CHRYSLER JEEP

Engine & Cooling Fuel Ignition Electrical Running gear Torque settings

Wrangler 2.5 1993 to 1997

Capacities Notes & Illustrations
CHRP8002500

Automotive Technical

DATA BOOK
Engine and cooling system
Type Capacity (cm3) / number of cylinders Compression ratio / pressure Oil pressure Oil temperature Valve clearance - inlet Valve clearance - exhaust Firing order No 1 cylinder position Thermostat opening temperature Radiator cap pressure bar bar C mm mm

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Wrangler 2.5 OHV 90kW 2464 / 4 9.13 / _ 1.7 to 2.4 [2.6 to 5.2] _ 0: Hyd. 0: Hyd. 1-3-4-2 F 90 0.83 to 1.10 Wrangler 2.5 rpm rpm % ppm % % N/A _ _ _ _ _ _ MPSFI _ 2.14 2.69 to 2.83 87[U]

1993 to 1997

C bar

Fuel system
Idle speed - manual [auto] Fast idle speed - manual [auto] CO @ idle speed [3000 rpm] - see page VI HC @ idle speed [3000 rpm] - see page VI CO2 @ idle speed [3000 rpm] - see page VI O2 @ idle speed [3000 rpm] - see page VI Carburettor / fuel injection Type / ref Main jet / needle Injection pressure Pump pressure Octane rating

1993 to 1997

bar bar RON

Ignition system
Type Ignition coil Primary resistance Ballast resistor Voltage - Tmnl 15(+) to earth Distributor Points gap (air gap) Dwell angle Condenser capacity Rotation Ignition timing - basic [static V = Vacuum NV = No Vacuum Total ignition advance Centrifugal check. Vacuum range check Maximum vacuum advance Spark plugs Type Electrode gap ohms ohms V mm (%) F Crankshaft @ rpm Crankshaft Crankshaft Crankshaft Crankshaft Crankshaft Crankshaft @ rpm @ rpm @ rpm @ rpm @ rpm @ rpm mbar Crankshaft

mm

Wrangler 2.5 1993 to 1997 Electronic Diamond. Toyodenso 0.97 to 1.18.Toyo:0.95 to 1.20 _ _ _ _ _ _ Clockwise Computer control N/A _ Computer control _ _ Computer control _ _ Computer control _ Champion RC12LYC 0.88 Wrangler 2.5 1993 to 1997

Electrical system
Battery V / CC / RC Alternator voltage / full load current / engine rpm Starter motor current / voltage - cranking A/V Starter motor current / voltage - locked A/V

12 / 430 / 80, 500 / 85 13.87 to 15.0 / 75, 90 / 3000 75 / 11.5 (no load) _ Wrangler 2.5 1993 to 1997

Running gear
Brakes Front (min. friction material thickness) Rear (min. friction material thickness) Tyres Saloon Estate / Van Pressure - front / rear - Saloon Pressure - front / rear - Estate / Van Front suspension / wheel alignment Toe-in (+) / Toe-out () Camber Castor King pin inclination Rear suspension / wheel alignment Toe-in (+) / Toe-out () Camber mm mm Size Size bar bar mm [] _ _

_ 205/75x15: 215/75x15 _ Refer to vehicle 01.6 PW 030 MT: +630-115+451 _ _ _ Wrangler 2.5 All except no.11: 149 No.11: 135 _ _ 45 54, then 95, then 108 31 143 [68 + 60] Model 30: 237 _ 109 to 150 37 Wrangler 2.5 1993 to 1997

mm []

Torque wrench settings

Cylinder head - stage Cylinder head - stage Cylinder head - stage Cylinder head - stage Big-end bearings Main bearings Clutch cover Flywheel [driveplate] Front hubs Rear hubs Wheel nuts / bolts Spark plugs 1 2 3 4 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm

Capacities
Engine oil & filter Gearbox - 4-speed [5-speed] Automatic transmission - refill Final drive Cooling system Fuel tank litres litres litres litres litres litres

1993 to 1997

3.8 AX-5: 3.5. AX-15: 3.22 3.8 2.1 8.5 56.8 or 75.7

Notes and Illustrations

1 2

AT: +8-130+1 Command-Trac transfer box: 1.5

2464 cm3