APPENDIX 1: EXAMINATION SYLLABUS 1 Visual Welding Inspec !" #Le$el 1% 1.1 E&a'ina i!n (!

"'a Practical Part A1: Inspection of a plate or pipe butt weld to a code provided by the Test Centre. Time allowed 1hr 30minutes. Practical Part 1: Inspection of a T!"oint fillet weld #not fractured$ to a code provided by the test centre. Time allowed 1 hour . Pass'a") (!" all pa" s is *+,1.% Su./ec s Candidates will be e&pected to have 'nowled(e of: a$ 0!des and S anda"ds The ma'e!up of typical application standards. b$ Te"'in!l!g1 )elds* "oints* weld face* toe* root* throat* le( len(th* +A,* fusion boundary. Terminolo(y for defects. c$ Ma e"ials 2 Inspection points - .i/e: thic'nesses* len(ths* diameters - Type: (rade* composition a(ainst documentation - Condition: cleanliness and surface for weldin( - +eat treatment condition and distortion d$ Welding p"!cesses asic features of manual and mechanised flu& shielded and (as shielded arc processes* (as weldin( and electrosla( weldin(.

The identification of weld defects due to misuse or malfunction of processes. e$ 0!nsu'a.les The identification of consumables to ritish* 0uropean* I.1 and American standards. Coatin( types and flu&es. .hieldin( (as compositions. 0lectrode and filler wire compositions. The stora(e and dryin( of electrodes and flu&es* matchin( consumables #electrodes with shieldin( (ases* electrodes with flu&es$. f$ Visual e&a'ina i!n and di'ensi!nal c3ec)ing .e(!"e and a( e" 4elding )eld preparations and fit!up. 2imensions and shape of finished welds. 2efects. Code re3uirements. ($ Iden i(ica i!n !( p"e53ea Application and control. h$ Sa(e 1 +ealth and safety re3uirements and practices. i$ Visual e&a'ina i!n !( "epai"ed 4elds Partially removed welds and completed removed welds.