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Yellow PER-EKO boilers are modern high efficiency heat generating devices, designed to heat water with heat generated in the process of combustion of fossil fuels. PER-EKO boilers are low temperature boilers as outlet water temperature does not surpass 95C (368K). PER-EKO boilers are designed for use in residential premises, cottages, manufacturing and warehouse objects as well as within administrative and social buildings.
Recommended basic fuels and alternative fuels are specified within descriptions of the given series of boilers. We adopted the following convention: basic fuel fuel, which guarantees the achievement of optimal parameters of the boiler, the nominal power and the highest service comfort. alternative fuel it is possible to use it temporarily in the case of the lack of basic fuel. It should be remembered that alternative fuel does not guarantee the achievement of parameters specified in the technical documentation of a boiler and may generate problems connected to the exploitation and maintenance of boiler cleanliness. Alternative fuel for combustion within the emergency combustion chamber in the boilers of series KSR/KSRM and KSP Duo. do not use fuel, the adoption of which may result with the lowering of parameters or permanent damage of boilers as well as invalidation of the guarantee of the exploited device.
What are yellow boilers PER-EKO made of and how are they made?
All of PER-EKO boilers are designed and built in accordance with the provisions of the Polish Standard PN-EN 303-5. The basic manufacturing material is constituted by steel (of the thickness of 5, 6, 8 and 10 mm) used for pressurized devices intended to work in higher temperatures
P265GH (boiler operation sheet). boiler combustion chambers and doors are made of grey cast iron EN-GJL-150. External panels are made of galvanized steel sheet of the thickness of 0,7 mm and painted with the application of powder paint coating technology. Our boilers are classified according to three categories, depending on the combustion method of the loaded fuel and on the boiler structure: boilers with upper combustion in which heated combustion gases leave the combustion chamber through the upper section, passing through the entire layer of the loaded fuel (boilers of the following series: KSW, KSW Plus, KSW Plus Top and KSX). boilers with bottom combustion in which heated combustion gases leave the combustion chamber in its bottom part, failing to pass through the entire layer of the loaded fuel, but passing only through its part, which directly participates in the combustion process (boilers of KSD series). boilers of KSR and KSRM series make use of the automaticretort combustion process of the fuel loaded in the container. All of PER-EKO boilers are equipped with convection ducts, the option of the so-called extended fuel circulation, thanks to which the heat of the hot combustion gases does not escape ineffectively into the chimney duct it is maximally used to heat the heating medium, i.e. water. hybrid boilers (double-chamber) KSP Duo innovative feeding and chutting devices with a horizontal burner in the shape of the letter W and a combustion zone controlling device (the so-called fireman) as well as a reverse fuel feeder.
How to select a yellow PER-EKO boiler suitable for ones own needs?
We purchase a boiler every several or several dozen years the selection of its power and type is a very important decision, the effects of which remain for many years. Currently, we manufacture several dozen types of yellow PER-EKO boilers, the fact that allows us for an optimal selection of this device and its adjustment to the needs of a potential user. While selecting a boiler the following aspects should be taken into consideration: FUEL fuel, which we want to combust and its price and availability in the area. Every boiler has its basic fuel, which ensures the achievement of optimal operation parameters and alternative fuel, which may be applied temporarily in the case of lack of the basic fuel. It must be remembered that the application of alternative fuel may not ensure the achievement of the boiler parameters specified within the technical documentation as well as may generate some exploitation problems, such as the maintenance of cleanliness of the chimney duct and the boiler itself. Important information, which should also be taken into consideration, is the quality of fuel. It is significant especially in the case of combusting of coal, fine coal and crushed coal. Attention should be paid to the class, type and assortment of the abovementioned types of fuel. The better the fuel quality, the lesser its wear, the bigger the boilers efficiency and more comfortable the operation.
ROOM CUBATURE it is the total surface area of the heated rooms multiplied by their height. boiler power should be optimally adjusted to the given cubature. Installation of the boiler with too excessive power reservoir is not recommended. THERMAL INSULATION OF A BUILDING isolation of foundations and floors, insulation of walls, ceilings and roof as well as tightness and thermal insulation of doors and windows. The better the thermal insulation of a building, the lesser the requirement for the heat and the lesser the power of the installed central heating installation boiler. HEATING DEVICES IN A BUILDING additional heat manufacturing devices, which will be fed with the heat generated from the installed central heating installation boiler. A very important issue is constituted by the size of the hot utility water exchanger (a popular boiler) as well as the type of the central heating installation mounted in the building. Depending on the total surface area of the rooms to be heated, floor central heating installation generates greater requirement for heat by several percent. As illustrated above, proper selection of power of the installed boiler is not a simple issue. In order to make it simpler, we render available on our website www.per-eko.com a CALCULATOR function, which will help You select the proper type of a yellow PER-EKO boiler suitable for Your needs. Moreover, we think that it is best to make the decision on the type of the yellow PER-EKO boiler to be purchased after some consultation and with the assistance of an experienced installer.
The simplest devices manufactured by the company of PER-EKO are boilers of KSP Duo series, whose operation is limited to the selection of fuel in a LOGIC driver as well as to the control of fuel and its products resulting from the combustion process. The period of unaltered combustion characteristics of PER-EKO boiler FEEDING amounts to more than 120 hours (in winter) and more than 240 hours (in summer). Of course, in each case it depends on the quality of the combusted fuel, external temperature and on the number of operated heat manufacturing devices inside a building. Taking into consideration the users comfort and technical parameters of the rooms, which will house the installed boilers of series KSP Duo, KSR or KSRM, we enable our clients to purchase a boiler with a fuel reservoir installed on its right or left side. All of the boiler types require periodical cleaning of the combustion chamber and convection ducts. Carrying out of these actions at the time recommended in the boilers technical documentation has a great influence on the boilers correct and effective work as well as on the length of the period of its use. WE WOULD LIKE TO EMPHASIZE THAT ALL OF THE YELLOW PER-EKO boilers MUST BE OPERATED IN ACCORDANCE WITH THE PROVISIONS OF THE USERS MANUAL ATTACHED TO EVERY DEVICE (Technical and Functional Documentation).
What is the difference between a LOGIC driver and a double status driver?
heat manufacturing devices
LOGIC technology allows for lowering of the fuel consumption level even with 30% and maintaining of a stable temperature. By the adequate fuel combustion (after-burning of oxides), the system reduces the emission of harmful substances to the atmosphere. A moment after heating up, the boiler with the SP-24 regulator achieves the highest efficiency and automatically adjusts to working conditions.
In yellow PER-EKO boilers there is a possibility to mount electric control devices, beginning with the simplest two-functional devices and ending with developed multi-functional working regulators of the boiler and of the entire central heating installation. SP-06 LOGIC (fan, central heating installation pump, hot current water pump, room regulator) SP-16 LOGIC (fan, central heating installation pump, hot current water pump, room regulator, driver is equipped with an LCD screen) SP-24 LOGIC (fan, feeder, central heating installation pump, hot current water pump, floor pump, room regulator) ST-81 PID (fan, central heating installation pump, hot current water pump) ST-37 (feeder, 2 pumps, room driver) ST-40 (feeder, 4 pumps, room driver, weekly control) ST-42 (feeder, 4 pumps, room driver, weekly control, mixing valves)
Conceptual diagram of the installation with a four-way valve and a hot utility water current capacity heater
temperature
time standard driver diaphragm device + safety valve 1,5 bar water-pipe network ball valve central heating installation pump heat manufacturing devices LOGIC driver
mechanical protection is connected with the boilers of KSP Duo, KSR and KSRM series and functions after mounting of a protective bolt (cotter pin), which is broken when a perpetual screw in the fuel feeder is blocked. Such a solution protects the moto reducer device against damage. protection against the heat withdrawal KSP Duo boilers are equipped with a flame extinguishing system, which is activated when the feeders pipe achieves a dangerous temperature of 60C. electronic protection is connected with the following series: KSW Plus, KSW Plus Top, KSX, KSD, KSP Duo, KSR and KSRM all of the types of boilers equipped with an electronic driver. It functions after mounting of the temperature detector when the heating medium temperature surpasses 80C. Moreover, the boilers of KSR, KSRM and KSP Duo series have an additional detector, which protects the device against the flame withdrawal within the feeder. It must not be forgotten, however, that the safe boiler exploitation depends mainly on the user. A careful reading of the attached users manual (Technical and Functional Documentation) and its observance will allow for an unproblematic and long-term exploitation. We pay particular attention to: the maintenance of the temperature in which the device works at the level not lower than 57C, the application of the four-way valve at the place of connection of the yellow PER-EKO boiler with the central heating installation.
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DBV outlet
The boilers body is equipped with mobile chambers, which allow for quick and comfortable ash removal. In order to increase the comfort of use, all of the boilers of this series may be equipped with a draft regulator. KSW heating boilers are perfectly adjusted to heating of houses, garages and warehouses.
edgings, chips
KSW 5, 9, 12, 16
KSW 30
crushed coal
brown coal
Barlinecki pellet
coal/fines mixture
coal/coke mixture
seasoned wood
hard coal
fine coal
basic fuel alternative fuel do not use PARAMETER Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a combustion chamber Boiler water capacity Required chimney duct*** Chimney mass without water
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UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [Pa] [kg]
KSW
series
BOILER TYPE KSW 16 KSW 18 1100 1100 400 400 500+150 520+150 16 18 130 150 325 375 33 35,5 52 55 23 191 204
upper combustion
sub-assembly guarantee
mobile chamber
thermal efficiency
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002;
C O A L - F U E L L E D
B o I le R S
oats
KSW Plus series is a development of the line of heating boilers KSW by the addition of an electronic driver, which operates two pumps and a combustion air inlet. It results in the lengthening of the period of unaltered combustion characteristics (even to 18 hours) and hence the increase of the comfort of the user. The driver, which is a part of KSW Plus boiler, is responsible for the maintenance of the set temperature and control of the fuel combustion process.
crushed coal
The structure of the boiler is characterized by the method of reverse removal fuels with a three-way combustion chamber and yarrow type of structure and also allows (for example in the case of the lack of electricity) for the temporary combustion without the participation of the active electronic system. Standard KSW Plus boiler is equipped with a LOGIC driver, which operates central heating installation pumps, hot utility water pumps and a room regulator.
edgings, chips
brown coal
Barlinecki pellet
coal/fines mixture
coal/coke mixture
seasoned wood
hard coal
fine coal
basic fuel alternative fuel do not use PARAMETER Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a combustion chamber Boiler water capacity Required chimney duct*** Chimney mass without water
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UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [Pa] [kg]
KSWPlus
series
BOILER TYPE KSW 12 KSW 16 KSW 18 KSW 20 KSW 24 KSW 30 KSW 35 KSW 40 KSW 50 1050 1140 1140 1170 1240 1270 1370 1570 1620 400 400 400 450 450 550 550 550 660 430+150 500+150 520+150 520+150 520+150 670+150 670+150 670+150 750+150 12 16 18 20 24 30 35 40 50 100 130 150 180 200 250 340 380 500 250 325 375 450 500 625 850 950 1250 27 33 35,5 45 53 80 110 150 210 38 52 55 70 70 96 95 105 125 23 25 28 35 178 193 206 233 244 299 335 364 495
KSW 100 1800 1000 1200+150 100 1000 2500 400 200 1320
upper combustion
electronic regulator
sub-assembly guarantee
mobile chamber
thermal efficiency
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002;
C O A L - F U E L L E D
B o I le R S
E Q U I P P E D
W I T H
D RI V E R
A N D
F A N
KSW Plus Top series is the next generation of the basic model of KSW central heating installation boiler. KSW PLUS TOP boilers are characterized by the traditional and verified fuel combustion process with a modified configuration of the boilers fittings. A reliable three-way combustion structure and a three-way combustion chamber and yarrow type of structure of the boiler were significantly modified and improved by the enhancement of the efficiency of KSW PLUS TOP heat manufacturing device.
crushed coal coal/fines mixture coal/coke mixture seasoned wood hard coal fine coal
This series is equipped with an innovative control system LOGIC, which allows for the fluent change of the fan speed depending on the current requirement for heat. A standard electronic driver operates two pumps: central heating installation pump and a hot utility water pump as well as is adjusted to the co-operation with a room regulator.
edgings, chips
brown coal
Barlinecki pellet
KSWPlusTop
PARAMETER
UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [Pa] [kg]
series
Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a combustion chamber Boiler water capacity Required chimney duct*** Chimney mass without water
10
BOILER TYPE KSW 18 KSW 20 1280 1280 400 450 520+150 520+150 18 20 150 180 375 450 35,5 45 55 70 206 233
upper combustion
electronic regulator
sub-assembly guarantee
mobile chamber
thermal efficiency
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002;
C O A L - F U E L L E D
B o I le R S
E Q U I P P E D
W I T H
D RI V E R
A N D
F A N
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Central heating installation boilers of KSX series are checked and functional structural solutions, which
work with overpressure in the combustion chamber, whereas the removal of combustion gases is executed by a three-way reverse combustion chamber and yarrow type of structure. Such a structure enables the boiler to maximally use the heat generated by the fuel and hence to achieve long periods of unaltered combustion characteristics (even to 26 hours in the case of a boiler of the power of 21-16 kW with the upcrushed coal coal/fines mixture coal/coke mixture seasoned wood hard coal fine coal
per heating up of the fine coal). The boilers structure is adjusted to the combustion of every type of fuel: fine coal, fine coal/coal mixture with the upper heating up (recommended), the remaining fuels of unaltered combustion characteristics with the bottom heating up. The devices are designed for the central heating installations, which cooperate with two pumps: central heating installation pump and a hot
edgings, chips brown coal brown coal briquette Barlinecki pellet hard coal briquette
utility water pump. The boilers of this series may be equipped with the newest LOGIC drivers or PID system.
basic fuel alternative fuel do not use PARAMETER Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a combustion chamber Boiler water capacity Required chimney duct*** Chimney mass without water UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [Pa] [kg] KSX 13 1300 400 450+150 13 120 300 35 40 20 190 BOILER TYPE KSX 21 1400 450 570+150 21 190 475 60 55 23 269 KSX 26 1500 450 650+150 26 240 600 75 80 25 319
Conceptual diagram of KSX boiler operation (does not concern KSX 13 boiler)
electronic regulator
sub-assembly guarantee
thermal efficiency
The test certificate of The ecological safety mark in some communes allows for the obtainment of a subsidy granted by local authorities.
KSX
series
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002; 12
F I N E
C O A L - F U E L L E D
B o I le R S
oats
13
KSD boilers are the newest structure of wood/coal boiler designed for the combustion of the seasoned deciduous wood of the length of the chunk of wood of up to 400 mm and for the combustion of the remaining fossil fuel types (fine coal, hard coal, mixtures and briquette ). The most effective structural solution with a symmetric combustion fumes circulation enables the boiler to work within the range of power amounting to 22-28 kW.
crushed coal coal/fines mixture coal/coke mixture seasoned wood hard coal
Thanks to the latest solution of bottom combustion and a three-way combustion chamber and yarrow type of structure the device achieves high efficiency and long period of unaltered combustion characteristics. A trapezoidal shape of the chamber allows for activation of a self-creep fuel deposit function. The boilers of this series may be equipped with the newest LOGIC drivers or PID system.
edgings, chips
brown coal
Barlinecki pellet
fine coal
basic fuel alternative fuel do not use PARAMETER Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a combustion chamber Boiler water capacity Required chimney duct*** Chimney mass without water UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [Pa] [kg] BOILER TYPE KSD 22/28 1350 660 600+150 ~22 / ~28 ~220 / ~280 ~550 / ~700 ~70 80 25 352
bottom combustion
electronic regulator
mobile chamber
sub-assembly guarantee
wentylator nadmuchowy
thermal efficiency
The structure of KSD boiler is equipped with an extended door and a big combustion chamber, which result in the fact that KSD boiler is perfectly adjusted to wood combustion.
KSD
series
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002; 14
W O O D - F U E L L E D
B o I le R S
oats
15
KSR/KSRM boilers are equipped with a system of automatic coaling as well as a driver and a fan. The control of the combustion process by feeding of fuel batches and the regulation of the blow power makes these devices ones of the cheapest in exploitation, simultaneously offering the highest level of operational comfort. All of the boilers of KSR/KSRM series are equipped with an emergency combustion chamber, which is used if there is no power.
crushed coal coal/fines mixture coal/coke mixture seasoned wood hard coal fine coal
The boilers of KSR/KSRM series work with overpressure in the combustion chamber, which in connection with a three-way combustion structure and a three-way combustion chamber and yarrow type of structure places them among the top devices with regard to the structure of boilers heated by the fuel of unaltered combustion characteristics. KSRM version is a development of the line of KSR boilers and connects the possibility to combust the hard coal of fine coal assortment MI/MII with the possibility to crush sinters.
edgings, chips brown coal brown coal briquette Barlinecki pellet hard coal briquette
KSRM basic fuel alternative fuel alternative fuel (for combustion in the combusting chamber) do not use PARAMETER UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [Pa] [kg] KSR 14 1200 400+580 480+150 14 130 325 150 45 20 269 BOILER TYPE KSR/KSRM 17 KSR/KSRM 25 KSR/KSRM 37 KSR/KSRM 50 KSR/KSRM 75 1280 1550 1550 1550 1550 450+700 450+700 515+700 515+700 665+700 520+150 520+150 630+150 870+150 870+150 17 25 37 50 75 160 220 300 400 600 400 550 712 875 1250 160 160 190 190 270 70 90 105 120 140 20 25 30 40 372 409 517 649 763 KSR 100 2060 2000 1400+300 100 1000 2500 600 700 50 2090 2530 KSR 150 2060 2000 1800+300 150 1500 3750 600 800
KSR/KSRM
series
Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a basket Boiler water capacity Required chimney duct*** Chimney mass without water
electronic regulator
sub-assembly guarantee
The test certificate of The ecological safety mark in some communes allows for the thermal efficiency obtainment of a subsidy granted by local authorities.
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002; 16
F E E D I N G
B o I le R S
oats
17
KSP Duo series joins a feeding and a chutting boiler. Its basis
is constituted by an innovative PSQ burner, which allows for burning of crushed coal, pellet, fine coal and oats. Moreover, the boiler is equipped with a water chamber for fuels of unaltered combustion characteristics, which allows for combusting of the hard coal, seasoned wood, edgings and briquette.
Elastic and modern structure of KSP DUO boiler allows for combusting of approximately 10 types of fuels of unaltered combustion characteristics on two different combustion chambers. An intelligent control system LOGIC with a fluent regulation considerably reduces the emission of harmful substances to the atmosphere and lowers the level of fuel consumption with 30%.
The optimization of the fuel consumption is reflected in the lengthening of the boilers work on one batch and hence ensures greater comfort of use. The driver LOGIC operates 3 pumps: central heating installation pump, a hot utility water pump and a floor pump as well as a room regulator.
edgings, chips
crushed coal
brown coal
Barlinecki pellet
coal/fines mixture
coal/coke mixture
seasoned wood
hard coal
fine coal
oats
basic fuel alternative fuel alternative fuel (for combustion in the combusting chamber) do not use PARAMETER UNIT [mm] [mm] [mm] [kW] [m2] [m3] [dm3] [dm3] [dm3] [Pa] [kg] KSP 15 Duo 1250 (1460) 515+700 580+150 15 150 375 ~20 160 70 20 374 BOILER TYPE KSP 19 Duo 1430 (1460) 515+700 580+150 19 190 450 ~30 160 80 23 396 KSP 27 Duo 1450 (1500) 590+700 580+150 27 270 675 ~45 160 100 25 484
Quatro PSQ
Feeder equipped with a horizontal burner in the shape of the letter W, in which the fuel is supplied by the perpetual screw.
KSPDuo
series
Height Size Width Depth + Smoke duct Heating power* Surface area of heated rooms** Cubature of heated rooms Chuting capacity of a combustion chamber Chuting capacity of a basket Boiler water capacity Required chimney duct*** Chimney mass without water
electronic regulator
water chamber
sub-assembly guarantee
sprawno cieplna
* maximal water temperature in the boiler - 95C; **for rooms of the height of 2,5 m; ***PN-EN 12809, PN-EN 303-5:2002; 18
F E E D I N G
A N D
C H U T I N G
B o I le R S
19
KSR 150 kW
250
KSW Plus 75 kW KSW Plus 100 kW KSW Plus 150 kW KSW Plus 200 kW
KSR 200 kW
200
KSR 150 kW
150
1,0
KSR 100 kW
100
50
50
0,5
0,5
KSR series
0 0,0 0,0
height [m]
height [m]
21
20
Feeders
Steel Quatro Feeder PSQ is a four-fuel feeder of the fuel of unaltered combustion characteristics adjusted to combusting of the following material: crushed coal, pellet, fine coal, oats and their mixtures. Moreover, it may also combust brown coal in the form of the crushed coal and connect this fuel with other fuel with a high caloric content. PSQ feeder has a reverse (right/left) perpetual screw drive as well as one functional valve, the so-called fireman, which is activated in the case of dangerous withdrawal of heat to the fuel reservoir. The perpetual screw in the PSQ feeder is made of steel of high durability of the class of S355J2G3, of the thickness of 8 mm and is protected with an anti-corrosive material.
Steel Retort Feeder PSR is a double-fuel feeder of the fuel of unaltered combustion characteristics adjusted to combusting of the following material: crushed coal and pellet (optionally). PSRQ feeder has a reverse (right/left) perpetual screw drive as well as one optional functional valve, the so-called fireman, which is mounted in the case of pellet combustion. The perpetual screw in the PSR feeder is made of steel of high durability of the class of S355J2G3, of the thickness of 8 mm and is protected with anticorrosive material.
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DISTRIBUTOR:
27-200 Starachowice ul. Radomska 29 tel. +48 41 389 71 00 fax +48 41 389 71 01 e-mail: biuro@per-eko.pl www.per-eko.com
All the means necessary for this publication to be accurate and up-to-date at the day of its handing in for the print were undertaken. This publication by no means constitutes an offer as specified in the provisions of the Civil Code.