M-9866639453. AJAY MATHUR Email: ajaymathur08@yahoo.co.

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PLANT MAINTENANCE MANAGER

Willing to travel and relocate Self-motivated, peak performing professional with 22+ years of progressive supervisory experience in all phases of the Health Care and FMCG industry. Effective problem solver who enjoys the challenge of achieving goals and accomplishing objectives; career history of consistent advancement based on achievements and motivation tactics. Reputation for taking technical, complex projects from inception to completion. Ability to streamline procedures that improve safety levels, productivity and control costs through expertise in: Total Productive Maintenance Team Building & Leadership Production Planning & Scheduling Organization & Time Management Breakdown Analysis Standard Operating Procedures PLC \SCADA Automation & control Facilities/Utilities Management Safety & Compliance Management Plant Performance Analysis Inventory Control Key Performance Analysis Quality Management Systems

CAREER SUMMARY PEARL BEVRAGES LTD. (Dy.Manager-Production & services) (April-2012-Till date) Company Brief: PEARL Bevrages is a unit of Jaipuria Group is a Dynamic, Leading trading & industrial conglomerate in North India more than three decade. PEARL Beverages is a major supplier of PEPSI drinks. We are having world class Beverage facilities in Guntur(A.P.).Our plant manufacturer all PEPSICO product like Pepsi,Miranda,Dew,sevenup,soda,SLICE,aquifina etc. Responsibilities: Reporting to Vice president (Operation) and initiate & ensure timely completion of maintenance & repair works of the plants & respective Utilities. Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc. Maintains and updates operating and training manuals for the maintenance department and ensures that all maintenance Engineer/technicians are trained on the most updated version of the operating procedures. Manage & maintain all bevrages machines like Blomax series-3 & 4,KHS filler,casepackers,shrink & wrap machine from SIPA,Tetrapack syrup & cip system etc. Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an emphasis on planning/scheduling and preventive/predictive maintenance. Responsible to calculating every month MTTR & MTBF of plant.

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Plant Maintenance Manager (Instrumentation & Facilities) (Nov 2009-April-2012) Company Brief: Yaumi foods Group is a dynamic, leading trading and industrial conglomerate in Saudi Arabia. For more than five decades the group has been instrumental in the development of the Saudi Arabian infrastructure. Al Rashed foods have state-of-the-art industrial baking facilities in Riyadh and Jeddah. Our business has established itself as a major supplier of the highest quality food products within the Middle East. Responsibilities: Reporting to Operations Manager/Factory Manager and initiate & ensure timely completion of maintenance & repair works of the plant & machines. Initiates, implements and manages the plant maintenance program based on best practices in the food industry, with an emphasis on planning/ scheduling and preventive/ predictive maintenance. Coordinate with Quality Manager to ensure effective participation by the maintenance technicians in the implementation of QA policies and procedures. Communicates directly with QA laboratory to ensure effective participation by the maintenance technicians in the implementation of QA policies and procedures. Assists with planning and implementing plant improvements and expansions. Tracks, analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc. Maintains and updates operating and training manuals for the maintenance department and ensures that all maintenance technicians are trained on the most updated version of the operating procedures. Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solve problems in a timely manner, and to identify opportunities for improvement. Establishes and maintains a computerized maintenance management system (CAMMS) for tracking work orders, spare parts, and maintenance history of plant equipment. Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving maintenance-related problems. Supervises plant maintenance personnel. Ensures that maintenance technicians are adequately trained, equipped, and motivated so that the maintenance program can be accomplished in a safe, timely, and cost-effective manner. Assist with hiring of maintenance personnel. Initiates and carries out projects that improve efficiency and/or reduce operating costs. Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold standards of maximum safety for all maintenance technicians. Participate in objective setting, plan development and performance review of plant performance. Initiates, implements, and manages the plant maintenance program based on best practices in the industry, with an emphasis on planning/scheduling and preventive/predictive maintenance. Responsible to calculating every month MTTR & MTBF of plant. Calibration & maintenance of all instruments (ABB & E+H,Siemens,Allen Bradly,Fire alarams Eskan make instruments) Capable to handle the Mix-preparation & packaging Food plant shift activity.
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Yaumi Foods LTD(Saudi Arabia)

Glaxo Smith Kline Consumer Healthcare Ltd, India Excutive.Engineer(Production & services) (2001 to 2009) Product: Horlicks Responsibilities: Reduced breakdowns by maintaining MTTR & MTBF of entire Horlicks manufacturing plant & utilities. Maintained Plant Air compressors, Fire hydrant,Aircon & HVAC (Ammonia chiller, FDVs, AHUs etc.) Updating Key performance of the plant on monthly basis. Establishes and maintains a computerized maintenance management system (CMMS) for tracking work orders, spare parts, and maintenance history of plant equipment. Involve in QMS, ISO-9001-2000, EHS, CAMMS & SOP Amendments. Capable to handle & supervised the shift maintenance activity of plant as well as utilities with multiskilled concept. Capable to handle the entire plant Facilities like Air, Steam, Water, Sanitation etc. Hands on experience on Siemens - Apogee automation building management system, PLC Allen Bradley 5/60 & ABB 2.2 version distributed control system. Operation & Maintenance of Gram & Saberio screw type refrigeration compressor(Ammonia463 TR) with Frick Quantum panel Gramatic-2502. JCT Electronics Ltd, India Sr.Supervisor (1997-2001) Supervised the plant shift maintenance (including plant facilities) & analyzed plant breakdown (Corrective & preventive Maintenance) JK Syntheticks Ltd, India Dy.Officer (Fiber Unit Manufacturing) (1990-2001) Supervised the shift Instrumentation Break down activity like DCS\PLC fault finding, control valves,flow,pressure,level transmitters, Temperature controllers,swithches,Rotameters,Leveltrol,Loop testing etc.

TRAININGS Training on Total Productive Maintainence System Training on BRC, ISO 22000, E.H.S, and ISO 14000. Training on Quality Management System Training on PLC & Instrumentation control. Advocate training on Operational Excellence EDUCATION

B Tech. in Electronics & Telecommunication MBA in Manufacturing PROJECTS UNDERTAKEN Installation of new PLC & Automation control in common services at Horlicks plant in India
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 Commissioning of polymer Dryer for New Plant Installation in India Commissioning of Tortilla line in Kingdom of Saudi Arabia Commissioning of New bread mixer & moulder in Kingdom of Saudi Arabia TECHNICAL SKILLS MS-Office Suite Auto Cad TPM tool Additional details & References will be furnished upon request. M-09866639453

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