SYSTIMAX PowerSUM and GigaSPEED XL Cabling Design Guidelines

SYSTIMAX PowerSUM and GigaSPEED XL Cabling Design Guidelines

November 2004

SYSTIMAX Structured Connectivity Solutions www.systimax.com

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CABLING DESIGN GUIDELINES

Contents
Overview Standards Defined Horizontal Channel and Permanent Links Horizontal Channel Models Permanent Link Models SYSTIMAX SCS Design Options Horizontal Channel Configurations Standards Defined Channels Additional SYSTIMAX SCS Design Options Horizontal and Work Area Cabling Estimating Quantities Designing an Open Office or Zone Cabling Infrastructure Determining CP Locations and Serving Areas Cabling for Wireless Access Points and the SYSTIMAX AirSPEED CP to TO Cables Equipment Cabling Connecting Hardware Configurations 110 Hardware VisiPatch
TM TM

1 2 2 4 5 5 5 6 7 7 8 8 Solution 14 15 16 17 17 18 19 20 21 21 23 23 23 23 24 24 24 25 25 31 32

Additional 110 Hardware and VisiPatch Configurations Modular Patch Panels 1100 and iPatch
TM

Panels (Separate Trough)

Modular Patch Panels PATCHMAX Panel (Integral Trough) Consolidation Points (CP) Design Tools SYSTIMAX Cabling, Pathways, and Spaces Estimator SYSTIMAX Product Drawing Templates SYSTIMAX Technical Drawing Library Cable Pathways Hangers Conduit Cable Tray or Raceway Power Separation Bonding and Grounding Administration and Labeling

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Figures
Figure 1: Standards Defined Horizontal Channel Models Figure 2: Standards Defined Permanent Link Models Figure 3: Standards Defined Channel Diagrams Figure 4: Optional Design Diagrams for Horizontal Channels Figure 5: Additional Design Option Diagrams for GigaSPEED XL Figure 6: CP Located in Access Ceiling or Floor (Ceiling shown) Figure 7: CP Located in Modular Furniture Figure 8: CP Located in Workspace Figure 9: Example of Open Office Floor Plan Figure 10: Equipment Cabling Configurations Figure 11: 110 Connecting Hardware Configuration for 19-inch Racks Figure 12: VisiPatch Connecting Hardware Configuration for 19-inch Racks Figure 13: Additional 110 Hardware and VisiPatch Options Figure 14: 1100 and iPatch Modular Patch Panel Configurations for 19-inch Racks Figure 15: PATCHMAX Modular Patch Panel Configuration for 19-inch Racks Figure 16: Consolidation Point Options Figure 17: Separation Requirements Between Power Cables and Data Cables Figure 18: Separation Requirements Between PDU Power Cables and Data Cables/Patch Panels Figure 19: Separation Requirements When Using Cable Trays Figure 20: Example of an Installation Requirement 2 4 5 6 6 8 9 9 11 16 17 18 19 20 21 22 29 30 30 31

Tables
Table 1: Maximum Lengths for Horizontal and Work Area Cabling (Standards Defined) Table 2: Typical Work Area and BAS Coverage Area Sizes Table 3: Design Strategies for Placing CPs Table 4: Sizing CPs and 4-Pair Horizontal Cabling for a Typical Office Environment Table 5: Maximum Lengths for Horizontal and Flexible Cabling (SYSTIMAX SCS) Table 6: 40% Cable Fill for Electrical Metallic Tubing (EMT) Conduit Table 7: Additional Separation Guidelines for 110/240V, Single-Phase (Phase-to-Neutral or Earth) Power Cables Table 8: Color-Coding of Connecting Hardware Fields 3 7 10 12 15 24 29 32

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Overview
SYSTIMAX Structured Connectivity Solutions (SCS) is a modular, flexible telecommunications cabling distribution system with a complete line of products supporting: Analog and digital voice High-speed data systems and local area networks (LANs) Wireless Access Points (e.g. IEEE 802.11 compliant equipment such as the SYSTIMAX AirSPEED Access Points). Video and imaging (e.g., CCTV, CATV) Building automation systems (BAS) - (e.g., fire, security, heating, ventilation, and air conditioning [HVAC], etc.) The purpose of this guide is to help customers to design and install a SYSTIMAX Cabling System that meets or exceeds industry performance specifications and practices for: Category 5e (Using the SYSTIMAX PowerSUM Solution) Category 6 (Using the SYSTIMAX GigaSPEED XL Solution) Additional information for design purposes can be found in the following documents: SYSTIMAX Applications Performance Specifications Telecommunications standards published by organizations such as the American National Standards Institute /Telecommunications Industry Association/Electronic Industries. Association (ANSI/TIA/EIA; e.g., ANSI/TIA/EIA-568-B, 569-A), International Standardization Organization /International Electrotechnical Commission (ISO/IEC; e.g., ISO/IEC 11801), and Comite European de Normalisation Electrotechnique (CENELEC; e.g.,EN 50173) National and local codes such as the National Electrical Code (NEC), or equivalent documents BICSI Telecommunications Distribution Methods Manual This set of guidelines supports copper cabling solutions that conform to existing architectures, as defined by telecommunications standards. It also goes beyond existing architectures to provide greater flexibility for SYSTIMAX Solutions customers. The SYSTIMAX SCS 20-year Extended Product Warranty and Application Assurance program provides coverage to registered cabling installations that conform to this guide and the SYSTIMAX SCS Performance Specifications. These guidelines also include: The standards defined architecture for the horizontal channel and permanent link Design options for SYSTIMAX SCS components used within the channel Information on software tools for cable design and administration Application guides for system- and vendor-specific practices (e.g., SYSTIMAX SCS 1000BASE-T Application Guide) can be found by visiting the SYSTIMAX SolutionsTM web site at: http://www.systimax.com (click on BP/ACE BusinessPartners and then select Documentation)

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Standards Defined Horizontal Channel and Permanent Links

Horizontal Channel Models The following illustration of the horizontal channel identifies connections from the equipment (e.g., data hub, BAS controller, etc.) to the work area. The illustration shows the ANSI/TIA/EIA-568-B1 Commercial Building Telecommunications Cabling Standard and ISO/IEC 11801 Information Technology-Generic Cabling for Customer Premises defined configuration containing up to four connections. The connections on the TR equipment and work area workstation are not counted. A connection is where two cabling segments come together (i.e., a-b, bc, c-d, d-e, etc.). The cabling segments are defined as follows: a. Equipment Cable/Cords b. Cross-connection or Patch Cord (See note 1) c. Horizontal Cable d. Consolidation Point (CP) to Telecommunications Outlet (TO) Cable e. Work Area Cord

Figure 1: Standards Defined Horizontal Channel Models

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Notes 1. An interconnection, in place of a cross-connection, will eliminate cabling segment b and the equipment cable patch panel. Depending on the connecting hardware configuration, the cable type (i.e., 8-pin modular to unterminated, 8-pin to 8-pin modular, etc.) used for cable segment a may also change. For additional information on components used in the channel, refer to the section "Connecting Hardware Configurations". 2. For standards compliance the CP is an interconnection point within the horizontal cabling. The CP should be located a minimum of 15 meters (49 feet) from the horizontal termination at the horizontal cross-connect (HC) location in the telecommunications room (TR). 3. Standards defined solutions assume flexible (i.e., stranded) cable segments for a, b, and e with solid conductor cable segments for c and d. 4. The horizontal cabling element is composed of cable segments c and d with a combined maximum length of 90 meters (295 feet). 5. Configurations are allowed a maximum of 5 meters (16 feet) in lengt h for individual patch cords or work area cords. The maximum combined length for all stranded cable segments (a, b, and e) is 10 meters (33 feet). 6. ANSI/TIA/EIA-568-B1 also allows configurations with a multi-user telecommunications outlet assembly (MUTOA) to contain up to 22 meters (72 feet) of flexible cabling for the work area cord. A MUTOA must be placed in an accessible area where the work area cord can be easily connected. By definition, a CP may be hidden, but a MUTOA must be easily accesible. 7. See the section "SYSTIMAX Solutions Design Options," for additional configurations and CP to TO Cables, for alternate distance limitations when using flexible cabling segments.

Table 1 shows the standards defined configurations for flexible cabling segments when using a MUTOA.

Table 1: Maximum Lengths for Horizontal and Work Area Cabling (Standards Defined)
Length of Horizontal Cable (c) 90 m (295 ft) 85 m (279 ft) 80 m (262 ft) 75 m (246 ft) 70 m (230 ft) Maximum Length of Work Area Cord (e) 5 m (16 ft) 9 m (30 ft) 13 m (44 ft) 17 m (57 ft) 22 m (72 ft) Maximum Combined Length of Work Area Cord, Patch Cord, and Equipment Cable (a, b, e) 10 m (33 ft) 14 m (46 ft) 18 m (59 ft) 22 m (72 ft) 27 m (89 ft)

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Permanent Link Models Permanent links are defined for installation distance limitations and testing purposes. The illustration below shows the ANSI/TIA/EIA-568-B1 and ISO/IEC 11801 permanent link models. There are three defined configurations for the horizontal:

Figure 2: Standards Defined Permanent Link Models

Notes 1. Testing is performed from the horizontal connecting hardware located at the HC to the farthest connecting hardware point (i.e., CP or TO). 2. The Permanent Link Model includes the tester plugs used in testing the Permanent Link. The jack and plug together make up the connection at each end. Verify that SYSTIMAX Solutions approved test plugs are being used.

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SYSTIMAX SCS Design Options

SYSTIMAX SCS exceeds the current performance requirements established by the specifications listed in the "Overview" section of this guide. SYSTIMAX Solutions allows the following standards defined solutions as well as additional SYSTIMAX options covered by SYSTIMAX SCS 20-Year Extended Product Warranty and Application Assurance Program.

Figure 3: Standards Defined Channels Diagrams

Standards Defined Channels:

Notes 1. If solutions must conform to the TIA and ISO standards, the PowerSUM and GigaSPEED cabling configurations are limited to a maximum of four connections in the channel. A maximum of two connections is allowed at either end of the channel.

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Additional SYSTIMAX SCS Design Options

Figure 4: Optional Design Diagrams for Horizontal Channels

Figure 5: Additional Design Option Diagrams for GigaSPEED XL

Notes 1. The Optional Design Diagrams allow a flexible cabling segment from the CP to TO. For guidelines and distance limitations, refer to the section CP to TO Cables. 2. SYSTIMAX SCS allows for up to six connections in a GigaSPEED XL channel. The extra connections provide additional flexibility. The extra connectors may be used anywhere in the link, for example customers that need to support additional cross-connection configurations, redundancy patch points, or designs for extending the flexibility of Open Office cabling. To meet the SYSTIMAX GigaSPEED XL7/8 Channel Performance Specifications, the total stranded cordage must be limited to 10 meters (33 feet).

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Horizontal & Work Area Cabling As shown in the Horizontal Channel and Permanent Link Models, horizontal cabling can be implemented using one, or a combination of, the following strategies: Homerun Horizontal cables are run from the TR directly to the work area Open Office or Zone Horizontal cables are run from the TR to a CP. Work area connections are run from the CP. Enhanced options including up to 6 connections with the GigaSPEED XL Solution. BAS cabling can also be included, either as additional cabling runs, or as an additional side-by-side system. Cabling for Wireless access points should also be considered (see page 11). Estimating Quantities If the quantity of work areas or BAS coverage areas is unknown, use Table 2 to estimate the quantity of work areas and BAS coverage areas. The number of voice and data outlets per work area will need to be determined in order to calculate the estimated quantity of horizontal cables required per floor or floor area.

Table 2: Typical Work Area and BAS Coverage Area Sizes

Usage of Floor Space Office Indoor Parking Retail Factory Hotel Classroom 47 (500) 84 (900) 23 (250) 5 (50) Voice/Data sq m (ft) 10 (100) BAS sq m (ft) 23 (250) 47 (500) 23 (250) 47 (500) 23 (250) 23 (250) Additional Factors

Determine average size of modular furniture or office work area space May also require voice connections for security identify fire, security, and HVAC requirements Identify point-of-sale positions and administration areas Identify office areas, factory areas, and process control needs Determine the voice and data connections per room and typical room sizes Identify number of students/computer connections per classroom work area will primarily be used for data connection Work area density is averaged to compensate for a variety of environments (office, patient rooms, labs, operating rooms, etc.) identify area types Determine location of air handlers, chillers, boilers, pumps, fans, compressors, etc. air handlers will typically have a higher concentration of points

Hospital

15 (150)

23 (250)

Mechanical Room

84 (900)

5 (50)

Notes 1. The total of voice and data work areas is calculated using the total square footage of the floor space minus the square footage for unusable space (core area, walkways, etc.). Typically, the unused space is calculated at 15%. BAS coverage areas are determined by the entire floor space since BAS devices will be located in all areas of the floor space. 2. For recommendations about placement of TOs to support wireless Access Points see the section Cabling for Wireless Access Points and the SYSTIMAX AirSPEED Solution

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Designing an Open Office or Zone Cabling Infrastructure Open office cabling is becoming increasingly popular because it provides a flexible cost effective approach to cabling modern office environments. It is typically used to support modular furniture installations, which consist of furniture groupings containing from six to twelve work areas. If a work area consists of one voice outlet and two data outlets it would indicate that a 24-port CP is required to support a typical modular furniture grouping of eight work areas. Allowances for additional connections should be made if spare or BAS connections are being integrated into the design. Determining the serving area of the CP will help the designer layout the CP locations on the floor plan. Columns, or pathways (i.e., cable tray, raceways, etc.) near a column, are a natural mounting location for access ceiling CPs since they provide a hidden path to transition the cabling from the ceiling to the work area space. Access floors provide the best method for placing CPs since cables can easily be hidden to virtually any location. Walls, power poles, or poke-thru methods can also be used effectively. When designing an open office cabling infrastructure: Determine CP locations and serving area (e.g., column, wall, furniture, pathway, etc.) - Identify column locations and spacing - Critical for access ceiling installations and easily identifying CP areas - Determine CP port size - See Table 4 Determine horizontal cable routing from TR to CP to TO (e.g., floor, ceiling, etc.) - Determine pathway type (e.g., tray, hangers, etc.) and layout - Identify obstacles that may impede routing or access (e.g., ducts, conduits, etc.).

Determining CP Locations and Serving Areas CPs in Access Ceilings or Floors When properly designed and installed, open office cabling provides a robust and reusable horizontal infrastructure that accommodates fast and economical moves, adds, and changes (MAC). Since most modular furniture installations are initially cabled for maximum growth there is little or no MAC activity within the furniture walls or access ceiling/floor unless the furniture is physically moved. As illustrated in Figure 6, placing the CP in the access ceiling/floor provides maximum flexibility for furniture rearrangements since only cabling from the CP to the TO is affected. This is basically the same design strategy used by the electrical industry, which uses a junction box in the access ceiling/floor to transition power cabling from the electrical panel to the furniture.

Figure 6: CP Located in Access Ceiling or Floor (Ceiling shown)

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CPs in Modular Furniture An alternative open office cabling strategy, which is illustrated in Figure 7, places the CP inside a fixed modular furniture panel. This strategy can be implemented and certified using SYSTIMAX SCS, but has limitations since it ties the horizontal cabling to the furniture. If permanently fixed furniture locations cannot be identified and maintained, horizontal cabling and CP connections must be moved when the furniture moves. While some new furniture systems have been designed to handle recabling much better than in the past, actual field experience still indicates that moving cables to a new furniture or wall location is time consuming and offers no guarantee that the horizontal cabling will reach a new location. This arrangement may also require several connecting hardware arrangements both inside and outside the furniture panels.

Figure 7: CP Located in Modular Furniture

CPs or MUTOAs in the Work Area Space Another alternative open office cabling strategy, which is illustrated in Figure 8, places the CP (shown) or MUTOA in the building workspace area (i.e., surface mounted or recessed in building columns or walls). This strategy can be implemented and certified using SYSTIMAX SCS, but has limitations since the size, structure, and quantity of CPs tend to be visually unappealing or may require special column or wall enclosures. Future furniture rearrangements are also limited since they may cover CPs and require the installation of CP to TO cables back into the ceiling or floor to connect voice, data, or BAS points. This design strategy is typically used in classrooms and factories.

Figure 8: CP Located in Workspace

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Typical Layouts and Serving Areas of CPs There are four basic strategies for placing CPs, which are outlined in Table 3 below:

Table 3: Design Strategies for Placing CPs

CPs Located On/Near Sample Design Layouts

All Columns q Column n CP On/Near Column

Uses smaller sized CPs, but requires more CP locations Shorter runs to work areas CPs can be sized to handle multiple areas Provides greatest flexibility, but may have highest initial cost depending on column spacing

Alternating Columns

Uses larger sized CPs, but uses fewer CP locations Longer runs to work areas CPs can be sized to handle multiple areas Provides good flexibility

Centrally Located Columns (See Figure 7 for example.)

Uses larger CPs, but minimizes CP locations Longer runs to work areas CPs can be sized to handle multiple areas Typically has the lowest initial cost and provides good flexibility

Central to Column Spacing (Typically used with access floor or when no columns are available.)

Typically uses identically sized CPs with a moderate number of CP locations Requires additional pathway support in ceiling since CPs are between column and wall locations Medium sized runs to work areas Provides good coverage, easy to design and define CP area

Notes 1. Actual CP placement and serving area should consider the distance and pathway to the work area. CP to TO cords are available in lengths of up to 30.5 m (100 ft). 2. Pathway support is typically required to connect all columns and walls to CPs when using the access ceiling.

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Determining Port and Cable Sizing of CPs Figure 9 uses a 2,007 sq m (21,600 sq ft) floor plan with 9 m (30 ft) column spacing. Using the typical work area sizing for an office environment found in Table 2, and deducting the unusable space, the following quantity of homerun 4-pair horizontal cables can be calculated: 188 Voice/Data Work Areas x 3 outlets 87 BAS Coverage Areas 20% Growth for Future Horizontal Total 4-Pair Cables (Estimated+Growth) = = = = 564 Cables 87 Cables 131 Cables (TR connecting hardware space) 782 Cables

An open office cabling configuration can also be designed by using a similar method. Once the CP serving areas have been determined, use Table 4 on the following page to identify CP cabling and port sizes for a typical office environment. Since CPs are typically serving open space, and may have minimal unusable space, cables are calculated using the entire space (i.e., unusable space is not deducted). Requirements for mechanical/electrical rooms and equipment may vary and can be designed with their appropriate cable counts.

Figure 9: Example of Open Office Floor Plan

The following shows the total number of CPs, CP sizes, and horizontal cables for Figure 9 above when using 110 hardware or modular patch panels for the horizontal connecting hardware at the TR: (3) CP 72 (70 Cables) (5) CP 66 (66 Cables) (4) CP 60 (58 Cables) (1) CP 42 (41 Cables) (13) Total CPs = = = = = 210 Cables 330 Cables 232 Cables 41 Cables 813 Cables
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Table 4: Sizing CPs and 4-Pair Horizontal Cabling for a Typical Office Environment
CP Serving Area VD = 9 sq m (100 sq ft) VD = 4-Pair or Dual Fiber BAS = 23 sq m (250 sq ft) 4-Pair CP Size = 110 TR / VisiPatch TR Standards Defined 84 sq m (900 sq ft) 9 Work Areas 2 Voice/Data (2VD) 2VD/20% Spare 2VD/BAS 2VD/BAS/20% Cables 18 22 22 27 20 93 sq m (1,000 sq ft) 10 Work Areas 24 24 29 22 102 sq m (1100 sq ft) 11 Work Areas 27 27 33 24 112 sq m (1200 sq ft) 12 Work Areas 29 29 36 Additional SYSTIMAX Options 121 sq m (1300 sq ft) 13 Work Areas 26 32 32 39 28 130 sq m (1400 sq ft) 14 Work Areas 34 34 41 30 139 sq m (1500 sq ft) 15 Work Areas 36 36 44 32 149 sq m (1600 sq ft) 16 Work Areas 39 39 48 34 158 sq m (1700 sq ft) 17 Work Areas 41 41 50 36 167 sq m (1800 sq ft) 18 Work Areas 44 44 53 CP Size(1) 18 / 21 24 / 28 24 / 28 30 / 28 24 / 21 24 / 28 24 /28 30 /35 24 / 28 30 / 28 30 / 28 36 / 35 24 / 28 30 / 35 30 / 35 36 / 42 30 / 28 36 / 35 36 / 35 48 / 42 30 / 28 36 / 35 36 / 35 48 / 42 30 / 35 36 / 42 36 / 42 48 / 49 36 / 35 42 / 42 42 / 42 48 / 49 36 / 35 48 / 42 48 / 42 54 / 56 36 / 42 48 / 49 48 / 49 54 / 56 3 Voice/Data (3VD) 3VD/20% Spare 3VD/BAS 3VD/BAS/20% Cables 27 33 31 38 30 36 34 41 33 40 38 46 36 44 41 50 39 48 45 54 42 51 48 58 45 54 51 62 48 58 55 66 51 62 58 70 54 65 62 75 CP Size(1) 30 / 28 36 / 35 36 / 35 42 /42 30 / 35 36 / 42 36 / 35 42 / 42 36 / 35 42 / 42 42 / 42 48 / 49 36 / 42 48 / 49 42 / 42 54 / 56 42 / 42 48 / 49 48 / 49 54 / 56 42 / 42 54 / 56 48 / 49 60 / 63 48 / 49 54 / 56 54 / 56 66 / 63 48 / 49 60 / 63 60 / 56 66 / 70 54 / 56 66 / 63 60 / 63 72 / 70 54 / 56 66 / 70 66 / 63 78 / 77 4 Voice/Data (4VD) 4VD/20% Spare 4VD/BAS 4VD/BAS/20% Cables 36 44 40 48 40 48 44 53 44 53 49 60 48 58 53 64 52 63 58 70 56 68 62 75 60 72 66 80 64 77 72 87 68 82 75 90 72 87 80 96 CP Size(1) 36 / 42 48 / 49 42 / 42 48 / 49 42 / 42 48 / 49 48 / 49 54 / 56 48 / 49 54 / 56 54 / 49 60 / 63 48 / 49 60 / 63 54 / 56 66 / 70 54 / 56 66 / 63 60 / 63 72 / 70 60 / 56 72 / 70 66 / 63 78 / 77 60 / 63 72 / 77 66 / 70 84 / 84 66 / 70 78 / 77 72 / 77 90 / 91 72 / 70 84 / 84 78 / 77 90 / 91 72 / 77 90 / 91 84 / 84 96 / 98 Configuration VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20% VD VD/20% Spare VD/BAS VD/BAS/20%

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Notes 1. The CP Size in Table 4 on the previous page is dependent on the connecting hardware used to terminate the horizontal cabling at the TR. If 110 hardware or modular patch panels are used at the TR (i.e., 6-positions per terminal strip or module) use the first number. If VisiPatch hardware is used at the TR (i.e., 7-positions per terminal strip) use the second number. See Note 2 and 3. 2. When terminating the CP cables at the TR it is important to consider the administration of the horizontal cabling on the TR connecting hardware. It is strongly recommended that CPs not be split across terminal strip rows or modular patch panel modules so that each CP can easily be identified on the TR connecting hardware. This may require that some positions are not cabled or left spare at the TR. 3. When using larger CP serving areas, the CP Size may physically require multiple CPs depending on the apparatus selected (i.e., two 36-port CPs for a total of 72 ports). 4. Horizontal cables feeding the CP should be a minimum of 15 m (49 ft) in length. 5. The ANSI/TIA/EIA-568-B1 standard allows a maximum of twelve (12) work areas to be served by a CP. SYSTIMAX SCS will support up to 18 work areas. 6. When designing open office cabling, maximum flexibility can be achieved if all horizontal cables are the same type (e.g., all GigaSPEED) and all cables are terminated on the same type of connecting hardware in the TR. If cable types or connecting hardware arrangements are separated, outlets or connections within the CP are dedicated according to the division of the cables or connecting hardware. 7. CPs should be sized according to the worst-case density of the space usage (i.e., office, retail, etc.) to handle all possible future configurations. Spare cables may be used for devices such as printers, modems, facsimile machines, or miscellaneous devices. 8. BAS connections that require bridging arrangements at the TR or CP will require additional connecting hardware. 9. When using an access floor for voice and data CP locations, determine a method for providing the BAS connections. Columns can be used to feed devices in the ceiling, poke-thrus can be made to feed devices on the floor below, additional cables can be homerun from the TR through the ceiling, and additional CPs can be provided in the ceiling. Placing voice and data CPs under an access floor typically provides the lowest operational cost for MAC activity. 10.Open office cabling does not work well with floor duct systems since ducts are only available in certain sections of the floor. This may limit furniture arrangements, require floor monuments, and ducts are usually not connected to the columns or walls. This type of pathway may also require that CP to TO cables be placed in the same duct space as the horizontal (i.e., cables are run back past the horizontal), which may increase the fill capacity requirements of the duct system.

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Cabling for Wireless Access Points and the SYSTIMAX AirSPEED Solution Telecommunications Outlet locations designed to support work area equipment are not always in the ideal location to support wireless applications. In order to provide optimal coverage for wireless applications (in particular for IEEE 802.11 applications including the SYSTIMAX AirSPEED Solution), cabling standards bodies are developing guidelines for the placement of TOs in support of wireless Access Points. The recently published ISO/IEC Technical Report 24704 Customer premises cabling for wireless access points specifies minimum cabling requirements for wireless coverage, and recommends an overlay honeycomb grid for TOs to be placed in the ceiling in cells with 12 m (40 ft) radius as per the drawing below.

(40 ft)

ISO/IEC TR 24074 specifies a minimum of one TO at the center of each cell with 12 m radius. It should be noted that the building structure and the materials from which barriers such as walls and partitions are constructed do influence the actual reach of wireless signals. Additionally, in some cases it may be necessary to co-locate two or more Access Points utilizing different frequencies in order to improve throughput over the shared wireless medium. Therefore, SYSTIMAX SCS recommends installation of a minimum of two TOs per wireless coverage area as a general starting point. It is expected that this recommendation will accommodate a wide range of wireless requirements in office environments. To determine the ideal placement and density of Access Points within the cabling grid, a detailed review of requirements should be conducted, including analysis of building floor plans and/or a site assessment. Note: Most Access Points are connected via their LAN ports to LAN switches for connection to the backbone and servers. These LAN ports are typically Ethernet-based and the maximum supported channel distance will depend on the LAN protocol used. For standards compliance, the maximum cable length between TO and Telecommunications Closet (or Floor Distributor) is 90 m.
Note: Further AirSpeed documentation can be found by visiting the SYSTIMAX Solutions web site at www.systimax.com. Then click on the Products & Solutions in the top menu bar and then choose Wireless Solutions and then click on AirSPEED.

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CP to TO Cables Current ANSI/TIA/EIA and ISO/IEC telecommunications standards require a solid conductor cabling segment to be used from the CP to TO. SYSTIMAX SCS also allows a flexible (i.e., stranded) cabling segment to be used from the CP to TO. To calculate the maximum distance allowed for all flexible cabling segments (e.g., work area cord, patch cord, equipment cable, and CP to TO cable) in the horizontal channel, use the following formula: C = Flexible cabling distance (meters) H = Horizontal cabling distance (TR to CP) 102 = Horizontal channel distance (meters) C = (102-H)/1.2 If the minimum horizontal distance of 15 meters (49 feet) is used from the TR to CP, the maximum flexible cabling distance is 72 meters (236 feet). C = (102-15)/1.2 C = 72 meters (236 feet) Table 5 shows the allowable range of SYSTIMAX SCS configurations for flexible cabling segments.

Table 5: Maximum Lengths for Horizontal and Flexible Cabling (SYSTIMAX SCS)
Length of Horizontal (H) 90 m(295 ft) 70 m (230 ft) 60 m (197 ft) 30 m (98 ft) 15 m (49 ft) Cable Maximum Combined Length of Work Area Cord, Patch Cord, Equipment Cable, and CP to TO Cable (C) 10 m (33 ft) 27 m (89 ft) 35 m (115 ft) 60 m (197 ft) 72 m (236 ft)

Notes 1. Standards defined horizontal channels allow a maximum of 27 meters (89 feet) for the combined work area cord, patch cord, and equipment cable flexible cabling length. See Table 1, "Maximum Lengths for Horizontal and Work Area Cabling (Standards Defined)." 2. Solid conductor CP to TO cables can also be used as equipment cables provided they are used only in configurations that have low MAC activity. They should not be used as patch cords or work area cords.

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Equipment Cabling
The configurations contained in this guide focus on the implementation of high-speed data systems since their operation requires strict adherence to design and installation practices in order to achieve optimal cabling performance. However, it should be noted that all voice, data, BAS, wireless and video systems are connected in a similar manner since ports are cabled from the equipment (e.g., data hub, private branch exchange [PBX], BAS controller) to the connecting hardware, which allows for cross-connection of the equipment to the horizontal and backbone connecting hardware.

Figure 10: Equipment Cabling Configurations

Notes 1. Any bridging or chaining of BAS equipment ports or horizontal cables should be accomplished with the connecting hardware configuration. 2. Equipment cables can be arranged as interconnections or cross connections. Cross connections, using crossconnection wire, are recommended for all BAS applications since most BAS ports are field terminated and may require bridging or chaining.

Application guides for system- and vendor-specific practices (e.g., SYSTIMAX SCS 1000BASE-T Application Guide) can be found by visiting the SYSTIMAX Solutions web site at: http://www.systimax.com (click on BP/ACE BusinessPartners and then select Documentation)

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Connecting Hardware Configurations

Figures 11 through 15 show sample component configurations using SYSTIMAX products.

Figure 11: 110 Connecting Hardware Configuration for 19-inch Racks

Notes 1. 110DW2-100 requires 110C4 (4-pair) connecting blocks for terminating 4-pair cables. 2. Use the 110RD2-200-19 bracket for mounting (2) 110DW2-100 blocks and (2) 110B3 troughs on the 19-inch rack.

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Figure 12: VisiPatch Connecting Hardware Configuration for 19-inch Racks

Notes 1. Use (2) 110U19M brackets for mounting (2) 110UB1-336FT blocks, (3) 110U19M brackets for mounting (4) 110UB1-336FT blocks, or (4) 110U19M brackets for mounting (6) 110UB1-336FT blocks on the 19-inch rack. 2. The 110UPT trough can be assembled in various configurations. See VisiPatch installation instructions for possible configurations.

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Figure 13: Additional 110 Hardware and VisiPatch Options

Notes 1. 110P300 and 110P900 hardware can be rack or wall mounted. Use the 110RP2-600-19 for 19-inch rack mounting. 2. The 110AB2-100 (with legs) can be used for wall-mounted installations. 3. All 110 hardware is available in 3-pair (AA2, PA2, 110C3), 4-pair (AB2, PB2, 110C4), or 5-pair (AC2, PC2, 110C5) configurations. 4. VisiPatch hardware can be rack or wall mounted. See Figure 10 for rack-mounted configuration.

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Figure 14: 1100 and iPatch Modular Patch Panel Configurations for 19-inch Racks

Notes Panels come in 24-, 48-, and 96-port configurations. Horizontal trough configurations may vary (size, type, position, etc.) to accommodate additional panels and are not required between each patch panel.

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Figure 15: PATCHMAX Modular Patch Panel Configuration for 19-inch Racks

Notes Panels come in 24-and 48-port configurations for both PowerSUM and GigaSPEED XL applications. Interchangeable 6-port modules are also available for fiber connections.

Consolidation Points (CP) Open office cabling configurations (i.e., zone cabling) are becoming more popular due to the possibility of reduced installation costs when integrating services (e.g., voice, data, video, BAS, power, etc.), and the cost savings associated with moves, adds, and changes. The key component in zone cabling is the CP, which can provide modular flexibility and create a reusable horizontal infrastructure.

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In addition to the options below, connecting hardware (e.g., 110, 1100 Panels, etc.) can also be mounted in customer-supplied enclosures and used as CPs.

Figure 16: Consolidation Point Options

Notes 1. The M112SMB and M224CPN use plastic knockouts on the box ends and the M36PA, M48CPP, and M32CPP/100HCP contain plenum grommets at each end in the center of boxes. CPs also contain knockouts on the back of each box that can be used to pass-through horizontal cables. When using the M224CPN, M36PA, M48CPP, or M32CPP/100HCP follow the provided instruction booklet. 2. The M32CPP/100HCP allows for cross-connections and bridging of BAS devices (100-pair) at the CP location. 3. When using the M112SMB or M224CPN in non-plenum access floor or ceiling spaces, insert blank 8-pin plug ends/covers into unused outlets, or dust cover blanks over positions without outlets, to prevent dust from entering the apparatus. 4. Connecting hardware (e.g., M112SMB, 110, 1100 Panels, etc.) must be housed in a suitable enclosure to meet plenum or code requirements.

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Design Tools
SYSTIMAX Solutions has several design tools available for creating product lists, pricing quotations, determining pathway fill, and creating design diagrams. Additional information on these products can be found by visiting our web site at: http://www.systimax.com (click on Products & Solutions and then select Software) or by contacting your local Account Representative. The design products available include: SYSTIMAX Cabling, Pathways, and Spaces Estimator This software package can be used to size CP, TR and ER spaces, calculate the quantity of horizontal cables for the TR area, and determine how many cables can be placed in a pathway (conduit, tray, ducts, etc.). Contact your local account representative or download the free software from our password protected partner web sites. SYSTIMAX Product Drawing Templates Product drawing templates are available for free downloading on our SYSTIMAX Solutions web site. The files will allow the user to drag-and-drop scale SYSTIMAX component symbols onto a formatted drawing page. The templates consist of individual groups of components that are used in conjunction with Microsoft Visio 2000 software packages to create design and installation diagrams for proposals, presentations, and projects. SYSTIMAX Technical Drawing Library The SYSTIMAX Technical Drawing Library software is available on CD-ROM and can be used to download scale 2D and 3D line drawing images of SYSTIMAX components. Component images and their respective views (e.g., isometric, front, side, etc.) can be used to represent SYSTIMAX products in bids, proposals, and technical documentation. The .dxf (R12) and .dwg (R14) file formats will work with virtually any drawing or graphics software package.

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Cable Pathways
The following information concerns the primary pathway methods used for proper support, protection, and installation of the telecommunications cabling. Refer to the ANSI/TIA/EIA-569-A Commercial Building Standard for Telecommunications Pathways and Spaces for more detailed information. Hangers A great variety of hangers are available. The simplest are just metal J-hooks, although designers should be careful to avoid hardware that has sharp edges or improperly supports cabling. This is often the lowest cost pathway hardware, but it is somewhat inflexible and it provides no protection for the cabling. Hanger Notes: 1. Avoid more than 252 4-pair cables in a single hanger pathway. 2. Ensure proper distance between hangers (within 1.5 meters or 5 feet) to avoid cable stress caused by tension in the suspended cable run. 3. The cable surface of the hanger should have rounded or flexible edges in order to avoid damaging or deforming the cable sheath. 4. When using cable ties to secure cables, be sure to wrap ties loosely and use the appropriate plenum or nonplenum cable tie. 5. Installed cables should exhibit some sag between hangers as evidence that they are not over-tensioned. 6. Do not allow cables to hang down on lighting fixtures or pipes. Follow local and national codes for proper pathway support of cables, and note that telecommunications cabling standards require pathway support of cabling.

Conduit Conduit provides the greatest protection for installed cable, but it tends to be the most inflexible pathway solution. Standards requirements set maximum runs at 30 meters (100 feet) and limit to no more than 2 bends up to 90. The following table provides recommended limits on cable fill for conduit runs that approach these limits:

Table 6: 40% Cable Fill for Electrical Metallic Tubing (EMT) Conduit
EMT Trade Size 4061A .18 in. Diameter 2061B .198 in. Diameter 1061B 1061C 3061A 2071A .215 in. Diameter 3 5 9 16 22 36 64 97 127 162 3071A .23 in. Diameter 1071C 1071C .232 in. Diameter 2081A .233 in. Diameter 1081A .25 in. Diameter 3081A .275 in. Diameter

1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4

(16mm) (21mm) (27mm) (35mm) (41mm) (53mm) (63mm) (78mm) (91mm) (103mm)

4 8 13 23 32 52 92 139 181 231

3 6 11 19 26 43 76 114 149 191

2 5 8 14 19 32 56 85 111 142

2 5 8 14 19 31 55 83 109 139

2 5 8 14 19 31 54 82 108 138

2 4 7 12 16 27 47 72 94 120

2 3 5 10 13 22 39 59 77 99 24

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Conduit Notes 1. This table represents an approximate 40% fill limit, which ensures reliable pulling for lengthy conduits with bends. Sleeves and short lengths without bends are not bound by these limits. 2. Make sure conduits are properly reamed and bushed. 3. The table above uses the trade size for electrical metallic tubing (EMT) to calculate the number of cables. The inside diameter is actual slightly larger than the trade size would indicate. Other conduit types may allow the placement of more or less cables. See the 1999 NEC (Chapter 9, Table 4) for identifying different conduit types and sizes. Cable Tray or Raceway Raceways are the most advanced pathway solutions, and can provide the greatest degree of flexibility in designing pathways. Multi-channel raceways can also allow for cost savings with common pathway hardware for electrical cabling. Raceway Notes: 1. Follow manufacturers specifications for loading weight of cable tray or raceway. 2. Follow manufacturers specifications for cable fill limits. Cabling should not exceed 150 mm (6 in.) in depth. 3. Cable routing should be planned to avoid crossovers and entanglement when branching off the pathway. Plan all runs ahead of installation. 4. When using cable ties to secure cables to tray, be sure to wrap ties loosely and use the appropriate plenum or nonplenum cable tie. 5. Telecommunications cabling must be partitioned from power or routed in a separate group when combined in the same tray or raceway (See below).

Power Separation These guidelines are applicable to power cables rated 415 volts (Vac) or less and 100 amperes (A) maximum. Unless otherwise stated, the power cables are assumed to be non-armored. Applicable local or national safety regulations take precedence whenever their required separation distances are larger than those specified in this document. For example: In the UK, if no mechanical divider is present between the data and power cables, BS 6701 requires a minimum separation distance of 50 mm (2 in) for voltages less than 600 Vac.

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In the USA, Article 800.52 of NEC Ed 2002 states the following for Class 1 circuits: Communications wires and cables shall be separated at least 50 mm (2 in) from conductors of any electric light, power, Class 1, non-power-limited fire alarm, or medium power network-powered broadband communications circuits. - Exception No. 1: Where either (1) all of the conductors of the electric light, power, Class 1, non-powerlimited fire alarm, and medium power network-powered broadband communications circuits are in a raceway or in metal-sheathed, metal-clad, nonmetallic-sheathed, Type AC, or Type UF cables, or (2) all of the conductors of communications circuits are encased in raceway. - Exception No. 2: Where the communications wires and cables are permanently separated from the conductors of electric light, power, Class 1, non-power-limited fire alarm, and medium power networkpowered broadband communications circuits by a continuous and firmly fixed non-conductor, such as porcelain tubes or flexible tubing, in addition to the insulation on the wire. Additionally, in Europe, EN 50174-2 specifies separation requirements that may be larger or smaller than the distances specified in this document, depending on installation conditions and number of power cables. The minimum requirements set in EN 50174-2 are impractical in typical office environments. Compliance with site requirements should be discussed with the customer and/or consultant. For SYSTIMAX installations of cable lengths of up to 90 meters (295 ft), zero separation distance is required for branch/radial circuits that meet all the following conditions: Limited to one power cable rated at 110/240V, 20A, single-phase (phase-to-neutral or earth). The power cable or cord must have Live (L), Neutral (N) and Earth (E) conductors contained within a common sheath (that is, sheathed power cables). If loose (individual) conductors are used as power cables, these conductors must be bunched or maintained close together to minimize inductive coupling. A ring circuit can be considered to be equivalent to two branch circuits, e.g. a ring circuit of 40A is considered to be equivalent to two branch circuits of 20A each. In this case, the guidelines for 20A apply. Powering typical office equipment. The main electrical service entrance is protected with surge arresters (transient voltage surge suppressor) according to the applicable local/national codes (for equipment safety). In addition, all the following requirements shall also be met: The building itself shall be suitably protected from direct lightning strikes according to the applicable local or national codes. Multi-channel outlet boxes or compartments where individual power conductors and Category 5 or higher cabling are introduced to serve a workstation require 6 mm (0.25 in) separation.

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If loose, open (spaced) power conductors are used and not bunched or maintained close together, a minimum separation of 50 mm (2 in) is required. For all fluorescent light fixtures and associated power cables (in the vicinity of the light fixtures), the separation distance is 50 mm (2 in). Power and SYSTIMAX cables shall cross over at right angles. However, a bridge may be required to meet national/local safety codes.

The following considerations should also be given: If multi-channel plastic raceways (i.e. compartmentalized plastic trunking) are used, the power cables should be installed in the bottom compartment and the data cables in the top or vice versa (as per IEC 60364-5-52:1998 guidelines. IEC 60364-5-52:1998 is identical to HD 384.5.52). If loose (individual) power conductors are used, they must be bunched or maintained close together within the trunking. The use of surge suppressors in branch circuits can further limit the propagation of electrical surges. These must be installed according to the applicable local/national codes (for equipment safety).

Table 1 provides additional separation requirements beyond those given above. This table is normally applicable to cabling in the horizontal and work area subsystems. The following points should be noted: The power conductor cross-sectional area is the minimum requirement for use. Length is the total data cable horizontal length and NOT just the coupled length (i.e. length parallel to the power cable). Testing carried out by TIA in the US indicated that coupled length beyond 10 meter (33 ft) has little effect on frame errors. Normal power operating condition is assumed. If the power cables are armored, then the separation distances provided in Table 1 can be halved. However, the armoring must completely surround the cable (except at the socket) and must be properly bonded and earthed in accordance with the applicable local or national regulations. If Table 1 is not applicable, the following requirements shall apply: Feeder power circuits (i.e. supply for branch circuits, etc.) or large groupings (> 30 power cables) of branch circuits shall maintain a minimum of 600 mm (2 ft) separation from data cables and patch panels in open frames (Figure 1). This situation typically arises in the communication/equipment rooms where the power distribution units (PDUs) are located as shown in Figure 2.

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The 600 mm (2 ft) separation distance can be halved, i.e. 300 mm (1 ft) if the power cables are armored. These power cables can be loose-laid or installed on cable baskets (Figure 1). Alternatively, the 300 mm (1 ft) separation is also applicable if the power cables and/or data cables are installed on separate cable trays. These trays can have slots for easy attachment of the cables. These slots must be small, i.e. 50 mm (2 in) x 10 mm (0.4 in), and parallel to the axis of the tray as shown in Figure 3. Cable baskets shall not be used. If all the above conditions and/or separation distances cannot be achieved, then zero separation distance is permitted when the data cables and/or the power cables are enclosed in metallic trunking or conduit. All the following conditions then apply: The metallic trunking/conduit must completely enclose the cables and be continuous The metallic trunking/conduit must be properly bonded and earthed in accordance with the applicable local or national regulations, for example, IEE Wiring Regulations (BS 7671) in the UK or NEC in the USA The trunking/conduit must be at least 1 mm (0.04 in) thick if made of galvanised (low carbon) steel or 2 mm (0.08 in) thick if made of aluminum

Fiber cabling is recommended if none of the above conditions can be achieved. Figure 4 provides an example of a typical installation requirement. The various separation distances are derived as follow: In the vicinity of the equipment room subsystem, there are 72 and 36 power cables. Hence 600 mm (2 ft) separation distance is required In the horizontal subsystem, there are 9 power cables. Hence, from Table 1, the separation distance is 100 mm (4 in) In the work area subsystem, there are 2 power cables. Hence, from Table 1, the separation distance is 4 mm (0.16 in) At the multi-channel outlet boxes, the separation distance is 6 mm (0.25 in)

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Table 7: Additional Separation Guidelines for 110/240V, Single-Phase (Phase-to-Neutral or Earth) Power Cables
Power Conductor Cross-sectional Area 1 mm2 (0.0016 in2) 1 mm2 (0.0016 in2) 1 mm (0.0016 in )
2 2

Maximum Current Rating, (Amps) 20 20 20

Total Data Cable Horizontal Length 90 m (295 ft) 90 m (295 ft) 90 m (295 ft)

Total Number of Power Cables 1 2 30

Seperation Distance 0 0.004 m (0.16 in) 0.1 m (4 in)

Figure 17: Separation Requirements Between Power Cables and Data Cables

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Figure 18: Separation Requirements Between PDU Power Cables and Data Cables/Patch Panels

Figure 19: Separation Requirements When Using Cable Trays

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Figure 20: Example of an Installation Requirement

Bonding and Grounding The proper bonding and grounding of the telecommunications cabling, pathways, equipment, and connecting hardware is critical to achieve optimal cabling performance, reduce electromagnetic interference (EMI), protect equipment, and maintain safety for building occupants and maintenance personnel. Requirements for grounding and bonding include: A ground reference for telecommunications and equipment within the telecommunications entrance facility (EF), telecommunications rooms (TR), and equipment rooms (ER). Bonding and connecting cable pathways, cabling, and connecting hardware at the TRs, ERs, and EF. Ground and bond backbone cables at both ends.

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The telecommunications grounding and bonding infrastructure also has interconnectivity to other building grounding systems (e.g., electrical, water piping, lightning protection) and is also bonded to the metal framework of a building. The primary components of a telecommunications grounding and bonding infrastructure include: Telecommunications Main Grounding Busbar (TMGB) located at the telecommunications EF and connected to the electrical EF or building grounding electrode system. Telecommunications Bonding Backbone (TBB) ties TMGB to TGBs (typically No. 6 AWG). Telecommunications Grounding Busbar (TGB) located in the TRs and EFs and is also connected to the metal framework of a building. Telecommunications Bonding Backbone Interconnecting Bonding Conductor (TBBIBC) ties multiple TBBs together. Refer to the ANSI/TIA/EIA-607 Commercial Building Grounding and Bonding Requirements for Telecommunications Standard and ISO/IEC 60364 for accepted industry practices.

Administration and Labeling Cabling administration and labeling is an important cabling element that allows for easy maintenance and management of the telecommunications cabling system. Use the labeling inserts supplied with the SYSTIMAX connecting hardware and faceplates to properly label the cabling components. Product labeling templates for 110 and VisiPatch hardware are available by visiting our SYSTIMAX Solutions web site at: http://www.systimax.com (click on Products & Solutions and then select Software)

Color-coded labels for termination fields should be implemented as follows:

Table 8: Color Coding of Connecting Hardware Fields

Cabling Element Horizontal Backbone Riser (1st Level) Backbone Tie (2nd Level) Equipment (PBXs, Hubs, etc.) Backbone Campus Network Interface (Customer Side) Network Interface (Central Office) Auxiliary Circuits, Alarms Key Telephone Systems Color Code Blue White Gray Purple Brown Green Orange Yellow Red

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If a cabling element contains mixed categories of cabling, such as the horizontal, they should be identified by enhanced color-coding (i.e., white stripes on blue label to differentiate higher performance cabling) or suitable markings. Cables, as a minimum requirement, should also be identified at both ends with labels suitable for wrapping. The labels should be made of a durable material, such as vinyl, use a white printing surface, and wrap around the cable so that a clear label end self-laminates the printed area. Refer to the ANSI/TIA/EIA-606-A Administration Standard for the Telecommunications Infrastructure of Commercial Buildings for proper administration and labeling practices.

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 2004 CommScope, Inc. All rights reserved. Visit our Web site at www.systimax.com or contact your local SYSTIMAX Solutions representative or SYSTIMAX BusinessPartner for more information. SYSTIMAX Solutions is a trademark of CommScope. All trademarks identified by or are registered trademarks or trademarks, respectively, of CommScope. This document is for planning purposes only and is not intended to modify or supplement any specifications or warranties relating to SYSTIMAX Solutions products or services.
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