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Air Compressors Cost Benefit Comparison Klber Vs OEM &Competitors Oil

ELGI Air Lube Vs SH-46

Oil Change Interval [H] Oil Cost per Change[Rs] (for 20 Liters) Oil change cost per year[Rs] Oil filter costs [Rs] Every 2000 Hrs Oil Seperator Cost [Rs]

Elgi Air Lube+ 2,000 Hours Rs. 4,000.00

Klueber Summit- SH 46 8,000 Hours Rs. 18,500.00

(4 x Rs.4000/-) Rs. 16,000/-

(1 x Rs. 18500/-) 18500.00

(4 x Rs.5000) Rs. 20,000/(2 x Rs.20000) Rs. 40,000/(Every 4000 Hrs)

(1 x Rs.5000) Rs. 5,000/(1 x Rs. 20000) Rs. 20,000/(For every 8000 Hrs)

Maintenance Hours [H] Maintenance costs Per service [Rs] Total Cost [Rs./Year] Savings [Rs]/ Year

(2Times x 3 hours) 6 Hours (1 Time x 3 hours) 3 Hours (2Times x Rs. 2500) Rs. 5000/-(1Time x Rs. 2500) Rs.2500/Rs. 81,000.00 Rs. -35,000.00 Rs. 46,000.00 Rs. 35,000.00

ELGI Air Lube+ Vs PS-150

Oil Change Interval [H] Oil Cost per Change[Rs] (for 20 Liters) Oil change cost per year[Rs] Oil filter costs [Rs] Every 2000 Hrs Oil Seperator Cost [Rs]

Elgi Air Lube+ 2,000 Hours Rs. 4,000.00

Klueber PS 150/200 5,000 Hours Rs. 8,600.00

(4 x Rs.4000/-) Rs. 16,000/- (1.6 x Rs. 8600/-)

13760.00

(4 x Rs.5000) Rs. 20,000/- (1.6 x Rs.5000)

Rs. 8,000/-

(2 x Rs.20000) Rs. 40,000/- (1.6 x Rs. 20000) Rs. 32,000/(Every 4000 Hrs) (For every 5000 Hrs) (2Times x 3 hours) 6 Hours (1.6 x 3 hours) (2Times x Rs. 2500) Rs. 5000/-(1.6 x Rs. 2500) Rs. 81,000.00 Rs. -14,640.00 4.8 Hours Rs.4000/Rs. 66,360.00 Rs. 14,640.00

Maintenance Hours [H] Maintenance costs Per service [Rs] Total Cost [Rs./Year] Savings [Rs]/ Year

MAJOR BENEFITS OF SYNTHETICS IN A ROTARY SCREW AIR COMPRESSORS

1. 2. 3. 4. 5. 6. 7.

Extended oil service life of 8000+ hours Reduced formation of sludge, varnish and carbonaceous deposits Electrical savings of 2-5% Cooler oil temperature Cooler discharge compressed air Lower oil consumption Lower oil carryover

ENERGY SAVINGS RESULTING FROM THE USE OF SYNTHETICS

Compressors

Reciprocating Rotary Screw Centrifugal

3-7% 2-5% 3-5%

COEFFICIENT OF FRICTION
BASED ON TYPICAL ISO VG 100 LUBRICANTS

Coefficient of Friction
0.150 0.100 0.050 0.000 Ester PAO Mineral 0.080 0.086 0.101

Polyglycol 0.084

VISCOSITY INDEX
BASED ON TYPICAL ISO VG 100 LUBRICANTS

Diester

Viscosity Index
200 150 100 50

89
PAO

149
Mineral

95
Polyglycol

196

EFFECT OF HIGH VISCOSITY INDEX

SH-46 Petroleum A
Viscosity

B 40C

A. Pour Point Difference B. Low Temperature Starting C. Higher Viscosity at High Temperature
Temperature

CARBON RESIDUE FORMATION

Percentage (%) of Carbon Residue* Mineral PAO Diester 0.45% 0.20% 0.02%

0.50% 0.40% 0.30% 0.20% 0.10% 0.00%

* ASTM D-189 Conradson Carbon Residue

Mineral

PAO

Diester

OXIDATIVE STABILITY

60 50

KV 100O C, cSt

40 30 20 10 0 0 hrs. 4 hrs. 8 hrs. 12 hrs. 16 hrs. 20 hrs. 24 hrs.

Mineral Oil PAO

HOURS

Hot Oil Oxidation Test (Automatic Transmission, 200C)

How Much Carbon in a Drum of Oil? Synthetic vs. Mineral Oil

208 kgs x 0.45%* = 940 grams

208 kgs x 0.02%* = 42 grams

* Based on typical base stock comparisons & ASTM D-189 Conradson Carbon Residue Test

Compatibility- Summit comparisons

Compatible & miscible with each other:

SH-46, PS-150, DSL-46, Ultima

Compatible & miscible with each other:

PS-200, SH-68, DSL-68, Ultima 68

Compatible & miscible with each other:

Supra Coolant, Supra 32, Ultima, Ultima 68, & DSL-46, DSL-68

VARNASOLV: Lube System Conditioner & Cleaner

Solvent-alcohol (proprietary) Nonionic surfactant (detergent) Synthetic ester base fluid 77 cSt @ 40C (approx. ISO VG 68) Typically used at 10% by volume concentration Circulate for at least 40-60* hrs., drain while warm Can be used on many types of equipment Monitoring of oil filter & oil bypass is required to prevent oil starvation or shutdowns caused by high temperature limits

Types of equipment eligible for Varnasolv

Freudenberg Case Study: Energy savings of 9.5% by cleaning with Varnasolv (8%) & switching to SH-46 (1.5%). Varnasolv can be used on many types of equipment Rotary screw & rotary vane air compressors Centrifugal compressors Gearboxes Diesel & Nat. Gas engines Hydraulic systems Heat transfer systems When in doubt, call Klueber.

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