 by Ambios
corporation). This data was then used to
determine refractive index using a Cauchy
model. It should be noted that the refrac-
tive index of the fully loaded ZnO film has
been determined to be approximately 1.75,
which is slightly lower than the expected
1.82. This is most likely due to the added
surfactant reducing the effective refractive
index of the ZnO nanoparticles. A similar
study of TiO
2
nanocomposite films was
undertaken and resulted in a maximum
refractive index of 1.88 with volume pack-
ing of 65 percent. In this case surface modi-
fication was responsible for the reduced
refractive index. These films were used to
produce thin-film reflective filters with up
to 38 layers, with the resultant stack sur-
viving strains up to 25 percent.
15
There is potential for the use of nano-
composite films in absorptive filters that
maintain high visible transparence. A
possible use is protecting eyes from harm-
PAI NT & COATI NGS I NDUS TRY
31
Visit ads.pcimag.com
2
0
0 20 40 60
A
b
s
o
r
b
a
n
c
e
(
A
.
U
.
)
Volume Density of ZnO (%)
FIGURE 4 | UV absorption of ZnO nanocomposites as the volume density of nanoparticles is increased.
A linear relationship between absorption and nanoparticle volume is observed.
Air In Chuck
Coating
Bowl
Filter
Chemistry In
Coating Dispense
Nozzle
HEPA Filter
coat
Substrates
cure clean
Air Out
Substrate
C
o
a
t
i
n
g
C
h
e
m
i
s
t
r
y
R
e
s
e
r
v
o
i
r
s
FIGURE 5 | Spin coating equipment to deposit thin films. (A) Schematic of coater showing the staging,
coating and curing stations of the machine. (B) Cross-section of the coating bowl showing move-
ment of air through the bowl and application of chemistry from below the substrate.
Highly Flexible and Transparent Nanocomposite Coatings on Compliant Surfaces
ful ultraviolet or infrared
wavelengths. Metal oxides
have high absorption in the
UV region with low absorp-
tion in the visible range,
which makes them ideal for
optical applications requir-
ing UV blocking. It is well
known that titanium diox-
ide and ZnO have very high
absorption in the ultravio-
let region. The visible and
UV response of 500-nm-
thick f ilms containing
varying volume ratios of
ZnO nanoparticles was
measured using a UV-Vis
spectrophotometer (8453
by Hewlett Packard). The ZnO disper-
sions demonstrated sharp changes in
response at about 380 nm, as expected
when the UV absorbance of ZnO is con-
sidered. The UV absorbance ( = 340
nm) was linearly related to the volume
fraction of ZnO in the films (Figure 4), as
predicted by equation 1.
A similar study of the impact of volu-
metric loading of nanoparticles on the
modulus of a thin film resulted in a maxi-
mum modulus near 60 percent loading.
16
In this study, silica nanoparticles were
used at volumes ranging from 30 to 75
percent and the modulus was measured
using nanoindentation.
Deposition
The films discussed above
were spin coated with equip-
ment that was specifically
designed to deposit thin-film
nanocomposites. The coater
moves up to four 80-mm-
diameter substrates through
three process steps: clean-
ing, coating and curing
(Figure 5a). The unit main-
tains a consistent internal
temperature of up to 100
o
F
for evaporation consistency
and includes a HEPA filter to
reduce film defects. The sys-
tem is completely program-
mable and can deposit up to
six distinct coating chemistries.
Surfaces to be coated are first cleaned
with a high-pressure wash (1000 psi) to
remove fine particulates. The substrate
is then moved to the coating bowl where
one of six chemistries can be applied to
the spinning substrate. The liquid coat-
ings are filtered at the nozzle (5-micron
filters) and applied to the spinning sub-
strate (~1000 rpm) using computer con-
trolled solenoid valves (Figure 5b). The
dispersions are applied from beneath the
substrate and readily coat flat, cylindri-
cal, toric or spherical shapes. All of the
coating parameters (spin speed, substrate
sweep over the dispense nozzle, dispense
pressure, dispense time, air flow and air
temperature) are computer controlled,
and solvent vapors are removed from the
coating chamber using a fan. After the
coating is applied, the films are cured
using a pulsed xenon strobe lamp. The
substrate can then go back to the coating
bowl for subsequent layers or be returned
to the staging area, after which the next
substrate can be processed. The system
does not require high temperatures or
pressures and deposits films ranging from
roughly 30-3,000 nm with an accuracy
of +/- 5% for each layer.
Spin coating involves the thinning of
a liquid chemistry that is spread across a
spinning substrate as solvent evaporation
leaves behind the solute. This well-under-
stood technique controls film thickness
primarily through the viscosity of the
solution and the spin speed used during
film formation. The repeatability of the
process is very high as long as the coating
environment is well controlled, since this
leads to solvent evaporation rates that are
nearly constant. Initial film thickness is
set by a balance between the centrifugal
Functionalized Un-functionalized
500 nm 100 nm 100 nm
FIGURE 6 | Bulk nanocomposites utilizing functionalized and un-functionalized
nanoparticles.
CLOSER TO YOU. 24/7.
CREATING TOMORROW S SOLUTIONS
Good i deas dont have offi ce hours, whi ch i s why you can
reach us 24/7 usi ng WACKER E-Sol uti ons. You can order
products, di scuss i ssues wi th col l eagues and experts worl d-
wi de and devel op j oi nt sol uti ons qui ckl y, rel i abl y and
hi ghl y effi ci entl y. And at the other end of the fast connecti on,
you al ways know there wi l l be a real person wai ti ng.
www. wacker. com/e-busi ness
Highly Flexible and Transparent Nanocomposite Coatings on Compliant Surfaces
J UNE 2010
|
W W W . P C I M A G . C O M 34
forces applied to the film as the substrate spins and vis-
cous forces that increase as evaporation takes place. Once
these forces balance, evaporation becomes the primary
driver of film thinning. The forces encountered during
spin coating are significantly larger than gravitational
forces, so coating complex geometries with negligible
variation in coating thickness is practical. Additionally,
these forces allow extremely high nanoparticle packing
densities to be achieved.
Spin coating is not an ideal candidate for large sub-
strates, and thus the engineer is faced with depositing
high-volume-density films without a simply applied body
force to overcome the thermodynamic surface forces of the
nanoparticles. A large-area deposition will still need to
overcome the tendency of nanoparticles to agglomerate.
The functionalization of the nanoparticle surface should
reduce the surface energy and may aid in the self assem-
bly of the nanocomposite. The stabilization techniques
used to keep nanoparticles dispersed in a solvent may not
translate into a discrete dispersion in the nanocomposite.
Systems that rely on ions to maintain nanoparticle separa-
tion in an aqueous dispersion will begin to agglomerate as
the water is removed. Steric stabilization techniques using
surfactants can also create films that are poorly suited for
multilayer applications, since these methods can interfere
with interlayer adhesion. Ideally, functionalization would
reduce the surface energy of the nanoparticles to a level
comparable to that of the monomers used in the system,
thus creating a bulk nanocomposite monomer.
A demonstration of a bulk nanocomposite using
organosilane functionalization techniques reducing the
surface energy of the nanoparticles to achieve a homo-
geneous dispersion is shown in Figure 6. Two mixtures
were created that use alcohol-dispersed silica nanopar-
ticles (Nissan Chemistries IPA-ST) at 10 volume percent
in TMPTA. In the first mixture the silica dispersion was
used as supplied. The second mixture was functional-
ized using a methacryloxypropyl trimethoxysilane. The
mixtures were then placed into a rotary evaporator and
the alcohol was removed and the bulk monomer nano-
composite was cured using UV radiation. The nanopar-
ticles that were not functionalized tended to agglomer-
ate in the polymer matrix, which created haze. The
nanoparticles that were functionalized remained sepa-
rated in the dispersion as shown.
An ideal application method for coatings involving
large areas is dip coating. A simple setup was built to pull
a glass slide out of a nanoparticle-based coating solution
at speeds between 1 and 25 mm/s. The nanocompos-
ite dispersion was cerium dioxide, which is available
as a colloidal suspension from Sigma-Aldrich (Product
No 289744), and a trimethylolpropane triacrylate. The
ceria dispersion was functionalized such that acrylate
groups surrounded the nanoparticles. The total volume
of nanoparticles in the resultant film was 40 percent.
The thickness of the coating was determined to be 270
nm, with a refractive index of 1.8 (measured at 480 nm).
The original formulation was then diluted to produce a
film on the order of a quarter wavelength (approximately
70 nm), which is shown in Figure 7b. This quarter wave
producing high-index chemistry was used along with an
SiO
2
-bearing nanocomposite to produce a 9-layer reflec-
tive stack based on an alternating low/high pattern (with
curing between dip coating steps). The resultant film is
shown in Figure 7a.
Another technique suitable for roll-to-roll coating is
spray deposition using the setup shown schematically
in Figure 8. A trial was run depositing a nanocomposite
with approximately 40 percent nanoparticles by volume.
A spray nozzle and micro dispense valve from Lee Electro-
Fluidic Systems were used to spray the chemistry. The
valve was driven at a frequency of 20 Hz, and a substrate
was slowly passed under the nozzle to produce a continu-
ous film across. The resulting coating was highly trans-
parent at a thickness of 2.5 microns. The refractive index
of the coating was determined to be approximately 1.75.
Conclusion
In this paper we reviewed the engineering of nanocom-
posite thin films by adjusting inorganic nanoparticle load-
ings in a polymer matrix. The nanocomposite films were
engineered for refractive index, absorbance and modulus.
The preliminary work focused on spin coating techniques
in which optical and mechanical properties were engi-
neered with nanoparticles composing nearly 65 percent of
the volume. In order to move the technology to large-area
deposition and increase applicability to additional indus-
tries, nanoparticle surface modification is essential to
A B
FIGURE 7 | Dip-coated thin films of CeO
2
(right) and alternating
CeO
2
/SiO
2
layers (left).
Adhesion
layer
Deposition
Air
Knife
UV
Cure
Uncoated
Roll
Pick-Up
Roll
FIGURE 8 | Schematic of roll-to-roll coating of nanocomposites using spray.
AddItIves
CoIorIng
CrossIInkers
NattIng
ResIn Components
ResIns
5mart FormuIating.
Together!
www.smartformuIating.com
Highly Flexible and Transparent Nanocomposite Coatings on Compliant Surfaces
J UNE 2010
|
W W W . P C I M A G . C O M 36
equalize the surface energies of the nano-
particles and surrounding monomers.
Thus, large body forces are not required
to overcome the tendency of the nanopar-
ticles to agglomerate. Three systems were
shown demonstrating that highly packed
nanocomposites can be formed using scal-
able deposition techniques.
Acknowledgements
This work was supported in part by the National Sci-
ence Foundation SBIR Phase II award No. 0848825
and in part by an award by the Kentucky Cabinet for
Economic Development, Department of Commercial-
ization and Innovation, under the grant agreement
KSTC-184-512-09-069 with the Kentucky Science and
Technology Corporation.
References
1
Heavens, O. S. Optical Properties of Thin Solid
Films; Butterworths, London, 1955.
2
Druffel, T.; Geng, K.; Grulke, E. Mechanical
comparison of a polymer nanocomposite
to a ceramic thin-film anti-reflective filter.
Nanotechnology 2006, 17(14): 3584.
3
Mandzy, N.; Grulke, E.; Druffel, T. Break-
age of TiO2 agglomerates in electrostati-
cally stabalized aqueous dispersions. Pow-
der Technology 2005, 160: 121- 126.
4
Park, B.; Smith, D.; Thoma, S. Determination
of agglomerate strength distributions: Part 4
Analysis of multimodal particle size distribu-
tions. Powder Technology 1993, 76: 125-133.
5
Stober, W.; Fink, A.; Bohn, E. Controlled
growth of monodisperse silica spheres in
the micron size range. J. Colloid Interface Sci.
1967, 26: 62-69.
6
Chisholm, B.; Resue J. UV-Curable, Hybrid
Organic-Inorganic Coatings. International
Waterborne, High-Solids, and Powder Coat-
ings Symposium. New Orleans, 2003, Paint
and Coatings Industry 2003, 6.
7
Khrenov, V.;Klapper, M.; Koch, M.; Mul-
len, K. Surface functionalized ZnO particles
designed for the use in transparent nano-
composites. Macromol. Chem. Phys. 2005,
206: 95-101.
8
Grubbs, R. B. Roles of polymer ligands in
nanoparticle stabilization. Polymer Reviews
2007, 47: 197-215.
9
Kislenko, V. N.; Verlinskaya, R. M. Adsorp-
tion of polyacrylic acid and its copolymers
with acrylonitrile on zinc oxide particles. J.
Colloid Interface Sci. 2002, 250: 478-483.
10
Allen, C. G.; Baker, D.J.; Albin, J.M.; Oertli,
H.E.; Gillaspie, D.T.; Olson, D.C.; Furtak,
T.E.; Collins, R.T. Surface modification
of ZnO using triethoxysilane-based mol-
ecules. Langmuir 2008, 24: 13393-13398.
11
Tago, T.; Tashiro, S.; Hashimoto, Y.; Waka-
bayashi, K.; Kishada, M. Synthesis and Opti-
cal Properties of SiO2-coated CeO2 Nano-
particle. J. Nanoparticle Res. 2003, 1-6.
12
Vedula, R. R.; Spencer, H.G. Adsorption of
poly(acrylic acid) on titania (anatase) and
zirconia colloids. Colloids Surfaces 1991, 58:
99-110.
13
Novak, B. M. Hybrid nanocomposite materi-
als - between inorganic glasses and organic
polymers. Advanced Materials 1993, 5(6):
422-433.
14
Seferis, J. C. Refractive Indeices of Poly-
mers. Polymer Handbook. J. Brandrup, E.
H. Immergut and E. A. Grulke. Hoboken,
John Wiley and Sons. 1999, 2: 571-582.
15
Druffel, T.; Lattis, M.; Spencer, M.; Buazza,
O. Elastic behaviour of a nanocomposite
thin film undergoing significant strains.
Nanotechnology 2010, accepted
16
Druffel, T.; Mandzy, N.; Sunkara, M.;
Grulke, E. Polymer nanocomposite thin
film mirror for the infrared region. Small
2008, 4(4): 459-461.
For more information, visit www.opticaldynamics.
com. This paper was presented at the American Coat-
ings Conference, Charlotte, NC, April, 2010.
DESIGNERS AND MANUFACTURES OF INDUSTRIAL MIXING EQUIPMENT
T
H
E
11 SOUTH MARION STREET WARREN, PENNA. 16365 PHONE 814/723-7980
FAX (814) 723-8502
Stirrers Or Complete Units For:
PAINTS URETHANE FOAMS
ADHESIVES SLURRIES
INKS GROUTS
CEMENTS ETC. . . .
r r s TM
Patented blending/dispersing blade design makes radical
improvement over old saw tooth designs
* Most efficient and aggressive blending/dispersing blade
available.
* Provides proper combination of pumping action and shear/
dispersion essential for fast consistent results.
* Built in pumping action cuts processing time.
* Longer life due to heavier gauge construction.
* Less heat due to shorter required running time.
* Excellent for high or low speed and high or low viscosity.
* Supplied with hubs or mounting holes required to retrofit
and upgrade present equipment.
* Pumping blades without teeth are available and are excellent
for gentle blending and agitation.
www.connblade.com
POLY STAINLESS
CONN
Since 1948
A
N
D
CO., L.L.C.
Visit ads.pcimag.com
for complete paint
and coatings
microbial control.
Ask your local expert.
1-800-447-4369
www.dowmicrobialcontrol.com
ask m
e
Celso Magri
Ask Us Expert
Dow Microbial Control
Our preservation experts can help you get the most
out of our best-in-class portfolio of products:
Dry-Film Protection:
BIOBAN
IPBC 40 Antimicrobial
BIOBAN IPBC 40 LE Preservative
BIOBAN OIT 45 LE Antimicrobial
BIOBAN IPBC 20 Antimicrobial
ROCIMA
63 Industrial Microbicide
ROCIMA 200 Industrial Microbicide
ROCIMA 4000 Biocide
ROCIMA 404D Biocide
ROZONE
M-8 Mildewcide
In-Can Preservation:
BIOBAN ULTRA BIT 20 LE Antimicrobial
DOWICIL
75 Preservative
DOWICIL 96 Antimicrobial
KATHON
LX 1.5% Microbicide
ROCIMA 586 Industrial Microbicide
ROCIMA 607 Biocide
ROCIMA BT 2S Industrial Microbicide
ROCIMA BT NV2 Industrial Microbicide
Plant Hygiene Support:
DOWICIL QK 20 Antimicrobial
Ask more of us.
www.dowmicrobialcontrol.com
When it comes to the best preservation for your
paint and coatings formulations, Dow Microbial
Control takes you beyond biocides. We solve your
microbial problems with unmatched experience and
expertise in the regulatory and preservation needs
of North America. Ask for the most comprehensive
microbial product portfolio backed by the most
secure supply chain in the industry. Ask more of us.
J UNE 2010
|
W W W . P C I M A G . C O M 38
A
n important class of specialty isocya-
nates includes one-component systems
that cure with moisture. One-component
PU systems are prone to surface foaming
and require special surface preparations.
Since it is more convenient to apply a single one-compo-
nent primer system compared to a two-component sys-
tem, Huntsman has developed a new moisture-cure MDI,
SUPRASEC
By Roeland J. Tuinman, Katie L. Skok and Kevin A. Buck | Huntsman Polyurethanes, Auburn Hills, MI
Advancements in One-Component
Urethane Primer
TABLE 1 | Product descriptions of primers.
Product Description
SUPRASEC 9611 Moisture-cure MDI; no VOC
SUPRASEC 9584 and castor oil
2-component urethane 1:1 by
volume
RUBINATE 9511 and xylenes Moisture-cure MDI; 10% VOC
Acrylic emulsion #1 Water-based acrylic with filler
Acrylic emulsion #2 Water-based acrylic; no filler
SUPRASEC 9259 and water
Emulsifiable MDI and water
75:25 by weight
PAI NT & COATI NGS I NDUS TRY
39
groups have been consumed. The generated carbon diox-
ide dissipates from the film and evaporates into the air. If
the film thickness is too large or if the amount of moisture
is too high, there is an opportunity for the CO
2
to become
trapped in the film and to cause an undesirable effect of
foaming and blisters. This effect can become exaggerated
if the viscosity of the prepolymer is too high. The high
viscosity of the prepolymer causes the CO
2
gas to diffuse
more slowly from the film and increases the likelihood of
trapped gas. For this reason, it has been a common prac-
tice in the industry to add solvents to the prepolymers in
order to reduce viscosity. In addition to reducing foaming
effects, the overall lower viscosity helps improve the pen-
etration into porous substrates and, therefore, increases
the bond strength. Unfortunately, the addition of solvent
into a coating system greatly increases the overall VOC
content. The industry has shown a trend away from this
practice when at all possible. For this reason, Huntsman
has developed SUPRASEC 9611, a non-VOC, low-viscosity,
MDI moisture-cure prepolymer, designed for use as a
primer on porous substrates.
Experimental
Materials
Six primer coating chemistries were evaluated in this
study. The primers, most of which are commercially avail-
able, include a waterborne acrylic with fillers; a water-
borne acrylic without fillers; a two-component isocya-
nate/castor oil system; a one-component, solvent-based
isocyanate; a non-VOC, one-component-based isocya-
nate; and an emulsifiable-based isocyanate/water system.
The products and descriptions for the six comparative
primers are listed in Table 1.
Characterization
Curing comparisons between systems were conducted
at 23 C and 50% humidity using a thin-film B-K drying
recorder from Gardco. Films of 20-mil thickness of each
system were applied onto clean glass plates and allowed
to cure for 1 week. The films were removed from the glass
and tested for tensile strength, elongation and Die C tear
according to standard ASTM methods, ASTM D 882 and
ASTM D 624 respectively.
Adhesion specimens were prepared on either wet or dry
concrete blocks by coating the substrate with the primer
at a 5-mil thickness using a brush. Dry blocks were condi-
tioned for 1 week at 23 C and 50% humidity. Wet blocks
were submerged in water for 3 hours. Once removed from
the water, the blocks were primed immediately, while still
saturated. A standard polyurea formulation based on a
commercial MDI prepolymer was sprayed at different time
intervals following the primer application using a Gus-
mer H20/35 proportioning unit and a Graco Fusion Air
Purge Gun, model AR2020. The details of the polyurea
system can be found in Table 2. After one week, adhesion
specimens were prepared with 1-inch diameter test dollies
and pulled off with an Elcometer 106 Adhesion Tester to
measure strength and failure mode.
Results and Discussion
Physical Properties
Drawdowns of films (20 mil) on glass provided bubble-free
and defect-free coatings from which we were able to evalu-
ate physical properties of each primer chemistry, with the
exception of the emulsifiable system, SUPRASEC 9259
and water mixed at a 75 to 25 weight ratio. This system
formed a brittle film that could not be tested. Physical
properties of the remaining systems are listed in Table 3.
Urethane chemistries displayed the highest overall physical
strength. The one-component system of RUBINATE 9511
and xylenes had the highest tensile values, followed by
SUPRASEC 9611. This was expected since the RUBINATE
9511 and xylenes combination had the highest percentage
of free NCO groups available to react with water and form
urea hard segments, which provide strength to the coating.
The acrylic emulsions were softer materials with lower ten-
sile strength. The non-filled system, Acrylic Emulsion #2,
provided an advantage in physical properties such as ten-
sile and tear strength when compared to the filled system.
Reactivity
The reactivity profile of each primer chemistry is pre-
sented in Figure 1. The open time refers to the amount of
time in which the primer remains a liquid. The viscosity
of the liquid increases until the material has gelled into a
Moisture-Cured
Technology
TABLE 2 | Description of spray polyurea system.
Isocyanate Component SUPRASEC 9608 100 parts
Resin Component
Jeffamine D-2000 64.31
Jeffamine D-5000 3.57
DETDA 28.54
Rebus 6021 3.57
Reaction Profile
Gel time 4 sec
Tack free time 6 sec
Physical Properties
Tensile strength 3200 psi
Tear strength 600 pli
Elongation 330%
Shore D 50
Taber abrasion 0.007 g/cycle
TABLE 3 | Physical properties of primers.
Primers Tensile, psi Elongation, % Die C Tear, pli
S 9611 3383 85 440
S 9584 and CO 2450 43 260
R 9511 and xylenes 5115 101 523
Acrylic emulsion #1 529 264 155
Acrylic emulsion #2 1300 83 242
Advancements in One-Component Moisture-Cured Urethane Primer Technology
J UNE 2010
|
W W W . P C I M A G . C O M 40
solid, as indicated in Figure 1 as gel time. The material
loses its stickiness or tackiness, as indicated by tack free
time, which also indicates that the material has reached
full cure. At 50% relative humidity, both acrylic emulsions
demonstrated the quickest cure. Final cure was reached
within 2 hours time. The one-component moisture-cure
isocyanates, SUPRASEC 9611 and RUBINATE 9511 with
xylenes, reached final cure within 3 hours. While these
cure profiles demonstrate the typical curing behaviors,
increased humidity and temperatures will decrease the
amount of time needed to reach final cure. Previous work
has demonstrated the ability to spray a polyurea topcoat
over the primer before it has reached its final cure.
3
Increased adhesion values are noted in the urethane-
based systems even when the polyurea is applied over wet
or tacky primers. In these instances it is presumed that
the unreacted NCO groups remaining in the primer have
the opportunity to be covalently bonded into the polyurea
matrix and thus the adhesion is increased.
Adhesion
The six primers were brush applied at 5-mil thickness
to both dry and wet concrete. A polyurea topcoat was
sprayed over the primers at 1, 3, 6 and 24 hours after the
primers were applied. The adhesion values of the complete
primer and polyurea system to dry and wet concrete were
measured (Figure 2). For the dry concrete, increased adhe-
sion was noted with the SUPRASEC 9611, the RUBINATE
9511 and xylenes, and the SUPRASEC 9584 and castor
oil system. Both acrylic systems had average values below
300 psi, which was a slight decrease from the non-primed
adhesion value. The polyurea system without primer had
an average of 400 psi adhesion to concrete.
The wet concrete contributed to lower adhesion values
overall, when compared to the dry concrete data (Figure
3). The concrete was extremely saturated with water before
priming, and the conditions tested represent the absolute
worse case scenario for a moisture-contaminated substrate
in the field. The adhesion value of polyurea to concrete
without any primer was on average 100 psi. There was an
overall improvement in adhesion when a primer was used
prior to the polyurea topcoat. The greatest adhesion was
obtained when using SUPRASEC 9611 or SUPRASEC 9259
and water system. For both one-component systems, there
was a trend towards improved adhesion after 24 hours.
Data beyond 24 hours was not evaluated in this study,
although it has been shown previously to yield good adhe-
sion.
5
It is our belief that beyond 24 hours, the opportunity
for contamination over the cured primer in a commercial or
an industrial setting is potentially large.
Visual Inspection
The visual inspection of test dollies after the adhesion
testing is complete can provide extremely important
information regarding the adhesion performance of the
primer and topcoat. The adhesion tester and a dolly that
has been pulled off from the concrete block are displayed
in the photo in Figure 4. In addition, photos were taken of
the dollies after they were removed from both dry and wet
concrete that had been primed 1 and 24 hours before the
application of a polyurea topcoat (Figures 5, 6). The dark
A
d
h
e
s
i
v
e
S
t
r
e
n
g
t
h
,
P
S
I
0
50
100
150
200
250
300
350
400
450
S 9611 S 9584
and CO
Acrylic
Emulsion
#1
Acrylic
Emulsion
#2
R9511 and
Xylenes
S 9259
and Water
Unprimed Adhesion = 100 psi
1 h Cure 3 h Cure 6 h Cure 24 h Cure
FIGURE 3 | Adhesion to wet concrete.
0
100
200
300
400
500
600
700
S 9611 S 9584
and CO
Acrylic
Emulsion
#1
Acrylic
Emulsion
#2
R9511 and
Xylenes
S 9259
and Water
A
d
h
e
s
i
v
e
S
t
r
e
n
g
t
h
,
P
S
I
1 h Cure 3 h Cure 6 h Cure 24 h Cure
Unprimed Adhesion = 400 psi
FIGURE 2 | Adhesion to dry concrete.
0 2 4 6 8 10 12 14 16
S 9259 & Water
Acrylic Emulsion #2
Acrylic Emulsion #1
R9511 and Xylenes
S 9584 and CO
S 9611
Hours
Open time Gel time Tack free time
Primer Reactivities
75
Acknowledgements
The authors would like to acknowledge Anita Conway and David Balkevitch
for their valuable assistance in preparation of the test materials. The
authors would also like to thank the Auburn Hills Physical Testing Labora-
tory and Analytical Testing Laboratory for their services.
References
1
Perez, A.P.; Redinger, J.L.; Johnston, J.A. Performance and Pro-
cessing Enhancements of Aromatic Polyurea Elastomer Systems
Prepared from High 2,4-MDI API 2000, Boston, MA.
2
Broekaert, M. Polyurea Spray Coatings: Technology and Latest
Developments, European Coatings Show 2000, Berlin, Germany
3
Perez, A.P.; Chen, C.C. Performance Enhancements of Aro-
matic Polyurea Spray Coatings by the Use of Conventional
Primer Systems, PDA 2000.
4
Camargo, R.; Skok, K. New Developments for Two Component
Urethane Primers, PACE 2006, Tampa, FL.
5
Johnston, J.A. An Evaluation of Moisture-cure resins as Prim-
ers Under Aromatic Polyurea Elastomer Systems, PDA 2004.
This paper was presented at Polyurethanes 2009 Technical Conference
in Fort Washington, MD, on behalf of the Center for the Polyurethanes
Industry (CPI).
FIGURE 4 | Elcometer adhesion testing on concrete brick with
primer and polyurea topcoat.
FIGURE 5 | Adhesion dollies displaying failure mode for concrete
coated 1 h after primer coat.
FIGURE 6 | Adhesion dollies displaying failure mode for concrete
coated 24 h after primer coat.
Wacker Chemical Corporation, 6870 Tilghman Street, Allentown, PA 18106-9346, USA
Tel. +1 888 922-5374, Fax +1 517 264-4068, info.usa@wacker.com, www.wacker.com
GIVE YOUR PAINTS AND COATINGS
A GREEN TOUCH.
Introducing VINNAPAS
EF8001, offers the latest technology combined with the performance you
expect from WACKER POLYMERS. APEO-free, low odor/low VOC and low formaldehyde, it can
be formulated for no detectable VOC architectural coatings (EPA Method 24) that meet the strict
regulations and certications in the marketplace. With 50 years of expertise in VAE copolymer
dispersions products and applications development, WACKER provides you with local technical
support and production sites in North America, Europe and Asia.
CREATING TOMORROWS SOLUTIONS
J UNE 2010
|
W W W . P C I M A G . C O M 44
A
dvances in waterborne coatings tech-
nology in developed countries around
the world have been driven by a com-
bination of regulatory restrictions and
consumer expectations. Within the past
few years, consumers in emerging markets have begun to
demand more environmentally friendly products.
Some regulations in the Western world, such as the
European Unions REACH (Registration, Evaluation,
Authorization and Restriction of Chemicals) initiative,
have affected producers exporting paints and inks. The
coatings industry, according to Frost & Sullivan
1
, also will
have a large impact on technology development around
the world. Many manufacturers in India, where there is
not yet regulation of VOCs in paint, have been proactive in
introducing more sustainable technologies in response to
growing domestic demand for greener products.
Along with this growing expectation for more environ-
mentally friendly products, consumers expect increasing
levels of performance from paint. Waterborne coatings,
however, have posed significant challenges to formulators.
Traditional Trade-Offs
The polarity and cohesive hydrogen bonding between
water molecules lead to very high surface tension in
water-based systems. High surface tension makes it very
difficult for paint to properly wet the surface of substrates
with uneven and/or porous surfaces. But, proper wetting
is necessary for even coating. Poor wetting causes crater-
ing and an increased defect rate. This problem is magni-
fied if dirt particles and other contaminants are present.
When paint is applied to very low-surface-energy, materi-
als such as plastics, air entrapment, crawling, framing
and poor adhesion often result.
To address these issues, formulators have turned to
additives designed to increase substrate wettability and
lower surface tension of the coating. In order to achieve
complete wetting, coatings must have lower surface ten-
sion than the substrate.
Silicone Polyether for Superior Wettability
Dow Cornings commitment to sustainability and improv-
ing the performance of greener coating formulations led
to the development of Dow Corning
67 Additive, a multi-
purpose silicone polyether additive designed specifically
for all types of water-based coatings, including wood coat-
ings, UV-cured systems and more.
Dow Corning 67 Additive is offered as a water-dispers-
ible, 100%-silicone polyether with recommended use lev-
els of 0.1% to 1%. It has a flash point above 100 C (212 F)
and is stable up to 200 C (392 F).
This new silicone additive lowers the surface tension
of waterborne coating formulations as measured by con-
By Mustafa Mohamed, Ph.D., Dow Corning Global Application Engineer; and Juan Carlos Corcuera, Dow Corning European Area
Application Engineer | Dow Corning, Midland, MI
Multipurpose Organosilicone
Additive for Waterborne
Coatings and Inks
Eliminates Regulatory/Performance Trade-Offs
No Additive With Dow Corning
67 Additive
C
o
n
t
a
c
t
A
n
g
l
e
120
100
80
60
40
20
0
32 34 36 38 40 42 44
Surface Energy of Substrate, mN/m
Control
Fluoro
surfactant
Acetylenic
diol
Dow Corning
67 Additive
FIGURE 1 | Water-reducible stoving paint with and without Dow Corning 67 Additive;
the new additive significantly reduced the contact angle in 0.1% water compared
to other additives.
PAI NT & COATI NGS I NDUS TRY
45 PAI NT & C & C
tact angle. The difference is notable when
compared to other commercially avail-
able additives (Figure 1). While the new
additive significantly enhances wetting
properties, it does not have a negative
effect on other important properties, such
as recoatability.
A distinct advantage of this unique sili-
cone polyether is its ability to wet problem
surfaces such as PVC and other plastics
without the need to add other solvents.
At a 0.2% addition level, with no addi-
tional solvent required, Dow Corning 67
Additive clearly outperforms many other
types of additives on the market (Figure
2). This feature increases the ability of
the formulator to meet strict VOC regula-
tions while providing expected appear-
ance and adhesion properties.
Because it creates a very low dynamic
surface tension, the new additive spreads
quickly and evenly. The ability to develop
water-based systems that perform as
well as traditional solventborne inks and
coatings under these conditions could
provide a significant competitive advan-
tage for formulators.
Ease of use also has been considered
when designing this new silicone addi-
tive for water-based coatings. Addition is
possible at the grind or let down stages of
production, or even after all other steps are
completed (post-added).
Other Developments
The new silicone additive was developed as
part of a comprehensive program aimed at
helping customers address such coating
property issues as gloss enhancement, slip
and mar resistance, impact deadening,
UV resistance, touch and feel, heat and
temperature resistance, water resistance,
and marine foul release capabilities.
Dow Cornings R&D efforts are focused
on the development of novel silicon chem-
istries, including additives, resins, resin
intermediates and other materials, that
will enable formulators to produce sustain-
able coatings solutions for their customers.
The company has a strong commitment
to the coatings industry around the world
and anticipates launching several innova-
tive solutions in the near future.
Reference
1
Press Release: Frost & Sullivan Predicts
Gradual Revival of Chinas Paint & Coat-
ings Market, June 28, 2009.
Additional information on Dow Cornings additives for
inks and coatings is available at www.dowcorning.
com/coatings.
D
r
o
p
l
e
t
D
i
a
m
e
t
e
r
o
n
P
E
F
o
i
l
,
m
m
S
u
r
f
a
c
e
T
e
n
s
i
o
n
,
m
N
/
m
40
35
30
25
20
15
10
5
0
80
70
60
50
40
30
20
10
0
Droplet
diameter
on PE foil
Surface
tension
mN/m
Additives added to water at
0.2% addition level with the
droplet applied to PE foil.
W
a
t
e
r
D
o
w
C
o
r
n
i
n
g
6
7
A
d
d
i
t
i
v
e
C
o
m
p
e
t
i
t
o
r
f
u
o
r
o
-
s
u
r
f
a
c
t
a
n
t
2
C
o
m
p
e
t
i
t
o
r
o
r
g
a
n
i
c
s
u
r
f
a
c
t
a
n
t
2
C
o
m
p
e
t
i
t
o
r
o
r
g
a
n
i
c
s
u
r
f
a
c
t
a
n
t
1
C
o
m
p
e
t
i
t
o
r
f
u
o
r
o
-
s
u
r
f
a
c
t
a
n
t
1
C
o
m
p
e
t
i
t
o
r
p
o
l
y
e
t
h
e
r
-
m
o
d
i
f
e
d
s
i
l
o
x
a
n
e
2
C
o
m
p
e
t
i
t
o
r
a
l
c
o
h
o
l
a
l
k
o
x
y
l
a
t
e
C
o
m
p
e
t
i
t
o
r
p
o
l
y
e
t
h
e
r
-
m
o
d
i
f
e
d
s
i
l
o
x
a
n
e
1
FIGURE 2 | Dow Corning 67 Additive improves wetting by lowering surface tension. These conditions
could provide a significant competitive advantage for formulators.
Im nding
it difcult
to control
microfoam and pinholes
in my airless spray
applied topcoats. What
would you suggest?
Ask the Expert
Jim
Reader
Lead
Research
Chemist
Q
tell me more
www.airproducts.com/
surfactants
Air Products and Chemicals, Inc., 2009 (31892) B40
Microfoam is caused by
small air bubbles that
are caught in the paint
lm by the spray process
and rise too slowly in the drying lm,
so they remain trapped at or beneath
the surface. Pinholes are often
caused when these small bubbles
break free at the surface, and the lm
is too viscous to ow back and ll the
hole left behind. Pinholes can also
appear when coatings are baked;
bubbles, initially trapped below the
surface, rise as the coating ows
under the heat and before it gains
viscosity through cross-linking.
Deaerators are needed to bring
these bubbles to the surface quickly
so that the air can be released before
the lm sets. Molecular defoamers,
such as Surfy nol
DF110C defoamer
or EnviroGem