Jindal Mining SA (Pty) Ltd

Document No: Rev: Issue Date: April 2013 Date of Last Revision: Page 1 of 3

Surface & Workshop welding

Approved B :

Jindal Mining SA (Pty) Ltd

TASK PROCEDURE / PLANNED TASK OBSERVATION
TASK

EQUIPMENT / TOOLS

PPE

PTO REFERENCE TASK PROCEDURE No OSHAS CLAUSE RISK ASSESSMENT REF REVISION No DATE

SURFACE & WORKSHOP WELDING

PTO DATE

Hardhat, Goggles, Gloves and Steel cap Gumboots

SAFE
No

ORKIN! PROCEDURE
WORK PROCEDURE POTENTIAL HAZARDS Water logged Poor lighting Working in the rain RECOMMEND SAFETY MEASURES Do a visual inspection on floor and surroundings Ensure no material or e uipment is l!ing around" Ensure person appointed is competent" Ensure welding machine is covered in case of rain Ensure sufficient num)er of e'tinguishers are readil! availa)le in the welding )a! * at least four +o welding or cutting ma! )e done if recommended safet! measures are not in place" $heck (ire e'tinguishers for damage and full! charged"

TASK OBSERVATION
RISK
S L R

ACHIEVED
YES NO

CORRECTIVE ACTION

1.

Inspect work area

#"

$omplete pre%use inspection with regard to& fire e'tinguishers

(ire spreading

A printed cop of t!is document is an uncontrolled document and onl valid for one da " t!e da it #as printed$ It is t!e responsi%ilit of t!e reader of t!is document to ensure t!at t!e latest version is in use$ Refer to t!e procedure matri& for version control$

Jindal Mining SA (Pty) Ltd

Document No: Rev: Issue Date: April 2013 Date of Last Revision: Page 2 of 3

Surface & Workshop welding

," $omplete pre%use inspection with regard to& water suppl! (lamma)le material can )e set on fire" Defective e uipment can cause fires. e'plosions or )ack flashes 1nauthori2ed ignition of cutting torches" Electrocution due to e'posed conductive paths Short circuiting of the windings Electrocution due to floating earth Electrocution 8 9ot connections <adiation )urns to e!es or )od! (l!ing sparks Piercing into the shoes (umes 8 smoke Overheating of electrode 8 workpiece Some one else ma! get shock 8 )urnt :0" 9ouse keeping Safet! of Personnel 8 e uipment Ensure ade uate suppl! of running water is availa)le at the welding )a! $heck water suppl! )efore commencing with a task /o through all e uipment as per inspection list Supervisor in charge to keep lighter on him as person" 4isual Inspection check Test with a meager To )e checked for proper earthing 4isual inspections closing curtain to welding )a! or )! erecting screens to )e disposed off properl! Keep out of fumes Ensure current is correctl! set according to electrode selection When welding is finished or interrupted. remove electrode stu) from holder and switch off power source 9ang up electrode holder and welding ca)les and leave the work area in a safe. clean and tid! state

-" 0" 3" 5" 6" 7" :;"

Inspect e uipment and gas )ottles ever! half hour" Keep friction t!pe lighter in possession of the supervisor" Inspect suppl! ca)le for insulation )reak down Inspect welding machine for mechanical damage Ensure suppl! side is properl! earthed Inspect Earth 8 welding clamp 8 ensure tight connections Ensure other people are protected from flashes

::" <od Scraps :#" (umes 8 smokes :," Electrode selection

:-" Switching off the power

A printed cop of t!is document is an uncontrolled document and onl valid for one da " t!e da it #as printed$ It is t!e responsi%ilit of t!e reader of t!is document to ensure t!at t!e latest version is in use$ Refer to t!e procedure matri& for version control$

Jindal Mining SA (Pty) Ltd

Document No: Rev: Issue Date: April 2013 Date of Last Revision: Page 3 of 3

Surface & Workshop welding

PERSON WAS PERSON TOLD BEFOREHAND OF PTO O B S E R V E D

REASON FOR TASK OBSERVATION

PARTICIPANTS

OBSERVER

C/No

SECT

NEW WORKER

INCIDEN RE!E" ER

GOOD WORKER

HIGH RISK

NO !ROCED#RE

RE$ %ICENSING

RO# INE !& &O&

'ES

NO

NAME SIGNATURE

DATE

ORIGINATORS

H & S COMMITTEES APPROVAL

MANAGERS APPROVAL

PAGE

A printed cop of t!is document is an uncontrolled document and onl valid for one da " t!e da it #as printed$ It is t!e responsi%ilit of t!e reader of t!is document to ensure t!at t!e latest version is in use$ Refer to t!e procedure matri& for version control$