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VA TECH ELIN EBG Elektronik

ELVOvert MX for Decanter-Centrifuges Operating instructions

The Power Drives Company


8 074 410.00/00

Safety instructions
The following symbols should assist you in handling the instruction: General information, note exactly ! Dangerous voltages ! Danger of life ! Measurement, control ! Advise, tip ! Keypad operation ! Example ! The requirements for a successfull commissioning are a correct selection of the unit, projection and mounting. In case of further questions, please contact the supplier or call the manufacturer of the unit directly.

Capacitor discharge !
Before any work on or in the unit, disconnect from the mains and wait at least 5 minutes until the D.C.link capacitors have been fully discharged. Check that the device is no longer alive by measuring the voltage at the D.C.link capacitor.

Automatic restart !
In case of certain parameter adjustments it may happen that the frequency inverter starts up automatically after switching on the mains again. You have to guarantee, that no person and no other equipment is in danger.

Commissioning and service:


Works on or in the unit must only be undertaken by properly qualified staff in full compliance of the appropriate instructions and pertinent regulations. Note that a fault may cause potential-free contacts and/or PCBs to carry mains potential. To avoid any risk to humans, obey the regulations concering Work on Live Equipment explicitly.

Delivery conditions:
Our deliveries and services are based on the General Terms of Delivery of the Austrian Electrical Industries latest edition.

Specifications in this instruction:


We are constantly striving to improve our products and adapt them to the latest state of technical development. We therefore reserve the right to modify the specifications given in this instruction at any time, particulary those refering to measures and dimensions. All planning hints and connecting samples are non-binding suggestions, for which we are unable to assume any liability, particulary since the regulations to be complied with depend on the type and location of the plant and on the use of the instruments.

Regulations:
It is the users responsibility to ensure that the instrument and its component parts are used in compliance with applicable regulations. It is not permitted to use these instruments in residential areas without special measures to supress radio frequency interferences.

Patent and Trade Marks:


Please note that we do not guarantee any connections, instruments or processes described herein to be free from patent or trademark right of third parties.

Keep this instruction near the unit to hand !

Operating instructions MX Frequency Inverter for Decanter-Centrifuges


8 074 410.00/00 December 1999

valid for software version DZ3 8782429.03 and higher


Topic Preface Structure and Mechanism Control Operating: The keypad The Matrix Philosophy Parametrization Shortcuts, Local Mode Getting Started Description of parameters A-Display parameters B-Start-Up parameters Parameterlist with Profibus Data C-Function parameters D-Input/Output parameters E-Drive parameters F-Service parameters MATRIX Software Trip messages Commissioning record Page 2 2 6 8 9 10 11 12 13 14 22 51 70 92 116 126 Appendix A Appendix B Appendix C

This manual covers the topics operation & parametrization. Detailed information about the topics planning, assembly and connection can be found in the Projecting Instructions, information about the Profibus connection is provided in the PBO1 Manual. Please inform your supplier or insurance company in the case of damage or incomplete delivery. The manufacturer shall not accept responsibility for damage caused during shipment or unpacking.

MX - Operating Instructions for Decanter-Centrifuges - page 1

Preface:
This Operating Manual explains how to use the MX frequency inverter with all electrical drives for decanter centrifuges. The following brief description of the structure and mechanism of decanter centrifuges is intended to promote understanding of the individual application, and thus to allow you to parametrize and start up the drive component more efficiently.

Structure and Mechanism:


Decanter centrifuges are a special form of centrifuges which, as a result of their design, allow continuous separation of the solid content and centrifugate of the suspension. Thereby, the suspension is filled into the rotating chamber through a pipe, accelerated in the direction of rotation, and fed into the bowl through openings in the conveyor screw. Separation takes place in the rotating bowl as a result of the ensuing centrifugal force, whereby the solid particles are deposited on the inner wall of the bowl. In the bowl, the solid particles are transported to the solid discharge via the cone of the bowl by a rotating conveyor screw. The centrifugate drains off through the liquid discharge.

A major factor in this separation process is the differential speed between the rotating bowl and the conveyor screw. This speed is calculated and set automatically by selecting a procedural steady state characteristic and complex control models depending on the screw load (torque).

MX - Operating Instructions for Decanter-Centrifuges - page 2

In order to adjust the differential speed, two different drive concepts (on the solids transport side) are available:

a)

Planetary gear with electric backdrive system

In the electric backdrive system, the differential speed is influenced by changing the speed of the backdrive motor, which is connected with the conveyor screw and bowl via the tappets of the planetary gear. In accordance with the mathematical formula n =

nbowl ntappet igear

the following steady state characteristic is obtained depending on the bowl speed.

MX - Operating Instructions for Decanter-Centrifuges - page 3

Depending on the direction of the backdrive, the backdrive motor operates in the generator quadrant or in the motor quadrant. BD forward: n =

nbowl (+ntappet) igear nbowl (ntappet) igear

BD reverse:

n =

A centrifuge drive with generator capacity can thus switch to motor operation at any time. (e. g. at high differential speeds or in the acceleration and deceleration phase) A backdrive with motor capacity, on the other hand, will always operate only in motor mode. In backdrive systems with generator capacity, a d.c. supply link to the main drive must be installed in the backdrive inverter instead of the mains supply. It provides the energy released by the backdrive to the bowl drive.

MX - Operating Instructions for Decanter-Centrifuges - page 4

b)

Hydraulic motor with separate pump aggregate

In this version, a rotating, slowly turning hydraulic radial piston motor (Rotodiff) acts on the conveyor screw. The differential speed between the bowl and screw speed is directly proportional to the speed of the hydromotor. The speed of the hydromotor is in turn proportional to the volume flow (Q [l/min]) of the oil flowing through it. The hydromotor is fed by a speed-controlled internal geared pump. Speed control is achieved with the help of the procedural steady state characteristic for calculating n, and the hydraulic losses due to pressure. The differential speed can now be calculated using the following formula:

n (rpm) =

pump volume (cm3/r) npump (rpm) 1000 absorption volume (i/r)

nP0 npmax nP0

MX - Operating Instructions for Decanter-Centrifuges - page 5

Control:
The control process for the conveyor drive is independent of the type of drive (backdrive or hydromotor), and is designed in such a way that the differential speed is defined using a procedural steady state characteristic. This steady state characteristic is defined by two points (dn min/T1, dn max/T2), and can be set to linear, convex, concave or digital. Thus, the differential speed adjusts to the load situation automatically. If the load increases, the clearance effect is increased by increasing the differential speed. A digital output (T > T1) is set to an adjustable torque limit, thus stopping the suspension supply. If the load increases to a further adjustable torque limit, a second digital output (T > T2) is applied. This can be used for safety shutdown. Low differential speeds provide good separation and a higher degree of dryness of the separated solid content depending on the set pool depth.

Procedural Steady State Characteristic (linear):

If the differential speed defined by the steady state characteristic is too low or as a result of changes in the material composition (temperature and solid content of the suspension; quantity, type and temperature of flocculant added, etc.), the differential speed must be modified regardless of the actual load situation. This intervention is possible by shifting the set steady state characteristic (offset), whereby the drive remains in automatic control mode. The offset standard is set using the up/down keys or with an analog reference value (4...20mA). 100% offset corresponds with the nominal motor torque. An increase in offset therefore results in an increase in differential speed. The offset can only be shifted within the min. and max. differential speed limits!

MX - Operating Instructions for Decanter-Centrifuges - page 6

It is possible to switch from steady state characteristic control mode to n mode, where the differential speed is defined using an analog value (4...20 mA) (load-independent n standard) at any time (even during operation). In addition, a speed mode is available in electric backdrive systems. The bowl must be at a standstill before switching to this mode. In this mode, the procedural processes vibration washing CIP programs rinsing, etc. are possible.

MX - Operating Instructions for Decanter-Centrifuges - page 7

The Keypad:
Overview of all matrix fields listed according to their functions LED status indicators for: ready, operation and trip Up key for: moving on the matrix level, scrolling parameters within a matrix field, increasing numerical values; increasing the reference value in local mode. Right key for moving on the matrix level, moving the cursor to the right; definition of the forward rotation field in local mode Matrix/Param. key for switching between basic display and matrix level, and between matrix level and parameter group; accepting parameter values

Configurable, large-format LCD graphic display

ON key for: Start command in local mode OFF key for: Stop command in local or remote mode, selectable reset function Local/Remote key for: mode switchover: keypad / terminal strip

Left key for: moving on the matrix level, moving the cursor to the left; definition of the forward rotation field in local mode Down key for: moving on the matrix level, scrolling parameters within a matrix field, decreasing numerical values; decreasing the reference value in local mode

The software name and version are given in parameters A3.08 and A3.09. The membrane keyboard can easily be removed, rotated by 90 and fixed again. Pay attention to the flat strip cable !

MX - Operating Instructions for Decanter-Centrifuges - page 8

The Matrix Philosophy


The arrangement of parameters in a matrix system provides the possibility of clearly summarizing parameters by using a three dimensional approach.

Press the key Matrix/Param to switch from the matrix level to a parameter group and vice versa. The matrix field A1-Home has a special function: It contains the basic display for the device and parameters which are only accessible with the applications software MATRIX. All modifications are automatically saved when you switch back to the basic display. On the matrix level you can select any matrix field by pressing the up, down, left or right arrow keys. All changes are stored in the FLASH-ROM when you leave the matrix level and switch back to the basic display (A1-HOME) or 5 minutes after modifying a parameter.

MX - Operating Instructions for Decanter-Centrifuges - page 9

Parametrization:

MX - Operating Instructions for Decanter-Centrifuges - page 10

Shortcuts:
You can move quickly on the matrix level by using the following shortcuts: To move to the top left (A1-HOME) To move to the top right (A6-DISPLAY) To move to the bottom left (F1-HELP) To move to the bottom right (F6-CODE) Simultaneously press keys Simultaneously press keys Simultaneously press keys Simultaneously press keys

In this way you can also switch from the matrix level to a parameter group.

Local Mode:
Activate the LOCAL mode to operate the frequency inverter using the integrated keypad. To do so, go to the basic display and press the key LOCAL/REMOTE. The following keys are activated during LOCAL mode: Key Basic display Start Stop / Reset Matrix level --Stop / Reset Parameter group --Stop / Reset

Increase ref. value Reduce ref. value Left Right

Move in the matrix field Move in the matrix field Move in the matrix field Move in the matrix field

Scroll parameters or increase parameter values Scroll parameters or decrease parameter values Cursor left Cursor right

The system is automatically restarted after the removal or confirmation of a trip due to a steady Start FWD or Start REV signal on the terminal strip. Local mode can be blocked with parameters E4.00, E4.01 and E4.03 !! If you use option card IO1, you have to activate the pulse enable using digital input DI5 in order to start the frequency inverter !! The functions of the keys can be connected to the terminal strip with parameter E 4.03. As a result, the keys of the keypad have no functions for local mode (Exception:Stop key, if parameter E4.04 was set to 1 always active).

MX - Operating Instructions for Decanter-Centrifuges - page 11

Getting Started:
Follow the steps listed below in order to start up the inverter:

B
Start-Up

B1 B2 B3 B4 B5

Language selection

Select the country language.

Application macros

The selection of an application macro configures the terminal sprip and creates a suitable short menu.

Motordata

Dual-Rating is adjusted with the motor data: Version C - high overload Version P - high steady load

Autotuning

A routine is started in order to tune the motor exactly with the inverter.

Short menu

Adjustment of the parameters in the short menu.

Matrix B2

If additional parameters that are not included in the short menu are required to optimize the system, go to the matrix fields and set the necessary parameters accordingly. They are automatically transferred into the short menu.

Application macros

After starting up the inverter, you can transfer the set parameters to the User Macro by using the parameters B2.01 and B2.02.

MX - Operating Instructions for Decanter-Centrifuges - page 12

During the start-up phase, it might be helpful to supply the frequency inverter with an external 24 V buffering voltage.This allows you to make adjustments without power supply from the mains. (exceptions: autotuning and default motor data) The user interface is fully functional when applying an auxiliary voltage. Please use the commissioning record in the appendix to log the inverter settings. You should only transfer those parameters to the list that are shown in the short menu. Any parameters that are not displayed are still set to the factory defaults.

Description of parameters:
B3.03 Nom. frequency [Hz]
-name

VICB

25.0...50.00...300.0 Hz
min. settings Default max.

Parameter number Matrix field

Marking of parameters: Adjustable if ParaAccess 1.) is active Adjustable if Codelock 2.) is active Adjustable in pulse inhibit state 3.) Adjustable parameter 1.) 2.) 3.) See parameter F6.02 See parameters F6.00 and F6.01 No ON-commands are accepted while these parameters are being set. Key commands and steady commands are ignored as long as the cursors position is to the right of the = sign.

LCD display contrast regulation:


In the top left corner of the control board (user interface - UI), there is a potentiometer for regulating the contrast of the LCD display.

MX - Operating Instructions for Decanter-Centrifuges - page 13

Chapter A: Display
A1 A2 Home Actual values motor Actual values inverter Basic Display Speed, torque, motor charge, motor current, shaft power, apparent power, motor voltage, slip frequency, speed prcs., rate prcs., calculation factor v and n Output frequency, inverter charge, DC-voltage, heatsink temperature, actual pulse frequency, device type, nominal current, hardware version, software name, software version, serial number, device state Voltage reference value, current reference value, pre-set ref. value, motorpot ref. values, frequency ref. value, ref. value of torque limitation, digital inputs and bus ref. values Operating hours motor and inverter, kWh-meter Configuration of the basic display A1 page 15

page 17

A3

page 18

A4

Ref. values inverter Time/kWh Display

page 19 page 20 page 21

A5 A6

MX - Operating Instructions for Decanter-Centrifuges - page 14

A
Display

Display of reference values and actual values Configuration of the LCD display

A1

Any modifications are stored in the FLASH-ROM:

Home

1.) When leaving the matrix level and switching back to the basic display (A1-HOME) or 2.) five minutes after modifying a parameter.

This matrix field shows the basic display of the frequency inverter. Three actual values are displayed: operating mode, device status and active matrix field.

f + 32,50 Hz
Active matrix field

SW +50,0 Hz A1 Local

I=300 A Hochlauf
Operating mode

Actual values Device status

All analogue values displayed can be configured freely in matrix field A6 (Display). Any parameter changes are transferred to the memory as soon as the function HOME is activated again.

Operating modes Disabled

Meaning The inverter is blocked (does not emit voltage) because there is no enable signal at the terminal strip (digital input DI5_2 or a programmed input) or because the device states 19 Lock switching on or 0 Not ready to switch on are activated for bus control. The inverter is enabled but there has not been a START command. The internal command Operation release is missing (only for BUS control). The inverter has been switched off due to a trip and the reason is displayed in the device status field. If the function Contactor CTRL is activated, this command shows that the contactor has been activated but the necessary DC-voltage has not been reached yet. The inverter input terminals L1, L2, L3 have been enabled by a contactor using the function Contactor CTRL (C6.00). Mains missing is displayed if the mains supply fails during operation and the disconnection with undervoltage has been delayed. The digital command Mains ON/OFF triggers a safety disconnection. Inverter electronics have been blocked for remote operation with the command Cut-off. Local mode using the keypad (or terminal strip Local) is still possible. The function Autotuning has been activated.

Stop Not enabled Trip Loading Mains off Mains missing Mains disconnected Locked AT running

MX - Operating Instructions for Decanter-Centrifuges - page 15

Displays during operation Acceleration The drive accelerates according to the settings for the acceleration ramp. The reference frequency has not been reached yet (fREF > fACT). An active limitation (thermal motor model, overload of the frequency inverter, etc.) during motor operation reduces the frequency (fREF > fACT). During motor operation with torque limitation (fREF > fACT) Deceleration The drive decelerates according to the setting for the deceleration ramp. The reference frequency has not been reached yet (fREF < fACT). An active limitation (thermal motor model, overload of the frequency inverter, etc.) during motor operation increases the frequency (fREF < fACT). During generator operation with torque limitation (fREF < fACT) n = nREF Param1 (UM1) The actual frequency (speed) equals the reference frequency (speed). Hysteresis and delay time can be adjusted using parameter D4.08. Parameter set1 = User Macro1 As soon as Par1/2 (1 motor) or Par1/2 (2 motors) has been activated, parameter set 1 or 2 is loaded depending on the digital input. Parameter set2 = User Macro2 If there is a 1-signal at the respective digital input, the 2nd parameter set (= User Macro 2) is loaded and Parameterset 2 (UM2) is displayed. You are trying to modify a parameter that is subject to Codelock. Remedy: disable Codelock F6! 1. You are trying to modify a parameter that is subject to parameter lock. Remedy: Digital input Para-lock break contact 2. You are trying to modify a parameter while the switch-over between 2 parameter sets using B2.04 Enable 2. Parameter set is active. Remedy: Change B2.04 to 0 not active. You are trying to change a parameter that can only be changed if pulse inhibit is activate. Remedy: Stop command You are trying to modify a parameter via an unauthorized user terminal. Remedy: Activate Para-access for the respective user terminal (F6.02). You are trying to change an actual value (display) parameter.

Param2 (UM2)

Displays during parametrization Codelock Para locked

Pulse release No access Read only

MX - Operating Instructions for Decanter-Centrifuges - page 16

A2
A2.00 A2.01

Act. val. motor

Display of motor-dependent and system-dependent actual values

Speed [rpm]

read only

1.)

Displays the actual motor speed in rotations per minute, even if there is a pulse inhibit, i.e. the motor runs down freely. Negative values indicate reverse rotation.

Torque [Nm]

read only

The display is "quadrantal". Display tolerance: 5% with reference to nominal torque (friction, iron losses and ventilation losses are not included).

A2.02 A2.03

Motor charge [%] Motor current [A]

read only read only

100% correspond to the nominal current of the motor. Display tolerance: 1.5% Apparent current of the motor in Ampere. Display tolerance: 1.5% with reference to INC (effective value of the fundamental oscillation)

A2.04 A2.05 A2.06

Shaft power [kW] Apparent power [kVA] Motor voltage [V]

read only read only read only

Display tolerance: 5% with reference to the nominal power (calculated from T and n) Display tolerance: 3% with reference to the nominal power (calculated from U and I) Display tolerance: 2% with reference to the nominal voltage (effective value of the fundamental oscillation)

A2.07

Slip frequency [Hz]

read only

Displays the slip frequency calculated from the nominal data of the motor and the actual load (calculated from the torque and the flow).

A2.08

Rate prcs. [v]

read only

1.)

Possibility to display the speed prcs. in m/min. The necessary conversion factor can be adjusted with parameter A2.10; A2.08 = A2.00 x A2.10.

A2.09

Speed process [n]

read only

1.)

Possibility to display the device torque in revolutions per minute. The gearing factor can be adjusted with parameter A2.11; A2.09 = A2.00 x A2.11.

A2.10 A2.11

Calculation factor v Calculation factor n

VCB VCB

-10.00...1.000...10.00 -10.00...1.000...10.00

1.) IIf the power part has no voltage supply (display Mains off or Mains missing), these actual values are set to 0.

MX - Operating Instructions for Decanter-Centrifuges - page 17

A3
A3.00 A3.01

Display of inverter-specific actual values


Act. val. inverter Output frequency [Hz]
Resolution: 0.01 Hz

read only

Inverter charge [%]

read only

100% correspond to the nominal current of the inverter (Version "C"). Display tolerance: 1.5%

A3.02

DC voltage [VDC]

read only

1.)

Displays the actual DC voltage. Display tolerance: 2% with reference to the max. DC voltage. If the mains voltage is 400 V, the DC voltage ranges between 540 and 565 V DC.

A3.03

Heatsink temperature [C]

read only

1.)

Display tolerance: 5% (Max. heatsink temperature: 81C...95C, depending on size) Exceeding the limits leads to: 1.) reduction of the pulse frequency (see E6) 2.) reduction of the motor current 3.) shut-down due to excess temperature

A3.04 A3.05 A3.06 A3.07

Act. pulse frequency [kHz] Device type Nom. current "C" [A] Hardware version

read only read only read only read only

Displays the modification index of the integrated power part.

A3.08 A3.09 A3.10 A3.11

Software name Software version Serial number Device state

read only read only read only read only

The device states are displayed according to the MX-Status machine. See also documentation Profibus Option (identical with parameter B6.48). 0 . . . . Not ready to switch on 1 . . . . Ready to switch on 2 . . . . Charge DC-Link 3 . . . . Ready to run 4 . . . . Operation release 5 . . . . Ramp output release 6 . . . . Ramp release 7 . . . . Run 8 . . . . Magnetization 9 . . . . Release brake 1 10 . . . Crane active 11 . . . Jog1 active 12 . . . Jog1 break 13 . . . OFF1 (deceleration) active 14 . . . OFF3 (quickstop) active 15 . . . Close brake 16 . . . DC-break 1 17 . . . DC-break 2 18 . . . OFF2 (pulse inhibit) active 19 . . . Lock switching on 20 . . . Trip 21 . . . Autotuning running 22 . . . Test power part

1.) If the power part has no voltage supply (display Mains off or Mains missing), these actual values are set to 0.

MX - Operating Instructions for Decanter-Centrifuges - page 18

A4
A4.00 A4.01 A4.02 A4.03 A4.04

Display of reference values


Ref. vaL. inverter

AIV 0...10 V [%] AIV scaled [Hz] ([%])


Scaled reference value of AIV.

read only read only read only read only read only

Reference value at the analogue input terminal AIV (0 V...10 V corresp. to 0% ... 100%).

AIC 0(4)...20 mA [%] AIC scaled [Hz] ([%])


Scaled reference value of AIC.

Reference value at the analogue input terminal AIC (0(4) mA ... 20 mA / 0% ... 100%).

AI_2 0(4)...20 mA [%]

Reference value at the analogue input terminals (AI+ , AI- ) of IO1 at the option slot X2. (0(4) mA ... 20 mA / 0% ... 100%)

A4.05 A4.06

AI_2 scaled [Hz] ([%])


Scaled reference value of AI_2.

read only read only

AI_3 0(4)...20 mA [%]

Reference value at the analogue input terminals (AI+ , AI- ) of IO1at the option slot X3. (0(4) mA ... 20 mA / 0% ... 100%)

A4.07 A4.08 A4.09

AI_3 scaled [Hz] ([%])


Scaled reference value of AI_3.

read only read only read only

Pre-set ref. [Hz] ([%])


Pre-set reference value.

LOC-MP ref. value [Hz] ([%])

Reference value of the local motor potentiometer (keys UP , DOWN on keypad or digital commands on the terminal strip)

A4.10 A4.11 A4.12 A4.13

REM-MP ref. value [Hz] ([%]) Int. f-Ref. before accel. Int. f-Ref. after accel. Int. T-limit. ref.[%]

read only read only read only read only

Reference value of the remote motor potentiometer (digital inputs MP-increase, MP-decrease). Currently used frequency reference value before the acceleration integrator. Currently used frequency reference value after the acceleration integrator. Currently used reference value of torque limitation.

MX - Operating Instructions for Decanter-Centrifuges - page 19

A4.14

Digital input X1

read only

This parameter shows the current state (0 or 1; in 4 bits) of the digital inputs on the basic card X1: terminals 11 to 14, DI1 to DI4 (from the right to the left).

A4.15

Digital input X2

read only

State of the digital inputs at the 1st option card IO1 X2: terminals 26 to 29, DI5_2 to DI8_2 (from the right to the left). NOTE: DI5_2 will always be set to 1 if there is no option card!

A4.16

Digital input X3

read only

State of the digital inputs at the 1st option card IO1 X3: terminals 26 to 29, DI5_3 to DI8_3 (from the right to the left).

A4.17

Device control word

read only

This parameter displays the internal control word of the device. The control word controls the MX-Status machine. Hexadecimal presentation is used for the display. Further instructions are included in the Profibus Option Manual (PBO1), parameter B6.47.

A4.18 A4.19 A4.20 A4.21 A4.22

Bus-ref1 Bus-ref2 Bus-ref3 Bus-ref4 Bus-ref5

scaled scaled scaled scaled scaled

read read read read read

only only only only only

Parameters A4.18 to A4.22 display the BUS reference values (PZD2 to PZD6) as standardized values which are created through reference value usage. Further instructions are given in the Profibus Option Manual (PBO1).

A5
A5.00

Time/kWh

Operating hours counter kWh-meter

Operating hours motor [h]

read only

The operating hours counter Motor records the time during which the frequency inverter is in the operating mode Pulse release; i. e. the motor is loaded with voltage. Decimal presentation is used for the display. (Presentation in the display is possible by selecting A6.00 to 02!)

A5.01

Operating hours inverter [h]

read only

The operating hours counter Inverter (FI) records the time during which the frequency inverter is supplied with voltage (including 24V buffer voltage).

A5.02

kWh-meter [MWh]

read only

The kWh-meter records how much active energy has been consumed by the motor. Display tolerance: 3% Only motor power is recorded. (Presentation in the display is possible by selecting A6.00 to 02!) Operating hours counter and kWh-meter cannot be reset by parametrization !!!

MX - Operating Instructions for Decanter-Centrifuges - page 20

A6
Matrix

Configuration of the basic display A1


Display

Area 1
Area 2
Operating mode

Area 3
Status

You can assign an analogue reference or actual value to each area (1, 2 and 3) by using the following selection table. Area 2 is not displayed during parametrization and area 1 is minimized!

A6.00 A6.01 A6.02

Select. area 1 Select. area 2 Select. area 3


0 . . . Output frequency 1 . . . Inverter load 2 . . . Motor load 3 . . . Torque 4 . . . Motor voltage 5 . . . Motor current 6 . . . Shaft power 7 . . . Apparent power 8 . . . Motor speed 9 . . . Process rate 10 . . Process speed 11 . . int. f-reference 12 . . int. T-reference 13 . . PID-reference value 14 . . PID-actual value 15 . . PID-deviation 16 . . DC-voltage 17 . . Operating hours motor 18 . . kWh-meter 19 . . AT-current 20 . . dn-act. calcul. 21 . . dn-reference value 22 . . bowl speed 23 . . dn-act. measure.

VCB VCB VCB

Output frequency Int. f-ref Motor current


corr. to A3.00 corr. to A3.01 corr. to A2.02 corr. to A2.01 corr. to A2.06 corr. to A2.03 corr. to A2.04 corr. to A2.05 corr. to A2.00 corr. to A2.08 corr. to A2.09 corr. to A4.11 corr. to A4.13 corr. to C4.00 corr. to C4.01 corr. to C4.02 corr. to A3.02 corr. to A5.00 corr. to A5.02 corr. to B4.05

Hz % of nominal inverter current C % of nominal motor current Nm V A kW kVA rpm m/min rpm Hz % % % % V h MWh A (not for A6.01) rpm rpm rpm rpm

A6.03

Display of Limitation
0 . . . not displaying 1 . . . displaying

VCB

not displaying

If this parameter is set to 1, limitation interventions like Current limitation, etc. (see appendix B) are displayed in the status field. The display lasts as long as the intervention is ongoing but at least 1.5 seconds. This display is especially useful when starting up the inverter and during maintenance. This function is not supported in software version DZ3!

MX - Operating Instructions for Decanter-Centrifuges - page 21

Chapter B: Start-Up
B1 B2 B3 Language selection Application macros Motor data Selection of the language Display of macro, store USER-Macro 1 and 2, selection, enable 2. parameter set Nominal power, nom. current, nom. voltage, nom. frequency, nom. speed, mains voltage (for wide voltage range inverters), sinus motor filter Start tuning, scattering factor, rotor time constant, stator resistor, magnetization current, autotuning current Adjustment of the parameters in the short menu, macros 1 to 4 Bus configuration, reference and actual values, control and status word See Manual Profibus Option PBO1, No. 8 074 575 page 23 page 23

page 25 page 27 page 29 page 47 page 51

B4 B5 B6

Autotuning Short menu Bus connection

MX-Parameterlist with Profibus Data corresponding to Profidrive-Profile

MX - Operating Instructions for Decanter-Centrifuges - page 22

B
Start-Up

Language selection and selection of application macros, motor data entry by autotuning, parameter adjustments in the short menu

B1
B1.00

Country language selection


Language selection

Language selection
0 . . . German 1 . . . English

VCB

German

This parameter is not adjusted in the case of factory default!

B2
B2.00

Selection of application macros


Applicat. macros

Display of macro

read only

This parameter displays which macro was selected last. In the case of user macros, the display also indicates from which factory macro they were derived.

B2.01 B2.02

Store USER-M1 Store USER-M2


0 . . .Start 0 1 1 . . .Store U-M 2 . . .Stored

VCB VCB

Routine Routine

The storage routine is activated by changing to line 1.

All parameter adjustments can be transferred to the customer-specific USER macro by using this storage process (user-programmable default values). Often it can be useful to store parameter adjustments in several steps and thus to make the process of starting up the device or the whole system easier. The motor data (Areas B3 and B4) are also stored !! SECURITY NOTE: After successfully starting up the device, you should store all parameters in user macros 1 or 2. This allows you to restore all parameters with B2.03 (including motor data and autotuning values) in the event of a replacement of the power part.

MX - Operating Instructions for Decanter-Centrifuges - page 23

B2.03

Macro selection

VICB Maindrive

0 . . . Maindrive (see M1) 2 . . . Backdrive (see M2) The existing parameter settings (but not the motor data) 3 . . . Hydraulic 1 (see M3) are overwritten with the respective pre-settings. 5 . . . Hydraulic 2 (see M4) 9 . . . USER-Macro 1 The existing parameter settings (incl. motor data B3 and B4) are overwritten 10 . . USER-Macro 2 with the values from the sorage location (UM1 and UM2 respectively). 11 . . No change Exits the parameter without modifications. In order to make the adaptation of the frequency inverter to the respective application as simple as posible, there are four possible drive cases for centrifuge operation stored. The selection of a macro automatically activates the suitable functions, optimizes parameters and configures the terminal strip. At the same time a Short menu is created; it contains only those parameters that are important for the selected application. For comprehensive descriptions of the macros, see B5 Short menu. NOTE: The factory defaults of User Macros 1and 2 (delivery state) do not contain any motor data! Use F2.01 to load the factory motor data, make adjustments and start autotuning!

B2.04

Enable 2. Parameter set


0 . . . not active 1 . . . Parameter set 1/2 (1 motor) 2 . . . Parameter set 1/2 (2 motors)

VCB

not active

Application with one motor (thermal motor protection) A separate motor protection model is provided for each motor (thermal motor protection)

Depending on the position of the digital input (parametrization: 20 2. para. set UM2), the parameters are loaded from User Macros 1 or 2.

MX - Operating Instructions for Decanter-Centrifuges - page 24

1.) Load the desired macro for the first motor, adjust the motor data, start autotuning and make all desired parameter adjustments. 2.) Parametrize a digital input (parameter D2.00 to 10) for the position 20 2.para. set UM2. 3.) Use B2.01 to store the new settings in User macro 1. 4.) Connect the second motor, adjust the motor data, start autotuning and make all desired parameter adjustments. 5.) The same input must be parametrized for the function 20 2.para. set UM2!! 6.) Use B2.02 to store the new settings in User macro 2. 7.) Set parameter B2.04 to 1 Parameter set 1/2 (1 motor) or 2 Parameter set 1/2 (2 motors) and change to the basic display (A1 - Home). 8.) Depending on the signal at the digital input, the respective parameter set is copied into the block working parameter in the case of pulse inhibit (Stop, Mains off or ext. lock). The current parameterset is displayed. Digital input Low = User-Macro 1 Display: 1. Para. UM1 Digital input High = User-Macro 2 Display: 2. Para. UM2 9.) Set parameter B2.04 to 0 if you want to adjust further parameters in a particular parameterset; make the desired adjustments and store them with B2.01 and B2.02 respectively. Then parametrize B2.04 again as 1 and 2 respectively.

B3
B3.00 B3.01 B3.02 B3.03 B3.04

Input of motor data according to the rating plate


Motor data

Nominal Nominal Nominal Nominal Nominal

power [kW] current [A] voltage [V] frequency [Hz] speed [rpm]

VICB VICB VICB VICB VICB

0...Default...2500 kW 0...Default...2500 A 0...Default...1000 V 25...Default...300 Hz 0...Default...18000 rpm

By default, the settings for these parameters correspond to a four-pole standard motor with the same output as the inverter (Version P). If you use a motor with different electrical data, please adjust the parameters (e. g. use of the device as version C - high overload). E.g. for a motor (230/400 V, 22 kW, 50 Hz) in with a constant torque of up to 87 Hz, the parameters have to be adjusted as follows: B3.00 = PN,Motor . 3 = 22 kW . 3 = 38,1 kW B3.01 = IN (230 V) = 80 A B3.02 = UNY = 400 V B3.03 = fN . 3 = 50 Hz . 3 = 87 Hz B3.04 = nN . 3 = 1460 rpm . 3 = 2530 rpm

MX - Operating Instructions for Decanter-Centrifuges - page 25

B3.05

Mains voltage
0 1 2 3 4 . . . 400 V; 50/60 Hz . . . 440 V; 60 Hz . . . 460 V; 60 Hz . . . 500 V; 50 Hz . . . 690 V; 50 Hz

VICB factory default depends on power part


for mains voltage 3 AC 400V (380...415V 10%), 50/60Hz 5% 3 AC 440V 10%, 60Hz 3 AC 460V (460...480V 10%), 60Hz 3 AC 500V + 10% - 15%, 50Hz 3 AC 690V 10%, 50Hz

For MX 400/... position 0 is defaulted. For MX 500/... the parameter must be adjusted according to the mains voltage. (Wrong adjustment causes a trip message during operation or damages the input rectifier in the case of severe network failures or high loads). The voltage adjustment causes the adjustment of the respective device nominal current (see Projecting Instructions Remarks on mains supply). For MX 700/... position 4 is defaulted. This parameter is not changed by factory default!

B3.06

reserved
0 ... 1 ... This parameter is not active in software DZ3 !

B3.07

Sin. motor filter


0 . . . not used 1 . . . used

VICB not used


(Activate 0 ... not used for AMF Output Motor Filter !!!)

The option SFB (speed feedback) cannot be used if the option SMF (sinus motor filter) is activated!

MX - Operating Instructions for Decanter-Centrifuges - page 26

B4
B4.00

Exact tuning: Inverter-Motor


Autotuning
Only by leaving the matrix leven and switching back to the basic display (A1-HOME-key), anly modifications are stored in the FLASH-ROM !!

Start tuning
0 . . . Start 0 1 1 . . . Start Autotuning 2 . . . Scattering factor 3 . . . Rotor-time constant 4 . . . Stator resistor 5 . . . I-Magnetization 1 6 . . . I-Magnetization 2 7 . . . I-Magnetization 3 8 . . . I-Magnetization 4 9 . . . I-Magnetization 5 10 . . O.K. 11 . . Cancel

VICB Routine
Starts the tuning by selecting line "1". Autotuning starts and is carried out automatically. The scattering factor is calculated. The rotor-time constant is calculated. The resistor of motor and motor cable is measured. The necessary magnetization current (open-circuit current) is calculated in five steps.

Autotuning is finished and the calculated values and measurements have been transferred to parameters B4.01 to B4.04. Press the Stop key if you want to stop autotuning although the process has not finished yet.

The motor is loaded with different voltages and currents on activation of the autotuning routine, but it does not start. start Special motor measurements are carried out during autotuning and the results are stored in parameters B4.01 to B4.04. The whole autotuning process lasts 1 to 4 minutes. The motor has to be cold for autotuning.
1.) The tuning requires pulse release for the inverter; i. e. Stop or Mains off must be displayed !! 2.) The motor must not rotate during the autotuning process!! Open the plug-in connections X16, X18 between the inverter and the sinus motor filter during the autotuning process, if you are using the option SMF (sinus motor filter)!!

There are several reasons for error messages that are issued after the autotuning process: Message 12 Error: scattering factor: possible reason: - no enable signal at the terminal strip (e.g. digital input DI5) or via the bus - no motor connected Message 13 Error: t-rotor: possible reason: - motor is too big Message 14 Error: R-stator: possible reason: - no motor connected Message 15 Error: I-magnet.: possible reason: - motor parameters (B3.00 to 04) have not been entered correctly - motor rotates

MX - Operating Instructions for Decanter-Centrifuges - page 27

If you cannot operate the motor satisfactorily (e. g. very small motors or special machines), you can reset the factory defaults for the autotuning data: Use F2.01 Motor parameters back in order to reset the factory defaults in areas B3 and B4. All the other parameter adjustments and the user macros remain unchanged.

B4.01 B4.02 B4.03 B4.04

Scattering factor Rotor-time constant Stator resistor Magnetization current

VICB VICB VICB VICB

0...Default...999999 0.000...Default...4.000 s 0.00...Default...20000.00 mOhm 0.0...Default...2500 A

After delivery (or after using F2.01 for resetting the factory defaults), the parameters display typical values for a motor according to the P power of the inverter. These values are replaced by the new data as soon as the autotuning process has finished. You also can correct the values see Service Manual.

B4.05

Autotuning current [A]

read only

You can display the current supply during autotuning for inspection purposes. see also parameters A6.00 and A6.02.

MX - Operating Instructions for Decanter-Centrifuges - page 28

B5

Setting parameters in the short menu


Short menu

A selection of those parameters which are important for the selected application is displayed in this matrix area depending on the macro you have selected. For many applications, parametrization of the device will be finished as soon as the parameters displayed in the short menu have been set or adjusted. You can make further optimizations, e.g. use option cards or different additional inverter functions, by selecting and adjusting the necessary parameters on the matrix level. These modified parameters will also be transferred into the short menu. The automatic enlargement of the short menu gives you a clear and precise summary of all parameter settings. All parameters not listed in the short menu are stored as factory defaults.

B5 . Short menu C1.00 Incr.start T... C1.14 Economy... C2.00 Accel.r... C2.01 Decel.r.... C3.00 Min.frequ...

e.g. modification of parameter C1.02 C1.02 Stop mode 0 free run-out 1 Deceleration ramp 2 Quick-stop Deceleration ramp

B5 . Short menu C1.00 Incr.start T... C1.02 Stop mode C1.14 Economy... C2.00 Accel.r... C2.01 Decel.r.... C3.00 Min.frequ...

changes the factory default as follows:

MX - Operating Instructions for Decanter-Centrifuges - page 29

Macro M1 Main Drive (default setting)


The following steps are necessary in order to parametrize and start up the main drive of the centrifuge:

Parameter settings in the matrix fields

B1 B2 B3 B4 B5

Language selection Application macros Motor data Autotuning Short menu

German / English Main drive Enter data from motor rating plate Perform with cold motor Input according to the following table

Parameters that must always be set: Para.No. A2.09 E2.00 Name Speed process Thermistor input Setting 1.000 not active Notes Belt transmission main drive/bowl Thermal motor protection!

Parameters to be set as required: Para.No. C2.00 C2.01 C3.00 C3.01 C6.35 D1.11 D1.12 D6.07 D6.08 D6.09 D6.10 E2.02 E2.03 E2.05 Name Acceleration ramp 1 Deceleration ramp 1 Minimal frequency Maximal frequency Stop delay AI_2 value 0% AI_2 value 100% Rem/MP min value Rem/MP max value Rem/MP - accel. time Rem/MP - decel. time Imax at 0 Hz Imax at fnom Motor-time constant Setting 100.0 s 100.0 s 0.00 Hz 50.00 Hz 0.0 s 0.00 Hz 50.00 Hz 0.00 Hz 50.00 Hz 20.0 s 20.0 s 50% 100% 5 min Notes Time from 0Hz to f max Defines speed range For electric backdrive centrifuge Defines ref. value range (AI) Defines ref. value range (motpot)

Adjust in motors with external cooling Thermal motor protection! Thermal motor protection!

MX - Operating Instructions for Decanter-Centrifuges - page 30

Parameters to be set only after modifying configuration: Para.No. A6.00 C3.02 D1.09 D1.10 D2.00 D2.01 D2.02 D2.03 D2.04 D2.05 D3.00 D3.04 D4.01 D4.02 D4.03 D6.06 E3.02 F4.44 F4.45 F4.46 F4.47 F4.48 Name Select. area 1 Rotation enable AI_2 destination AI_2 signal DI1 destination DI2 destination DI3 destination DI4 destination DI6 destination DI7 destination AO1 selection AO2_2 selection Relay output 1 Relay output 2_2 Relay output 3_2 Rem/MP destination Ext. trip L5 signal to D1 L5 signal to D2 L5 logic function L5 time function L5 time set Setting Process Speed Disable REV f-ref Auto 4-20 mA Start FWD Ext. trip Motorpot incr. Motorpot decr. Ext. reset Manual (Auto) n output (ABS) n output (ABS) Trip Output logic 5 Run f-ref Manual N.O. Run f=fref Run AND ON delayed 5.0 s

Basic circuit diagram:

MX - Operating Instructions for Decanter-Centrifuges - page 31

Notes: Check the direction of rotation of the drive motor before start-up! To change direction, two motor phases must be crossed. In motors with external cooling, the thermal motor model must be adjusted (set parameter E2.02 to 100%). If operating speeds below 5 Hz are required for longer periods of time (e.g. during a wash program), the antilock system must be adjusted accordingly. See parameters E2.06 to E2.08. The bowl starts up in accordance with the set acceleration ramp. If it is set too high, the start-up is carried out at the internal current limitation (120 % INP for 60 s, then INP usually = nominal motor current).

Start-up current in accordance with set acceleration ramp

Start-up current at the current limit

It is possible to switch the drive on and off at any time during the bowl acceleration phase. The frequency inverter is synchronized to the rotating bowl automatically within milliseconds.

MX - Operating Instructions for Decanter-Centrifuges - page 32

The digital input External trip is available for the integration of safety shutdowns on the device side, such as vibrocontrol evaluation, lubrication monitor, bearing temperature monitor, etc. in the inverter shutdown concept. Depending on whether a break or make contact is involved in the trip chain, parameter E3.02 must be adjusted. If an explicit message Stoping is required as a digital output, it can be generated as follows using an optional IO1 card in slot X3. Use of logic module L6 Parameter settings: F4.50 F4.51 F4.52 D4.04 L6 Signal to D1 L6 Signal to D2 L6 Logic function Relay output 2_3 = = = = Run DI1 AND-neg Output logic L6

If a shutdown is required during deceleration of the backdrive before the bowl comes to a standstill, this can be realized using an optional IO1 card in slot X3 as follows.

Use of comparator C3 Parameter settings: F4.16 F4.17 F4.18 F4.20 F4.23 F4.24 F4.25 F4.26 D4.05 C3 Signal to E1 = C3 Filter for E1 = C3 Signal to E2 = Comp. ref. value = C3 Logic a D1 = C3 Logic b D2 = C3 Log a function = C3 Log b function = Relay output 3_3 = Speed 1s Ref. value x % *) Run logical zero AND OR Output C3

*) 100 % correspond with the max. permissible motor speed (setting: parameter C3.01). The start command on the conveyor drive can now be derived from relay RL 3_3 instead of from the Run message (RL 3_2).

MX - Operating Instructions for Decanter-Centrifuges - page 33

Macro M2 Backdrive
The following steps are necessary in order to parametrize and start up the backdrive motor of the centrifuge:

Parameter settings in the matrix fields

B1 B2 B3 B4 B5

Language selection Application macros Motor data Autotuning Short menu

German / English Backdrive Enter data from motor rating plate Perform with cold motor Input according to the following table

Parameters that must always be set: Para.No. C6.08 C6.09 C6.10 C6.11 C6.15 C6.16 C6.17 C6.18 C6.19 C6.21 C6.22 C6.23 C6.24 E2.00 Name dn min T1 dn max T2 Moment of inertia T-limit 1 Hysteresis 1 T-limit 2 Hysteresis 2 n bowl 100%= i belt i gear dn stoping Thermistor input Setting 0.0 rpm 0% 0.0 rpm 0% 1.0 kgm2 85 % 15 % 120 % 0% 0 rpm 1.000 1.000 0.0 rpm not active Notes Steady state char. point 1 Steady state char. point 2 of backdrive system x 1.5 100% = nominal motor torque 100% = nominal motor torque Scaling of bowl speed

For generator backdrives Thermal motor protection!

MX - Operating Instructions for Decanter-Centrifuges - page 34

Parameters to be set as required: Para.No. C2.02 C2.03 C3.01 C6.07 C6.12 C6.13 C6.14 C6.20 C6.25 C6.26 C6.27 C6.28 C6.29 E1.00 E2.02 E2.03 E2.05 Name Acceleration ramp 2 Deceleration ramp 2 Maximal frequency dn 100%= Curve Distortion Dig. Hysteresis Filter time Friction torque f/t - destination Jolt frequency FWD time REV time Current max. value Imax at 0 Hz Imax at fnom Motor-time constant Setting 0.0 s 0.0 s 50.00 Hz 50.0 rpm Linear 0% 10 % 10,0 s 0% f-ref Manual 15 Hz 8.0 s 4.0 s 150 % 50% 100% 5 min Notes For speed set and/or vibration mode for f>50 Hz ! Scaling of differential speed Selection of steady state characteristic

Filter for load monitoring 1/2 Compensation of friction torque Vibration mode

Limitation to mech. permissible max. value Adjust in motors with external cooling Thermal motor protection! Thermal motor protection!

Parameters to be set only after modifying configuration: Para.No. A6.00 A6.01 A6.02 C1.02 C2.00 C2.01 C3.02 C6.06 D1.09 D1.10 D1.11 D1.12 D1.14 D1.15 D1.16 D1.17 D2.00 D2.01 D2.02 D2.03 D2.04 Name Select. area 1 Select. area 2 Select. area 3 Stop mode Acceleration ramp 1 Deceleration ramp 1 Rotation enable f-ref destination AI_2 destination AI_2 signal AI_2 value 0% AI_2 value 100% AI_3 destination AI_3 signal AI_3 value 0% AI_3 value 100% DI1 destination DI2 destination DI3 destination DI4 destination DI6 destination Setting dn-act. calc. n-bowl Torque Quick-stop 3.0 s 3.0 s FWD and REV f-ref Auto n-bowl 4-20 mA 0.00 % 100.00 % dn-preset 4-20 mA 0.00 % 100.00 % Start FWD Ext. trip Motpot incr. Motpot decr. Ext. reset

MX - Operating Instructions for Decanter-Centrifuges - page 35

Para.No. D2.05 D2.06 D2.07 D2.09 D3.00 D3.03 D3.04 D3.07 D4.01 D4.02 D4.03 D4.04 D6.06 D6.07 D6.08 D6.09 D6.10 E2.02 E5.01 F4.44 F4.45 F4.46 F4.49

Name DI7 destination DI8 destination DI5_3 destination DI7_3 destination AO1 selection AO1-max value AO2_2 selection AO2_2-max value Relay output 1 Relay output 2_2 Relay output 3_2 Relay output 2_3 Rem MP destination Rem MP min Value Rem MP max Value Rem / MP accel. time Rem / MP decel. time Ext. trip Hysteresis L5 Signal to D1 L5 signal to D2 L5 logic function L5 destination

Setting dn preset operation Stoping Manual (Auto) 2. ramp dn-act calc. 100 % Torque (ABS) 150% Trip T>T1 Run T>T2 Offset 1 0.00 % 150.00 % 20.0 s 20.0 s N.O. Run 2.00 Hz DI6_3 DI5_3 AND Start REV

MX - Operating Instructions for Decanter-Centrifuges - page 36

Notes: Check the direction of rotation of the backdrive motor before starting up. On bowl standstill: The gear tappet in a generator backdrive system turns in the opposite direction from the bowl drive. The gear tappet in a motor backdrive system and the bowl drive rotate in the same direction. An incorrect direction of rotation of the backdrive can be identified if the differential speed decreases in steady state characteristic mode with increasing load (torque). To change direction of the backdrive motor, two motor phases must be crossed. In order to allow deceleration with a higher differential speed in generator backdrive systems, the Start/Stop command must be integrated in the main drive as deceleration command, and the stop delay must be set on the main drive (C6.35). Operation of the frequency converter at frequencies less than 1 Hz is not permissible for static reasons. This range is avoided with an active frequency mask. In order to avoid overloading the mechanical system, please make sure that the moment provided by the motor is lower than the mechanically permissible torque. The maximum constant torque of the motor depends on the nominal inverter current INP Mmax = Mnom INP INMotor

The briefly available torque (typically 60 seconds) corresponds with Mmax = Mmax 1,2 If the motor torque is to be limited, this can be set accordingly with parameter E1.00 I maximum value. In backdrive motors with external cooling, the thermal motor model must be adjusted (set parameter E2.02 to 100%).. If, on acceleration of the centrifuge, washing water exits from the solids outlet at the point of collapse of the liquid sheet, the backdrive motor can be switched off even before the bowl comes to a standstill. See macro Main Drive - comparator C3.

MX - Operating Instructions for Decanter-Centrifuges - page 37

Macro M3 Hydraulic 1
The following steps are required in order to parametrize and start up the hydraulic system of the centrifuge without differential speed monitoring (set mode): Parameter settings in the matrix fields

B1 B2 B3 B4 B5

Language selection Application macros Motor data Autotuning Short menu

German / English Hydraulic 1 Enter data from motor rating plate Perform with cold motor Input according to the following table

Parameters that must always be set: Para.No. C6.08 C6.09 C6.10 C6.11 C6.15 C6.16 C6.17 C6.18 C6.19 C6.21 C6.22 C6.30 C6.31 E2.00 Name dn min T1 dn max T2 Moment of inertia T-limit 1 Hysteresis 1 T-limit 2 Hysteresis 2 n bowl 100%= i belt Pump volume Ballast volume Thermistor input Setting 0.0 rpm 0% 0.0 rpm 0% 1.0 kgm2 85 % 15 % 120 % 0% 0 rpm 1.000 0.00 cm3/r 0.00 i/r not active Notes Steady state char. point 1 Steady state char. point 2 of the backdrive system x 1.5 100% = nominal motor torque 100% = nominal motor torque Scaling of bowl speed

Thermal motor protection!

MX - Operating Instructions for Decanter-Centrifuges - page 38

Parameters to be set as required: Para.No. C3.00 C3.01 C6.07 C6.12 C6.13 C6.14 C6.20 C6.32 C6.33 E2.02 E2.03 E2.05 Name Minimal frequency Maximal frequency dn 100%= Curve Distortion Dig.Hysteresis Filter time Calibration factor Vol. efficiency Imax at 0 Hz Imax at fnom Motor-time constant Setting 3.00 Hz 50.00 Hz 50.0 rpm linear 0% 10 % 10.0 s 1.000 80 % 50 % 100 % 5 min Notes n min of gear pump Scaling of differential speed Selection of steady state characteristic

Filter for load monitoring 1/2 Adjust in idle mode! May need correction at full load Adjust in motors with external cooling Thermal motor protection! Thermal motor protection!

Parameters to be set only after modifying configuration: Para.No. A6.00 A6.01 A6.02 C2.00 C2.01 C3.02 C6.06 D1.04 D1.05 D1.06 D1.07 D1.09 D1.10 D1.11 D1.12 D1.14 D1.15 D1.16 D1.17 D2.00 D2.01 D2.02 D2.03 D2.04 D2.05 Name Select. area 1 Select. area 2 Select. area 3 Acceleration ramp 1 Deceleration ramp 1 Rotation enable f-ref destination AIC destination AIC signal AIC value 0% AIC value 100% AI_2 destination AI_2 signal AI_2 value 0% AI_2 value 100% AI_3 destination AI_3 signal AI_3 value 0% AI_3 value 100% DI1 destination DI2 destination DI3 destination DI4 destination DI6 destination DI7 destination Setting dn-act. calc. n-bowl Torque 3.0 s 3.0 s Forward only f-ref Auto PID act. value 4-20mA 0.00 % 100.00 % n-bowl 4-20mA 0.00 % 100.00 % dn preset 4-20mA 0,.00 % 100.00 % Start FWD Ext. trip Motpot incr. Motpot decr. Ext. reset dn preset operat.

MX - Operating Instructions for Decanter-Centrifuges - page 39

Para.No. D3.00 D3.03 D3.04 D3.07 D4.01 D4.02 D4.03 D4.04 D4.05 D5.00 D6.06 D6.07 D6.08 D6.09 D6.10 E2.02 F4.16 F4.18 F4.21 F4.22 F4.23 F4.24 F4.25 F4.26 F4.27 F4.28

Name AO1 selection AO1-max value AO2_2 selection AO2_2-max value Relay output 1 Relay output 2_2 Relay output 3_2 Relay output 2_3 Relay output 3_3 Encoder/slip comp. Rem MP destination Rem MP min value Rem MP max value Rem / MP accel. time Rem / MP decel. time Ext. trip C3 Signal to E1 C3 Signal to E2 C3 Comp function C3 Hyster./band C3 Logic a D1 C3 Logic b D2 C3 Logic a function C3 Logic b function C3 Time function C3 Time set

Setting dn-act. calc. 100 % Torque (ABS) 150 % Trip T>T1 Run T>T2 Output logic 3 Slip compensation Offset 1 0.00 % 150.00 % 20.0 s 20.0 s N.O. Run dn-act. calc. dn-act. meas. E1 =! E2 15.0 % Run Logical zero AND OR On + Off delayed 100.0 s

MX - Operating Instructions for Decanter-Centrifuges - page 40

Notes: Check the direction of rotation of the electric motor for the hydraulic system before start-up! To change direction, two motor phases must be crossed. In order to avoid damage to the hydraulic pump, the motor speed must be limited to the lower operating speed of the gear pump. Parameter C3.00 = Pump min. speed Nominal motor speed 50 Hz

In motors with external cooling, the thermal motor protection model must be adjusted (set parameter E2.02 to 100%). In terms of control engineering, it is not necessary to supply the externally measured differential speed. However, this makes wear monitoring of the hydraulic system possible. The hydraulic system must be adjusted by control measurements of the differential speed in idle mode and with load. See parameters C6.32 and C6.33.

MX - Operating Instructions for Decanter-Centrifuges - page 41

Macro M4 Hydraulic 2
The following steps are necessary in order to parametrize and start up the hydraulic system of the centrifuge with differential speed monitoring (control mode): Parameter settings in the matrix fields

B1 B2 B3 B4 B5

Language selection Application macros Motor data Autotuning Short menu

German / English Hydraulic 2 Enter data from motor rating plate Perform with cold motor Input according to the following table

Parameters that must always be set: Para.No. C6.08 C6.09 C6.10 C6.11 C6.15 C6.16 C6.17 C6.18 C6.19 C6.21 C6.22 C6.30 C6.31 E2.00 Name dn min T1 dn max T2 Moment of inertia T-limit 1 Hysteresis 1 T-limit 2 Hysteresis 2 n bowl 100% i belt Pump volume Ballast volume Thermistor input Setting 0.0 rpm 0% 0.0 rpm 0% 1.0 kgm2 85 % 15 % 120 % 0% 0 rpm 1.000 0,00 cm3/r 0.00 i/r not active Notes Steady state char. point 1 Steady state char. point 2 of the backdrive system x 1.5 100% = nominal motor torque 100% = nominal motor torque Scaling of bowl speed

Thermal motor protection!

MX - Operating Instructions for Decanter-Centrifuges - page 42

Parameters to be set as required: Para.No. C3.00 C3.01 C4.05 C4.06 C4.10 C4.11 C6.07 C6.12 C6.13 C6.14 C6.20 E2.02 E2.03 E2.05 Name Minimal frequency Maximal frequency Prop. gain (kp) Integration time (Tn) Output scaling Output scaling + dn 100%= Curve Distortion Dig. hysteresis Filter time Imax at 0 Hz Imax at fnom Motor-time constant Setting 3.00 Hz 50.00 Hz 5.0 % 1.00 s 3.00 Hz 50.00 Hz 50.0 rpm Linear 0% 10 % 10.0 s 50% 100% 5 min Notes n min of gear pump! Setting of PID controller n min of gear pump! According to maximum speed Scaling of differential speed Selection of steady state characteristic

Filter for load monitoring 1/2 Adjust in motors with external cooling Thermal motor protection! Thermal motor protection!

Parameters to be set only after modifying configuration: Para.No. A6.00 A6.01 A6.02 C2.00 C2.01 C3.02 C4.04 C4.08 C4.09 C6.34 D1.04 D1.05 D1.06 D1.07 D1.09 D1.10 D1.11 D1.12 D1.14 D1.15 D1.16 D1.17 D2.00 Name Select. area 1 Select. area 2 Select. area 3 Acceleration ramp 1 Deceleration ramp 1 Rotation enable PID controller active Ref. value accel. ramp Ref. value decel. ramp dn-ref destination AIC destination AIC signal AIC value 0% AIC value 100% AI_2 destination AI_2 signal AI_2 value 0% AI_2 value 100% AI_3 destination AI_3 signal AI_3 value 0% AI_3 value 100% DI1 destination Setting dn-act. meas. n-bowl Torque 3.0 s 3.0 s Disable REV Yes 3.0 s 3.0 s PID ref. value PID act. value 4-20 mA 0.00 % 100.00 % n-bowl 4-20 mA 0.00 % 100.00 % dn preset 4-20 mA 0.00 % 100.00% Start FWD

MX - Operating Instructions for Decanter-Centrifuges - page 43

Para.No. D2.01 D2.02 D2.03 D2.04 D2.05 D3.00 D3.03 D3.04 D3.07 D4.01 D4.02 D4.03 D4.04 D6.06 D6.07 D6.08 D6.09 D6.10 E2.02

Name DI2 destination DI3 destination DI4 destination DI6 destination DI7 destination AO1 selection AO1-max Value AO2_2 selection AO2_2-max value Relay output 1 Relay output 2_2 Relay output 3_2 Relay output 2_3 Rem MP destination Rem MP min value Rem MP max value Rem / MP accel. time Rem / MP decel. time Ext. trip

Setting Ext. trip Motpot incr. Motpot decr. Ext. reset dn preset operat. dn-act. meas. 100% Torque (ABS) 150% Trip T>T1 Run T>T2 Offset 1 0.00 % 150.00% 20s 20s N.O. Run

MX - Operating Instructions for Decanter-Centrifuges - page 44

Notes: Check the direction of rotation of the electric motor before start-up! To change direction, two motor phases must be crossed. In order to avoid damage to the hydraulic pump, the motor speed must be limited to the lower operating speed of the gear pump. Parameter C3.00 = Pump min. speed Nominal motor speed 50 Hz

In motors with external cooling, the thermal motor protection model must be adjusted (set parameter E2.02 to 100%)

MX - Operating Instructions for Decanter-Centrifuges - page 45

Notes:

MX - Operating Instructions for Decanter-Centrifuges - page 46

B6
B6.00

Bus connection

Configuration and Diagnosis of the Serial Port

BUS CONFIGURATION Bus selection


0 . . . no bus 1 . . . PROFIBUS DP 2 . . . RS 232 Parameter B6.00 allocates the selected port for serial communication.

VICB

no bus

B6.01

Remote selection
0 . . . terminal strip 1 . . . bus

VCB

terminal strip

Parameter B6.01 defines whether the remote control commands (Start, Stop, ...) are to be accepted via the terminal strip (digital inputs) or using the control word (bits 0...10).

B6.02

Slave adress

VCB

0 ... 0 ... 126

In order to accept the set slave address in the communications processor, the device must be rebooted after correct saving (home field) either by switching off the mains supply for a moment (including any 24 V buffer voltage), or by activating the routine "Test power part" (F1.01).

B6.03

At trip of bus
0 1 2 3 4 5 . . . Trip immediately . . . Trip after 10 sec. . . . Trip after 1 min. . . . Trip after 10 min. . . . Warning . . . Deceleration

VICB

trip immediately

This parameter defines the reaction of the inverter to a trip (interruption) of the bus communication.

At software version DZ3 this parameter is not supported !

B6.04

Main Reference Value 1


0 . . . not used 1 . . . f-ref Manual 2 . . . f-ref Auto 3 . . . f-correction 4 . . . T-limit 5 . . . PID reference value 6 . . . PID actual value 7 . . . Offset 1 8 . . . Offset 2 9 . . . Bowl speed 10 . . dn-preset

VICB

not used

100 % = fmax C3.01 100 % = fmax C3.01 100 % = fmax C3.01 100 % = Nom. motor torque 100 % = 100 % 100 % = 100 % 100 % = Nom. motor torque 100 % = Nom. motor torque 100 % = 4000 hex 100 % = (C6.07)

If several settings are not chooseable, they are already reserved from other reference value sources !!

The Main Reference Value 1 is used as a source for various reference value settings. Parameter B6.04 is used to assign a corresponding function to the BUS Main Reference Value 1.

MX - Operating Instructions for Decanter-Centrifuges - page 47

The reference value branches f-ref Man, f-ref Auto and f-correction are standardized in Hz, whereby 100% is equivalent to maximum frequency parametrized using parameter C3.01. The reference values for torque limitation, PID reference value and PID actual value are standardized directly in %.

B6.05 B6.06 B6.07 B6.08

Auxiliary Auxiliary Auxiliary Auxiliary

reference reference reference reference

value value value value

2 3 4 5

VICB VICB VICB VICB

not not not not

used used used used

Possible settings, see B6.04.

B6.09

Main Actual Value 1

VCB

f-output
100% = fmax (C3.01) Hz 100% = fmax (C3.01) Hz 100% = Nom. motor current (B3.01) A 100% = Nom. motor torque (B3.00) Nm 100% = Nom. motor torque (B3.00, B3.04) Nm 100% = Nom. motor power (B3.00) kW 100% = Nom. motor voltage (B3.02) V 100% = fmax in rpm (C3.01 * 60 / 2p) rpm 100% = fmax in rpm (C3.01 * 60 / 2p) rpm 100% = fmax (C3.01) Hz 100% = Nom. motor torque Nm 100% = Input standardization % 100% = Input standardization % 100% = Input standardization % 100% = 10 V = 4000 hex 100% = 20 mA = 4000 hex 100% = 20 mA = 4000 hex 100% = 813 V at MX 400 and 500; 1200 V at MX 700 100% = C6.07 100% = C6.07 100% = C6.21 100% = C6.07

0 . . . not used A3.00 1 . . . f-output 2 . . . f-output (ABS) 3 . . . output current A2.03 4 . . . torque A2.01 5 . . . torque (ABS) 6 . . . power A2.04 7 . . . motor voltage 8 . . . n-output 9 . . . n-output (ABS) 10 . . int. f-ref. after decel., before fs 11 . . int. T-ref. A4.13 12 . . PID reference value C4.00 13 . . PID actual value C4.01 14 . . PID controller deviation 15 . . AIV A4.00 16 . . AIC A4.02 17 . . AI_2 A4.04 18 . . DC-voltage A3.02 19 20 21 22 . . dn-act. calculate . . dn-reference . . bowl speed . . dn-act. measure

With the help of this parameter, the selected analog value information is assigned to the Main Actual Value 1 with the appropriate standardization. All actual values are then available in filtered form through the relevant adjustable "Actual value filter". Note: The default setting for actual value allocation configures the display values for local control and the actual value plotter in the software package MATRIX (8781862.02).

MX - Operating Instructions for Decanter-Centrifuges - page 48

B6.10 B6.11 B6.12 B6.13 B6.14 B6.15 B6.16 B6.17 B6.18 B6.19

Act. 1 Filter time Auxiliary actual value 2 Act. 2 Filter time Auxiliary actual value 3 Act. 3 Filter time Auxiliary actual value 4 Act. 4 Filter time Auxiliary actual value 5 Act. 5 Filter time
Possible settings, see B6.09.

VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB

0,00 ... 0,10 ... 10,00 s n-output 0,00 ... 0,10 ... 10,00 output current 0,00 ... 0,10 ... 10,00 torque 0,00 ... 0,10 ... 10,00 power 0,00 ... 0,10 ... 10,00 not used

Time behaviour for the PT1 Actual Value Filter.

s s s s

Bit 11 - Control word


0 . . . not used . 1...16 not allowed . 17 . . Manual (Auto) 18 . . Local (Rem.) 19 . . 2. ramp 20 . . 2. param.UM2 21 . . not allowed 22 . . EXT trip 23 . . EXT motor trip 24 . . Insul. fault 25 . . Ext. BU-trip 26 . . not allowed 27 . . EXT T-limit 28 . . PID active 29 . . PID enable 30 . . Sp. contrl. active 31 . . Sp. ctrl. static 32 . . Mains ON (OFF) 33 . . Para-locked 34 . . Cut-off 35 . . Stoping 36 . . dn-preset operation 37 . . FWD (REV)

1 = Manual reference value

Program accordingly with E3.02 in addition Program accordingly with E2.11 in addition

in addition to F6.00 0 = Stoping 1 = n preset operation 1 = clockwise rotation

Parameter B6.19 allocates the corresponding digital input commands to bit 11 of the control word (configured in the DP-Master). For the function of these commands, please see the Operating Manual of the MX. See Parameter Group 2.

B6.20 B6.21 B6.22 B6.23

Bit Bit Bit Bit

12 13 14 15

Control Control Control Control

word word word word

VCB VCB VCB VCB

not not not not

used used used used

Possible settings, see B6.19.

MX - Operating Instructions for Decanter-Centrifuges - page 49

B6.24

Bit 11 - Status word


0 . . . not used 1 . . . Ready 2 . . . Run 3 . . . Trip 4 . . . Ready + Run 5 . . . Warnings 6 . . . Generator operation 7 . . . Mains ON 8 . . . Local (Rem) 9 . . . f>f level 10 . . Lift brake 11 . . Outp. Comp. C1 12 . . Outp. Comp. C2 13 . . Outp. Comp. C3 14 . . Outp. Comp. C4 15 . . Outp. Logic L5 16 . . Outp. Logic L6 17 . . Thyristor ON 18 . . DI1 19 . . DI2 20 . . DI3 21 . . DI4 22 . . DI6_2 23 . . DI7_2 24 . . DI8_2 25 . . T > T1 26 . . T > T2

VCB

DI1

Contact closed = 1 Contact closed = 1 Contact closed = 1 Contact closed = 1 Contact closed = 1 Contact closed = 1 Contact closed = 1

The parameter B6.26 assigns the relevant digital status information to bit 11 of the status word (configured by DP Slave = MX). For description of the individual digital output functions, see the MX Operating Manual, Parameter Group D4. Note: The default settings for bit allocation are used for visualization of the digital inputs in the user software MATRIX.

B6.25 B6.26 B6.27 B6.28

Bit Bit Bit Bit

12 13 14 15

Status Status Status Status

word word word word

VCB VCB VCB VCB

DI2 DI3 DI4 DI6_2

Possible settings, see B6.24.

More information about the Profibus-connection are given in the Manual Opion Profibus PBO 1 (Nr. 8 074 575).

MX - Operating Instructions for Decanter-Centrifuges - page 50

MX Parameterlist with Profibus Data corresponding to Profidrive-Profile

Para.No. Description VB O2 O2 O2 O2 O2 N2 N2 N2 N2 N2 N2 ----------------------------------0 --------1 ---------

PNU

Code

D-Typ. Standardization

Min.

Max.

Default (0) Start 0->1 (5) Stop (0) Remote 0 (1) Ready +0 rpm +0 Nm 0% 0,0 A +0,0 kW 0,0 kVA

Value

A1 Home - basic display A 1 00 Save Backup A 1 01 Device-Mode A 1 02 Operate-Mode A 1 03 Inverter status A 1 04 LED-state A2 Actual values motor A 2 00 Speed A 2 01 Torque 16384.0 Mnom-motor (B3.00/B3.04*60/2/pi) 100.0 Inom-inverter (A3.06) Pnom-motor (B3.00) SN (B3.01*B3.02)

971 100 891 101 102

110 111

A A A A

2 2 2 2

02 03 04 05

Motor charge Motor current Shaft power Apparent power

112 113 114 115

A 2 06 A 2 07 A 2 08 A 2 09 A 2 10 A 2 11 A3 Actual A 3 00 A 3 01 A 3 02 A 3 03 VCB VCB N2 N2 N2 N2

Motor voltage Slip frequency Speed process [v] Speed process [n] Calculation factor v Calculation factor n values inverter Output frequency Inverter charge DC - voltage Heatsink temp.

116 117 118 119 120 121

N2 N2 NF NF NF NF

812.81875 (1200.0 at 690 V) 163.84 --------163.84 100.0 812.81875 (1200.0 at 690 V) 0.01

---------10,000 -10,000 ---------

--------+10,000 +10,000 ---------

3V 0,0 Hz +0,00 m/min +0,00 rpm +1,000 +1,000 +0,00 Hz 0% 604 V +32 C

130 131 132 133

Para.No. Description (0) 2,5 kHz


MX 400/100C132

PNU O2 --OS4[4] --NF --OS4[4] --OS4[2] --OS4[2] --OS4[4] --O2 --208 A 8844110.01 DZ3 8782429.03 123456 (1) Rdy to sw. on +0,5 % +0,25 Hz +0,0 % +0,00 Hz +0,0 % +0,01 Hz +0,0 % +0,01 Hz +0,00 Hz +0,00 Hz +0,01 Hz +0,00 Hz +0,00 Hz 200,0 % 0 1 0 0406 hex +0,00 Hz +0,00 Hz N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 O2 O2 O2 V2 N2 N2 100.0 163.84 (100.0) 100.0 163.84 (100.0) 100.0 163.84 (100.0) 100.0 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 163.84 100.0 --------163.84 (100.0) 163.84 (100.0) -----------------------------------------------------------------------------------------------------------------

Code

D-Typ. Standardization

Min.

Max.

Default

Value

A 3 04 Act. pulse frequency A 3 05 Invertertype A 3 06 Nominal current C A 3 07 Hardware version A 3 08 Software-name A 3 09 Software-version A 3 10 Serial number A 3 11 Inverter status A4 Ref. values inverter A 4 00 AIV 0..10V A 4 01 AIV scaled A 4 02 AIC 0(4)..20mA A 4 03 AIC scaled A 4 04 AI_2 0(4)..20mA A 4 05 AI_2 scaled A 4 06 AI_3 0(4)..20mA A 4 07 AI_3 scaled A 4 08 Pre-set ref. A 4 09 Loc-MP ref. value A 4 10 Rem-MP ref. value A 4 11 int.f-ref before accel. A 4 12 int.f-ref after accel. A 4 13 int. T-limit. ref. A 4 14 Digital input X1 A 4 15 Digital input X2 A 4 16 Digital input X3 A 4 17 Inverter control word A 4 18 Bus-ref1 scal. A 4 19 Bus-ref2 scal.

134 802 136 803 801 800 804 135

140 141 142 143 144 145 146 147 148 149 150 151 152 153 160 161 162 154 155 156

Para.No. Description N2 N2 N2 NF NF NF VCB VCB VCB VCB VCB O2 --0 3 O2 O2 O2 O2 --------0 0 0 0 19 18 19 1 ------------------0,00 h 0,67 h 0,000 MWh (0) Outp. frequ. (11) int. f-ref (5) Motor current (0) not display. (0) German 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) ------------+0,00 Hz +0,00 Hz +0,00 Hz

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

157 158 159

810 812 811

190 191 192 193

850

864 861 862 860 863 VCB VCB VICB VCB -----------

O2 O2 O2 O2 O2

-----------

--0 0 0 0

--1 1 11 2

(0) Maindrive (0) Start 0->1 (0) Start 0->1 (0) Maindrive (0) not active 132,0 kW 239,0 A 400 V 50 Hz 1488 rpm
(0) 400V;50/60Hz

A 4 20 Bus-ref3 scal. A 4 21 Bus-ref4 scal. A 4 22 Bus-ref5 scal. A5 Time / kWh A 5 00 Operating hours MO A 5 01 Operating hours FI A 5 02 kWh - meter A6 Display A 6 00 Selection area 1 A 6 01 Selection area 2 A 6 02 Selection area 3 A 6 03 Display of limitation B1 Language selection B 1.00 Language selection B2 Application macros B 2 00 Display of macro B 2 01 Store UM1 B 2 02 Store UM2 B 2 03 Macro selection B 2 04 Enable 2. ParaSet B3 Motor data B 3 00 Nominal power B 3 01 Nominal current B 3 02 Nominal voltage B 3 03 Nominal frequency B 3 04 Nominal speed B 3 05 Line voltage B 3 06 Overmodulation B 3 07 Sin. motorfilter VICB VICB VICB VICB VICB VICB VICB VICB --NF NF NF NF NF O2 O2 O2 0,0 0,0 0 25 0 0 0 0 2500,0 2500,0 1000 300 18000 3 1 1 (0) not active (0) not used

10 11 12 13 14 16 17 15

Para.No. Description

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

1 99999 4,000
20000,00

B4 B 4 B 4 B 4 B 4 B 4 B 4 B6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 B 6 VICB VICB VICB VICB VICB 2500,0 --2 1 126 3 6 6 6 6 6 19 10,00 19 10,00 19 10,00 19 10,00 19 10,00 36 36 O2 NF NF NF NF N2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 T2 O2 T2 O2 T2 O2 T2 O2 T2 O2 O2 --------------------0.005 --0.005 --0.005 --0.005 --0.005 ----0 0 0 0 0 0 0 0 0 0 0,00 0 0,00 0 0,00 0 0,00 0 0,00 0 0 (0) no bus (0) terminal 0 (0) warning (0) not used (0) not used (0) not used (0) not used (0) not used (1) f-output 0,10 s (8) n-output 0,10 s (3) Outp. current 0,10 s (4) Torque 0,10 s (6) Power 0,10 s (0) not used (0) not used ----------Inom inverter (A3.06) 0 0 0,000 0,00 0,0 --(0) Start 0->1 3611 1,246 s 15,24 mOhm 72,7 A +0,0 A VICB VICB VCB VCB VICB VICB VICB VICB VICB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB

Autotuning 00 Start tuning 01 Scattering factor 02 Rotor-time constant 03 Stator resistance 04 Magnetization current 05 Autotuning current Bus connection 00 Bus selection 01 Remote selection 02 Slave address 03 At trip of bus 04 Main-reference1 05 Aux.-reference2 06 Aux.-reference3 07 Aux.-reference4 08 Aux.-reference5 09 Main-actual value1 10 Act1 filter time 11 Aux.-actual value 2 12 Act2 filter time 13 Aux.-actual value 3 14 Act3 filter time 15 Aux.-actual value 4 16 Act4 filter time 17 Aux.-actual value 5 18 Act5 filter time 19 Bit 11 Control word 20 Bit 12 Control word

870 20 21 22 23 24

928 701 918 703 880 881 882 883 884 885 709 886 711 887 713 888 715 889 717 933 934

Para.No. Description VCB VCB VCB VCB VCB VCB VCB VCB

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

B B B B B B B B B B B B B B B B B B B B B B B B B B B B B VCB

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Bit 13 Control word Bit 14 Control word Bit 15 Control word Bit 11 Status word Bit 12 Status word Bit 13 Status word Bit 14 Status word Bit 15 Status word Slave-status Baudrate Watch Dog Stat. Communication type Bus control word Bus Main reference1 Bus aux. reference2 Bus aux. reference3 Bus aux. reference4 Bus aux. reference5 Bus status word Bus Main actual1 Bus aux. actual Bus aux. actual3 Bus aux. actual4 Bus aux. actual5 Inverter control word Inverter status Parametr.buff.1 Parametr.buff.2 Parametr.buff.3

935 936 937 939 940 941 942 943 728 963 730 731 967 733 734 735 736 737 968 739 740 741 742 743 760 761 744 745 746

O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 V2 O2 O2 O2 O2 O2 V2 O2 O2 O2 O2 O2 V2 O2 O2 O2 O2

-----------------------------------------------------------

0 0 0 0 0 0 0 0 ------0 -----------------------------------

36 36 36 34 34 34 34 34 ------3 -----------------------------------

(0) not used (0) not used (0) not used (18) DI1 (19) DI2 (20) DI3 (21) DI4 (22) DI6_2 (3) PBO1 missing (0) 12 MBaud (0) Scan B.Rate (1) Type 2 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0031 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0406 hex (1) Rdy to sw. on 0000 hex 0000 hex 0000 hex

Para.No. Description O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 VCB VCB VCB VICB VICB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB N2 N2 O2 O2 O2 N2 N2 N2 N2 N2 N2 N2 N2 N2 O2 100.0 163.84 ------163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 (100.0) 163.84 --0 5 0 0 0 -327,68 -327,68 -327,68 -327,68 -327,68 -327,68 -327,68 -327,68 -10,00 0 30 45 2 4 5 +327,67 +327,67 +327,67 +327,67 +327,67 +327,67 +327,67 +327,67 +10,00 4 1% 10 Hz (1) Decel. ramp (0) no brk. func. (0) not used +0,00 Hz +0,00 Hz +0,00 Hz +0,00 Hz +0,00 Hz +0,00 Hz +0,00 Hz +0,00 Hz +0,00 Hz (0) not active ------------------------------------------------------------------------------0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex 0000 hex

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

B 6 50 Parametr.buff.4 B 6 51 Parametr.buff.5 B 6 52 Parametr.buff.6 B 6 53 Parametr.buff.7 B 6 54 Config. buff. 1 B 6 55 Config. buff. 2 B 6 56 Diagnose buff.1 B 6 57 Diagnose buff.2 B 6 58 Diagnose buff.3 B 6 59 Diagnose buff.4 B 6 60 Diagnose buff.5 B 6 61 Diagnose buff.6 B 6 62 Global control C1 General functions C 1 00 Increase start torque C 1 01 Increase range C 1 02 Stop mode C 1 03 Braking mode C 1 04 Preset. ref. destination C 1 05 Pre-set ref. 1 C 1 06 Pre-set ref. 2 C 1. 07 Pre-set ref. 3 C 1 08 Pre-set ref. 4 C 1 09 Pre-set ref. 5 C 1 10 Pre-set ref. 6 C 1 11 Pre-set ref. 7 C 1 12 Pre-set ref. 8 C 1 13 Jog frequency C 1 14 Economy mode

747 748 749 750 751 752 753 754 755 756 757 758 759

300 301 302 316 303 304 305 306 307 308 309 310 311 312 313

Para.No. Description

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

320 321 322 323 324 325 VCB VCB VICB N2 N2 O2 163.84 163.84 --0,00 25,00 0 300,00 300,00 2 0,00 Hz 50,00 Hz (2) Enable FW/RV

VCB VCB VCB VCB VCB VCB

T2 T2 T2 T2 O2 O2

0.1 0.1 0.1 0.1 -----

0,0 0,0 0,0 0,0 0 0

3200,0 3200,0 3200,0 3200,0 3 2

5,0 s 5,0 s 20,1 s 20,1 s (0) no S-ramp (0) Begin + End

330 331 332

340 341 342 343 344 345 346 347 348 349 351 352 VICB VCB VCB VCB VCB VCB VCB VCB O2 VICB VICB O2 O2 --------0 0

N2 N2 N2 N2 O2 N2 T2 T2 T2 T2 N2 N2

100.0 100.0 100.0 163.84 --1600.0 0.01 0.01 0.1 0.1 163.84 163.84

--------0 0,0 0,00 0,00 0,0 0,0 -300,00 -300,00

--------2 3199,9 320,00 320,00 3200,0 3200,0 +300,00 +300,00 --1 2

+0,0 % +0,0 % +0,0 % 0,0 Hz (0) no 0,0 % 0,00 s 0,00 s 0,0 s 0,0 s 0,00 Hz 0,00 Hz (0) not active (0) not active (0) not active

C2 Ramp selection C 2 00 Acceleration ramp 1 C 2 01 Deceleration ramp 1 C 2 02 Acceleration ramp 2 C 2 03 Deceleration ramp 2 C 2 04 S-ramp C 2 05 S-ramp mode C3 Speed range C 3 00 Min. frequency C 3 01 Max. frequency C 3 02 Rotation C4 PID-controller C 4 00 Ref. value monitoring C 4 01 Act. value monitoring C 4 02 Deviation C 4 03 PID output C 4 04 PID enable C 4 05 Prop. grain (kp) C 4 06 Integration time (Tn) C 4 07 Derive time (Tv) C 4 08 Ref. accel. ramp C 4 09 Ref. decel. ramp C 4 10 Output scaling C 4 11 Output scaling + C5 Speed search C 5 00 Speed search C6 Special functions C 6 00 Contactor control C 6 01 Crane function

370

380 381

Para.No. Description VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB N2 T2 T2 NF 163,84 0,1 0,1 1,0 NF N2 N2 N2 N2 T2 NF NF NF N2 N2 O2 1,0 100,0 100,0 100,0 100,0 0,005 1,0 1,0 1,0 C6.07 100,0 0,0 0 0 0 0 0,0 1 0,000 0,000 -100 -50 0 0 0,1 0,1 0,00 N2 N2 16384,0 100,0 0 0 100 50 25,0 200 50 200 50 100,0 6000 1000,000 1000,000 +100 +50 10 100 150,0 150,0 1000,00 NF N2 N2 N2 N2 O2 1,0 C6.07 100,0 C6.07 100,0 1,0 -100,0 -200 -100,0 -200 0 200,0 +100,0 +200 +100,0 +200 3 0,1 rpm 1,0 rpm 1% 1,0 rpm 1% convex 1% 0% 0,0 kgm2 0% 0% 0% 1% 0s 0,1 rpm 0,000 0,000 1,0 rpm 1% not used 0,0 Hz 0,0 s 0,0 s 0,1 N2 T2 N2 N2 O2 163.84 0.005 100.0 16384.0 0,1 0,0 0 0 0 20,0 160,0 150 300 10 2,0 Hz 0,3 s 100 % 5 not used

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

C C C C C

6 6 6 6 6

02 03 04 05 06

Braking frequency Braking time Braking current Max. n-difference f-ref. destination

382 383 384 385 1001

C C C C C C

6 6 6 6 6 6

07 08 09 10 11 12

dn 100% = dn min T1 dn max T2 Curve

1016 1002 1003 1004 1005 1006

C 6 13 C 6 14

Distortion Dig. hysteresis

1007 1008

C C C C C C C C C C C C

6 6 6 6 6 6 6 6 6 6 6 6

15 16 17 18 19 20 21 22 23 24 25 26

Inertia Torque limit 1 Hysteresis 1 Torque limit 2 Hysteresis 2 Filter time Bowl speed 100% i-belt i-gearbox dn-stoping Friction torque f/t destination

1009 1010 1011 1012 1013 1014 1015 1017 1018 1019 1021 1022

C C C C

6 6 6 6

27 28 29 30

Jolt frequency REV time FWD time Pump volume

1023 1024 1025 1026

Para.No. Description VCB VCB VCB VCB VCB VCB VCB VICB VCB VCB VCB VICB VCB VCB VCB VCB VICB VCB VCB VCB VCB VICB VCB VCB VCB VCB VICB O2 --0 35 O2 N2 N2 T2 O2 O2 N2 N2 T2 O2 O2 N2 N2 T2 O2 O2 N2 N2 T2 --163.84 (100.0) 163.84 (100.0) 0.005 ----163.84 (100.0) 163.84 (100.0) 0.005 ----163.84 (100.0) 163.84 (100.0) 0.005 ----163.84 (100.0) 163.84 (100.0) 0.005 0 -327,68 -327,68 0,00 0 0 -327,68 -327,68 0,00 0 0 -327,68 -327,68 0,00 0 0 -327,68 -327,68 0,00 6 +327,67 +327,67 10,00 6 1 +327,67 +327,67 10,00 6 1 +327,67 +327,67 10,00 6 1 +327,67 +327,67 10,00 T2 NF NF 0,005 1,0 1,0 0,0 -1,000 0,000 30,0 1000,00 1000,00 0,00 s -1,000 0,000 (0) not used +0,01 Hz +50,01 Hz 0,05 s (2) f-ref Auto (1) 4-20mA +0,00 Hz +50,00 Hz 0,05 s (0) not used (0) 0-20mA +0,01 Hz +50,01 Hz 0,05 s (0) not used (0) 0-20mA +0,01 Hz +50,01 Hz 0,05 s (1) Start FWD NF NF NF O2 1,0 1,0 1,0 0,00 0,000 0 0 200,00 2,000 100 10 0,1 0,000 0% not used

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

C C C C

6 6 6 6

31 32 33 34

Ballast volume Calibration factor Vol. efficiency dn-ref destination

1028 1027 1029 1030

1020 1050 1051

C 6 35 Stop delay C 6 36 i-gearbox 2 C 6 37 Belt factor D1 Analogue inputs D 1 00 AIV-destination D 1 01 AIV-value 0% D 1 02 AIV-value 100% D 1 03 AIV filter time D 1 04 AIC-destination D 1 05 AIC-signal D 1 06 AIC-value 0% D 1 07 AIC-value 100% D 1 08 AIC filter time D 1 09 AI_2-destination D 1 10 AI_2-signal D 1 11 AI_2-value 0% D 1 12 AI_2-value 100% D 1 13 AI_2 filter time D 1 14 AI_3-destination D 1 15 AI_3-signal D 1 16 AI_3-value 0% D 1 17 AI_3-value 100% D 1 18 AI_3 filter time D2 Digital inputs D 2 00 DI1-destination

400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418

441

Para.No. Description VICB VICB VICB VICB VICB VICB VICB VICB VICB VICB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB O2 O2 O2 O2 O2 ----------0 0 0 0 0 O2 O2 N2 N2 O2 O2 N2 N2 O2 O2 N2 N2 ----100.0 100.0 ----100.0 100.0 ----100.0 100.0 0 0 -200 -200 0 0 -200 -200 0 0 -200 -200 21 1 +200 +200 21 1 +200 +200 21 1 +200 +200 31 31 31 31 31 (2) f-outp. abs. (1) 4-20mA +0 % +100 % (0) not used (1) 4-20mA +0 % +100 % (0) not used (1) 4-20mA +0 % +100 % (25) ON (+24V) (4) Ready+Run (0) not used (0) not used (0) not used O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 --------------------0 0 0 0 0 0 0 0 0 0 35 35 35 35 35 35 35 35 35 35 (2) Start REV (19) 2. ramp (26) EXT-Reset (0) not used (0) not used (0) not used (0) not used (0) not used (0) not used (0) not used

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

442 443 444 445 446 447 448 449 465 466

D 2 01 DI2-destination D 2 02 DI3-destination D 2 03 DI4-destination D 2 04 DI6_2-destination D 2 05 DI7_2-destination D 2 06 DI8_2-destination D 2 07 DI5_3-destination D 2 08 DI6_3-destination D 2 09 DI7_3-destination D 2 10 DI8_3-destination D3 Analogue outputs D 3 00 AO1-selection D 3 01 AO1_signal D 3 02 AO1-min. value D 3 03 AO1-max. value D 3 04 AO2_2-selection D 3 05 AO2_2-signal D 3 06 AO2_2-min. value D 3 07 AO2_2-max. value D 3 08 AO2_3-selection D 3 09 AO2_3-signal D 3 10 AO2_3-min. value D 3 11 AO2_3-max. value D4 Digital outputs D 4 00 +24 dig. output D 4 01 Relay output 1 D 4 02 Relay output 2_2 D 4 03 Relay output 3_2 D 4 04 Relay output 2_3

215 451 452 453 216 455 456 457 217 459 460 461

200 201 202 203 204

Para.No. Description VCB VCB VCB VCB VICB VCB VICB VICB VCB VCB VCB VCB VCB VCB VCB VCB VICB VCB VCB VCB VCB VCB VICB VCB VCB VCB VCB O2 N2 N2 T2 T2 O2 O2 N2 N2 T2 T2 --163.84 (100.0) 163.84 (100.0) 0.1 0.1 ----163.84 (100.0) 163.84 (100.0) 0.1 0.1 0 +0,00 +0,00 0,0 0,0 0 0 -327,68 -327,68 0,0 0,0 1 +327,67 +327,67 3200,0 3200,0 1 5 +327,67 +327,67 3200,0 3200,0 O2 O2 O2 N2 N2 T2 N2 T2 T2 T2 N2 T2 ------16384.0 1638.4 0.005 1638.4 0.005 0.005 0.005 1638.4 0.005 0 0 0 -10000 0,0 0,00 0,0 0,00 0,00 0,00 0,0 0,00 2 2 2 +10000 200,0 10,00 20,0 10,00 1,00 10,00 10,0 1,00 (0) no encoder (0) low (0) not active +1024 0,0 0,00 s 0,0 % 0,00 s 0,00 s 0,00 s 0,0 0,00 s (0) f-ref. value +0,00 Hz +50,00 Hz 10,0 s 10,0 s (0) not active (0) not used +0,01 Hz +50,01 Hz 10,0 s 10,0 s O2 N2 N2 N2 --163.84 163.84 163.84 0 0,00 0,00 0,1 31 300,00 300,00 10,0 (0) not used 5,01 Hz 2,01 Hz 0,5 Hz

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

205 476 477 478

D 4 05 Relay output 3_3 D 4 06 f-Level ON D 4 07 f-Level OFF D 4 08 Hyst. f=fref D5 Speed feedback D 5 00 Encoder/slipcompens. D 5 01 Dyn. slipcompens. D 5 02 Speed ctrl. active D 5 03 Pulse/rotation D 5 04 Speed ctrl. Kp D 5 05 Speed ctrl. Tn D 5 06 Speed ctrl. Static D 5 07 Act. value PT1 time D 5 08 Act. value DT1 time D 5 09 Set value PT1 time D 5 10 Set value offer. D D 5 11 Set value offer. PT1 D6 Electr. Motorpot D 6 00 Loc/MP destination D 6 01 Loc/MP-min. value D 6 02 Loc/MP-max. value D 6 03 Loc/MP accel. time D 6 04 Loc/MP decel. time D 6 05 Loc. ref. storage D 6 06 Rem/MP destination D 6 07 Rem/MP min. value D 6 08 Rem/MP max. value D 6 09 Rem/MP accel. time D 6 10 Rem/MP decel. time

570 581 571 572 573 574 575 576 577 578 579 580

480 481 482 483 484 485 486 487 488 489 490

Para.No. Description VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB O2 O2 O2 T2 O2 T2 O2 T2 O2 ------0.005 --0.005 --0.005 --0 0 0 0,0 0 0,0 0 0,0 0 1 3 6 160,0 6 160,0 6 160,0 2 O2 O2 N2 N2 N2 T2 T2 N2 N2 O2 N2 O2 T2 ----100.0 100.0 163.84 0.1067 (6,4s/60) 0.1 163.84 100.0 --16384.0 --0.005 0 0 0 0 0 0 0 0 0 0 200 0 0,0 3 1 150 150 300 3200 160 20 150 2 18000 6 160,0 N2 N2 100.0 100.0 10 10 150 200 150 % 200 % (0) not active (0) trip 50 % 100 % 30 Hz 5 min 60 s 5 Hz 80 % (1) trip 3200 rpm (0) not active 1,0 s (0) not active (0) not active (0) not active 0,0 s (0) not active 10,0 s (2) N.O.Rdy+Run 5,0 s (0) no trip O2 O2 ----0 0 1 1 (1) terminals (0) not active

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

492 491

500 501

D 6 11 Rem.MP commands D 6 12 Rem ref. storage E1 Overload limit E 1 00 Current max. value E 1 01 Torque max. value E2 Motor protection E 2 00 Thermistor input E 2 01 Thermistor protection E 2 02 I max at 0 Hz E 2 03 I max at fnom. E 2 04 Therm. f-limit E 2 05 Motor-time constant E 2 06 Stalling time E 2 07 Stalling frequency E 2 08 Stalling current E 2 09 n>> protection E 2 10 n max Motor E 2 11 Ext. motor trip E 2 12 Delay for E2.11 E3 Trip / Reset E 3 00 Autoreset 3x E 3 01 4mA-supersision E 3 02 EXT - trip E 3 03 Delay for E3.02 E 3 04 Insulation fault E 3 05 Delay for E3.04 E 3 06 Trip of ext. BU E 3 07 Delay for E3.06 E 3 08 Undervoltage

522 511 512 513 514 515 516 517 518 519 520 523 524

530 531 536 537 538 539 525 526 534

Para.No. Description VCB VCB VICB VICB VICB VICB VCB VCB VCB VCB VCB VICB VICB O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 --------------------------0 0 0 0 0 0 0 0 0 0 0 0 0 O2 O2 ----0 0 2 2 1 1 4 3 3 3 1 3 2 2 3 3 2 N2 N2 163.84 163.84 5,00 0,00 300,00 4,00 5,00 Hz 0,00 Hz (0) 2,5 kHz (0) 2,5 kHz (0) Start 0->1 (0) Start 0->1 (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text O2 O2 O2 O2 O2 ----------0 0 0 0 0 2 2 1 1 1 (0) Local/Remote (0) Local/Remote (0) keypad (0) keypad (0) Loc. act. only T2 O2 0.005 --0,0 0 20,0 1 2,0 s (1) active

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

544 535

540 541 543 545 542

550 551

E 3 09 Delay for E3.08 E 3 10 Local Reset E4 Control enabled E 4 00 Ref. value frequency E 4 01 Control command E 4 02 Loc/Rem-switch E 4 03 Control mode local E 4 04 Local STOP-key E5 Skip frequencies E 5 00 Skip frequency E 5 01 Hysteresis E6 Switching frequency E 6 00 Min. pulse frequency E 6 01 Max. pulse frequency F1 Help - functions F 1 00 Test power part F 1 01 Test control part F 1 02 Overvoltage F 1 03 Undervoltage F 1 04 Overcurrent F 1 05 External trip F 1 06 4mA-fault F 1 07 Motor temp. >> F 1 08 Thermistor trip F 1 09 Ext. motor trip F 1 10 Motor overload F 1 11 Stalling protection F 1 12 Insulation fault

560 561

871 872 602 603 604 605 606 607 608 609 610 611 623

Para.No. Description O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 O2 VICB VICB O2 O2 ----0 0 1 1 (0) Start 0 ->1 (0) Start 0 ->1 ------------------------------0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 1 2 3 1 2 2 2 0 2 3 2 2 2 2 (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text (0) text

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

627 612 624 613 614 615 616 617 618 619 620 621 622 625 626

630 631

F 1 13 Trip of ext. BU F 1 14 Motor overspeed F 1 15 Encoder trip F 1 16 Heatsink temp. > F 1 17 PCB ZB temp. > F 1 18 Powerpart fault F 1 19 AR-fault F 1 20 Int. communication F 1 21 UI-fault F 1 22 Crane overload F 1 23 Bus comm. 1 F 1 24 Bus comm. 2 F 1 25 PBO1 fault F 1 26 24V turn-off F 1 27 Invalid event F2 Factory default F 2 00 Load macro 1 F 2 01 Load motor data F3 Failure memory F 3 00 Current no. F 3 01 Review F 3 02 Trip number F 3 03 Trip cause F 3 04 Operating hours FI F 3 05 Output frequency F 3 06 Speed F 3 07 Motor current F 3 08 DC-voltage F 3 09 Heatsink temp. VB N2 O2 N2 O2 NF N2 N2 N2 N2 N2 16384.0 --16384.0 ----163.84 16384.0 Inom inverter (A3.06) 812.81875 (1200.0 at 690 V) 0.01 --0 ------------------15 ----------------4 (0) newest event 5 (58) Mot.temp.> 380,09 h +42,00 Hz +1258 rpm 88 A 615 V +58 C

952 821 822 823 824 825 835 826 827 828

Para.No. Description N2 O2 O2 V2 O2 V2 VCB VCB VCB VCB VCB VCB VCB VICB VCB VCB VCB VCB VCB VCB VCB VICB VCB VCB VCB VCB VCB VCB O2 T2 N2 O2 N2 O2 T2 O2 O2 T2 N2 O2 N2 O2 T2 O2 O2 T2 O2 T2 N2 O2 --0.005 100.0 --100.0 --0.1 ----0.005 100.0 --100.0 --0.1 ----0.005 --0.005 100.0 --0 0,0 -200,0 0 +0,0 0 0,0 0 0 0,0 -200,0 0 +0,0 0 0,0 0 0 0,0 0 0,0 -200,0 0 19 160,0 +200,0 3 +100,0 3 3200,0 33 19 160,0 +200,0 3 +100,0 3 3200,0 33 19 160,0 6 160,0 +200,0 3 ------0000 hex (0) 0.0 % 0,1 s +0,0 % (0) E1 > E2 +5,0 % (0) ON-delay 0,0 s (0) not used (0) 0.0 % 0,1 s +0,0 % (0) E1 > E2 +5,0 % (0) ON-delay 0,0 s (0) not used (0) 0.0 % 0,1 s (0) Ref. value 0,1 s +0,0 % (0) E1 > E2 163.84 ----------------------------+42,00 Hz (0) Remote (7) Operation 047F hex (1) n=nref

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

F F F F F

3 3 3 3 3

10 11 12 13 14

int.f-ref after accel. Operate-mode Inverter status Inverter control word Status/limit./warning

829 830 831 832 833

F 3 15 Trip AR F4 Configuration F 4 00 C1 signal to E1 F 4 01 C1 filter for E1 F 4 02 C1 comp. reference F 4 03 C1 comp. function F 4 04 C1 comp. hyst/band F 4 05 C1 time function F 4 06 C1 time set F 4 07 C1 destination F 4 08 C2 signal to E1 F 4 09 C2 filter for E1 F 4 10 C2 comp. reference F 4 11 C2 comp. function F 4 12 C2 comp. hyst/band F 4 13 C2 time function F 4 14 C2 time set F 4 15 C2 destination F 4 16 C3 signal to E1 F 4 17 C3 filter for E1 F 4 18 C3 signal to E2 F 4 19 C3 filter for E2 F 4 20 C3 comp. reference F 4 21 C3 comp. function

834

680 681 682 683 684 685 686 687 688 689 690 691 692 693 694 695 640 662 641 667 642 643

Para.No. Description VCB VCB VCB VCB VCB VCB VCB VICB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VCB VICB VCB VCB VCB VCB VCB VICB VCB VCB N2 O2 O2 O2 O2 O2 T2 O2 O2 T2 O2 T2 N2 O2 N2 O2 O2 O2 O2 O2 T2 O2 O2 O2 O2 O2 T2 O2 O2 O2 100.0 ----------0.1 ----0.005 --0.005 100.0 --100.0 ----------0.1 ----------0.1 ------+0,0 0 0 0 0 0 0,0 0 0 0,0 0 0,0 -200,0 0 0,0 0 0 0 0 0 0,0 0 0 0 0 0 0,0 0 0 0 +100,0 45 45 7 7 3 3200,0 33 19 160,0 6 160,0 +200,0 3 100,0 45 45 7 7 3 3200,0 33 45 45 7 3 3200,0 33 45 45 +5,0 % (0) Logical ZERO (0) Logical ZERO (1) OR (1) OR (0) ON-delay 0,0 s (0) not used (0) 0.0 % 0,1 s (0) Ref. value 0,1 s +0,0 % (0) E1 > E2 5,0 % (0) Logical ZERO (0) Logical ZERO (1) OR (1) OR (0) ON-delay 0,0 s (0) not used (0) Logical ZERO (0) Logical ZERO (1) OR (0) ON-delay 0,0 s (0) not used (0) Logical ZERO (0) Logical ZERO

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

C3 comp. hyst/band C3 logicbl. a D1 C3 logicbl. b D2 C3 logic. a funct. C3 logic. b funct. C3 time function C3 time set C3 destination C4 signal to E1 C4 filter for E1 C4 signal to E2 C4 filter for E2 C4 comp. reference C4 comp. function C4 comp. hyst/band C4 logicbl. a D1 C4 logicbl. b D2 C4 logic. a funct. C4 logic. b funct. C4 time function C4 time set C4 destination L5 signal to D1 L5 signal to D2 L5 logic function L5 time function L5 time set L5 destination L6 signal to D1 L6 signal to D2

644 210 211 647 648 649 650 668 651 669 652 676 653 654 655 212 213 658 659 660 661 677 585 586 587 588 589 590 591 592

Para.No. Description VCB VCB VCB VICB O2 O2 T2 O2 ----0.1 --0 0 0,0 0 7 3 3200,0 33 (1) OR (0) ON-delay 0,0 s (0) not used

PNU

Code

D-Typ. Standardization

Min.

Max.

Default

Value

593 594 595 596

F 4 52 L6 logic function F 4 53 L6 time function F 4 54 L6 time set F 4 55 L6 destination F5 Diagnosis, Offset F 5 00 SensorA-Offset F 5 01 SensorB-Offset F 5 02 SensA5kHz-Offset F 5 03 SensB5kHz-Offset F 5 04 SensA10kHz-Offset F 5 05 SensB10kHz-Offset F6 Code lock F 6 00 Code F 6 01 Code value F 6 02 Para-Access VCB VCB VCB VCB VB VB V N2 N2 O2 16384.0 16384.0 --0 0 0 N2 N2 N2 N2 N2 N2 9999 9999 2 16384.0 16384.0 16384.0 16384.0 16384.0 16384.0 -----1000 -1000 -1000 -1000 ----+1000 +1000 +1000 +1000 +1 +1 +0 +0 +0 +0 0 0 (0) keypad

670 671 672 673 674 675

855 856 927

Profibus-specific parameters (without MatriX field !)

Parameter for bus referenceConfig. Bus-ref Config. Bus-Act f-ref Manual f-ref Auto f-ref correction T-ref. limitation Output frequency Motor current Motor voltage Speed ------------------------0 ----------2 ------... ... Not active ... ... ... --------------------[...] [...] ... ... ... ... ... ... ... ...

and actual value distribution 915 O2[6] --916 O2[6] --790 N2 f_max(C3.01)/100.0 791 N2 f_max(C3.01)/100.0 792 N2 f_max(C3.01)/100.0 793 N2 100.0 794 N2 f_max(C3.01)/100.0 795 N2 Inom-motor (B3.01) 796 N2 Unom-motor (B3.02) 797 N2 f_max(C3.01)/100.0 *60.0/ppz int. f-ref before accel. 798 N2 f_max(C3.01)/100.0 int. T-limit. ref. 799 N2 100.0 Parameter for ELVO-Local-Operation Matrix-Local 890 V O2 Matrix-Loc ctrl. word 892 V2 --Matrix-Loc f-ref 893 N2 f_max(C3.01)/100 Matrix-Loc T-ref 894 N2 100.0 PNU-list with parameters, which show the failure memory PNU for failure mem. 820 O2[116] --Factory default 970 O2 ---

List of existing and changed parameters PNU-exit. part1 980 PNU-exit. part2 981 PNU-exit. part3 982 PNU-exit. part4 983 PNU-exit. part5 984 PNU-exit. part6 985 PNU-changed part1 990 PNU-changed part2 991 PNU-changed part3 992 PNU-changed part4 993 PNU-changed part5 994 PNU-changed part6 995 O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] O2[116] ------------------------------------------------------------------------[...] [...] [...] [...] [...] [...] [...] [...] [...] [...] [...] [...]

Chapter C: Function
C1 C2 C3 C4 General functions Ramp selection Speed range PIDcontroller Increase start torque, increase range torque, stop mode, braking mode, pre-set reference values, jog frequency, economy mode Acceleration and deceleration ramps, S-ramp, S-ramp mode Minimum and maximum frequency, rotation enable General, reference and actual values monitoring, deviation, PID output, prop. gain (kp), integration time, derive time, reference ramps, output scaling Contactor control, cran-function, braking frequency, time and current, max. n-difference, f-ref destination, dn, T1, T2, curve, distortion, digital hysteresis, moment of inertion, T-limit, hysteresis, fiter time, i-gear, dn-stoping, friction torque, f/t-destination, jolt frequency, pump and ballast volume, calibration factor, vol. efficiency

page 71 page 74 page 75

page 76 page 78

C5 C6

Speed search Detection level Special functions

page 79

MX - Operating Instructions for Decanter-Centrifuges - page 70

C
Function

Inverter-specific functions

C1
C1.00 C1.01

General functions

Increase start torque, stop mode, braking mode, pre-set reference values, jog frequency, economy mode
VCB VCB 0...1...30% 5...10...45 Hz see Macro

Increase start torque Increase range torque

For applications requiring a high start torque, the start torque (100% or 150% TN) can be increased to 180% TN. For pumps and fans, the setting 0% (TA = approx. 100% TN) is usually sufficient. e.g. C1.00 = 0% corr. to approx. 100% TNC C1.00 = 1% corr. to approx. 150% TNC C1.00 = 30% corr. to approx. 180% TNC The range in which this increase is effective can be set using parameter C1.01. The setting of the parameter has no effects on the function and the result of autotuning.

C1.02

Stop mode
0 . . . free run-out (OFF 2) 1 . . . Decel. ramp (OFF 1)

VCB

deceleration ramp

A Stop command is followed by immediate pulse inhibit. The motor runs out freely. A stop command is followed by slowing down of the motor (if possible) according to the set deceleration ramp. On reaching 0 Hz, a pulse inhibit is issued.

2 . . . Quick-stop (OFF 3)

A Stop command is followed by braking of the motor within the shortest possible time. On reaching 0 Hz, a pulse inhibit is issued (useful in connection with an external braking unit, an active mains unit or activated motor brake with parameter C1.03).

Stop command means the Off command from remote or local.

MX - Operating Instructions for Decanter-Centrifuges - page 71

C1.03

Braking mode
0 . . .no braking function 1 . . .ext. braking unit 2 . . .Motor brake A 3 . . .Motor brake B 4 . . .Motor brake C

VICB no braking function


(no brake, DC voltage limitation extends the deceleration ramp as required) (ext. braking unit connected, the DC voltage limitation levels are raised above the braking unit levels) (motor brake active, DC voltage limitation intervenes only if the braking effect is not sufficient enough)

Torque T
permanent torque of motor brake torque with motor brake

Speed of rotation
n 1 Speed of rotation with quick-stop without motor brake with motor brake

100%

k 15

50%

0k

without motor brake

Available brake torque with motor brake

C1.04

50

fN

f (n)

ca. 15% of t Quick stop

t Quick stop

Time to stop of a drive with motor brake

The motor brake is an extremely economic alternative to the external braking unit with resistor. The quick-stop of a 250 kW drive with 2..3-fold motor mass, for example, is possible within less than 4 seconds. The motor noise is louder while the motor brake is working. Most of the braking energy is transformed into heat in the motor. Software version DZ3.02 does not support the adjustments2 to 4!

Pre-set ref. destination


0 . . .not used Hz 1 . . .f-ref Manual Hz 2 . . .f-ref Auto Hz 3 . . .f-correction Hz 4 . . .T-limitation % 5 . . .PID ref. value % 6 . . .PID act. value Hz 7 . . .Offset 1 8 . . .Offset 2 9 . . .bowl speed 10 . .dn-preset

VICB not used

Individual settings that connot be selected have already been assigned one of the other reference value sources D1.00, D1.04, D1.09, D1.14, D6.06 or a bus reference value !!

The pre-set ref. values can be used as a source for various ref. value defaults. See figure Analogue ref. value in section D1 - Analogue Inputs.

MX - Operating Instructions for Decanter-Centrifuges - page 72

C1.05 C1.06 C1.07 C1.08 C1.09 C1.10 C1.11 C1.12

Pre-set ref. 1 Pre-set ref. 2 Pre-set ref. 3 Pre-set ref. 4 Pre-set ref. 5 Pre-set ref. 6 Pre-set ref. 7 Pre-set ref. 8

VCB VCB VCB VCB VCB VCB VCB VCB

-300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 % -300.0...0.00...300.0 Hz -200.0...0.00...200.0 %

The pre-set reference values are selected using the digital commands Pre-set A, Pre-set B and Pre-set C, which have to be programmed for 0...3 digital inputs depending on the required number of pre-set ref. values. See D2 Digital Inputs. DIx param. at Preset A 0 1 0 1 0 1 0 1 DIx param. at Preset B 0 0 1 1 0 0 1 1 DIx param. at Preset C 0 0 0 0 1 1 1 1

Selected value Pre-set ref. val. 1 Pre-set ref. val. 2 Pre-set ref. val. 3 Pre-set ref. val. 4 Pre-set ref. val. 5 Pre-set ref. val. 6 Pre-set ref. val. 7 Pre-set ref. val. 8

A digital input does not need to be programmed for this reference value !!

The pre-set ref. values are pure reference values and do not include any Start commands !!

C1.13

Jog-frequency

VCB

-10.00...0.00...10.00 Hz

The jog function is used for inspection, setting or adjustment purposes. For this purpose, the digital command Jog (see D2 Digital Inputs) is available. If this function is activated, the output frequency will accelerate to the jog frequency without acceleration/deceleration times. An additional ON/OFF command is not required. Jog mode is only possible when the unit is stopped ! Following the command Jog break, the drive continues to operate with the reference value 0 Hz for 1 s, in order to maintain magnetization of the motor. A regular start command is not accepted during this time.

C1.14

Economy mode
0 1 2 3 4 . . . not active . . . Step 1 . . . Step 2 . . . Step 3 . . . Step 4

VCB

not active

see Macro

(= slight reduction) (= medium reduction) (= strong reduction) (= very strong reduction)

In applications with a square load moment curve (e.g. centrifugal pumps or fans), the magnetizatzion current in the motor can be reduced with decreasing speed. This leads to a lower power uptake, thus saving energy.

MX - Operating Instructions for Decanter-Centrifuges - page 73

C2
C2.00 C2.01 C2.02 C2.03

Acceleration and deceleration ramps, S-ramp


Ramp selection

Acceleration ramp 1 Deceleration ramp 1 Acceleration ramp 2 Deceleration ramp 2

VCB VCB VCB VCB

0.0...0.0...3200 s 0.0...0.0...3200 s 0.0...20.0...3200 s 0.0...20.0...3200 s

see Macro see Macro

There are 2 accel./decel. ramp sets available. The digital command 2.Ramp (see D2 Digital Inputs) switches between these sets. The switch-over is used mainly for EMERGENCY OFF functions and speed-dependent accel./decel. times. The set accel./decel. time is with reference to the nom. motor frequency B3.03.

C2.04

S-ramp
0 . . . no s-ramp 1 . . . S-ramp step 1 2 . . . S-ramp step 2 3 . . . S-ramp step 3

VCB

no S-ramp

With this parameter, a gentle start and/or gentle start-up of the reference frequency is possible. Typical applications are crane drives, conveyors, etc.

C2.05

S-ramp mode
0 . . . Begin + End 1 . . . Begin only

VCB

Begin + End

Softwareversion DZ3 does not supply the parameters C2.04 and C2.05.

MX - Operating Instructions for Decanter-Centrifuges - page 74

C3
C3.00 C3.01

Frequency Range and Direction of Rotation


Speed range

Minimum frequency Maximum frequency

VCB VCB

0.00...0.00...300.00 Hz 25,00...50.00...300.0 HZ

Each ref. value source can be assigned an individual min. and max. value. In addition, a min./max. limitation effective for all ref. value sources can be set using the parameters C3.00 and C3.01. If both directions of rotation are enabled with parameter C3.02 (setting: "Enable FWD/REV"), the minimum limitation C3.00 is not effective. If necessary, the respective minimum limitations of the reference value sources can be used.

C3.02

Rotation enable
0 . . .Disable REV 1 . . .Disable FWD 2 . . .Enable FWD/REV

VICB Disable REV

see Macro

Reverse direction blocked in all operating modes Forward direction blocked in all operating modes Both directions of rotation are possible

MX - Operating Instructions for Decanter-Centrifuges - page 75

C4

PID Process Controller


PIDcontroller

PID-reference value: The following values can be used as a reference value source: - External motor potentiometer - Pre-set reference values - Analogue input AIV: 0-10 V - Analogue input AIC: 0(4)-20 mA - Analogue input AI_2: 0(4)-20 mA - Analogue input AI_3: 0(4)-20 mA - Bus reference value Parameter D6.06 Parameter C1.04 Parameter D1.00 Parameter D1.04 Parameter D1.09 Parameter D1.14 Parameter B6.04 to B6.08

In order to optimize the behaviour of the controller, it is recommended that the acceleration and deceleration ramps (parameter group C2) have short settings. A separate ramp time can be set for the reference value (PID-ref) using parameters C4.08, C4.09. Actual value: Any analogue inputs (AIV, AIC, AI_2, AI_3 and bus) can be used as actual value inputs. The two values PID-ref. and actual are standardized in % and must be scaled at the respective reference value source. Displays: All controller-specific values such as reference value, actual value, deviation and controller output are also available as actual value displays in the basic display. Deviation: The deviation corresponds to the difference between the PID-ref. value after the accel./decel. ramp and the actual value. The difference is produced regardless of the controller destination (C4.04) and operating mode, and can also be processed by the logic blocks (F4). Controller: The PID-controller is designed as a process controller with the controller output Frequency [Hz]. Prop. gain (kp), Integration time (Tn) and Derive time (Tv) can be adjusted individually. In addition, an individual controller enable can be configured via the terminal strip (see D2).

MX - Operating Instructions for Decanter-Centrifuges - page 76

Output scaling: The controller output is limited by C4.10 and C4.11. The controller output is always standardized in Hz and is applied as an internal reference frequency in Remote-state after active limitation in device state operation. PID-controller active: The PID-controller is activated using parameter C4.04 (position 1 or 2 and 24 V at the assigned digital input). The switch-over (from operating mode to control mode) is smooth, since the controller output is adjusted to the current reference value if PID-controller not active. Enable/disable: If one of the digital inputs (field D2) is parametrized for the function PID-enable, so the controller is only enabed when 24 V is applied. If the controller is locked, the output will remain at the last value. Change of the motor direction during controller mode: - By exchanging two motor phases parametrization does not need to be modified. - or by changing parameters (negative settings for limitations, negative settings for ref. and actual value standardization, Start REV set when switching over to controller mode). Switch-over to LOCAL: When switching from remote to local controller mode (keypad or terminals), the controller output frequency [Hz] is defaulted directly by the local motor potentiometer on the keypad. The switch-over to the downstrem motor potentiometer value or controller output and back is smooth.

C4.00

Ref. value monitoring [%]

nur lesbar

Ref. value before acceleration integrator.

C4.01 C4.02 C4.03

Act. value monitoring [%] Deviation [%] PID output [Hz]

read only read only read only

100% output corresponds to 163,84 Hz.

C4.04

PID-controller enable
0 . . . no 1 . . . yes 2 . . . terminals

VICB no

see Macro

(release via digital input assignment of an input in field D2 necessary)

C4.05 C4.06

Prop. gain (kp) Integration time (Tn)

VCB VCB

0.0...20.0...3200 % 0.00...10.00...320.0 s

see Macro see Macro

Setting Tn=0 deactivates the integration time of the controller.

C4.07

Derive time (Tv)

VCB

0.00...0.00...320.0 s

MX - Operating Instructions for Decanter-Centrifuges - page 77

C4.08 C4.09 C4.10 C4.11

Ref. acceleration ramp Ref. deleceration ramp Output scaling Output scaling +

VCB VCB VCB VCB

0.0...10.0...3200 s see Macro 0.0...10.0...3200 s see Macro -300...+10.00...+300.0 Hz see Macro -300...+50.00...+300.0 Hz see Macro

C5

Catch on fly
Speed search

Due to the innovative control concept AVC (Auto Vector Control) in conjunction with the modulation process FMC (Flux Mode Control), the frequency inverter is able to pick up to a phase and speed synchronous freewheeling motor in less than 0.1 s. However, this is only possible if a connection between the inverter and the motor exists. Regardless of the duration of the power failure (e.g. some 100 ms to several seconds), this intercept function guarantees a safe and immediate start even during free-wheeling motor operation, starting from the current motor speed. For motors not switched onto the inverter output yet, the Start command (intercept function) must be activated approx. 3...5 seconds later !! If the Start command is issued earlier, the inverter will brake a running motor down to approx. 0 Hz and then accelerate it to the set reference value.

C5.00

Detection level
0 . . . not active 1 . . . active

read only

During detection the actual value message active is displayed.

MX - Operating Instructions for Decanter-Centrifuges - page 78

C6
C6.00

Special functions

Contactor control, crane function, braking function, differential speed, curve points, hysteresis, inertia, torque limits, gear, friction torque, pump and ballast volume, efficiency, belt and calibrat. factor
VICB not active

Contactor control
0 . . . not active 1 . . . active

If the inverter electronics are supplied by an external 24 V buffer voltage, it is possible to activate the special function Contactor control. Thereby, a selectable digital output (see D4) is activated with every Start command (via keypad, terminals or bus), which can be controlled via the mains protection switch. The Ready message is issued as soon as the control voltage (24 V) is applied. If the mains voltage (intermediate circuit voltage) does not reach its nominal value within 3 sec., a trip follows with the message Undervoltage 2. Possible causes are: - Digital output not parametrized correctly - Mains protection switch does not close - Mains fuses defect or - Inverter load wiring defect Every time the pulse inhibit state occurs (OFF command after deceleration or trip), the current to the inverter power part is switched off by the mains protection. Mains OFF is displayed in the matrix area HOME (A1).

1.) The contact at K11 acts via (any) digital input parametrized for the function Mains ON/OFF. In the case of EMERGENCY OFF, this leads to an immediate inverter block and the Start command is deleted.

CAUTION: If this contact is not integrated, the inverter will start up again after a short EMERGENCY-OFF (as with a steady on command)!

MX - Operating Instructions for Decanter-Centrifuges - page 79

C6.01

Crane function
0 . . . not active 1 . . . Hoist 2 . . . Trolly

VICB not active

C6.02 C6.03 C6.04

Braking frequency Braking time Braking current

VCB VCB VCB

0.1...2,0...20.0 Hz 0.0...0.3...160.0 s 0...100...150 % INC

The brake control required for crane operation is optimized specifically for hoist or trolly applications by selecting the parameter C6.01. The signal for brake control is available after appropriate programming of the digital output (D4 - lift brake) at the terminal strip. In order to bridge the mechanical delay times when closing the braking unit, DC stop braking is automatically activated when a crane function is selected, if the output frequency after a stop command reaches the frequency braking frequency (parameter C6.02). The effect of this can be influenced for the duration of the braking time (parameter C6.03) with an adjustable braking current (parameter C6.04). Flow chart:

1.) C6.03 adjustable stop braking time is used for the hoist function to bridge the brake locking time. Restart is not possible until after the time defined in C6.03 braking time and the 0.7 s timeout (0.0 s for SFB option). 2.) C6.03 adjustable stop braking time defines the replacement of the DC injection brake with the mechanical brake in trolly functions. 3.) Drives with speed feedback (D5.00 Encoder/slip compensation = 2 Encoder active) have no internal timeout.

MX - Operating Instructions for Decanter-Centrifuges - page 80

C6.05

Max. n-difference

VCB

0...5...300

The sensitivity of the protection function crane overload is set using this parameter. Protection is provided by monitoring the difference between the frequency ref. value after the accelerator and the actual stator frequency with regard to time. The cut-off criterion is the maximum deviation in Hzs defined in parameter C6.05, which corresponds to the max. permissible angle of rotation (rotations). This depends on the number of motor pole pairs: Z ... rotations 2 C6.05 Z= p ... number of pole pairs p This monitoring function is disabled, if the value for parameter C6.05 is set to 0.

Remark: The frequency inverter MX is able to take over the full hoisting load from the brake perfectly, whereby it controls this independently after building up the magnetic field withthe output lift brake. In order to guarantee this even for drives without a shaft encoder, there is a minimum timeout of 0.7 sec. after every stop. Recommended parameter settings: 1.) Hoist; without speed feedback, with fast mechanical brake: C6.02 Braking frequency = 1.5 x nominal motor slip C6.03 Braking time = 0.5 s C6.04 Braking current = 0 % The internal timeout of 0.7 sec is active. 2.) Hoist; without speed feedback, with slow brake: C6.02 Braking frequency = 1.5 x nominal motor slip C6.03 Braking time = > 0.5 s depending on braking action time C6.04 Braking current = 100 - 150 % The internal timeout of 0.7 sec is active, DC braking current is active. 3.) hoist; with speed feedback: C6.02 Braking frequency = 1.0 x nominal motor slip C6.03 Braking time = depending on braking action time C6.04 Braking current not active No internal timeout, a start is possible without delay at any time.

MX - Operating Instructions for Decanter-Centrifuges - page 81

C6.06

f-ref destination
0 . . . not used 1 . . . f-ref Auto 2 . . . f-ref Manual 3 . . . f-correction 4 . . . T-limitation 5 . . . PID reference 6 . . . PID actual 7 . . . Offset 1 8 . . . Offset 2 9 . . . n-bowl 10 . . dn-preset

VCB

not used

see macro

The parameter is set automatically depending on the macro that is used. See figure Analog ref. value in section D1. - Analogue Inputs.

C6.07

dn 100%

VCB

1...50...200

Represents the internal standard for differential speed. This parameter also has an effect on the setting for parameters C6.08, C6.10 and C6.24.. The set value only needs to be adjusted, if: a) differential speeds of over 100 rpm are required b) a high resolution for the n-preset reference is required.

C6.08 C6.09 C6.10 C6.11

dn min T1 dn max T2

VCB VCB VCB VCB

-100...0...+100 rpm -200...0...+200 % -100...0...+100 rpm -200...0...+200 %

The procedural steady state characteristic for differential speed to torque is set with the help of the two steady state characteristic points dnmin/T1 and dnmax/T2. 100 % torque corresponds with the nominal motor moment. The setting range for parameters C6.08 and C6.10 depends on the n standardization (C6.07).

MX - Operating Instructions for Decanter-Centrifuges - page 82

Procedural steady state characteristic dn = f(M)

C6.12 = 0...linear

C6.12

Steady state characteristic


0 . . . linear 1 . . . convex 2 . . . concave 3 . . . digital

VCB

linear

C6.13 C6.14

Distortion Dig. hysteresis

VCB VCB

0...0...100 % 0...10...50 %

Parameter C6.14 adjusts the response hysteresis. This is only active with a digital steady state characteristic. a) convex C6.12 = 1...convex

b) concave

C6.12 = 2...concave

The distortion is adjusted with parameter C6.13:

0 % = linear 100 % = digital

MX - Operating Instructions for Decanter-Centrifuges - page 83

c) digital

C6.12 = 3...digital

Parameter C6.14 sets the response hysteresis which is only active at digital curves.

C6.15

Moment of inertia

VCB

0.0...1.0...25. 0 kgm2

In order to keep the differential speed control dynamically stable, the balance weight of the backdrive or hydraulic system must be set. Backdrive motor: Balance weight of motor + clutch or belt pulleys typically 3 x JMotor Balance weight of motor + gear pump typically 1.5 x JMotor

Hydraulic system:

Typical motor balance weights Power [kW] 11 15 18.5 22 30 37 45 55 75 90 110 132 160 Nominal speed UN 1500 rpm 0.06 0.1 0.12 0.14 0.24 0.36 0.44 0.64 0.89 1.05 1.9 2.2 2.5

UN 3000 rpm 0.032 0.04 0.05 0.07 0.12 0.14 0.21 0.34 0.51 0.63 1.0 1.2 1.4

UN 1000 rpm 0.12 0.17 0.19 0.24 0.42 0.64 1.00 1.15 2.5 3.1 3.6 4.3 6.8

MX - Operating Instructions for Decanter-Centrifuges - page 84

C6.16 C6.17 C6.18 C6.19 C6.20

T-limit 1 Hysteresis 1 T-limit 2 Hysteresis 2 Filter time

VCB VCB VCB VCB VCB

0...85...200 % 0...15...50 % 0...120...200 % 0...0...50 % 0.0...10.0...100.0 s

The motor torque is monitored by 2 limit comparators, each with symmetrical hysteresis. The response sensitivity can be changed using parameter C6.20 if necessary.

C6.21

n-bowl 100 %

VCB

1...1...6000 rpm

The speed at which the nominal speed (50 Hz) of the main drive on the bowl is reached must be set. e.g.:

C6.22

i-belt

VCB

0.000...1.000...1000.0

Transmission factor for backdrive or hydraulic system motor. i= nmotor ntappet = pulley diametertappet pulley diametermotor

If the backdrive or hydraulic system motor is coupled directly with the shaft, the transmission factor i = 1.

MX - Operating Instructions for Decanter-Centrifuges - page 85

Examples: Electric backdrive with V-belt drive

Backdrive with direct electric coupling

Hydraulic system with hydrometer

C6.23

i-gear

VCB

0.000...0.000...1000.0

Transmission factor of backdrive gear.

C6.24

dn-stoping

VCB

-100...0.0...+100.0 rpm

In order to achieve a good clearance of the screw when decelerating the centrifuge, there is a switch to load-independent Stoping differential speed when stopping. In generator backdrive systems, this must be set high enough to change the direction of rotation of the backdrive, i.e. to switch to motor mode. The setting range depends on parameter C6.07!

MX - Operating Instructions for Decanter-Centrifuges - page 86

dn stoping >

nbowl iBD

C6.21 = C6.23

C6.25

Friction torque

VCB

-50...0...+50 %

The friction torque generated between the screw and the inside of the bowl can be compensated using this parameter. This compensation is necessary only in generator backdrives with a flat steady state characteristic.

C6.26

f/t-destination
0 . . . not used 1 . . . f-ref Auto 2 . . . f-ref Manual 3 . . . f-correction 4 . . . T-limitation 5 . . . PID Reference 6 . . . PID Actual 7 . . . Offset 1 8 . . . Offset 2 9 . . . n-bowl 10 . . dn preset

VCB

not used

see macro

This parameter can be used to set an adjustable frequency/time-squared generator in speed mode as the source for a vibration frequency at the ref-channel f-ref Manual. In order to release the screw in stuck centrifuges, a switch to speed control mode is possible when the bowl is at a standstill. For the duration of the applied start command on the backdrive inverter, it will alternate forward/reverse with small ramps and maximum torque, whereby the time must be set longer in the direction of the screw output. During the vibration process, 150% motor torque is available. Check gear for short-term surge overload!

MX - Operating Instructions for Decanter-Centrifuges - page 87

C6.27 C6.28 C6.29

Jolt frequency FWD time REV time

VCB VCB VCB

0.0...15.0...100.0 Hz 0.1...8.0...150.0 s 0.1...4.0...150.0 s

The screw discharge direction (FWD/REV) depends on the machine !

C6.30

Pump volume

VCB

0.00...0.00...1000.0 cm3/r

Volumetric displacement volume of gear pump in cm3/r. See rating plate of hydraulic system.

C6.31

Ballast volume

VCB

0.00...0.00...200.0 l/r

Absorption volume of hydromotor (Rotodiff) in liters/revolution. See rating plate of hydraulic system.

C6.32

Calibration factor

VCB

0.000...0.000...2.000

If it is possible to measure the differential speed, the hydraulic system can be calibrated to this value when in idle mode.

C6.33

Vol. efficiency

VCB

0...80...100 %

Both the gear pump and the hydromotor (Rotodiff) change their operating characteristics depending on the load (pressure). Gear pump: Hydraulic motor: The pump capacity decreases with increasing pressure. The speed decreases with increasing pressure.

In order to allow performance that is independent of the load, these characteristics must be compensated with the help of the motor speed. This is done by entering the volumetric efficiency of the overall hydraulic system with reference to the nominal motor speed.

MX - Operating Instructions for Decanter-Centrifuges - page 88

Example: Hydraulic system: Motor: Pump: Volumetric loss loss = 6 l/min ncomp [rpm] = loss [l/min] 1000 Pump volume [cm3/r] ncomp 100 nN,Motor 6 l/min 1000 = 33 cm3/r = 182 rpm nN = 1500 rpm QPump = 33 cm3/r

Pump: 2 l/min Hydromotor: 4 l/min

182 1000 = 100 1500 = 87 %

(%) = 100

If the volumetric loss is unknown, parameter C6.33 can be modified in such a way that the idle differential speed is reached even under pressure with the help of a differential speed control measurement under pressure. If the measured differential speed is applied to the frequency inverter via analog input (4...20mA), this measured value can be compared with the value calculated by the frequency inverter. If the difference between the measured and calculated values exceeds an adjustable level, a warning message is issued. The difference indicates wear in the hydraulic components. Be readjusting with the help of parameter C6.32 in idle mode and C6.33 in operating mode, these changes can be balanced out again. If the wear-related changes to the hydraulic system do not lead to deviations in the differential speed (quality claim), differential speed control using the macro Hydraulic 2 is necessary. This variant does not provide for the monitoring of differential speed deviations.

MX - Operating Instructions for Decanter-Centrifuges - page 89

C6.34

dn-ref destination
0 . . . not used 1 . . . f-ref Auto 2 . . . f-ref Manual 3 . . . f-correction 4 . . . T-limitation 5 . . . PID reference 6 . . . PID actual 7 . . . Offset 1 8 . . . Offset 2 9 . . . n-bowl 10 . . dn preset

VCB

not used

see macro

Adjustment of macro Hydraulic 2 for differential speed control with PID-controller.

C6.35

Stop delay

VCB

0.0...0.0...30.0 s

In order to allow deceleration with high differential speed in generator backdrive systems, a switch to motor mode is necessary before the actual deceleration process on the main drive of the backdrive motor. The time required for this must be set as stop delay time (see parameter C6.24).

C6.36 C6.37

i-gear 2 Belt factor

VCB VCB

-1.000...-1.000...1000.0 0.000...0.000...1000.0

Parameters C6.36 and C6.37 are reserved for adjustments in special applications and must not be modified.

MX - Operating Instructions for Decanter-Centrifuges - page 90

Notes:

MX - Operating Instructions for Decanter-Centrifuges - page 91

Chapter D: Input/Output
D1 Analogue inputs AIV destination, value, filter time AIC destination, signal, value, filter time AI_2 destination, signal, value, filter time AI_3 destination, signal, value, filter time Configuration DI destination AO1 selection, signal, min. and max. value, AO2_2 selection, AO2_3 selection Configuration, 24 V voltage output, relay outputs, frequency level, hysteresis Encoder, slip compensation, speed controller (Kp, Tn, static), pulse/rotation, act. and ref. values PT1 and DT1 time Local motor potentiometer, remote motor potentiometer

page 93 page 97 page 104 page 106 page 109 page 114

D2 D3 D4 D5 D6

Digital inputs Analogue outputs Digital outputs Speed feedback Electronic motorpot

MX - Operating Instructions for Decanter-Centrifuges - page 92

D
Inp./Outp.

Analogue and Digital Inputs and Outputs, Motor potentiometer

D1

Configuration of Analogue Inputs


Analogue inputs

MX - Operating Instructions for Decanter-Centrifuges - page 93

D1.00

AIV-destination
0 . . . not used 1 . . . f-ref Manual 2 . . . f-ref Auto 3 . . . f-correction 4 . . . T-limitation 5 . . . PID-ref. value 6 . . . PID-act. value 7 . . . Offset 1 8 . . . Offset 2 9 . . . bowl sped 10 . . dn preset Hz Hz Hz Hz % % % % % % %

VICB not used

see Macro

If individual settings cannot be selected they have already been assigned one of the other reference value sources or a bus reference value !!

As shown in the figure overleaf, the analogue reference value AIV (0-10 V) is used as a source for various reference value standards. Parametre D1.00 is used to allocate the relevant function to the analogue input.

D1.01 D1.02

AIV value 0 % AIV value 100 %

VCB VCB

-300,0...0,01...300,0 Hz see Macro -200,0...0,01...200,0 % -300,0...50,01...300,0 Hz see Macro -200,0...50,01...200,0 %

The the AIV level, a frequency range is allocated to the analogue input signal (0-10 V) Negative frequencies correspond with a reverse rotation field.

a ... 0-100 % corresponds with 0 to 50 Hz b ... 0-100 % corresponds with -30 to 50 Hz c ... 0-100 % corresponds with 50 to 0 Hz d ... 0-100 % corresponds with 0 to -50 Hz

D1.03

AIV filter time

VCB

0,00...0,05...10,0 s

The digital reference value filter can be parametrized in order to suppress undesired interference or radiofrequency interference.

MX - Operating Instructions for Decanter-Centrifuges - page 94

D1.04

AIC destination
0 . . . not used 1 . . . f-ref Manual 2 . . . f-ref Auto 3 . . . f-correction 4 . . . T-limitation 5 . . . PID-ref. value 6 . . . PID-act. value 7 . . . Offset 1 8 . . . Offset 2 9 . . . bowl speed 10 . . dn preset Hz Hz Hz Hz % % % % % % %

VICB not used

see Macro

If individual settings cannot be selected they have already been assigned one of the other reference value sources or a bus reference value !!

The function of analogue reference value AIC corresponds with that of reference value AIV, except that it is a current signal 0(4)-20 mA.

D1.05

AIC signal
0 . . . 0-20 mA 1 . . . 4-20 mA

VCB

4-20 mA

Parameter E3.01 must be set accordingly for monitoring the 4-20 mA LiveZero signal for line breaks !!

D1.06 D1.07 D1.08

AIC value 0 % AIC value 100 % AIC filter time

VCB VCB VCB VCB VCB

-300,0...0,00...300,0 Hz see Macro -200,0...0,00...200,0 % -300,0...50,01...300,0 Hz see Macro -200,0...50,01...200,0 % 0,00...0,05...10,0 s

The mode of function of parameters D1.04...D1.08 is identical to that of parameters D1.00...D1.03, where it is described in detail.

D1.09

AI_2 destination
0 . . . not used 1 . . . f-ref Manual 2 . . . f-ref Auto 3 . . . f-correction 4 . . . T-limitation 5 . . . PID-ref. value 6 . . . PID-act. value 7 . . . Offset 1 8 . . . Offset 2 9 . . . bowl speed 10 . . dn preset Hz Hz Hz Hz % % % % % % %

VICB not used

see Macro

If individual settings cannot be selected they have already been assigned one of the other reference value sources or a bus reference value !!

The analogue reference value AI_2 corresponds with the 0(4)...20 mA reference value for the differential amplifier input of option card IO1 at slot X2. It has the same function as the reference value AIC.

D1.10

AI_2 signal
0 . . . 0-20 mA 1 . . . 4-20 mA

VCB

0-20 mA

Parameter E3.01 must be set accordingly for monitoring the 4-20 mA LiveZero signal for line breaks !!

MX - Operating Instructions for Decanter-Centrifuges - page 95

D1.11 D1.12 D1.13

AI_2 value 0 % AI_2 value 100 % AI_2 filter time

VCB VCB VCB VCB VCB

-300,0...0,01...300,0 Hz see Macro -200,0...0,01...200,0 % -300,0...50,01...300,0 Hz see Macro -200,0...50,01...200,0 % 0,00...0,05...10,0 s

The mode of function of parameters D1.09...D1.13 is identical to that of parameters D1.00...D1.03, where it is described in detail.

D1.14

AI_3-Verwendung
0 . . . not used 1 . . . f-ref Manual 2 . . . f-ref Auto 3 . . . f-correction 4 . . . T-limitation 5 . . . PID-ref. value 6 . . . PID-act. value 7 . . . Offset 1 8 . . . Offset 2 9 . . . bowl speed 10 . . dn preset Hz Hz Hz Hz % % % % % % %

VICB not used

If individual settings cannot be selected they have already been assigned one of the other reference value sources or a bus reference value !!

The analogue reference value AI_3 corresponds with the 0(4)...20 mA reference value for the differenctial amplifier iput of option card IO1 at slot X3. It has the same fuction as the reference value AIC.

D1.15

AI_3 signal
0 . . . 0-20 mA 1 . . . 4-20 mA

VCB

0-20 mA

Parameter E3.01 must be set accordingly for monitoring the 4-20 mA LiveZero signal for line breaks !!

D1.16 D1.17 D1.18

AI_3 value 0 % AI_3 value 100 % AI_3 filter time

VCB VCB VCB VCB VCB

-300,0...0,00...300,0 Hz -200,0...0,00...200,0 % -300,0...50,01...300,0 Hz -200,0...50,01...200,0 % 0,00...0,05...10,0 s

The mode of function of parameters D1.14...D1.18 is indentical to that of parameters D1.00...D1.03, where it is described in detail.

MX - Operating Instructions for Decanter-Centrifuges - page 96

D2

Configuration of Digital Inputs


Digital inputs Overview Control Commands

Enable (DI-5), Mains ON, Cut-off, ext. and int. trips C1.02 B6.01 Device control word B6.47 A4.17 0/1 Control commands of Remoteterminals REV-terminals E4.04 REV-Bus BUS Control word field bus Control word RS232 B6.00 STW - (Control Word) Local REV-Remote (see D1) Stop mode Enable Disable Control Word

Terminals Bus

Start FWD Start REV Start FWD-Imp. Start REV-Imp. Stop-Impulse

X4

Control commands of Remote-Bus E4.04 C1.02 C1.02 E4.03 Control commands of Local - terminals Stop mode

Start-Imp. loc. Stop-Imp. loc.

Terminals

REV-Local

MP-increase local

REV-Local (see D1) Loc. MP increase (see D1) Loc. MP decrease (see D1) D6.11 STW Control commands of Local - keypad Rem. MP increase (see D1) LL Local switch over - control signals Local / Remote Logic Local switch over - Frequency reference value Rem. MP decrease (see D1)

MP-tiefer local MP-UP MP-DOWN

Keypad

Start Stop Forward Reverse Loc Local (keypad)

Local (terminals)

Terminals

Local-ref (see D1)

E4.00 Motorpot-increase Rem. Motorpot-decrease Rem.

E4.01

E4.02

MX - Operating Instructions for Decanter-Centrifuges - page 97

Start FWD Steady Contacts Start REV

Start/Stop using steady contacts:


Making contact activates the Start command in the desired direction, breaking contact means Stop. The simultaneous making of Start FWD and Start REV also stops the motor. An active Start command is not influenced internally Restart after Reset

Start/Stop using impulse contacts:


Start FWD-I Impulsecontacts Start REV-I Stop-Impulse An impulse signal (make contact) activates the Start command in desired direction. An impulse signal (break contact) activates the Stop command. When pulse release is switched off, in the event of a trip shutdown, and after continued undervoltage (time can be set using parameter E3.07), the ON command is automatically deleted. A new Start impulse is required.

Remote motor potentiometer:


Motpot-increase Motpot-decrease Reference standardization via the remote motor potentiometer is achieved using the switch signals Motpot-increase and Motpot-decrease. Thereby, the reference value is raised or lowered according to the set acceleration/deceleration ramp as long as the command is active. The motor potentiometer can be configured in matrix field D6.

Start/Stop Lokalsteuerung:
Start-Impulse local Stop-Impulse local REV local The digital signals replace the function of they keys on the keypad Local- operation via the terminal strip. In addition to parametrization of the digital inputs (2 or 3), please note the settings for parameters E4.00 to E4.03.

Local motor potentiometer:


MP-increase local MP-decrease local The digital signals replace the function of the keys on the keypad. Configuration of the local motor pot., see D6.00 to D6.04, and E4.00, 01 and 03.

Jog mode:
Jog If the jog command is active, the inverter accelerates the motor with the fastest possible acceleration time to the set jog frequency C1.13. The jog function is only possible when in stopped state.

MX - Operating Instructions for Decanter-Centrifuges - page 98

Pre-set A Pre-set B Pre-set C The number of digital inputs to be programmed depends on the required number of pre-set ref. values. They are programmed in matrix field C1. The pre-set ref. values pure reference values and do not contain any Start/Stop commands.

Pre-set values:
The max. 8 pre-set ref. values are selected with the signals Pre-set A...C according to the following table: Pre-set A 0 1 0 1 0 1 0 1 Pre-set B 0 0 1 1 0 0 1 1 Pre-set C 0 0 0 0 1 1 1 1 Ref. value 1 (C1.05) 2 (C1.06) 3 (C1.07) 4 (C1.08) 5 (C1.09) 6 (C1.10) 7 (C1.11) 8 (C1.12)

MANUAL (AUTO) switch-over:


MANUAL (AUTO) The command MANUAL(AUTO) switches between the both reference value sources f-ref Manual and f-ref Auto. Maindrive: Break contact: nref via 4...20mA Make contact: nref via motorpotentiometer (Up / down keys) Backdrive, Hydraulic 1, Hydraulic 2: Break contact: n-characteristic operation Make contact: speed preset or rather vibration operation Switch only if the bowl is not moving!

LOCAL (REM) switch-over:


LOCAL (REM) The LOCAL(REM) switch defines whether the unit is controlled using the keypad (or digital command Local) or the terminals (or Bus). By default, the switch-over is performed using the LOC/REM key on the keypad. If terminals is selected for parameter E4.02, the switch-over is only possible using a ditial input (eg. using a key-operated switch). Break contact or command not used: REM, Make contact: LOC.

Ramp switch-over:
2. ramp 2 sets of acceleration/deceleration ramps are available. The signal 2.Ramp is used to switch between these sets of ramps. The values for the acceleration and deceleration times are set in matrix field C2. Make contact: 2.Ramp.

MX - Operating Instructions for Decanter-Centrifuges - page 99

2. Parameter Set = User Macro2:


2. Parameters-Set If parameter B2.04 is set to 1 or 2 depending on the DI, this input at LOW (0 V) means that the parameter values of User Macro1 and at High (24 V) the parameter values of User Macro2 are loaded. The parameters are only accepted with pulse inhibit!

Enable:
Enable Opening the switch Enable via the programmable terminal or via the hardware input DI5_2 leads to an immediate pulse inhibit in the power part of the motor. Any ON command stored via impulse contacts is deleted. The display shows: ext. lock. Function not parametrized or make contact: Enable.

External trip:
Ext. trip An active command leads to trip shutdown with the error code Ext. trip. The reaction time is adjustable. Errors in the system can be integrated in the frequency inverter controls using this input. The error message can be realized by means of break or make contacts (selected using E3.02 and 03).

External motor trip:


Ext. motor trip The mode of action is the same as for an external trip, but the trip code indicates a motor trip. This command is used for bearing temperature monitoring, vibration monitoring, devices or motor temperature monitoring with Click-Therm. The reaction time of the trip message is adjustable and can be realized by break or make contact (selected using E2.11 and 12).

Insulation fault:
Insulation fault An active command leads to immediate shutdown with the trip code Insulation fault. The reaction time is adjustable up to 160 s. Using this input, an external trip voltage monitor (for ungrounded networks) or the comparator output using the option ES protection 1 and 2 can be integrated.

MX - Operating Instructions for Decanter-Centrifuges - page 100

Ext. BU-trip

External braking unit trip:


Same mode of action as Ext. trip, but with the display Ext. BU-trip to integrate a brake unit trip in the inverter (see parameters E3.06 and 07).

External Reset:
Ext. reset Allows confirmation of a trip via the terminals. Reset for ON flank, no effect on running inverter.

External torque limitation:


Ext. T-limitation When this function is activated, the maximum torque is limited to an externally defined value. The value is defined by a separate ref. value source (see D1). This function is used, e.g., for MASTER/SLAVE linked drives. Break contact oder command not used: T-max. value (E1.01) active, Make contact: ext. T-limitation active.

PID active:
PID active This input allows a controlled switchover between frequency control and PID control Break contact: switch-over from PID control to frequency control Make contact (or input not used): PID control active, the switch-over is vibrationless

PID-controller enable:
PID enable This function allows the internal process controller to be enabled via the terminals. Break contact: PID-controller output is frozen at the last value, Make contact or not used: PID-enable.

Speed control active:


Speed Control active This input allows controlled switch-over between frequency control and speed control (with speed reduction). Break contact: frequency control Make contact (or input not used): Speed control active

MX - Operating Instructions for Decanter-Centrifuges - page 101

n-control static:
n-control static This input activates the adjustable static function (soft control) of the speed controller. Break contact: no static function Make contact (or input not used): static function activated This function is not supported in software version DZ3.

Mains ON(OFF)

Mains ON(OFF):
With activated mains contactor (C6) this effects an immediate pulse inhibit and thus mains release. Use for Emergency OFF and mains release signals. Break contact: immediate pulse inhibit and subsequent mains shutdown, display shows: MAINS OFF.

Para-lock

Parameter lock:
This function allows an additional lock for para-metrization via the terminals. Thus, it is possible e.g. to lock parametrization via an external key-operated switch. Break contact: parametrization enabled, Make contact: Parametrization locked.

Cut-off:
Cut-off This function allows cut-off for operation of the frequency inverter during remote mode with active contactor control. Break contact: operation only possible in local mode (remote pulse inhibit and message on display: Cut-off), Make contact: operation possible in both modes (local and remote).

Stoping

Stoping:
This input switches to the stoping differential speed set internally with parameter C6.24. Function not parametrized or make contact: steady state characteristic mode; break contact: stoping differential speed.

n-set mode

n-set mode:
This function switches from steady state characteristic mode (i.e. differential speed depends on load) to n-set mode. In this mode, the differential speed can be defined independent of load via an analog input. Switchover during operation is possible. Break contact: steady state characteristic mode Make contace: n-set mode

MX - Operating Instructions for Decanter-Centrifuges - page 102

D2.00 D2.01 D2.02 D2.03 D2.04 D2.05 D2.06 D2.07 D2.08 D2.09 D2.10

DI1 destination DI2 destination DI3 destination DI4 destination DI6_2 destination DI7_2 destination DI8_2 destination DI5_3 destination DI6_3 destination DI7_3 destination DI8_3 destination
0 . . .not used 1 . . .Start FWD 2 . . .Start REV 3 . . .Start FWD Impulse 4 . . .Start REV Impulse 5 . . .Stop Impulse 6 . . .Motpot increase 7 . . .Motpot decarease 8 . . .Start Impulse local 9 . . .Stop Impulse local 10 . .REV local 11 . .Motpot-increase local 12 . .Motpot-decrease local 13 . .Jog 14 . .Pre-set A 15 . .Pre-set B 16 . .Pre-set C 17 . .Manual (Auto)) 18 . .Local(Rem) 19 . .2. Ramp 20 . .2. Parameter Set UM2 21 . .Enable 22 . .EXT-trip 23 . .EXT-motor trip 24 . .Insulation fault 25 . .Ext. BU-trip 26 . .EXT-Reset 27 . .EXT-T limitation 28 . .PID active 29 . .PID enable 30 . .Speed controller active 31 . .Speed controller static 32 . .Mains ON/OFF 33 . .Para-locked 34 . .Cut-off 35 . .Stoping 36 . .dn-preset operation

VICB VICB VICB VICB VICB VICB VICB VICB VICB VICB VICB

not used not used not used not used not used not used not used not used not used not used not used

see Macro see Macro see Macro see Macro see Macro see Macro see Macro

Make contact = manual ref. value (f-ref MANUAL) Make contact = local control (E4.00 to 03) Make contact = User-Macro 2 parametrize additionally with E3.02 parametrize additionally with E2.11 parametrize additionally with E3.04 parametrize additionally with E3.06

in DZ3 not available only if contactor control is activated additionally to F6.00 only if contactor control is activated

1.) Each function can only be selected 1x. Double assignment is not possible 2.) The outputs of the conparator/logic modules (parameters F4.xx) can also be linked with these functions. 3.) If a digital input is to perform 2 functions, this is possible via the comparator/logic modules. 4.) Inversion of a digital input is also possible via the comparator/logic modules.

MX - Operating Instructions for Decanter-Centrifuges - page 103

D3
D3.00

Configuration of Analogue Outputs


Analogue outputs

AO1 selection
0 . . . not used 1 . . . f-output 2 . . . f-output abs. 3 . . . output current 4 . . . torque 5 . . . torque abs. 6 . . . power 7 . . . motor voltage 8 . . . n-output 9 . . . n-output abs. 10 . . int f-ref 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 . . int T-ref . . PID-ref. value . . PID-act. value . . PID-deviation . . Bus-ref1 . . Bus-ref2 . . Bus-ref3 . . Bus-ref4 . . Bus-ref5 . . Test min. value . . Test max. value . . dn-act calcul. . . dn-reference . . bowl speed . . dn-act. measure

VCB

not used

see Macro

100 % = fMAX (C3.01) 100 % = fMAX (C3.01) 100 % = Nom. motor current (B3.01) 100 % = Nom. motor torque (B3.00, B3.04) 100 % = Nom. motor torque (B3.00, B3.04) 100 % = Nom. motor output (B3.00) 100 % = Nom. motor voltage (B3.02) 100 % = fMAX in rpm (C3.01 x 60 / 2p) 100 % = fMAX in rpm (C3.01 x 60 / 2p) 100 % = fMAX (C3.01), before acceleration, before fs compensation 100 % = Nom. motor torque (B3.00, B3.04) 100 % = 100 % (C4.00) 100 % = 100 % (C4.01) 100 % = 100 % (C4.02) 100 % = 4000 hex 100 % = 4000 hex 100 % = 4000 hex 100 % = 4000 hex 100 % = 4000 hex corresponds to AO min. value 0 or 4 mA corresponds to 20 mA 100 % = C6.07 100 % = C6.07 100 % = C6.21 100 % = C6.07

Multiple assignments are possible !! This means that an analogue value can be assigned to more than one output.

D3.01

AO1 signal
0 . . . 0-20 mA 1 . . . 4-20 mA

VCB

-200,0...0,0...200,0 %

D3.02 D3.03

AO1-min value_ AO1-max value_

VCB VCB

-200,0...0,0...200,0 % -200,0...100,0...200,0 %

The analogue output is configured using these parameters. The value selected for D3.00 (please note the relevant standardization) is available as 0(4)-20 mA signal for external display. The analogue output is tuned using the parameters D3.02 = 0(4) mA and D3.03 = 20 mA.

MX - Operating Instructions for Decanter-Centrifuges - page 104

Typical settings for: 2; 3; 5; 7; 9; 11; 22-25

Typical settings for: 1; 4; 6; 8; 10; 12-19

D3.04

AO2_2 selection

VCB

not used

see Macro

Possible settings, see D3.00. Analogue output for option card IO1 at slot X2.

D3.05

A02_2 signal
Possible settings, see D3.01.

VCB

4-20 mA

D3.06 D3.07

AO2_2 min value AO2_2 max value

VCB VCB

-200,0...0,0...200,0 % -200,0...100,0...200,0 %

Possible settings, see D3.02 and D3.03.

D3.08

AO2_3 selection

VCB

not used

Possible settings, see D3.00. Ananlogue output for option card IO1 at slot X3.

D3.09

A02_3 signal
Possible settings, see D3.01.

VCB

4-20 mA

D3.10 D3.11

AO2_3 min value AO2_3 max value

VCB VCB

-200,0...0,0...200,0 % -200,0...100,0...200,0 %

Possible settings, see D3.02 and D3.03.

MX - Operating Instructions for Decanter-Centrifuges - page 105

D4

Configuration of digital outputs


Digital outputs

Available digital outputs: 1 x 24 V voltage output, max. 150 mA 1 x relay output change-over 2 x relay output change-over (Option card IO1 at slot X2) 2 x relay output make contact (Option card IO1 at slot X3) The following states can be assigned to all digital inputs: State Ready Run Trip Ready + Run Warnings Bus-warning Generator operation Mains-ON Local operat. f(n)=fREF f>fLEVEL Lift Brake Outp.comp.K1 Outp.comp.K2 Outp.comp.K3 Outp.comp.K4 Outp. Log. L5 Outp. Log. L6 Thyristor-ON Bus Cont.W.11 Bus Cont.W.12 Bus Cont.W.13 Bus Cont.W.14 Bus Cont.W.15 T > T1 T > T2 Relay picks up... ...if there is no trip and the drive is not running. ...on accepted Start command or guided deceleration. ...on trip, until confirmed. ...if a ready or run state exists. ...during a programmed warning situation (E2.01, E2.09, E3.08). ...while bus communication is interrupted. ...if the motor is in generator state. ...on switch-over to Mains ON state with activated contactor control C6.00. ...as long as the drive is in LOCAL mode. ...if the frequency act. value corresponds to the reference value (D4.08); if speed control is activated, the actual speed is compared. ...if f > f-Level ON D4.06, and is released again if f < f-Level OFF D4.07. ...if the mechanical brake unit is to be lifted (crane function C6.01 to C6.10). ...if conditions in comparator block C1 are met (F4.00 to F4.07). ...if conditions in comparator block C2 are met (F4.08 to F4.15). ...if conditions in comparator block C3 are met (F4.16 to F4.29). ...if conditions in comparator block C4 are met (F4.30 to F4.43). ...if conditions in logic module L5 are met (F4.44 to F4.49). ...if conditions in logic module L6 are met (F4.50 to F4.55). ...if loading of the intermediate circuit is completed. (to control an external charging connection or negative feeder) ...if the free bit 11 in the bus control word is 1. ...if the free bit 12 in the bus control word is 1. ...if the free bit 13 in the bus control word is 1. ...if the free bit 14 in the bus control word is 1. ...if the free bit 15 in the bus control word is 1. ...if load moment at conveyor drive is > parameter C6.16 Torque limit 1. ...if load moment at conveyor drive is > parameter C6.19 Torque limit 2.

MX - Operating Instructions for Decanter-Centrifuges - page 106

D4.00 D4.01 D4.02 D4.03 D4.04 D4.05

+24 digital output Relay output 1 Relay output 2_2 Relay output 3_2 Relay output 2_3 Relay output 3_3

VC VCB VCB VCB VCB VCB

ON (+24 V) Ready + Run not used not used not used not used

see Macro see Macro see Macro

0 . . . not used 1 . . . Ready 2 . . . Run 3 . . . Trip 4 . . . Ready + Run 5 . . . Warnings 6 . . . Bus-warning 7 . . . Generator operation 8 . . . Mains-ON 9 . . . Local operation 10 . . f(n) = fREF 11 . . f>fLevel 12 . . Lift brake 13 . . Output comparator C1 14 . . Output comparator C2 15 . . Output comparator C3 16 . . Output comparator C4 17 . . Output logic L5 18 . . Output logic L6 19 . . Thyristor ON 20 . . Bus control word 11 21 . . Bus control word 12 22 . . Bus control word 13 23 . . Bus control word 14 24 . . Bus control word15 25 . . T > T1 26 . . T > T2 27 . .ON (+24 V) (only at D4.00) +24 V, 150 mA Multiple assignments are possible !! I.e., more than one relay output can indicate the same state !!

MX - Operating Instructions for Decanter-Centrifuges - page 107

D4.06 D4.07

f-Level ON f-Level OFF

VCB VCB

0,00...5,01...300,0 Hz 0,00...2,01...300,0 Hz

The limits for the digital signal f>fLevel are set using these two parameters.

D4.08

Hyst. f=fref

VCB

0,1...0,5...10,0 Hz

Hysteresis for the digital signal f = fREF is set using this parameter. At the same time, the filter time for the signal is prolonged. eg. 0,5 Hz menas 0,5 Hz Hysteressis and 0,5 sec delay time The signal f = fREF is available at the relay outputs, the bus state word, the comparator interrogation and in the status bar of the display.

MX - Operating Instructions for Decanter-Centrifuges - page 108

D5

Settings for encoder and speed control


Speed feedback

Overview speed control

D5.00

Encoder/Slip compensation
0 . . . no encoder 1 . . . Slip compensation 2 . . . Encoder

VICB no encoder

standard applications (AVC mode works with calculated speed values) precise speed (automatic slip compensation without pulse transmitter) applications with pulse transmitter (AVC mode works with measured speed values)

In position "0", the speed display is calculated from the actual frequency and the current slip compensation ("Sensorless Vector Control"). In position "1", the calculated slip frequency is added to the frequency reference value and the load dependent revving down of the asynchronous motor is thus compensated. This produces a high static speed precision. The dynamics of this control circuit can be adjusted in rough increments using parameter D5.01 "Dynamic of slip compensation". In position "2", the measured speed signal is available for all displays and contactor units. Using the speed signal increases the pitch stability of the drive in the lowest speed range.

MX - Operating Instructions for Decanter-Centrifuges - page 109

D5.01

Dynamic of slip compensation VCB


0 . . . low 1 . . . medium 2 . . . high (In softwareversion DZ3 not active !)

low

D5.02

Speed controller active


0 . . . not active 1 . . . active 2 . . . depending on DI

VICB not active

In position "0", the actual speed is used for all speed displays and monitors (frequency control). In position "1", the speed control is activated. Position "2" switches over from speed control to frequency control depending on a digital input.

D5.03

Pulse/rotation

VICB -10000...+1024...+10000 Imp/r

Value for impulses per rotation depending on the incremental transducer used. Please note the information in the Projecting instructions, chapter SFB Option with regard to selection of the transducer. Basically, encoders with impulse values over 30 can be used. However, for speed control encoders with a higher pulse value per rotation (typ. 1024 pulses/rotation) are recommended. A plus or minus sign before the pulse value adjusts the direction of motor rotation to the direction of rotation of the encoder (corsing of signals A and B between encoder and SFB not required). CAUTION: An incorrect setting for D5.03 can compromise the safety of the unit !

D5.04

Speed controller Kp

VCB

0,0...0,0...200,0

For balance weight dominated drives, a typical setting value can be calculated using the formula: tAccel. (accel. time of drive with nom. torque) [s] 2 * D5.07 S J * nN 9,55 * TN

Kp = Acceleration time:

tAccel. =

The acceleration time is measured correctly without a load moment, i.e. for hoists, for example, without a load on the hook.

MX - Operating Instructions for Decanter-Centrifuges - page 110

D5.05

Speed controller Tn

VCB

0,00...0,00...10,00 s

For drives with a high balance weight, a typical setting can be calculated using the formula: Tn = 4 * D5.07

D5.06

Speed controller static

VCB

0,0...0,0...20,0 %

By setting a static value, the controller output is locked onto the input negatively. This produces a soft control. (However, the setting leads to static deviation from the ref. value.)

D5.07

Actual value PT1 time

VCB

0,00...0,00...10,00 s

This parameter defines the dynamic of the speed control. Very high dynamic: 0.02s (impulse values > 200 recommended) High dynamic: 0.10s Medium dynamic: 0.20s (impulse values over 30 possible)

D5.08

Actual value DT1 time

VCB

0.00...0.00...1.00 s

The setting for D5.08 improves the speed controls reaction to disturbances.

D5.09

Set value PT1 time


Filter for ref. value channel.

VCB

0.00...0.00...10.00 s

D5.10

Ref. value offer. D

VCB

0.0...0.0...10.0

A D-share in the ref. value pick-up increases the dynamic in case of changes in ref. value.

D5.11

Ref. value offer. PT1


Filter for ref. value pick-up.

0.00...0.00...1.00 s

MX - Operating Instructions for Decanter-Centrifuges - page 111

Parameter settings depending on required performance:


D5.00 "Frequency control" Standard drives (AVC without encoder) "Slip compensation" High static speed precision (AVC without encoder) "Encoder mode" Pitch stability at 0 Hz and perfect crane overload protection, full torque control (AVC with encoder) "Speed control mode" Maximum speed precision static and dynamic, (AVC with encoder) (x ... any setting for parameter) 0 D5.01 X D5.02 X D5.03 X D5.04 ... 11 X

0...2

pulse value

1 or 2

pulse value

make settings

MX - Operating Instructions for Decanter-Centrifuges - page 112

Speed and torque precision, torque control time:


Operating mode Ref. value resolution analog Ref. value precision analog Ref. value resolution digital Speed precision at n > 10 % at n < 5 % in field suppression range Torque precision at f > fSLIP at 0 Hz in field suppression range Torque control time Frequency control Slip compensation Encoder mode 1.) Speed control mode 1.) 2.)

10 bit = 0,1 % of max. ref. value 0,6 % AIV; 0,9 % AIC; 1,1 % AI2_2 and AI2_3 0,01 Hz fSLIP fSLIP fMAX / fN * fSLIP 5 % of TN 5 % of TN approx. 2 ms 0,3 fSLIP 0,5 fSLIP fMAX/fN*fSLIP/3 5 % of TN 5 % of TN approx. 2 ms fSLIP fSLIP fMAX / fN * fSLIP 5 % of TN 5 % of TN 5 % of TN approx. 2 ms 0,01 % of C3.01 0,01 % of C3.01 0,01 % of C3.01 5 % of TN 5 % of TN 5 % of TN approx. 2 ms

1.) As in common in dynamic drives, the max. output voltage reaches only 92...95 %. Therefore, it is recommended that the motor be designed for thsi reduced nominal voltage. 2.) In order to avoid the interfering influence of limitation actions, one or more restrictions should be observed in speed control mode with nominal speed: Extend acceleration ramp Set current limitation < 150% Set D5.07 0,04s

MX - Operating Instructions for Decanter-Centrifuges - page 113

D6
D6.00

LOCAL and REMOTE Motor Potentiometer


Electron. Motorpot

Basically, there is a distinction between the LOCAL motor potentiometer on the keypad and the REMOTE motor potentiometer at the terminal strip.

Loc.MP destination
0 . . . Frequency reference 1 . . . Torque reference Hz %

VICB frequency reference

The local motor potentiometer can be used as a source for the frequency ref. value or as ref. value for torque limitation. Depending on the use, the unit is changed automatically (f-ref in Hz, T-ref in %).

D6.01 D6.02 D6.03 D6.04

Loc.MP min value Loc.MP max value Loc.MP accel. time Loc.MP decel. time

VCB VCB VCB VCB

0.00...0.00...300.0 Hz 0.00...0.00...200.0 % 0.00...50.00...300.0 Hz 0.00...100.0...200.0 % 0.0...10.0...3200 s 0.0...10.0...3200 s

As the MP accel. and decel. time the time (s) required by the motor potentiometer to change the frequency ref. value from 0 Hz to fNOM,MOTOR (B3.03) (with setting D6.00 = 1 - 0...100 % TN) is defined.

D6.05

Loc. reference storage


0 . . . not active 1 . . . active

VCB

not active

If reference-storage active is selected, the set reference value is stored after a Stop command, or after mains disconnection. As a result, the drive goes to the stored ref. value again when a new Start command is issued.

MX - Operating Instructions for Decanter-Centrifuges - page 114

D6.06

Rem.MP destination
0 . . .not used 1 . . .f-ref MANUAL 2 . . .f-ref AUTO 3 . . .f-correction 4 . . .T-limitation 5 . . .PID-ref. value 6 . . .PID-act. value 7 . . .Offset 1 8 . . .Offset 2 9 . . .bowl speed 10 . .dn preset Hz Hz Hz Hz % % % % % %

VICB not used

If individual settings cannot be selected, they have already been assigned one of the other reference value sources or a bus reference value !!

The remote motor potentiometer is used as the source for various ref. value defaults. A function is assigned to the motor potentiometer using parameter D6.06. For control, 2 digital inputs must be set to the function Motpot-increase and Motpot-decrease (D2.00 - D2.10). The remote motor potentiometer can be used as a source for the frequency ref. value, the correction ref. value, the torque limitation ref. value or the PID ref. value. The unit is changed automatically, depending on the use (f-ref, f-correction in Hz / T-ref, PID-ref. value in %). With pulse inhibit, only the function Motorpot-decrease is enabled!

D6.07 D6.08 D6.09 D6.10

Rem.MP min value Rem.MP max value Rem.MP accel. time Rem.MP decel. time

VCB VCB VCB VCB

-300.00...0.01...+300.00 Hz -200.00...0.01...+200.00 % -300.00...50.01...+300.00 Hz -200.00...30.50...+200.00 % 0.0...10.0...3200 s 0.0...10.0...3200 s

Same function as D6.03 / D6.04. See figure Analogue ref. values, D1.

D6.11

Rem MP commands
0 . . . keypad 1 . . . terminals

VCB

terminals

By switching over to 0 keypad, the required motorpot value is defined using the up/ down keys on the keypad. If PID-controller function is used, an external ref. value setting is not necessary. Required ref. value adjustments can be made directly on the device at any time.

D6.12

Rem. ref. storage


Same function as D6.05.

VCB

not active

MX - Operating Instructions for Decanter-Centrifuges - page 115

Chapter E: Drive
E1 E2 Overload limit Motor protection Max. overload of current and torque Thermistor input, thermistor protection, max. current, therm. f-limit, motor-time constant, stalling time, frequency and current, n>> protection, max. speed, ext. motor trip, delay of switching-off Autoreset 3x, 4 mA-supervision, ext. trip, delay of switching-off, insulation fault, trip of external braking unit, undervoltage, local reset Reference value source, control source, stop-key, local Stop-key Skip frequency, hysteresis Min. pulse frequency, max. pulse frequency

page 117

page 118

E3

Trip, Reset Control enabled Skip frequencies Switching frequency

page 121 page 123 page 125 page 125

E4 E5 E6

MX - Operating Instructions for Decanter-Centrifuges - page 116

E
Drive

Adapting the Frequency Inverter to the General Unit Concept

E1
E1.00

Maximum overload of inverter


Overload limit

Current max. value

VCB

10...150...150 %

see Macro

This parameter defines the maximum current overload capacity in percent of the inverter current version C (high overload). At maximum cooler temperature, 150% of the nominal unit current is available for 1 min in 10 min in the frequency range > 10 Hz. As soon as the time is elapsed, the current is reduced to 120 % INC without shutdown, in order to protect the inverter. At lower cooler temperature happens the current will not be limitated. The maximum cooling temperature depends on the present pulse frequency (see automatic of pulse frequency parameter E6.00, E6.01). If the maximum value (E1.00) is set to less than 120 % INC, there is no further time limitation for the load current.

E1.01

Torque max. value

VCB

10...200...200 %

This parameter limits the motor torque. The setting 100% corresponds to the nominal motor torque. If exceeded, the frequency is reduced. If an analogue input (terminal strip or bus) is set to 4 T-limitation, this function takes over the torque limitation. In addition, it is possible to switch over between the two limitation standards using a digital input. If the digital input (or comparator output) is parametrized for the function 26 Ext. T-limitation and High (contact made), the unit switches over to external T-limitation. Analogue input not selected Digital input not selected selected and = 0 selected and = 1 TLIM=parameter E1.01 TLIM=parameter E1.01 TLIM=parameter E1.01 TLIM=analogue signal TLIM=parameter E1.01 TLIM=analogue signal selected

In software-version DZ3 this parameter is not active !

MX - Operating Instructions for Decanter-Centrifuges - page 117

E2
E2.00

Motor-specific protection measures


Motor protection

Thermistor input
0 1 2 3 . . . not active . . . always active . . . Ready / Run . . . Run

VCB

not active

No thermistor input used. Thermistor is connected and errors are reported. An error is reported only during Ready and Run state. An error is reported only during Run state.

E2.01

Thermistor protection
0 . . . Trip 1 . . . Warning

VCB

Trip

Motor temperature monitoring using thermistors can be evaluated as a trip or as a warning. Unlike the trip message, a warning does not lead to shutdown of the inverter. The digital input must be parametrized for Warning and the information must be processed externally.

Motor protection - thermal motor model with current limitation function

1.)

Unlike the overload limitation (parameter E1.00), which provides an overload protection for the inverter, the thermal motor model calculates the temperature rise in the motor based on the maximum steady currents at the nominal operating point and at the speed zero, taking into account the thermal time response and the respective speed (cooling conditions). In case of overload, the motor current is reduced to the set d.c. curve (E2.02 and E2.03). This leads to a speed reduction, leading to a stable operating point in case of loads with a square load moment (e.g. pumps and fans). If this does not succeed, e.g. in constant torque drives, the output frequency is reduced to 0 Hz. If this state persists for longer than the stalling time set with parameter E2.06 (with a frequency lower than the set stalling frequency E2.07), the result is a trip with the message Motor overload.

Reduced cooling in self-ventilated motors !!

Current/speed characteristics

MX - Operating Instructions for Decanter-Centrifuges - page 118

E2.02 E2.03 E2.04

I max at 0 Hz I max bei f nenn Therm. f-limit

VCB VCB VCB

0...31...150 % 0...100...150 % 0...30...300 Hz

see Macro

100 % crrespond to nominal motor current (see B3.01).

Thermal characteristics of the motor

E2.05

Motor time constant (t)

VCB

0...5...3200 min

The motor-time constant describes the heat accumulation response of the motor. The steadystate temperature is reached within approx. 4...5 time constants at nominal operation (IN and fN). The default setting for the time constant of 5 min is very low in order to maintain sufficient motor protection even in the case of repeated mains shutdown. If required, the precise value can be found out from the motor supplier, and guideline values are shown in the following table (reset to factory default using parameter F2.01 Motor parameters back). Motor capacity 160 - 200 Number of poles 2, 4-pole 6, 8-pole 45 min 60 min 50 min 80 min 60 min 100 min 225 - 280 315 - 400

The electronic motor protection is reset to a cold motor by switching off the mains supply. If the setting for parameter E2.05 is increased, it is imperative that the inverter is supplied using a fail-safe 24 V buffer voltage via the terminals P24 and P0V.

E2.06 E2.07 E2.08

Stalling time Stalling frequency Stalling current

VCB VCB VCB

0...60...160 s 0...5...20 Hz 0...80...150%

100% corresponds to nominal motor current (see B3.01). A blocked or highly overloaded motor during start-up is identified if it is operated at an output frequency lower than the stalling frequency, with a current greater than the stalling current, and for a time longer than the stalling time. The inverter is switched off with the trip message "Stall protection".

MX - Operating Instructions for Decanter-Centrifuges - page 119

E2.09

n>> protection
0 . . . not active 1 . . . trip 2 . . . warning

VCB

trip

The overspeed protection can be evaluated both as a trip and as a warning. The motor speed is also monitored in pulse inhibit state (message in case of actively driving load states). The warning has a release hysteresis of 100 rpm.

E2.10

n max motor

VCB

200...3200...18000 rpm

Maximum speed in rotations per minute. The default setting of 3200 rpm allows the operation of a 2-pole motor up to 50 Hz. For other pole numbers of a higher output frequency, the value must be changed accordingly !

E2.11

Ext. motor trip


0 1 2 3 4 5 6 . . . not active . . . N.O. active . . . N.O. Ready + Run . . . N.O. Run . . . N.C. active . . . N.C. Ready + Run . . . N.C. Run

VCB

not active

As external motor trips, e.g. bearing temperature monitors or vibrations monitors can be integrated using break (N.C.) or make contacts (N.O.). If Ready + Run is selected, the trip message is issued in Ready and Run state, if Run is selected, the message is issued only in Run mode.

E2.12

Delay for E2.11

VCB

0.0...1.0...160 s

The safety shutdown Motor trip is only released if the signal Ext. motor trip is applied longer than the set time. In software-version DZ3 this function is not active !

MX - Operating Instructions for Decanter-Centrifuges - page 120

E3
E3.00

Trip / Reset Autoreset 3x

Various reset functions, device protection

VCB

not active

0 . . . not active 1 . . . active If Autoreset is activated, the inverter tries to restart with an automatic reset after a trip. This process is repeated 3x within 5 min, before final shutdown. If a Start command and Auto-Reset are active in the case of a transient error, there is an automatic restart !!

E3.01

4 mA-supervision

VCB

not active

0 . . . not active 1 . . . always active Even unused analogue inputs are monitored with the 2 . . . Ready + Run setting 4...20 mA !!! 3 . . . at Run All analogue reference values are monitored for differentiation from 3mA with the setting 4-20 mA. Depending on the setting, monitoring is provided either in Ready and Run state or in Run state only.

E3.02

EXT-trip

VCB

not active

see Macro

0 . . . not active 1 . . . N.O. active 2 . . . N.O. Ready + Run 3 . . . N.O. Run 4 . . . N.C. active 5 . . . N.C. Ready + Run 6 . . . N.C. Run As an external trip, trips registered by the device (e.g. overpressure, ...) can be integrated using a break (N.C.) or make contact (N.O.). If Ready is selected, monitoring is possible in Ready and Run state, if Run is selected, monitoring is only possible in Run state.

E3.03

Delay for E3.02

VCB

0.0...0.0...160 s

The message Ext. trip is not issued until the signal is applied for longer than the set time (for N.C. contacts: not applied). In software-version DZ3 this function is not active !

E3.04

Insulation fault

VCB

not active

0 . . . not active 1 . . . N.O. active 2 . . . N.O. Ready + Run 3 . . . N.O. Run 4 . . . N.C. active 5 . . . N.C. Ready + Run 6 . . . N.C. Run This input functions like Ext. trip, but Insulation fault appears on the display and in the error memory. It is used specifically for integration of ground contact monitoring in ungrounded networks.

MX - Operating Instructions for Decanter-Centrifuges - page 121

E3.05

Delay for E3.04

VCB

0.0...10.0...160 s

The message Insulation fault is only issued if the signal is applied for longer than the set time (for N.C. contacts: not applied). In software-version DZ3 this function is not active !

E3.06

Trip of ext. braking unit

VCB

N.O. Ready + Run

0 . . . not active 1 . . . N.O. active 2 . . . N.O. Ready + Run 3 . . . N.O. Run 4 . . . N.C. active 5 . . . N.C. Ready + Run 6 . . . N.C. Run Input for switching off the device in the event of a defect in the external braking unit, with the display Trip of braking unit.

E3.07

Delay for E3.06

VCB

0.0...5.0...160 s

Start delay time (after Mains-ON) for Trip of braking unit. In software-version DZ3 this function is not active !

E3.08

Undervoltage

VCB

no trip

0 . . . no trip 1 . . . trip 2 . . . warning By default, an undervoltage is not stored as a trip; i.e. on return and with an active Start command the drive continues to run automatically. If undervoltage means trip is selected, any undervoltage that persists for longer than the set time (E3.09) and occurs during operation of the device is treated as a fault and must be confirmed as soon as the voltage returns to normal. Used for drives that must not restart automatically (personal safety).

E3.09

Delay for E3.08

VCB

0.0...2.0...20.0 s

Setting for the permissible undervoltage time for automatic restart or for the trip message Undervoltage 1 (if E3.08 is set to 1 Trip). A setting > 2 s is only useful if the control electronics are permanently supplied with a 24 V buffer voltage !

E3.10

Local Reset
0 . . . not active 1 . . . active

VCB

active

This parameter defines whether a trip can be confirmed using the red OFF button on the keypad. By default, the local confirmation option is activated.

MX - Operating Instructions for Decanter-Centrifuges - page 122

E4
E4.00

Definition of operating modes


Control enabled

Ref. value frequency


0 . . . Local / Remote 1 . . . Local only 2 . . . Remote only

VICB Local / Remote


Ref. value from keypad or terminals Ref. value from keypad (or terminal strip Local functions) only Ref. value from terminal strip (or bus) only

This parameter releases the possible sources for the frequency reference value: LOCAL E4.03 = 0 keypad: The keys Increase / Decrease / Reverse / Forward are active. E4.03 = 1 terminals: The digital inputs Motorpot-increase local / Motorpot-decrease local and the function REV local are active. REMOTE Frequency default via f-ref Manual or f-ref Auto or from PID-controller. Possible ref. value sources: analogue inputs AIV, AIC, AI_2, AI_3, pre-set ref. values, Remote-Motorpot or one of the 5 bus ref. values.

E4.01

Control-command
0 . . . Local / Remote 1 . . . Local only 2 . . . Remote only

VICB Local / Remote


Control commands from keypad or from terminal strip Control commands from keypad (or terminal strip Local functions) only Control commands from terminal strip (or bus) only

This parameter releases the possible sources for the control commands: LOCAL E4.03 = 0 keypad: The keys I / O (Reset) are active. E4.03 = 1 terminals: The digital inputs Start FWD-Imp. local / Start REV-Imp. local / Stop-I local are active. REMOTE B6.01 = 0 terminals: The Start/Stop via the terminal strip Start FWD / Start REV and Start FWDImpulse / Start REV-Impulse / Stop-Impulse are active. B6.01 = 1 Bus: The Start/Stop commands of the bus control word (bits 0 to 10) are active. The following options can be realized by combining the parameters Ref. value frequency and control command: Operating mode Local and remote mode f-ref. value reversible f-ref. value reversible I/O commands reversible I/O commands reversible Remote mode only Local mode only Mixed mode Mixed mode Parameter setting E4.00 and 01 Ref. val. frequency Ctrl. commands Loc/Rem Loc/Rem Loc/Rem Local only Remote only Remote only Local only Local only Remote only Loc/Rem Local only Remote only Loc/Rem Loc/Rem Remote only Local only Remote only Local only Switch-over Loc/Rem active active for f-ref. active for f-ref. active for I/O active for I/O no effect no effect no effect no effect

*) *)

*) In these modes, the change in direction is assigned to the control source !!

MX - Operating Instructions for Decanter-Centrifuges - page 123

E4.02

Loc/Rem-switch
0 . . . keypad 1 . . . terminals

VICB keypad

If Loc/Rem switch = terminals is selected, the Loc/Rem key on the keypad is blocked. A terminal strip command is used to switch over (see D2).

E4.03

Control mode local


0 . . . keypad 1 . . . terminals

VICB keypad

This parameter defines where the Start/Stop commands and the control commands for the local motor potentiometer are derived from in local mode - from the keys on the keypad or from the digital inputs Start-Impulse local / Stop-Impulse local / REV local / Motorpot-increase local / Motorpot-decrease local.

E4.04

Local STOP-key
0 . . . Local active only 1 . . . always active

VCB

Local active only

If Stop key always active is selected, the STOP command can be issued using the STOP key on the keypad or the relevant digital input Stop-Impulse local in any mode. Depending on the setting for parameter C1.02 Stop mode, the drive is stopped. With impulse contacts and BUS control, a renewed On command is required for acceleration. If the steady commands Start FWD or Start REV are applied to the terminal strip, the drive accelerates again immediately!!!

MX - Operating Instructions for Decanter-Centrifuges - page 124

E5
E5.00 E5.01

Skip frequencies

Prevention of frequency-related resonance in the drive

Skip frequency Hysteresis

VCB VCB

0.00...5.00...300.0 Hz 0.00...0.00...4.00 Hz

The skip frequency defines the frequency at which the drive should not be operated in steadystate. The set hysteresis value defines the masked frequency range and acts symmetrically to the masking frequency.

E6
E6.00

Adjustment of the automatic pulse frequency


Switching frequency

Min. pulse frequency


0 . . .2.5 kHz 1 . . .5.0 kHz 2 . . .10.0 kHz

VCB

2.5 kHz

(this setting is not possible for MX 700)

E6.01

Max. pulse frequency


0 . . .2.5 kHz 1 . . .5.0 kHz 2 . . .10.0 kHz

VCB

2.5 kHz

(this setting is not possible for MX 700)

The inverter is equipped with a self-adjusting automatic pulse frequency. Depending on the measured cooler temperature, the pulse frequency is set in such a way that the pulse frequency is gradually reduced from the maximum value (E6.01) to the minimum value (E6.00) in the event of high load and simultaneous high cooler temperature. As a result, the device operates in an entirely fail-safe manner. The motor noise increases with decreasing pulse frequency, however. The available pulse frequency range can be limited or the automatic system switched off using parameters E6.00 and E6.01. In order to keep the interference at the motor cable and the thermal load of the optional CE filter and AMF as low as possible, the device is always operated with the minimum pulse frequency at the factory default setting.

MX - Operating Instructions for Decanter-Centrifuges - page 125

Chapter F: Service
F1 F2 F3 F4 F5 F6 Help Factory default Failure memory Diagnosis, offset Code Test power part, test control part Activation Current number, review page 127 page 128 page 129 page 130 page 138 page 139

Configuration Freely configurable comparators and logic modules Adjustment of the current inverter offset, at various switching frequencies Code, code value, para-acces

MX - Operating Instructions for Decanter-Centrifuges - page 126

F
Service

Help functions, default settings, failure memory, code lock

F1
F1.00

Help in case of errors


Help functions

Test power part


0 1 2 3 4

VICB Routine

. . . Start 0 ->1 Start routine by changing to line 1 with the increase key . . . Test Lower . . . Test Upper . . . No earth fault . . . Earth fault !!

The function Test power part is used to register ground contacts on the motor side of the frequency inverter. When the routine is activated, all 3 IGBTs of a half bridge on the motor side are activated for a short time. If an overload occurs during this phase, the message earth fault is displayed. If the contactor control is activated, the contactor is addressed for approx. 1 sec.

F1.01

Test control part


0 1 2 3

VICB Routine

. . . Start 0 ->1 Start routine by changing to line 1 with the increase key. . . . (testing The control electronics carry out a software-hardware test and . . . fault ! then return to the initial screen. . . . no fault)

The routine Test control part triggers a self-test of the inverter electronics with a subsequent boot function. During this time, data are transferred from the drive control to the user interface in devices with a loaded intermediate circuit. Data are also transferred from the user interface to the option card PBO1 (profibus connection).

F1.02 to F1.28
Parameters F1.02 to F1.28 contain descriptions and troubleshooting measures for the individual error messages. A list of the error message texts can be found in the table in the Appendix.

MX - Operating Instructions for Decanter-Centrifuges - page 127

F2
F2.00

Resetting the default settings


Factory default

Applicat.Param. back
0 . . . Start 0 1 1 . . . Factory default 2 . . . O.K.

VICB

Routine

Start routine by changing to line 1 with the Increase key.

This routine resets the parameter settings (but not the motor data) to the factory default (Macro 1 Conveyor) of the device, whereby all customer-specific entries are deleted !! The USER macros, the failure memory, the operating hours, the kWh meter, the language setting and B3.05 Mains voltage are excepted from the reset with F2.00 and 01 !!

F2.01

Motor-Param. back
0 . . . Start 0 1 1 . . . Factory default 2 . . . O.K.

VICB

Routine

Start routine by changing to line 1 with the Increase key.

This routine replaces all motor data with the factory default data. The customer-specific settings are deleted (B3.00 to 04 and B4.01 to 04 are reset). If there is no mains voltage (e.g. active contactor control C6.00), the motor data and autotuning data are not reset !!

MX - Operating Instructions for Decanter-Centrifuges - page 128

F3
F3.00 F3.01

Failure memory

Display of the last 16 errors and the respective diagnostic values

Current number Review

read only VB

Error counter 0...0...15

MX - Operating Instructions for Decanter-Centrifuges - page 129

F4

Komparators and logic modules


Configuration

The inverter includes 2 comparators for monitoring various analogue signals. The produced signal can either be issued via the relay outputs with an adjustable time increment and/or used internally as a control signal. Two additional blocks are designed as analogue comparator levels with subsequent digital linking functions. L5 and L6 are freely configurable logic modules Diagram:

Comparator 1: Comparator 2:

parameter F4.00 to F4.07 parameter F4.08 to F4.15

Comparator 3: Comparator 4:

parameter F4.16 to F4.29 parameter F4.30 to F4.43

Logic module 5: parameter F4.44 to F4.49 Logic module 6: parameter F4.50 to F4.55

MX - Operating Instructions for Decanter-Centrifuges - page 130

F4.00 F4.08 F4.16 F4.30

C1 C2 C3 C4

signal signal signal signal

to to to to

E1 E1 E1 E1

VCB VCB VCB VCB

0.0% 0.0% 0.0% 0.0%

0 . . . 0.0% 1 . . . f-output 2 . . . f-output abs. 3 . . . Output current 4 . . . Torque 5 . . . Torque abs. 6 . . . Power 7 . . . Heatsink temperature 8 . . . Pulse frequency 9 . . . Speed 10 . . Speed abs. 11 . . PID-deviation 12 . . int f-ref 13 . . f-ref abs. 14 15 16 17 18 19 20 21 22 . . int T-ref . . AIV . . AIC . . AI_2 . . AI_3 . . DC-voltage . . dn-act. calcul. . . dn-reference . . dn-act. measure.

100% = fMAX (C3.01) 100% = fMAX (C3.01) 100% = Nom. motor current (B3.01) 100% = Nom. motor torque (B3.00, B3.04) 100% = Nom. motor torque (B3.00, B3.04) 100% = Nom. motor power (B3.00) 100% = 100 C 100% = fMAX in rpm (C3.01 x 60 / 2p) 100% = fMAX in rpm (C3.01 x 60 / 2p) 100% = fMAX in rpm (C3.01 x 60 / 2p) 100% = 100% 100% = fMAX (C3.01), after accel., before fs compensation 100% = fMAX (C3.01), after accel., before fs compensation 100% = Nom. motor torque (B3.00, B3.04) 100% = 10 V (A4.00) 100% = 20 mA (A4.02) 100% = 20 mA (A4.04) 100% = 20 mA (A4.06) 100% = 813 V for MX 400 & 500; 1200 V for MX 700 100 % = C6.07 100 % = C6.07 100 % = C6.07

F4.18 F4.32

C3 signal to E2 C4 signal to E2
0 1 2 3 4 5 6 7 8 9 . . . Reference value (%) . . . AIV . . . AIC . . . AI_2 . . . AI_3 . . . Pre-set reference val. . . . REM-MP ref. . . . dn-actual . . . dn-reference . . . dn-act. measure

VCB VCB

Ref. value Ref. value

to be set using F4.02 100% = 10 V (A4.00) 100% = 20 mA (A4.02) 100% = 20 mA (A4.04) 100% = 20 mA (A4.06) 100% = 100% or 100% = 163.84 Hz (A4.08) 100% = 100% or 100% = 163.84 Hz (A4.10) 100 % = C6.07 100 % = C6.07

F4.01 F4.09 F4.17 F4.31 F4.19 F4.33

C1 C2 C3 C4

filter filter filter filter

for for for for

E1 E1 E1 E1

VCB VCB VCB VCB VCB VCB

0.0...0.1...160s 0.0...0.1...160s 0.0...0.1...160s 0.0...0.1...160s 0.0...0.1...160s 0.0...0.1...160s

PT1 filter for the analogue signal selected using E1.

C3 filter for E2 C4 filter for E2

PT1 filter for the analogue signal selected using E2.

MX - Operating Instructions for Decanter-Centrifuges - page 131

F4.02 F4.10 F4.20 F4.34

C1 Comp. Reference C2 Comp. Reference C3 Comp. Reference C4 Comp. Reference

VCB VCB VCB VCB

-200.0...0.0...+200.0% -200.0...0.0...+200.0% -200.0...0.0...+200.0% -200.0...0.0...+200.0%

Provides a programmable reference value for comparator E2.

F4.03 F4.11 F4.21 F4.35

C1 Comp. Function C2 Comp. Function C3 Comp. Function C4 Comp. Function


0 1 2 3 . . . E1 > E2 . . . E1 < E2 . . . E1 = E2 . . . E1 E2

VCB VCB VCB VCB

E1 > E2 E1 > E2 E1 > E2 E1 > E2

F4.04 F4.12 F4.22 F4.36

C1 Comp. Hyst/Band C2 Comp. Hyst/Band C3 Comp. Hyst/Band C4 Comp. Hyst/Band

VCB VCB VCB VCB

0.0...5.0...100.0% 0.0...5.0...100.0% 0.0...5.0...100.0% 0.0...5.0...100.0%

The comparator function defines the comparison criterion for the two analogue input values (E1, E2). Using the symmetrically functioning hysteresis / bandwidth, the following output states are obtained: Response if function: E1 > E2 or E1 < E2 Response if function: E1 = E2 or E1 E2

MX - Operating Instructions for Decanter-Centrifuges - page 132

F4.23 F4.24 F4.37 F4.38 F4.44 F4.45 F4.50 F4.51

C3 Logic block a D1 C3 Logic block b D2 C4 Logic block a D1 C4 Logic block b D2 L5 signal to D1 L5 signal to D2 L6 signal to D1 L6 signal to D2
0 . . . Logical ZERO 1 . . . Ready 2 . . . Run 3 . . . Trip 4 . . . Ready + Run 5 . . . Warnings 6 . . . Bus-warning 7 . . . Generator operation 8 . . . Local operation 9 . . . f = fref 10 . . f > fLevel 11 . . Start impulse 12 . . DI1 13 . . DI2 14 . . DI3 15 . . DI4 16 . . DI5_2 17 . . DI6_2 18 . . DI7_2 19 . . DI8_2 20 . . DI5_3 21 . . DI6_3 22 . . DI7_3 23 . . DI8_3 24 . . Logical ONE 25 . . Lift brake 26 . . Thyristor-ON 27 . . Limit I> 28 . . Limit U> 29 . . Limit T> 30 . . Limitations 31 . . Reserved 32 . . Reserved 33 . . Output of comparator C1 34 . . Output of comparator C2 35 . . Output of comparator C3 36 . . Output of comparator C4 37 . . Output of logic module L5 38 . . Output of logic module L6

VCB VCB VCB VCB VCB VCB VCB VCB

logical logical logical logical logical logical logical logical

ZERO ZERO ZERO ZERO ZERO ZERO ZERO ZERO

logical ONE for: never Ready state Run state Trip Ready and Run state warnings Bus communication is interrupted Generator operation of motor Selected local mode Reference frequency is reached See D4.06, D4.07 4-second impulse following Start command Addressed DI1 Addressed DI2 Addressed DI3 Addressed DI4 Addressed DI5_2 Addressed DI6_2 Addressed DI7_2 Addressed DI8_2 Addressed DI5_3 Addressed DI6_3 Addressed DI7_3 Addressed DI8_3 always lift brake (see crane function C6.01) intermediate circuit loaded current limitation active torque limitation active current limitation because of overtemperator of the cooler sum message for all limitations

MX - Operating Instructions for Decanter-Centrifuges - page 133

F4.25 F4.26 F4.39 F4.40 F4.46 F4.52

C3 logic a function C3 logic b function C4 logic a function C4 logic b function L5 logic function L6 logic function
0 1 2 3 4 5 6 7 . . . AND . . . OR . . . EQUAL . . . UNEQUAL . . . AND - negated . . . OR - negated . . . EQUAL - negated . . . UNEQUAL - negated

VCB VCB VCB VCB VCB VCB

OR OR OR OR OR OR

input D1 (D2) negated ! input D1 (D2) negated ! input D1 (D2) negated ! input D1 (D2) negated !

F4.05 F4.13 F4.27 F4.41 F4.47 F4.53

C1 time-function C2 time-function C3 time-function C4 time-function L5 time-function L6 time-function


0 1 2 3 . . . ON - delay . . . OFF - delay . . . ON + OFF - delay . . . Impulse

VCB VCB VCB VCB VCB VCB

ON-delay ON-delay ON-delay ON-delay ON-delay ON-delay

F4.06 F4.14 F4.28 F4.42 F4.48 F4.54

C1 time-set C2 time-set C3 time-set C4 time-set L5 time-set L6 time-set

VCB VCB VCB VCB VCB VCB

0.0...0.0...3200 s 0.0...0.0...3200 s 0.0...0.0...3200 s 0.0...0.0...3200 s 0.0...0.0...3200 s 0.0...0.0...3200 s

MX - Operating Instructions for Decanter-Centrifuges - page 134

F4.07 F4.15 F4.29 F4.43 F4.49 F4.55

C1 destination C2 destination C3 destination C4 destination L5 destination L6 destination


0 . . .not used 1 . . .Start FWD 2 . . .Start REV 3 . . .Start FWD-Impulse 4 . . .Start REV-Impulse 5 . . .Stop-Impulse 6 . . .Motpot-increase 7 . . .Motpot-decrease 8 . . .Start Impulse local 9 . . .Stop Impulse local 10 . .REV local 11 . .Motpot-increase local 12 . .Motpot-decrease local 13 . .Jog 14 . .Pre-set A 15 . .Pre-set B 16 . .Pre-set C 17 . .Manual (Auto) 18 . .Local(Rem) 19 . .2.Ramp 20 . .2.Parameter-Set UM2 21 . .Enable 22 . .EXT-trip 23 . .EXT-motor trip 24 . .Insulation fault 25 . .Ext. BU-trip 26 . .EXT-Reset 27 . .EXT-T-limitation 28 . .PID active 29 . .PID enable 30 . .Speed controller active 31 . .Speed controller static 32 . .Mains ON/OFF

VCB VCB VCB VCB VCB VCB

not used not used not used not used not used not used

Make contact = Manual ref. value (f-ref Manual) Make contact = Local control (E4.00 to 03) Make contact = User-Macro 2 parametrize additionally using E3.02 parametrize additionally using E2.11 parametrize additionally using E3.04 parametrize additionally using E3.06

only with activated contactor control

Using the parameters destination, the respective comparator/logic module output can be assigned directly and internally (without detour via a relay output and digital input. Each function can only be selected 1x. Double assignments are not possible! Settings that have already been selected using one of the digital inputs D2 or another comparator/logic module cannot be set again.

MX - Operating Instructions for Decanter-Centrifuges - page 135

Functional diagram of comparator C1 and C2

Functional diagram of logic module L5 and L6

MX - Operating Instructions for Decanter-Centrifuges - page 136

Functional diagram of comparator with logic block C3 and C4

MX - Operating Instructions for Decanter-Centrifuges - page 137

F5
F5.00 F5.01

Diagnosis, Offset

Adjustment of current inverter offset at various pulse frequencies

Sensor A - Offset Sensor B - Offset

read only read only

Parameters F5.00 and F5.01 indicate the current offset settings for the current sensors. If necessary, these values can be taken over for the corresponding offset parameters F5.02...F5.06 (wait for steady-state, ~5 min).

F5.02 F5.03 F5.04 F5.05

Sensor A 5kHz-Offset Sensor B 5kHz-Offset Sensor A 10kHz-Offset Sensor B 10kHz-Offset

VCB VCB VCB VCB

-1000...0...+1000 -1000...0...+1000 -1000...0...+1000 -1000...0...+1000

See also the notes in the Service Manual !!

MX - Operating Instructions for Decanter-Centrifuges - page 138

F6
F6.00 F6.01

Code lock
Code lock

Code Code value

VB VB

0...0...9999 0...0...9999

Code lock is opened if the code value corresponds with the set number of the code. With every Mains on, F6.00 - Code automatically resets to 0.

F6.02

Para-Access
0 . . . Keypad 1 . . . Fieldbus 2 . . . RS232

keypad

Trip messages
In the event of a trip, the inverter switches off by means of pulse inhibit. A stored Start command (local control or start impulse contact) is deleted. The error message is issued as an entry in the status field.

More information about the cause of the trip and possible troubleshooting measures for each trip message can be found in matrix area F1-Help.

Confirmation of errors
An error can be confirmed in one of the following 5 ways: By pressing the O/Reset key on the keypad By switching off the mains supply and 24 V buffer voltage if provided By using a digital input to reset (see D2.00 to D2.10) With the activated Autoreset function (see E3.00) With a reset signal on the bus (e.g. Profibus) In the case of active steady signals Start FWD or Start REV, the remedy and resetting of a trip is followed by an automatic restart !!

MX - Operating Instructions for Decanter-Centrifuges - page 139

MX - Operating Instructions for Decanter-Centrifuges - page 140

MATRIX Software
INSTALLATION AND USE
1. Required devices
In addition to your computer, you will need the serial cable marked CABLE PC-MX. This cable connects one of the serial ports on your computer with the RJ45 port underneath the keypad on the user interface.

2. Hardware requirements
Minimum: Recommended: 80486 or pentium PC, Windows 3.x or Windows 95, 8 MB RAM and sufficient hard disk space for the program and the created files Pentium PC, Windows 95, Windows 98 or Windows NT; 16 MB RAM and sufficient hard disk space for the program and the created files

In addition to the mouse port, a second free serial port is required !!

3. Software installation
The software runs both under WINDOWS 3.1 and under WINDOWS 95. To install the software, insert disk no. 1 in your disk drive (in the following, it is assumed that the disk drive is drive A:). Installation under WINDOWS 3.1: In the Program Manager, select the option File/Run. Click on Search and enter A:\setup. Click on OK to start installation. You can define the directory and path, in which you want to install the MATRIX-Software. The default setting is C:\MATRIX. The installation program will ask you to insert the other disks in the disk drive when required. Installation under WINDOWS 95: Installation under WINDOWS 98: Installation under WINDOWS NT: Click on the Start button and select Settings/System setup in the menu. Double-click on the symbol for software, then on Install. The program will ask you to insert the installation disk in your disk drive. Click on Continue. A:\SETUP .EXE is displayed in the next window. Click on Continue to start the installation. You can choose the directory and path in which you want to install the MATRIX-Software. The default setting is C:\MATRIX. The program will ask you to insert the remaining disks in the disk drive when required. If you have downloaded the contents of the installation disks from the Internet, you can start the installation from any directory on your hard disk. Simply click on setup.exe in the directory, in which the data are located, then continue as above.

MX - Operating Instructions for Decanter-Centrifuges - appendix A1

4. Program features
The MATRIX program offers the following functions: a. Local control Used for observation and on-line control of a frequency inverter. Use the "Local" key to switch between observation mode and control mode. The contents of the analogue display instruments and some digital display fields can be changed using the parameter editor (matrix area B6 Bus coupling, parameter group B6.08, B6.10, B6.12, B6.14, B6.16 and B6.23 to B6.27), if necessary. b. Actual value plotter Allows you to plot 5 analogue and 8 digital states during operation. The actual analogue values and some actual digital values that are to be plotted can be changed using the parameter editor (matrix area B6 "Bus coupling", parameter group B6.08, B6.10, B6.12, B6.14, B6.16 and B6.23 to B6.27), if necessary. Plotting is started and ended by pressing the key "Record" (maximum plotting time 200s). The size of the printout depends on the current zoom window.

c. Parameter editor With the displayed matrix, all parameters can be queried on-line and changed, if necessary. In order to be able not only to display but also to modify the parameters using the parameter editor, it is necessary to have user control (select the User Control button). After performing the routines: A1.00 Home-Field "Save Backup" B2.01 Applicat. Macros "Store USER-M" B4.00 Autotuning "Start tuning" F1.00 Help functions "Test power part" F2.00 Factory default "Application parameters back" the respective line 0 must always be sent. !! All modified parameters must be stored fail-safe by selecting A1.00 "Save backup", before the mains supply is disconnected !!

MX - Operating Instructions for Decanter-Centrifuges - appendix A2

d. Docu mode Is used for archiving (storing on hard disk or floppy disk) the current parameter settings. In addition, stored parameter data can be transferred to any number of other inverters. A complete list of parameters is printed by selecting "Print" (including actual values, if desired). In Windows 95, 98 and NT, the program WordPad is opened. All formatting is saved, if the parameter list is only saved in WordPad and then opened as a text file in, e.g. Microsoft-Word before printing.

CAUTION: The program transfers the current working parameters but not the contents of the user macros. To transfer them too, the corresponding user macro must be selected with parameter B2.03 first. e. Error memory Currently not available. f. MATRIX Server The server is a separate program that is automatically opened when the MATRIX software is started. Press the "CON" key and then select the COM port and the bit rate (preferably COM1 and 19200 bit/s).

5. Operation
The MATRIX software package can only be used with the frequency inverter software version PSR2.02 or higher ! If your inverter is still using an older software version, you can update using the program "FLASHcopy". However, all the parameters set in the inverter are deleted thereby, and the "Autotuning" function must be repeated. To ensure proper operation, we recommend that you disable any screen savers. Whenever more than one window is open, the reaction time of the program is increased. Therefore, we recommend that you close any windows that are not needed.

6. Deinstallation
Deinstallation under WINDOWS 3.1: Delete the program group MATRIX containing this software from your Windows interface. Then delete all the files in the directory that you have selected, as well as all the files in the subdirectories PRIVATE and PUBLIC. All the files created by your computer during installation are now removed. Click on the Start button and select Settings/System setup in the menu. Double-click on the symbol for software, then follow the instructions for uninstalling MATRIX in the next window.

Deinstallation under WINDOWS 95:

MX - Operating Instructions for Decanter-Centrifuges - appendix A3

The following parameters can only be read out or modified on the PC using the MATRIX software. All these parameters are assigned to MATRIX area A1, which is reserved for the local keypad Home (basic display).

A1.00

Save backup
0 . . . Start 0 1 1 . . . Store backup 2 . . . Stored

VB

Routine

Unlike local mode on the keypad, the Save command is not issued automatically when you switch to the basic display (Home area). When parametrizing with the software program Matrix, the parameter A1.00 is used for saving. Procedure: 1. Send line 1 Store backup" 2. Wait for feedback 2 Stored" 3. Send line 0 Start 0 1"

A1.01

Device-Mode

read only

0 ... 1 . . . Mains disconnected 2 . . . Locked 3 . . . Mains off 4 . . . Disabled 5 . . . Stop 6 . . . Loading 7 . . . Not enabled 8 . . . Mains missing 9 . . . Trip 10 . . AT running 11 . . Test power part The device mode corresponds to the display in field 1 of the basic display (large display).

A1.02

Operate-Mode
0 1 2 3 4 5 6 7 . . . Remote . . . Rem Loc . . . Loc Rem . . . Local . . . Bus . . . Bus Loc . . . Loc Bus . . . Local

read only

The operate mode corresponds to the display in the field Operate-Mode of the basic display.

A1.03

Device status

read only

This parameter displays the current device state with the priorities: - Display operating situation (lowest priority) - Display selected parameter set - Display limitation action - Display warning - Display trip (highest priority)

MX - Operating Instructions for Decanter-Centrifuges - appendix A4

A1.04

LED-state
0 1 2 3 . . . Not READY . . . READY . . . RUN . . . TRIP

read only

The LED state corresponds to the device state, which is displayed on one of the 3 colored LEDs on the keypad. If no LED is lit up, this corresponds to the state Not READY".

MX - Operating Instructions for Decanter-Centrifuges - appendix A5

FLASCH-COPY
1. Installation
System requirements, installation and de-installation are the same as for MatriX software.

2. Program Features

The program FLASHcopy is used to write and read the FLASH-PROM on the USER-INTERFACE containing the inverter program. Main use of the "FLASHcopy" program is the update of your inverter software-version. Thereby all parameter values set in the inverter are lost and you have to repeat the function "Autotuning". Besides you can read the actual software contained in the flash and save it to a file. This simplifies substantially duplication of customer specific settings for operation of several similarly configurated inverters. First select the proper COM-port. If you have selected the wrong COM-port, a time-out will appear in later reading or writing actions. Adjust if you want to write to or to read from the FLASH-PROM. Finally you have to enter the file name. In case of writing to the flash you may choose a bin-file from the subdirectory \PUBLIC. In case of reading from the flash you should enter a file name as desired. Please be careful, not to overwrite one of your bin-files by error. Files which contain the FLASH-program can only have the extension .bin All *.bin files are saved to the subdirectory \PUBLIC. Into this directory index additional *.bin files can be copied manually, if necessary. In the event of an interruption during the transmission of data to the inverter, switch off the inverter and press and hold the key Matrix/Para while switching it on again. The yellow Ready-LED flashes and the MX is ready for renewed transmission of the data.

MX - Operating Instructions for Decanter-Centrifuges - appendix A6

Trip Messages:
(Priority) Error message (34) Overvoltage Help-F1 Parameter F1.02 Description, possible causes Overvoltage in thyristor Decel. time too short ? or mains voltage too high ? external braking unit connected and OK ? Failure of mains phase during operation ? Undervoltage in thyristor Mains voltage available ? All phases available ? Mains fuses OK ? The inverter distinguishes two types: Underv. 1: U<< in operation, longer than permissible with parameter E3.07 Underv. 2: no mains voltage despite ON command from contactor control (after 2 sec) Overcurrent at inverter output Activate power part test! Short ? or ground contact ? The inverter distinguishes two types: Overcur. 1: I>>, Overcur. 2: Difference I>> (size 5 only) External Trip An external trip is reported by a terminal strip function Proper setting for parameter E3.02 ? 4 mA- fault A 4-20 mA ref. value is < 3 mA ->Wire break ? E3.01 ? Motor thermistor has picked up Motor overloaded ? External ventilator OK ? Therm. SC Check thermistor wiring Motor trip An external motor trip is reported by a terminal strip function Proper setting for parameter E2.11 ? Motor overload ! The thermal motor model has performed an overload trip. See parameters E2.02 to E2.07 Stall protection The motor does not start, is mechanically blocked or very overloaded Insulation trip Ground contact in motor or motor cable

(51) Undervoltage 1 (52) Undervoltage 2

F1.03

(33) Overcurrent 1 (40) Overcurrent 2

F1.04

(54) Ext. trip

F1.05

(57) 4 mA-fault (58) Mot. Temp>

F1.06 F1.07

(59) Therm. SC (55) Motor trip

F1.08 F1.09

(60) Mot. overload

F1.10

(61) Stall protection

F1.11

(56) Insul. trip

F1.12

MX - Operating Instructions for Decanter-Centrifuges - appendix B1

(Priority) Error Message (64) Trip of BU (62) Overspeed

Help-F1 Parameter F1.13 F1.14

Description, possible causes Trip of external braking unit Overspeed The speed is greater than the maximum value set with parameter E2.10 Fault at encoder or encoder interface ! Encoder, cable or SFB option (speed feedback in inverter) defect. Temperature at heatsink Check device fan cubicle ventilation, and possible air filter Ambient temperature too high ? The inverter distinguishes two types: Overtemperature 1: cooler temperature too high Overtemperature 2: A3.03 > 100C: overtemp. or Temperature sensor short circuit A3.03 < -25C: temperature sensor wire break Overtemperature in central component Temperature in control part too high. Fan OK ? Check cubicle ventilation Defect in power part Replace respective components. Error on print Drive control Replace component The inverter distinguishes three types: AR-Fault 1: ref. voltage error, ext. 24 V buffer voltage too low AR-Fault 2: ASIC error AR-Fault 3.x: error in EEPROM (replace)

(63) Encoder trip

F1.15

(49) Overtemp. 1 (47) Overtemp. 2

F1.16

(41) ZB Temp>

F1.17

(36) PoCi-Fault (35) AR-Fault 1.0 (48) AR-Fault. 2.0 (10) AR-Fault 3.0 (11) AR-Fault 3.1 (23) AR-Fault 3.2 (15-18,20) Int. Comm. 1.0 to 1.4 (19) Int. Comm. 2.0 (37) Int. Comm. 3.0

F1.18 F1.19

F1.20

Error in internal communication Reset ? Replace electronics The inverter distinguishes three types: Int. Comm. 1.0 to 1.4: Control-Link error -> no communication Int. Comm. 2: AR program wrong or incorrectly transferred Int. Comm. 3: Enable error -> screen input DI5 !!

MX - Operating Instructions for Decanter-Centrifuges - appendix B2

(Priority) Error Message (1) UI-Fault 1.0 (2) UI-Fault 2.0 (3) UI-Fault 2.1 (4-6) UI-Fault 3.0 to 3.2 (7-9) UI-Fault 4.0 to 4.2 (12) UI-Fault 5.0 (13) UI-Fault 6.0 (14) UI-Fault 7.0

Help-F1 Parameter F1.21

Description, possible causes Defect on control print user interface (UI) Perform control circuit test Replace component The inverter distinguishes eight types: UI-Fault 1: Processor error (replace UI) UI-Fault 2.0: Code error (replace flash) UI-Fault 2.1: Code error (replace flash) UI-Fault 3: Task overflow (replace UI + flash) UI-Fault 4: Backup error (replace flash) UI-Fault 5: LCD error (replace UI) UI-Fault 6: FLASH error (replace flash) UI-Fault 7: error in shift register (replace UI) Load to big Current regeneration defect Inverter cooling insufficient Watch-Dog: Error during serial data transfer between DP master and PB01 The inverter did not receive data from the SPS (DP master) for longer than the set Watch-Dog time - bus wire interrupted or SPS error. Profibus DP master does not send Guide OK in control word Bit 10 is set to 0 during bus control - error in SPS or in bus module PB01 cannot be initialized properly PB01 defect or installed incorrectly Charge resistance monitor: Mains switched on/off too often or charging connection defect (the error lasts approx. 5 minutes !) ON lock: Due to failure of mains fuses, contactor, cubicle overtemp., charging connection defect or fan protection switch no trip - 24V control voltage was switched off (mains voltage and 24V buffer voltage) Invalid entry in error memory Error memory has no entries yet or is defect (replace flash)

(53) Crane-overload F1.22

(22) BUS-Com.1

F1.23

(50) BUS-Com.2

F1.24

(21) PB01 fault

F1.25

(65) Charge protect. F1.26

(66) ON lock

F1.27

(0) +24V off (32) invalid entry

F1.28 F1.29

See Service Manual for more detailed information about service problems, such as error diagnosis, troubleshooting, spare parts storage etc.

MX - Operating Instructions for Decanter-Centrifuges - appendix B3

MX - Frequency inverter Commissioning record


22C30P 110C132P 400C500P Code: Supplier / Company: 30C37P 132C160P 500C630P 37C45P 160C200P 45C55P 200C250P 55C75P

Voltage: 400 V 15C18P Type: 75C90P 250C315P

500 V 18C22P 90C110P 315C400P

Serial number:

Client / Company:

Date of delivery:

Date of commissioning:

Parameter adjustments
Macro M2 Backdrive Hydraulic 1 Macro M3 Macro M4 Hydraulic 2 User Macro 1 User Macro 2

Para.No. Description

Macro M1

Maindrive

A A A A A A A A A A 0,000 0,000 Text Text Text Text Text Text Text Text Text Text Text Text

2 2.10 2.11 3 3.05 3.06 3.07 3.08 3.09 3.10

Act. values motor Calculation factor v Calculation factor n Act. values inverter Device type Nominal current "C" Hardware version Software-name Software version Serial number

0,000 0,000

0,000 0,000

0,000 0,000 Text Text Text Text Text Text

Text Text Text Text Text Text

Para.No. Description

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

process speed int. f-ref motor current not displaying German Start 0 1 Start 0 1 Backdrive not active default value default value default value default value default value default value not active not used Start 0 1 default value default value default value default value Start 0 1 default value default value default value default value default value default value default value default value default value default value not active not used default value default value default value default value default value default value not active not used Start 0 1 default value default value default value default value Hydraulic 1 not active Hydraulic 2 not active Start 0 1 Start 0 1 Start 0 1 Start 0 1 German German

dn-act. calcul. bowl speed torque not displaying

dn-act. calcul. bowl speed torque not displaying

dn-act. measure. bowl speed torque not displaying

A A A A A B B B B

6 6.00 6.01 6.02 6.03 1 1.00 2 2.01

Display Selection area 1 Selection area 2 Selection area 3 Display of limitations Language selection Language selection Application macros Store User Macro 1

German

Start 0 1

B 2.02

Store User Macro 2

Start 0 1

Maindrive not active

B B B B B B B B B B B B B

2.03 2.04 3 3.00 3.01 3.02 3.03 3.04 3.05 3.06 3.07 4 4.00

Macro selection Enable 2. parameterset Motor data Nominal power Nominal current Nominal voltage Nominal frequency Nominal speed Mains voltage Overmodulation Sin. motorfilter Autotuning Start tuning

default value default value default value default value default value default value not active not used

Start 0 1

B B B B

4.01 4.02 4.03 4.04

Scattering factor Rotor-time constant Stator resistor Magnetization current

default value default value default value default value

Para.No. Description

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

B B B B B B B B B B B B B B B B B B B B B B B B B B B B B no bus terminals 0 Trip immediately not used not used not used not used not used bowl speed 0,10 s dn-act. calc. 0,10 s torque 0,10 s f-output 0,10 s dn-ref 0,10 s not used not used not used not used not used Outp. logic L5 T > T1 T > T2 DI8_2 no bus terminals 0 Trip immediately not used not used not used not used not used bowl speed 0,10 s dn-act. calc. 0,10 s torque 0,10 s f-output 0,10 s dn-ref 0,10 s not used not used not used not used not used Outp. logic L5 T > T1 T > T2 DI8_2 no bus terminals 0 Trip immediately not used not used not used not used not used bowl speed 0,10 s dn-act. calc. 0,10 s torque 0,10 s f-output 0,10 s dn-ref 0,10 s not used not used not used not used not used Outp. logic L5 T > T1 T > T2 DI8_2

6 6.00 6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23 6.24 6.25 6.26 6.27

Bus connection Bus selection Remote-Auswahl Slave address At trip of bus Main ref. value 1 Aux. ref. value 2 Aux. ref. value 3 Aux. ref. value 4 Aux. ref. value 5 Main act. value 1 Act. val. 1 filter time Aux. act. value 2 Act. val. 2 filter time Aux. act. value 3 Act. val. 3 filter time Aux. act. value 4 Act. val. 4 filter time Aux. act. value 5 Act. val. 5 filter time Bit 11 control word Bit 12 control word Bit 13 control word Bit 14 control word Bit 15 control word Bit 11 status word Bit 12 status word Bit 13 status word Bit 14 status word

no bus terminals 0 Trip immediately not used not used not used not used not used bowl speed 0,10 s dn-act. calc. 0,10 s torque 0,10 s f-output 0,10 s dn-ref 0,10 s not used not used not used not used not used Outp. logic L5 T > T1 T > T2 DI8_2

Para.No. Description DI7_2 Type 2 0% 10 Hz decel. ramp no brak. function not used 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz not active 3,0 s 3,0 s 0,0 s 0,0 s no S-ramp Begin + End 0,00 Hz 50,00 Hz Enable FWD/REV 3,0 s 3,0 s 20,1 s 20,1 s no S-ramp Begin + End 0,00 Hz 50,00 Hz disable REV 3,0 s 3,0 s 20,1 s 20,1 s no S-ramp Begin + End 0,00 Hz 50,00 Hz disable REV 0% 10 Hz decel. ramp no brak. function not used 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz not active 0% 10 Hz decel. ramp no brak. function not used 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz not active DI7_2 Type 2 DI7_2 Type 2

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

DI7_2 Type 2

0% 10 Hz decel. ramp no brak. function not used 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz 0,00 Hz not active

B B C C C C C C C C C C C C C C C C C C C C C C C C C C C

6.28 6.32 1 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 1.13 1.14 2 2.00 2.01 2.02 2.03 2.04 2.05 3 3.00 3.01 3.02

Bit 15 status word Communication type General functions Increase start torque Increase range torque Stop mode Braking mode Preset-ref. destination Pres-set ref. 1 Pres-set ref. 2 Pres-set ref. 3 Pres-set ref. 4 Pres-set ref. 5 Pres-set ref. 6 Pres-set ref. 7 Pres-set ref. 8 Jog-frequency Economy mode Ramp selection Acceleration ramp 1 Deceleration ramp 1 Acceleration ramp 2 Deceleration ramp 2 S-ramp S-ramp mode Speed range Min. frequency Max. frequency Rotation enable

100,0 s 100,0 s 20,1 s 20,1 s no S-ramp Begin + End

0,00 Hz 50,00 Hz disable REV

Para.No. Description

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

C C C C C C C C C C C C C C C C C C C C C C C C C no 0,0 % 0,00 s 0,00 s 0,0 s 0,0 s 0,00 Hz 0,00 Hz not active not active 2,0 Hz 0,3 s 100 % 5 f-ref Auto 50,0 rpm 0,0 rpm 0% 0,0 rpm 0% linear 0% 10 % 1,0 kgm2 85 % 15 % 120 % 1,0 kgm2 85 % 15 % 120 % 1,0 kgm2 85 % 15 % 120 % not active not active 2,0 Hz 0,3 s 100 % 5 f-ref Auto 50,0 rpm 0,0 rpm 0% 0,0 rpm 0% linear 0% 10 % not active not active 2,0 Hz 0,3 s 100 % 5 f-ref Auto 50,0 rpm 0,0 rpm 0% 0,0 rpm 0% linear 0% 10 % no 0,0 % 0,00 s 0,00 s 0,0 s 0,0 s 0,00 Hz 0,00 Hz yes 5,0 % 1,00 s 0,00 s 3,0 s 3,0 s 3,00 Hz 50,00 Hz

4 4.04 4.05 4.06 4.07 4.08 4.09 4.10 4.11 6 6.00 6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14

PID-controller PID enable Proportional gain (k) Integration time (Tn) Derive time (Tv) Ref. accel. ramp Ref. decel. ramp Output scaling Output scaling + Special functions Contactor control Crane function Braking frequency Braking time Braking current Max. n-difference f-ref destination dn 100% = dn min T1 dn max T2 Curve Distortion Dig. hysteresis

no 0,0 % 0,00 s 0,00 s 0,0 s 0,0s 0,00 Hz 0,00 Hz

not active not active 2,0 Hz 0,3 s 100 % 5 not used 0,1 rpm 0,0 rpm 0% 0,0 rpm 0% convex 1% 0%

C C C C

6.15 6.16 6.17 6.18

Inertia Torque limit 1 Hysteresis 1 Torque limit 2

0,0 kgm2 0% 0% 0%

Para.No. Description 0% 10,0 s 0 rpm 1,000 1,000 0,0 rpm 0% f-ref Manual 15 Hz 8,0 s 4,0 s 0,10 cm3/U 0,10 l/U 0,000 0% not used 0,0 s -1,000 0,000 not used 0,01 Hz 50,01 Hz 0,05 s not used 4-20 mA 0,01 Hz 0,01 Hz 0,05 s not used 0,01 Hz 50,01 Hz 0,05 s not used 4-20 mA 0,00 Hz 100,00 Hz 0,05 s not used 0,01 Hz 50,01 Hz 0,05 s not used 4-20 mA 0,00 Hz 100,00 Hz 0,05 s 0,00 cm3/U 0,00 l/U 1,000 80 % not used 0,0 s -1,000 0,000 0,00 cm3/U 0,00 l/U 0,000 0% PID-ref value 0,0 s -1,000 0,000 0% 10,0 s 0 rpm 1,000 0,000 0,0 rpm 0% not used 0 Hz 0,0 s 0,0 s 0% 10,0 s 0 rpm 1,000 0,000 0,0 rpm 0% not used 0 Hz 0,0 s 0,0 s

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

C C C C C C C C C C C

6.19 6.20 6.21 6.22 6.23 6.24 6.25 6.26 6.27 6.28 6.29

Hysteresis 2 Filter time Bowl speed % i-belt i-gearbox dn-spoping Friction torque f/t destination Jolt frequency REV time FWD time

0% 0,0 s 0 rpm 0,000 0,000 0,0 rpm 0% not used 0 Hz 0,0 s 0,0 s

C C C C C C C C

6.30 6.31 6.32 6.33 6.34 6.35 6.36 6.37

Pump volume Ballast volume Calibration factor Vol. efficiency dn-ref destination Stop delay i-gearbox 2 Belt factor

0,10 cm3/U 0,10 l/U 0,000 0% not used 0,0 s -1,000 0,000

D1

Analogue inputs

D D D D D D D D D

1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08

AIV-destination AIV-value 0% AIV-value 100% AIV-filter time AIC-destination AIC-signal AIC-value 0% AIC-value 100% AIC-filter time

not used 0,01 Hz 50,01 Hz 0,05 s not used 4-20 mA 0,01 Hz 0,01 Hz 0,05 s

Para.No. Description bowl speed 4-20 mA 0,01 % 100,00 % 0,05 s dn-preset 4-20 mA 0,00 % 100,00 % 0,05 s Start FWD Ext. tip Motorpot incr. Motorpot decr. Ext. Reset dn-preset operat. Abfahren Hand (Auto) not used 2. Ramp not used dn-act. calcul. 4-20 mA 0% 100 % torque abs. 4-20 mA dn-act. calcul. 4-20 mA 0% 100 % torque abs. 4-20 mA Start FWD Ext. tip Motorpot incr. Motorpot decr. Ext. Reset dn-preset operat. not used not used not used not used not used Start FWD Ext. tip Motorpot incr. Motorpot decr. Ext. Reset dn-preset operat. not used not used not used not used not used dn-act measure. 4-20 mA 0% 100 % torque abs. 4-20 mA bowl speed 4-20 mA 0,00 % 100,00 % 0,05 s dn-preset 4-20 mA 0,00 % 100,00 % 0,05 s bowl speed 4-20 mA 0,00 % 100,00 % 0,05 s dn-preset 4-20 mA 0,00 % 100,00 % 0,05 s

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

f-ref Auto 4-20 mA 0,00 Hz 50,00 Hz 0,05 s not used 0-20 mA 0,01 Hz 50,01 Hz 0,05 s

D D D D D D D D D D D D D D D D D D D D D D D D D D D D D

1.09 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 2 2.00 2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 2.09 2.10 3 3.00 3.01 3.02 3.03 3.04 3.05

AI_2-destination AI_2-signal AI_2-value 0% AI_2-value 100% AI_2-filter time AI_3-destination AI_3-signal AI_3-value 0% AI_3-value 100% AI_3-filter time Digital inputs DI1-destination DI2-destination DI3-destination DI4-destination DI6_2 destination DI7_2 destination DI8_2 destination DI5_3 destination DI6_3 destination DI7_3 destination DI8_3 destination Analogue outputs AO1-selection AO1-signal AO1-min value AO1-max value AO2_2-selection AO2_2-signal

Start FWD Ext. tip Motorpot incr. Motorpot decr. Ext. Reset Manual (Auto) not used not used not used not used not used

n-output abs. 4-20 mA 0% 100 % n-output abs. 4-20 mA

Para.No. Description 0% 150 % not used 4-20 mA 0% 100 % ON (24 V)


trip trip trip

Macro M1 0% 150 % not used 4-20 mA 0% 100 % ON (24 V) T > T1 run T > T2 output logic L3 0,01 Hz 0,01 Hz 0,5 Hz no encoder low not active 1024 0,0 0,00 s 0,0 % 0,00 s 0,00 s 0,00 s 0,0 0,00 s no encoder low not active 1024 0,0 0,00 s 0,0 % 0,00 s 0,00 s 0,00 s 0,0 0,00 s T > T1 run T > T2 not used 0,01 Hz 0,01 Hz 0,5 Hz ON (24 V) 0% 150 % not used 4-20 mA 0% 100 %

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

0% 100 % not used 4-20 mA 0% 100 %

ON (24 V) T > T1 run T > T2 not used 0,01 Hz 0,01 Hz 0,5 Hz no encoder low not active 1024 0,0 0,00 s 0,0 % 0,00 s 0,00 s 0,00 s 0,0 0,00 s

trip

D D D D D D D D D D D D D D D D D D D D D D D D D D D D D

3.06 3.07 3.08 3.09 3.10 3.11 4 4.00 4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 5 5.00 5.01 5.02 5.03 5.04 5.05 5.06 5.07 5.08 5.09 5.10 5.11

AO2_2-min value AO2_2-max value AO2_3-selection AO2_3-signal AO2_3-min value AO2_3-max value Digital outputs +24 dig. output Relay output 1 Relay output 2_2 Relay output 3_2 Relay output 2_3 Relay output 3_3 f-Level ON f-Level OFF Hyst. f = fREF Speed feedback Encoder/Slipcompens. Dyn. Slipcompensation Speed controller active Pulse/rotation Speed controller Kp Speed controller Tn Speed controller Statik Act. value PT1-time Act. value DT1-time Set value PT1-time Ref. value offer. D Ref. value offer. PT1

Output logic L5 run not used not used 0,01 Hz 0,01 Hz 0,5 Hz

no encoder low not active 1024 0,0 0,00 s 0,0 % 0,00 s 0,00 s 0,00 s 0,0 0,00 s

Para.No. Description

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

frequency ref. 0,00 Hz 50,00 Hz 10,0 s 10,0 s not active f-SW Hand 0,00 Hz 50,0 Hz 20,0 s 20,0 s terminals not active 150 % 200 % not active trip 50 % 100 % 30 Hz 5 min 60 s 5 Hz 80 % trip 3200 rpm not active trip 50 % 100 % 30 Hz 5 min 60 s 5 Hz 80 % trip 3200 rpm 150 % 200 % 150 % 200 % not active trip 50 % 100 % 30 Hz 5 min 60 s 5 Hz 80 % trip 3200 rpm

frequency ref. 0,00 Hz 50,00 Hz 10,0 s 10,0 s not active Offset 1 0,00 % 150,00 % 20,0 s 20,0 s terminals not active

frequency ref. 0,00 Hz 50,00 Hz 10,0 s 10,0 s not active Offset 1 0,00 % 150,00 % 20,0 s 20,0 s terminals not active

frequency ref. 0,00 Hz 50,00 Hz 10,0 s 10,0 s not active Offset 1 0,00 % 150,00 % 20,0 s 20,0 s terminals not active

D D D D D D D D D D D D D D E E E E E E E E E E E E E E E

6 6.00 6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 1 1.00 1.01 2 2.00 2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 2.09 2.10

Electr. Motorpot Local MP-destination Loc/MP-min.value Loc/MP-max.value Loc/MP accel. time Loc/MP dece. time Loc ref. storage Rem/MP destination Rem/MP-min.value Rem/MP-max.value Rem/MP accel. time Rem/MP decel. time Rem/MP commands Rem ref. storage Overload limit Current max. value Torque max. value Motor protection Thermistor input Thermistor protection I max at 0 Hz I max at fnom Therm. f-limit Motor-time constant Stalling time Stalling frequency Stalling current n>> protection n max motor

150 % 200 %

not active trip 50 % 100 % 30 Hz 5 min 60 s 5 Hz 80 % trip 3200 rpm

Para.No. Description not active 1,0 s not active not active N.O. run 0,0 s not active 10,0 s N.O. ready+run 5,0 s no trip 2,0 s active Local/Remote Local/Remote keypad keypad local active only 0,00 Hz 2,00 Hz 2,5 kHz 2,5 kHz Start 0 1 Start 0 1 0,00 Hz 0,00 Hz 2,5 kHz 2,5 kHz Start 0 1 Start 0 1 Local/Remote Local/Remote keypad keypad local active only Local/Remote Local/Remote keypad keypad local active only 0,00 Hz 0,00 Hz 2,5 kHz 2,5 kHz Start 0 1 Start 0 1 not active not active N.O. run 0,0 s not active 10,0 s N.O. ready+run 5,0 s no trip 2,0 s active not active not active N.O. run 0,0 s not active 10,0 s N.O. ready+run 5,0 s no trip 2,0 s active not active 1,0 s not active 1,0 s

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

not active 1,0 s

not active not active N.O. run 0,0 s not active 10,0 s N.O. ready+run 5,0 s no trip 2,0 s active

Local/Remote Local/Remote keypad keypad local active only

0,00 Hz 0,00Hz

E E E E E E E E E E E E E E E E E E E E E E E E E E F F

2.11 2.12 3 3.00 3.01 3.02 3.03 3.04 3.05 3.06 3.07 3.08 3.09 3.10 4 4.00 4.01 4.02 4.03 4.04 5 5.00 5.01 6 6.00 6.01 1 1.00

Ext. motor trip Delay for E2.11 Trip / Reset Autoreset 3x 4mA-supervision EXT - trip Delay for E3.02 Insulation fault Delay for E3.04 Trip of ext. braking unit Delay for E3.06 Undervoltage Delay for E3.06 Local reset Control enabled Ref. value frequency Control commands Loc/Rem-switch Ctrl. mode local Local STOP-key Skip frequencies Skip frequency Hysteresis Switching frequency Min. pulse frequency Max. pulse frequency Help functions Test power part

2,5 kHz 2,5 kHz

Start 0 1

F 1.01

Test control part

Start 0 1

Para.No. Description

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

F 2 F 2.00 Start 0 1 Start 0 1 0,0 % 0,1 s 0,0 % E1 > E2 5,0 % ON-delay 0,0 s not used 0,0 % 0,1 s 0,0 % E1 > E2 5,0 % ON-delay 0,0 s not used 0,0 % 0,1 s reference value 0,1 s 0,0 % E1 > E2 5,0 % logical ZERO logical ZERO 15,0 % run logical ZERO 5,0 % logical ZERO logical ZERO 0,0 % 0,1 s 0,0 % E1 > E2 5,0 % ON-delay 0,0 s not used 0,0 % 0,1 s 0,0 % E1 > E2 5,0 % ON-delay 0,0 s not used dn-act. calcul. 0,1 s dn-act. measure. 0,1 s 0,0 % E1 E2 0,0 % 0,1 s 0,0 % E1 > E2 5,0 % ON-delay 0,0 s not used 0,0 % 0,1 s 0,0 % E1 > E2 5,0 % ON-delay 0,0 s not used 0,0 % 0,1 s reference value 0,1 s 0,0 % E1 > E2 Start 0 1 Start 0 1 Start 0 1 Start 0 1

Factory default Application param. back

Start 0 1

F 2.01

Motor param. back

Start 0 1

F F F F F F F F F F F F F F F F F F F F F F F

4 4.00 4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 4.09 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21

Configuration C1 signal to E1 0,0 % C1 filter for E1 0,1 s C1 comparator reference 0,0 % C1 comparator function E1 > E2 C1 Hysteresis/Band 5,0 % C1 time-function ON-delay C1 time-set 0,0 s C1 destination not used C2 signal to E1 0,0 % C2 filter for E1 0,1 s C2 comparator reference 0,0 % C2 comparator function E1 > E2 C2 Hysteresis/Band 5,0 % C2 time-function ON-delay C2 time-set 0,0 s C2 destination not used C3 signal to E1 0,0 % C3 filter for E1 0,1 s C3 signal to E2 reference value C3 filter for E2 0,1 s C3 comparator reference 0,0 % C3 comparator function E1 > E2

F 4.22 F 4.23 F 4.24

C3 Hysteresis/Band C3 Logicblock a D1 C3 Logicblock b D2

5,0 % logical ZERO logical ZERO

Para.No. Description OR OR ON-delay 0,0 s not used 0,0 % 0,1 s reference value 0,1 s 0,0 % E1 > E2 5,0 % logical ZERO logical ZERO OR OR ON-delay 0,0 s not used DI6_3 DI5_3 AND ON-delay 0,0 s Start REV logical ZERO logical ZERO OR ON-delay logical ZERO OR ON-delay 0,0 s not used logical ZERO logical ZERO OR ON-delay logical ZERO OR ON-delay 0,0 s not used logical ZERO logical ZERO OR ON-delay AND OR ON+OFF delay 100,0 s not used 0,0 % 0,1 s reference value 0,1 s 0,0 % E1 > E2 5,0 % logical ZERO logical ZERO OR OR ON-delay 0,0 s not used logical ZERO OR OR ON-delay 0,0 s not used 0,0 % 0,1 s reference value 0,1 s 0,0 % E1 > E2 5,0 % logical ZERO logical ZERO OR OR ON-delay 0,0 s not used logical ZERO

Macro M1

Macro M2

Macro M3

Macro M4

User Macro

F F F F F F F F F F F F F F F F F F F F

4.25 4.26 4.27 4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35 4.36 4.37 4.38 4.39 4.40 4.41 4.42 4.43 4.44

C3 Logic a function C3 Logic b function C3 time-function C3 time-set C3 destination C4 signal to E1 C4 filter for E1 C4 signal to E2 C4 filter for E2 C4 comparator reference C4 comparator function C4 Hysteresis/Band C4 Logicblock a D1 C4 Logicblock b D2 C4 Logic a function C4 Logic b function C4 time-function C4 time-set C4 destination L5 signal to D1

OR OR ON-delay 0,0 s not used 0,0 % 0,1 s reference value 0,1 s 0,0 % E1 > E2 5,0 % logical ZERO logical ZERO OR OR ON-delay 0,0 s not used f = fREF

F F F F F F F F F

4.45 4.46 4.47 4.48 4.49 4.50 4.51 4.52 4.53

L5 signal to D2 L5 Logic function L5 time-function L5 time-set L5 destination L6 signal to D1 L6 signal to D2 L6 Logic function L6 time-function

Betrieb AND ON-delay 5,0 s not used logical ZERO logical ZERO OR ON-delay

Para.No. Description 0,0 s not used 0 0 0 0 0 0 RS 232 0 0 RS 232 0 0 RS 232 0 0 0 0 0 0 0 0 0,0 s not used 0,0 s not used

Macro M1

Macro M2

Macro M3

Macro M4

User Macro 1

User Macro 2

0,0 s not used

F F F F F F F F F F F

4.54 4.55 5 5.02 5.03 5.04 5.05 6 6.00 6.01 6.02

L6 ime-set L6 destination Diagnosis, Offset Sensor A 5kHz-Offset Sensor B 5kHz-Offset Sensor A 10kHz-Offset Sensor B 10kHz-Offset Code lock Code Code value Para-Access

0 0 0 0

0 0 RS 232

Data stored into the USER-Macro ? yes no

Commissioned by:

Date:

Signature:

VA TECH ELIN EBG Elektronik GmbH Ruthnergasse 1 A-1210 Vienna, Austria Phone: +43/1/29191-0 Telefax: +43/1/29191-15 http://www.eel.elinebg.at

Due to ongoing product modifications, data subject to change without notice. VA TECH ELIN EBG Elektronik, 1999

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