HSEQ Consultants

De Brauwweg 24-30 3125 AE Schiedam The Netherlands

Tel.: +31(0)10 4379089 Fax : +31(0)10 4154966 Mob: +31(0)6 51203449 E-mail: info@orbin.nl Internet: www.orbin.nl

Asset Management

HSEQ Consultants

RELIABILITY, AVAILABILITY & MAINTAINABILITY RAM

HSEQ Consultants
Reliability

Operational Excellence

Availability

RAM RCM

Maintainability

RBI Safety Case

PSI

IPF PED HSE MD

ATEX

Production Optimization
HSEQ Consultants

Costs

Total costs

optimum Production loss

m st e v In

t en

s st o c

Availabilty

HSEQ Consultants

RISK BASED INSPECTION RBI

HSEQ Consultants Risk Based

RBI Definition

Inspection is an optimisation process of the risks covered by inspection activities. RBI is a general method that can be applied to any installation and structure. Risk is classically defined by its probability of occurrence and by the consequences of its effects. Within RBI approach, the interest relies on the assessment of the inspection effort in reducing/maintaining the risk level.

RBI Output
HSEQ Consultants RISK MATRIX ON PLANT LEVEL
RISK MATRIX ON SYSTEM LEVEL

HSEQ Consultants

RELIABILITY CENTERED MAINTAINCE RCM

HSEQ Consultants

Traditional Approach

MAINTENANCE SYSTEMS BASED ON EXPERIENCE AND HISTORICAL PRACTICES

IN-HOUSE EXPERTISE

LEGISLATION

COMPANY STANDARDS

MANUFACT & VENDOR RECOMMEND

HSEQ Consultants

RCM Management
Cli en t re qs

i Leg

ion t a sl

Strategic management

Objectives Strategy

Tactical management
Extension Replacement

Operational management

Utilization

Maintenance

HSEQ Consultants

RCM TACKLES THE UNDERLYING MAJOR LIFECYCLE COST ITEMS

Visible Costs

Labour Materials Overheads Poor Plant Reliability and Performance Easily Measured

Hidden Losses

Wasted Time and Resource Limited Profit Potential through Inefficient Processes Poor Teamwork and Communication between Functional Groups Not Generally Measured

High Profit Potential

HSEQ Consultants
Evaluate importance of bottom level functions

Evaluate loss of function and probability of occurring

THEN
Plan and develop the level of analysis

RAM Approach
HSEQ Consultants
FMEA
Plant Specific Information
P&IDs PEFS , UEFS Cause & Effects Operating Guides Vendor Information Availbiltiy / Cost / Resource Targets

Failure Modes
Data for Reliability Failure Rate Remaining Capacity Man-hour Estimate Man-hours Downtime Spare Requirements Other costs

Functions
Unit costs for materials Unit costs for services

downtime

manpower spares other costs Element maintenance Element maintenance resource sheet resource sheet

Reliability Reliability Block Diagram Block Diagram

SIMULATION SIMULATION SOFTWARE SOFTWARE

man-hours costs

Demand Demand

availability

costs

personnel requirements

system effectiveness

MRP including maintenace schedules and task descriptions

HSEQ Consultants
Functional Analysis

PRODUCTION
Criticality Assessment

MAINTENANCE

High RCM

Low Structured Review

Medium FMEA

HSEQ Consultants

RCM

Corrective RAM

FMECA RBI Preventive

Periodic

Utilization

Conditional

Incentive I & M Contract

HSEQ Consultants

RBI/RCM References

Probabilistic Corrosion Analyses Flowlines NAM RBI/RCM Offshore Platforms NAM Site Inspection BP Refinery RCM program Elf Petroland Feasibility study implementation RBI TRN RBI inspection plan BP onshore gas facilities RBI/RCM Q4-C Platform Wintershall