APEC Official Business Presentation (2012.11.29)

Asia Pacific Energy Corporation
Clean Coal Technology
WELCOME to
APEC

A presentation on 50MW-200 T/H Coal-Fired Circulating Fluidized Bed (CFB) Cogeneration Power Plant
by Asia Pacific Energy Corporation

History of the Plant

DATE Mar. 21, 1996 Dec. 2000 Sep. 3, 2002 Jun. 20, 2003 Jun. 27, 2003 Jun. 30, 2003 Nov. 05, 2003 Dec. 10, 2003 Mar. 12, 2004 Mar. 04, 2005 Sep. 29, 2005 Nov. 2005 CONTROL No. AS096-003214 0012-692-206 0012-692-206 PARTICULAR Certificate of Registration with BOI Application for ECC Issuance of ECC Ground Breaking Certificate of Endorsement ECC Amendments Start of site development Start of Engineering Works & Design Registration Agreement Issuance of Certificate of Registration License to handle controlled precursors and essential chemicals from PDEA Integrated MOA for the formation of MMT, and the establishment of Environmental Monitoring Fund (EMF) and Environmental Guarantee Fund (EGF) Plant startup & commissioning Issuance of Permit to Operate Issuance of Certificate of Compliance (COC) / Start of Commercial Operation
0012-692-206
04-01-U P3-577N92905
Jan. 2006 Jan. 6, 2006 Jun. 22, 2006
06-06-GN15-15692

Particulars
Total land area Total employees Filipinos Taiwanese Average age Customers
Remarks
6.3 hectares 52 4 (including Plant Manager) 28 yrs. Old All locators of TECO-SEZ Outside customers Ongoing discussion 350 days or 8,400 hrs. 40MW at full designed extraction, (max. 52MW at MCR) 185-195 MT/hr, (max. 200 t/h MCR) 68 MT/hr at current operation, (85 MT/hr max.)
Number of operating days per year Average power generated Average steam generated Average steam extraction for process use Average coal consumption Water source Water treatment applied Capacity of enclosed coal yard Emission control system applied
630 MT/day (Semirara), or 580T/day (Indonesia) Deep well water Reverse Osmosis + Demineralizing Plant 40,000 MT, with enclosed coal conveyors and conveyor tunnels CEMS Continuous Emission Monitoring System located at smoke stack

APEC Ash Pond area = 2.5 hectare
APEC Power Plant Area = 3.8 hectare
APEC Total Area = 6.3 hectare

TIPCO ESTATE CORPORATION SPECIAL ECONOMIC ZONE TECO SEZ

Q.1) Why most Coal-fired Power Plants are constructed near the sea and not inland? Combined A.1) vessels/barges direct unloading, Customer: lesser if not eliminate Cogeneration Power Plant: to coal stock-yard TECO-SEZ Locators Generation the inland truck hauling APEC
A.2) sea is a vast source of water for cooling and boiler feed-water
TIPCO Q.2) Why APEC is constructed inland and not near the sea? FSI QUANTA A.1) APEC is a cogeneration power plant built for TIPCO and other locators Process Steam etc.. within TECO-SEZ (Useful Heat)
A.2) Process steam, which is (also usedcombined as heating/drying in ) paper wikipedia: Cogeneration heat and medium power, CHP is the use manufacturing, is directly extracted from the steam turbine during operation at of a heat engine or a power station to simultaneously generate both pre-determined pressure & temperature and cannot be stored & kept longer electricity and useful heat. without losing its energy
Electricity

Schematic Diagram of APEC Co-generation Power Plant Boiler

Coal Silo
LPG
Steam
Turbine
Generator
Electricity to all TECO locators @ 36MW
COAL
Steam to TIPCO & other TECO locators @ 85 MT/hr (max)
Condenser
COOLING TOWER
60% return to APEC
COOLING WATER
Feed Water
ULTRA-PURE WATER TANK
BOILER FEED-WATER PUMP CONDENSATE WATER PUMP

CFB Technology

CIRCULATING FLUIDIZED BED (CFB)

Principle of Circulating Fluidized Bed (CFB) Boiler

Drum
3rd SH
1st SH
1st SH
LIME STONE
Vortex Finder (2 Sets) 2nd SH Economizer
Economizer
Economizer
SAND COAL
SAF
Wind-box
PAF
Circulating Fluidized Bed (CFB) Boiler

Principle of Circulating Fluidized Bed (CFB) Boiler

Vortex Finder Back-Pass
Return Leg
Furnace
Circulating Fluidized Bed (CFB) Boiler Heavy Particles Back to Furnace

Steam vapor from a PC-type boiler
CFB Boiler and Electrostatic Precipitator

Continuous Emission Monitoring System (CEMS) 24/7 Monitoring SOx NOx PM10 CO O2 Temp
Smoke stack (height 70m)
SH
eco
APH
Electrostatic Precipitator
IDF Dry Type Bottom Ash Silo Ash Pond Recirculating Ash Silo Fly Ash Silo Wet Type Cement Batching Plant Ash Pond

Plant Emission & Government Standards

Comparison Between CFB Boiler and PC Boiler in Emission Pollution Control

Known Emission Pollutants Circulating Fluidized Bed (CFB) Pulverized Coal (PC)
Sulfur Dioxide SO2 & SOx
Furnace temperature at 800C-950C. Direct injection of limestone to furnace.
Furnace temperature at 1200C-1400C. An FGD (flue gas de-sulfurizer) is installed along flue gas line.
Operating cost is higher. Nitrogen Dioxide NO2 & NOx
Furnace low temperature at 800~950C.

With 2nd stage combustion.
NOx formation is high at higher furnace temperature. An SCR (Selected Catalytic Reactor) is installed along flue gas line. Operating cost is higher.
Total Suspended Matter (TSP)
Uses Electrostatic Precipitator (ESP) or Bag Filters.
Uses Electrostatic Precipitator (ESP) or Bag Filters.

CFB technology is designed to meet the most stringent standards for the combustion of coal established by the World Bank and the DENR as provided for in Republic Act No. 8749 which is also known as the Philippine Clean Air Act.
2000
2000 1800 1600 1400 1200

1000
1000 800 600 400 200 0

282 262 150 50 50 NS 285 700
857 750 600

513
70
APEC
Philippines
World Bank
USA
Taiwan
NOx
SOx
TSP

Ambient Air Monitoring

DENR AO No.81 Series of 2000 (IRR of Philippine Clean Air Act of 1999) Concentration in mg/Nm3 - Actual Ambient Air Monitoring Ave. (from various test dates)
Emission Particulate Matter (PM10) SO2 NOx
Basis: 60 min averaging time
Measured 18.7 - 107.7 0.7 - 10.5 0.7 - 7.2
National Ambient Air Quality Standard 200 340 260
Emission
Total Suspended Particle (TSP) SO2 Nox
Basis: 24 hour averaging time
Measured
118 180 0.1 1.7 - 6.7
National Ambient Air Quality Standard 230 180 150

Laboratory Analysis of Fly Ash, Bottom Ash and WWT Sludge

RA 6969 is otherwise known as Toxic Substances, Hazardous and Nuclear Wastes Control Act
Concentration in mg/L - Laboratory Test Ave. Result (from various test dates)
Parameters Fly Ash Sample Bottom Ash Sample <0.01 <0.03 <0.003 <0.02 <0.46 <0.001 <0.01 <0.001 WWT Sludge Sample <0.01 <0.03 <0.003 <0.02 <0.005 <0.001 <0.01 <0.001 R.A. 6969 Phil. Standards 5.0 100 1.0 5.0 5.0 0.20 5.0 1.0
Arsenic Barium Cadmium Chromium Lead Mercury Silver Selenium
<0.01 <0.03 <0.003 <0.02 <0.29 <0.001 <0.01 <0.001

Laboratory Analysis of Effluent Water from WWT Plant

Concentration in mg/L -- Laboratory Test Ave. Result (from various test dates)
Parameters
pH
BOD COD TSS TDS Oil & Grease Phenols
Regulation Limits (DAO#35)

6.5 -9.0
50 100 70 --5.0 0.10
Laboratory Test Result

8.66
25 38 3 2,486 2.5 <0.001
Formaldehyde
Total Cyanide Arsenic Mercury Cadmium Chromium Polychlorinated Biphenyls
1.0
0.20 0.20 0.005 0.05 --0.003
<0.05
<0.002 <0.003 <0.001 <0.003 <0.01 <0.001
Lead
0.30
<0.01

Noise Level Monitoring

Actual Monitoring Ave. Result (from various test dates)
Daytime Noise Level Monitoring Result (dBA) Level Actual Noise Level
Basis: 60 min averaging time
Measured 54 - 65
Standard for Light Industrial Area 70
Level Actual Noise Level

Basis: 24 hour averaging time Note: 1) 70 dBA for Daytime
Measured 45 - 66
Standard for Light Industrial Area 70
2) 65 dBA for Morning and Evening 3) 60 dBA for Nighttime

Coal Handling and Delivery

Schematic Diagram of Coal Storage and Conveying System

Bag Filters
Enclosed Coal Yard
Tarpaulin covered
delivery trucks
Coal Silo
Enclosed coal conveying system To boiler using enclosed screw feeders
________________________________________________________________________________

crusher room
enclosed coal yard
Enclosed Coal Yard and Crusher Room

Dome-type Coal Yard (Optional to Enclosed Coal Yard) (capacity = 30,000 180,000 MT)

Coal Delivery Trucks with Tarpaulin Cover

Coal Handling Inside Enclosed Coal Yard

Newlycrushed coal
Enclosed Coal Conveyor System with Linear Fire Detection System

Enclosed Coal Conveying System

Electrostatic Precipitator (ESP) and Conveying System

Automatic Tire Wash for Coal Trucks after Unloading

Ash Handling and Disposal

Flyash disposal to cement/batching plants (dry-type) by enclosed Bulk Carriers

Flyash disposal to Ash Pond (wet-type) by dump trucks with tarpaulin cover

Ash Pond covered with Protective Textile Lining

Ash Pond covered with Protective Textile Lining

Ash Leachate Pond

Ash Pond
Geo-textile
Fly Ash, Bottom Ash & Sludge to Ash Pond Water spray for dust control
Leachate going to Waste Water Treatment Facility
HPDE

Raw Water and Waste Water Treatment

Water Treatment Plant

Reverse Osmosis Treatment Plant

Waste Water Treatment Plant

Treatment of Waste Water

1. Aeration 3. Sedimentation
BOD/COD is reduced by the injection of air bubbles
Sludge
Water to Treated Pit
Sludge to Ash Pond
2. Coagulation, Floculation, pH adjustment
4. Effluent
Water for recycling such as watering of plants and other domestic uses
Polymer powder PAC NaOH/HCl

Operations and Maintenance

Central Control Room

Control Room Operation and Field Monitoring

Cleaning of Cooling Tower Water Basin

Recovery of Water from Leachate Pond for Treatment
Cleaning of Oil Filters

Monitoring Equipment Conditions using Infrared Instrument

Repair of Malfunctioning Equipment
Panel PM by Infrared Instrument

Lubrication of Turbine Linkages

Greasing and Driving Belt Maintenance

Equipment Vibration and Temperature Monitoring

Repair and Improvement Works

Replacement of Crusher Hammer Plates

Warehouse for Spare Parts

Housekeeping, Safety and Security

Housekeeping and 5S

Lock-out / Tag-out Seminar

Fire Fighting / Response Training and Seminar

Participated in several Fire Fighting competitions inside TIPCO complex

First Aid Training

CCTV Monitoring for Security Requirement

Corporate Social Responsibility (CSR)

Medical mission sponsored by APEC

Medicines provided by APEC

Making Lives Better

Sharing our blessings to the less fortunate at Thanksgiving Day inside TIPCO complex

Empty Chemical Drums Storage prior to Disposal

Concrete Hollow Blocks (CHB) made from APEC Flyash

APEC Views

Guard House and Lush Green Space for Future Expansion

APEC view from the West side (note: plant is in operation)

APEC view from the North Side (note: plant is in operation)

End
Thank You!

APEC Official Business Presentation (2012.11.29)

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Asia Pacific Energy Corporation

Clean Coal Technology

Asia Pacific Energy Corporation

Asia Pacific Energy Corporation

History of the Plant

Jan. 2006 Jan. 6, 2006 Jun. 22, 2006

Asia Pacific Energy Corporation

Asia Pacific Energy Corporation

APEC Ash Pond area = 2.5 hectare

APEC Power Plant Area = 3.8 hectare

APEC Total Area = 6.3 hectare

Asia Pacific Energy Corporation

Asia Pacific Energy Corporation

Schematic Diagram of APEC Co-generation Power Plant Boiler

Electricity to all TECO locators @ 36MW

Steam to TIPCO & other TECO locators @ 85 MT/hr (max)

60% return to APEC

Asia Pacific Energy Corporation

Asia Pacific Energy Corporation

CIRCULATING FLUIDIZED BED (CFB)

Asia Pacific Energy Corporation

Principle of Circulating Fluidized Bed (CFB) Boiler

Vortex Finder (2 Sets) 2nd SH Economizer

Circulating Fluidized Bed (CFB) Boiler

Asia Pacific Energy Corporation

Principle of Circulating Fluidized Bed (CFB) Boiler

Circulating Fluidized Bed (CFB) Boiler Heavy Particles Back to Furnace

Asia Pacific Energy Corporation

CFB Boiler and Electrostatic Precipitator

Smoke stack (height 70m)

Asia Pacific Energy Corporation

Plant Emission & Government Standards

Asia Pacific Energy Corporation

Comparison Between CFB Boiler and PC Boiler in Emission Pollution Control

Sulfur Dioxide SO2 & SOx

Furnace temperature at 800C-950C. Direct injection of limestone to furnace.

Operating cost is higher. Nitrogen Dioxide NO2 & NOx

Furnace low temperature at 800~950C.

Total Suspended Matter (TSP)

Uses Electrostatic Precipitator (ESP) or Bag Filters.

Uses Electrostatic Precipitator (ESP) or Bag Filters.

Asia Pacific Energy Corporation

2000 1800 1600 1400 1200

1000 800 600 400 200 0

857 750 600

Asia Pacific Energy Corporation

Ambient Air Monitoring

Measured 18.7 - 107.7 0.7 - 10.5 0.7 - 7.2

National Ambient Air Quality Standard 200 340 260

National Ambient Air Quality Standard 230 180 150

Asia Pacific Energy Corporation

Laboratory Analysis of Fly Ash, Bottom Ash and WWT Sludge

Arsenic Barium Cadmium Chromium Lead Mercury Silver Selenium

<0.01 <0.03 <0.003 <0.02 <0.29 <0.001 <0.01 <0.001

Asia Pacific Energy Corporation

Laboratory Analysis of Effluent Water from WWT Plant

Regulation Limits (DAO#35)

Laboratory Test Result

Asia Pacific Energy Corporation

Noise Level Monitoring

Standard for Light Industrial Area 70

Level Actual Noise Level

Standard for Light Industrial Area 70

2) 65 dBA for Morning and Evening 3) 60 dBA for Nighttime