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Procedure Qualification Record FERMI SS 3 WPS No. FERMI SS 3 Welding Process(es) 1) GTAW 2)
POSITION (QW-405) Position of Groove 1G Rolled Weld Progression (Uphill, Downhill) n/a Other
PREHEAT (QW-406) Preheat Temperature Ambient 75 F Interpass Temperature 240 F to 336 F Other
GAS (QW-408) BASE METALS (QW-403) Material To Material P No. 8 Diameter 4 inch NPS Other ELECTRICAL CHARACTERISTICS (QW-409) Current 1) Direct FILLER METALS (QW-404) Weld Metal Analysis(es) 1) 8 Size(s) of Electrode(s) 3/32 Filler Metal F No. SFA Specification(s) 1) 6 5.9 2) 2) Polarity 1) Straight non-pulsing Amps 1) 150 2) 17.5 Tungsten Electrode Size 3/32 Other EWTH2 Tungsten Electrode TECHNIQUE (QW-410) Travel Speed Yes No Style Oscillation 1) not measured 1 2) 2) 2) String or Weave Bead 1) String and weave Multipass or Single Pass (per side) Multiple Single or Multiple Electrodes Single Other pass thickness approximately 1/16 thick Volts Volts 2) 2) 1) 2) SA313 SA313 Group 1 Typ/Grd 304 Typ/Grd 304 To P No. 8 Group 1 Shielding Trailing Backing Gas(es) Argon none Argon 99.9% 3-5 CFH Percent Composition Mixture 99.9% Flow Rate 15-20CFH
AWS Classification(s) ER308 Electrode Flux (Class) n/a Flux Trade Name n/a Consumable Insert A5.30 Classification Class Other
Process GTAW
Class ER308
Diameter 3/32
Comments
Tensile Test (QW-150) Specimen No. 1 2 Width 0.750 0.750 Thickness 0.312 0.315 Area 0.234 0.236 Ultimate Total Load (lb) 20,927 21,242 Ultimate Unit Stress (psi) 89,432 89,913 Character of Failure and Location fracture in base metal fraacture in base metal
505 Specimen Specimen No. Gauge Length Yield Load (lb) Yield Point (psi) Ultimate Total Load (lb) Ultimate Stress (psi) Character of Failure and Location
Dia.
Area
Guided Bend Tests (QN-160) Figure No. 1 1 Figure Type Face Bend Root Bend Result Satisfactory Satisfactory Figure No. 2 2 Figure Type Face Bend Root Bend Result Satisfactory Satisfactory
Toughness Tests (QW-170) Specimen No. Notch Location Notch Type Test Temperature Impact Values Lateral Exp. % Shear Mils Drop Weight Break No. Break
Fillet Weld Tests (QW-180) Results Satisfactory: Macro Results Other Tests Type of Test Visual Test Satisfactory Deposit Analysis Other Radiography Satisfactory Report number O80K94 Magnetic Inspection Lab. R..E. Wahlen Level II Welders Name Bill Gatfield Test Conducted by Bodycote and MIL Clock No. 04609 Stamp No. W12 Yes No Penetration into Parent Metal: Yes No
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code July 2007 and AWS D1.1-06 Signed: ____Jamie Blowers_________________________ Dated: ____15-Apr-2008__________________